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PPAP

PPAP requirements are typically distinguished by 5 levels that define the required documentation for approval. Level 1 requires only a Part Submission Warrant, while Level 3 requires samples, complete supporting data, and documentation available for review. PPAP ensures that parts meet requirements before production and may be required for external subcontractors as well. The PPAP package usually includes items like a process flow diagram, measurement systems analysis, dimensional results, and appearance approval to help ensure quality.

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124 views

PPAP

PPAP requirements are typically distinguished by 5 levels that define the required documentation for approval. Level 1 requires only a Part Submission Warrant, while Level 3 requires samples, complete supporting data, and documentation available for review. PPAP ensures that parts meet requirements before production and may be required for external subcontractors as well. The PPAP package usually includes items like a process flow diagram, measurement systems analysis, dimensional results, and appearance approval to help ensure quality.

Uploaded by

Vlad Nita
Copyright
© © All Rights Reserved
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
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PPAP requirements are typically distinguished by level as follows:

PPAP Submission Levels


Level 1 – Part Submission Warrant (PSW) only submitted to the customer.
Level 2 – PSW with product samples and limited supporting data.
Level 3 – PSW with product samples and complete supporting data.
Level 4 – PSW and other requirements as defined by the customer.
Level 5 – PSW with product samples and complete supporting data available for review at the
supplier's manufacturing location.Complete documentation

See also[edit]
The following links will take you to Wikipedia entries for quality control methodologies that relate
to PPAP:

 Advanced Product Quality Planning (APQP)


 Failure Mode and Effects Analysis (FMEA)
 Process Flow Diagram
 Measurement Systems Analysis (MSA)
 Statistical Process Control (SPC)

1. Jump up^ "PPAP Guide (Production Part Approval Process)". PPAP Guide. 2013. Retrieved 27
June 2013.
2. Jump up^ "PPAP (Production Part Approval Process)". Kelly's Tech Library. 2012. Retrieved 15
December 2012.
3. Jump up^ PPAP Documents Design-Records
4) The production control plan and quality management system will prevent non-conforming
product reaching the client or compromising the safety and reliability of finished vehicles

PPAP may be required for all components and materials incorporated in the finished product, and
may also be required if components are processed by external sub-contractors.
The term ISIR (initial sample inspection report) is being used by German companies like VW and

1. and that is running near the intended nominal value.


2. Qualified Laboratory Documentation
Copy of all laboratory certifications (e.g. A2LA, TS, NABL) of the laboratories that
performed the tests reported on section 10.
3. Appearance Approval Report
A copy of the AAI (Appearance Approval Inspection) form signed by the customer.
Applicable for components affecting appearance only.
4. Sample Production Parts
A sample from the same lot of initial production run. The PPAP package usually shows a
picture of the sample and where it is kept (customer or supplier).
5. Master Sample
A sample signed off by customer and supplier, that usually is used to train operators on
subjective inspections such as visual or for noise.
6. Checking Aids
When there are special tools for checking parts, this section shows a picture of the tool
and calibration records, including dimensional report of the tool.
7. Customer-Specific Requirements
Each customer may have specific requirements to be included on the PPAP package. It
is a good practice to ask the customer for PPAP expectations before even quoting for a
job. North America auto makers OEM (Original Equipment Manufacturer) requirements
are listed on the IATF website.
8. Part Submission Warrant (PSW)
This is the form that summarizes the whole PPAP package. This form shows the reason
for submission (design change, annual revalidation, etc.) and the level of documents
submitted to the customer. There is a section that asks for "results meeting all drawing
and specification requirements: yes/no" refers to the whole package. If there is any
deviations the supplier should note on the warrant or inform that PPAP cannot be
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