Yamaha XV 1600 Parts List WWW - Manualedereparatie.info
Yamaha XV 1600 Parts List WWW - Manualedereparatie.info
2A5JA–700E1
A2
XV1600AP
PARTS CATALOGUE
E2001 by Yamaha Motor Co., Ltd.
1st Edition, Jul. 2001
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
A3
FOREWORD
This Parts Catalogue is related to the parts for the model(s) in the below frame. When you are 5. Applicable colors of graphics are represented in the “REMARKS” as shown
ordering replacementparts, please referto this Parts Catalogue andquote bothpart numbersand below.
part names correctly.
PART NO. DESCRIPTION Q’TY REMARKS
XV1600AP(5JA9) 2N4–24110–00–X5 .FUEL TANK COMP. 1 MXR
3J1–24240–10 .GRAPHIC, FUEL TANK 1 FOR MXR
1. Modifications or additions which have been made after issue of the Parts
Catalogue will be announced in the Yamaha Parts News.
6. Applicable Serial No.
It is advisable that you make necessary corrections to the Parts Catalogue
according to the Yamaha Parts News. Engine Serial No. Frame Serial No.
2. Abbreviations
The Following abbreviations are used in this Parts Catalogue.
“UR” Use specified parts number.
“UN” Use as many as needed.
“AP” Alternate Parts
“LM” Local Made (Parts need to be ordered locally)
“F#” Frame No. (Applicable machine No.)
3. Parts, which are to be supplied in an assembly, are listed with a dot(.) in
front of the part name as shown below.
EXAMPLE
CARBURETOR ASSY 7. Note that the illustrations for reference in finding parts numbers, not to be
used for assembling. When assembling, please use the applicable service
.JET, PILOT
manual.
.NOZZLE, MAIN
8. The asterisk (*) before a reference number indicates modification items
4. Number of component for assembly after the first edition.
The numeral appearing to the right of each component part indicates the
quantity of parts for each assembly unit.
EXAMPLE
PART NO. DESCRIPTION Q’TY REMARKS
2F5–83310–60 FRONT FLASHER LIGHT ASSY 2
115–83311–60 .BULB (6V–18W) 1
1M1–83309–60 .REFLECTOR 1
A4
MODEL LABEL
(1) A label called “Model Label” is affixed in the location as indicated in (3) below. (4) Model Code – Production Code Number of Model Listed in This Parts Catalog
When using this parts catalogue, please be sure to cross–refer the “model code –
production code No.” in the catalogue to the “model code – production code No.
“indicated on the Model Label affixed onto the product concemed.
Model Production Country Model Production Country
(2) “Model Label”Indication Code Code No. (destination) Code Code No. (destination)
5JA9 010 AUSTRALIA
A5
CONTENTS
ENGINE
REAR WHEEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E3
CYLINDER HEAD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B2
REAR BRAKE CALIPER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E5
CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B3
STEERING HANDLE. CABLE . . . . . . . . . . . . . . . . . . . . . . . . . E6
CRANKSHAFT. PISTON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B4
FRONT MASTER CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . E7
VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B5
STAND. FOOTREST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E9
CAMSHAFT. CHAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B6
REAR MASTER CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . E11
OIL PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B8
GENERATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E13
INTAKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B10
FLASHER LIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E14
CARBURETOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B12
METER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F2
EXHAUST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B14
HEADLIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F3
CRANKCASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C2
TAILLIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F4
CRANKCASE COVER 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C4
HANDLE SWITCH. LEVER . . . . . . . . . . . . . . . . . . . . . . . . . . . F5
STARTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C7
ELECTRICAL 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F6
CLUTCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C8
ELECTRICAL 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F8
TRANSMISSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C10
MIDDLE DRIVE GEAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C11 INDEX
SHIFT CAM. FORK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C14 NUMERICAL INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M1
SHIFT SHAFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C15
CHASSIS
FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D2
FENDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D4
SIDE COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D5
REAR ARM. SUSPENSION . . . . . . . . . . . . . . . . . . . . . . . . . . . D7
STEERING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D9
FRONT FORK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D10
FUEL TANK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D12
SEAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D14
FRONT WHEEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D15
FRONT BRAKE CALIPER . . . . . . . . . . . . . . . . . . . . . . . . . . . . E2
FIG. 1 CYLINDER HEAD
REF.
5JA9
PART NO. DESCRIPTION REMARKS
NO.
1 4WM–11101–00 CYLINDER HEAD ASSY 1
3 93440–12052 .CIRCLIP 4
5 4WM–11161–00 ABSORBER 1 5
6 4WM–11162–00 ABSORBER 2 3
9 93440–12052 .CIRCLIP 4
11 4WM–11161–00 ABSORBER 1 5
12 4WM–11162–00 ABSORBER 2 3
17 90109–065G0 BOLT 4
18 90109–067E6 BOLT 4
19 91314–06045 BOLT 4
25 90387–087A5 COLLAR 4
B2
FIG. 2 CYLINDER
REF.
5JA9
PART NO. DESCRIPTION REMARKS
NO.
1 4WM–11191–00 COVER, CYLINDER HEAD 1 1
2 4GL–15371–00 BREATHER 1
3 90467–12053 CLIP 1
6 90467–13042 CLIP 1
11 91314–06035 BOLT 4
12 91314–06050 BOLT 8
13 91314–06065 BOLT 4
14 4WM–1111M–00 COVER 1 1
15 4WM–1111N–00 COVER 2 1
18 91314–06040 BOLT 10
20 4WM–11311–00 CYLINDER 1 2
22 90387–087A5 COLLAR 4
B3
FIG. 3 CRANKSHAFT. PISTON
REF.
5JA9
PART NO. DESCRIPTION REMARKS
NO.
1 4WM–11400–00 CRANKSHAFT ASSY 1
5 93450–24028 CIRCLIP 4
B4
FIG. 4 VALVE
REF.
5JA9
PART NO. DESCRIPTION REMARKS
NO.
1 4WM–12111–00 VALVE, INTAKE 4
B5
FIG. 5 CAMSHAFT. CHAIN
REF.
5JA9
PART NO. DESCRIPTION REMARKS
NO.
1 4WM–11534–00 GEAR, BREAKER DRIVE 1
9 90179–14469 NUT 1
10 4WM–11951–00 PLATE 1
18 93210–472A9 O–RING 4
23 4WM–12271–00 HOUSING 1
24 4WM–12272–00 HOUSING 1
25 93210–54175 O–RING 2
26 93210–54452 O–RING 2
27 93210–48364 O–RING 2
B6
FIG. 5 CAMSHAFT. CHAIN
REF.
5JA9
PART NO. DESCRIPTION REMARKS
NO.
28 90110–06006 BOLT, HEXAGON SOCKET HEAD 4
B7
FIG. 6 OIL PUMP
REF.
5JA9
PART NO. DESCRIPTION REMARKS
NO.
1 4WM–13300–00 OIL PUMP ASSY 1
2 91317–06080 BOLT 3
7 93210–09165 O–RING 2
8 93210–06667 O–RING 1
11 93210–16629 O–RING 1
12 91317–06020 BOLT 2
13 93210–15171 O–RING 1
14 91314–06020 BOLT 1
15 90338–06018 PLUG 1
17 93210–16629 O–RING 1
18 91317–06020 BOLT 2
19 93210–15171 O–RING 1
20 91314–06020 BOLT 2
22 93210–13657 O–RING 1
23 91314–06020 BOLT 2
24 4WM–13573–00 BOLT 1 1
25 93210–16325 O–RING 1
B8
FIG. 6 OIL PUMP
REF.
5JA9
PART NO. DESCRIPTION REMARKS
NO.
28 90401–20145 BOLT, UNION 1
29 93210–23326 O–RING 2
32 91317–06016 BOLT 2
35 90430–10188 GASKET 4
37 90430–08119 GASKET 2
39 93210–08006 O–RING 1
40 93210–07003 O–RING 1
42 90467–10008 CLIP 2
B9
FIG. 7 INTAKE
REF.
5JA9
PART NO. DESCRIPTION REMARKS
NO.
1 4WM–13586–00 JOINT, CARBURETOR 1 1
2 93210–505A4 O–RING 2
3 91317–06020 BOLT 4
8 93210–77040 .O–RING 1
10 4WM–14452–00 SEAL 1
13 90149–06331 SCREW 1
15 5JA–14437–00 DUCT 1
16 4WM–14417–00 COVER 1 1
17 4WM–14413–00 STAY 1
19 4WM–14419–00 PIPE 1
22 90480–14023 GROMMET 3
23 90387–07391 COLLAR 3
24 90209–06250 WASHER 3
25 4WM–14498–00 STAY 1 1
27 90467–13083 CLIP 2
B10
FIG. 7 INTAKE
REF.
5JA9
PART NO. DESCRIPTION REMARKS
NO.
28 4WM–14294–00 HOSE 1
29 90467–13083 CLIP 2
B11
FIG. 8 CARBURETOR
REF.
5JA9
PART NO. DESCRIPTION REMARKS
NO.
1 5JA–14101–02 CARBURETOR ASSY 1 1
5 5DM–14561–00 .O–RING 1
12 4SV–24411–00 .DIAPHRAGM 1
16 1FN–14565–00 .SCREW 1
17 4SV–14197–00 .PIPE 1
18 4WM–14291–00 .BRACKET 1 1
19 4WM–14565–00 .SCREW 2
22 4KM–14216–00 .SCREW 2
23 73A–14973–00 .WASHER 2
25 4WM–14264–00 .COLLAR 1
26 4WM–14327–00 .WASHER 2
B12
FIG. 8 CARBURETOR
REF.
5JA9
PART NO. DESCRIPTION REMARKS
NO.
28 3FV–14147–00 .O–RING 1
31 4WM–14987–00 .HOSE 1
33 4WM–14130–00 .CABLE 1
36 1UY–14565–00 .SCREW 2
41 5DM–14985–00 .FLOAT 1
42 4WM–14918–00 .RING 1
45 3BT–82103–00 .TERMINAL 1 1
B13
FIG. 9 EXHAUST
REF.
5JA9
PART NO. DESCRIPTION REMARKS
NO.
1 4WM–14610–00 EXHAUST PIPE ASSY 1 1
2 97080–06008 .BOLT 1
5 97080–06008 .BOLT 1
9 97024–08025 .BOLT 2
10 92904–08600 .WASHER 2
11 90179–08442 NUT 4
14 90467–19065 CLIP 1
17 95607–05100 NUT, U 1
18 92907–05200 WASHER 1
23 90462–20248 CLAMP 1
27 90467–19065 CLIP 1
B14
FIG. 9 EXHAUST
REF.
5JA9
PART NO. DESCRIPTION REMARKS
NO.
28 4WM–14808–00 REED VALVE ASSY 1
33 90468–08104 CLIP 4
34 4WM–14871–00 PIPE 1 1
35 4WM–14872–00 PIPE 2 1
37 90467–08092 CLIP 2
38 4WM–14868–00 BRACKET 2 1
B15
FIG. 10 CRANKCASE
REF.
5JA9
PART NO. DESCRIPTION REMARKS
NO.
1 4WM–15100–00 CRANKCASE ASSY 1
4 90430–05126 GASKET 2
6 90430–08119 GASKET 1
10 90430–05126 GASKET 1
12 90430–08119 GASKET 1
13 4H7–15189–00 PLUG 1
14 93210–22382 O–RING 1
15 91314–06040 BOLT 9
16 91314–06060 BOLT 1
17 91314–06075 BOLT 2
18 91314–06085 BOLT 2
19 91314–06105 BOLT 1
20 91314–06060 BOLT 3
21 91314–08080 BOLT 1
22 91314–08100 BOLT 2
24 90430–08119 GASKET 1
26 90430–05126 GASKET 3
C2
FIG. 10 CRANKCASE
REF.
5JA9
PART NO. DESCRIPTION REMARKS
NO.
28 93210–37532 O–RING 1
29 91314–06016 BOLT 2
C3
FIG. 11 CRANKCASE COVER 1
REF.
5JA9
PART NO. DESCRIPTION REMARKS
NO.
1 4WM–15411–00 COVER, CRANKCASE 1 1
2 93317–11287 BEARING 1
6 93210–14369 O–RING 1
8 93210–32172 O–RING 1
10 91314–06035 BOLT 7
11 91314–06045 BOLT 4
12 91314–06070 BOLT 5
13 4WM–15142–00 GUIDE 1 1
14 4WM–15143–00 GUIDE 1
15 4WM–15484–00 CLAMP 2 1
17 4WM–15423–00 COVER 2 1
19 91314–06025 BOLT 1
20 91314–06035 BOLT 1
21 91314–06060 BOLT 4
C4
FIG. 11 CRANKCASE COVER 1
REF.
5JA9
PART NO. DESCRIPTION REMARKS
NO.
28 91317–06010 BOLT 1
31 91314–06030 BOLT 10
32 91314–06065 BOLT 1
33 90430–06014 GASKET 1
37 91314–06035 BOLT 7
41 4WM–15335–00 DAMPER 3 1
43 90430–06014 GASKET 2
46 91314–06025 BOLT 1
47 91314–06030 BOLT 5
49 91314–06025 BOLT 2
52 93210–750A1 O–RING 1
C5
FIG. 11 CRANKCASE COVER 1
REF.
5JA9
PART NO. DESCRIPTION REMARKS
NO.
55 214–11198–01 GASKET 1
57 4WM–15413–00 COVER 1
C6
FIG. 12 STARTER
REF.
5JA9
PART NO. DESCRIPTION REMARKS
NO.
1 4WM–15515–00 GEAR 3 1
2 4WM–15522–00 SHAFT 2 1
4 4WM–15521–00 SHAFT 1 1
8 4WM–15659–00 SHAFT 1
12 4WM–15653–00 WASHER 1
15 93440–11024 .CIRCLIP 1
17 1FK–81847–00 .O–RING 1
19 4G0–81871–00 .CAP 1
20 11H–81844–00 .GASKET 2
22 4XV–8182A–00 NUT 2
23 91314–06025 BOLT 2
C7
FIG. 13 CLUTCH
REF.
5JA9
PART NO. DESCRIPTION REMARKS
NO.
1 4WM–16111–00 GEAR, PRIMARY DRIVE 1
3 4WM–16181–00 SPACER 1 1
4 90101–12746 BOLT 1
6 4WM–16539–00 SPRING 1
9 99001–07600 CIRCLIP 1
10 93317–11020 BEARING 1
12 93315–31502 BEARING 1
13 91314–06020 BOLT 1
C8
FIG. 13 CLUTCH
REF.
5JA9
PART NO. DESCRIPTION REMARKS
NO.
28 97007–06025 BOLT 6
32 90170–20323 NUT 1
33 4WM–81673–00 ROTOR 1
C9
FIG. 14 TRANSMISSION
REF.
5JA9
PART NO. DESCRIPTION REMARKS
NO.
1 4WM–17411–00 AXLE, MAIN 1
3 90209–25196 WASHER 1
4 93440–28062 CIRCLIP 1
7 93410–23056 CIRCLIP 1
9 93306–37806 BEARING 1
10 93306–30441 BEARING 1
14 90209–32231 WASHER 1
15 93440–34025 CIRCLIP 1
17 90209–27192 WASHER 1
18 93440–30077 CIRCLIP 1
22 93410–25017 CIRCLIP 1
24 93305–20607 BEARING 1
25 90387–3015P COLLAR 1
26 93210–30660 O–RING 1
C10
FIG. 15 MIDDLE DRIVE GEAR
REF.
5JA9
PART NO. DESCRIPTION REMARKS
NO.
1 4WM–17541–01 CASE, TRANSFER 1 1
2 93306–20715 BEARING 1
4 4WM–13286–00 CLEANER 1
8 4WM–17929–00 GASKET 1 1
9 4WM–17931–00 GASKET 2 1
13 93210–48214 .O–RING 1
19 90430–08119 GASKET 1
21 91314–06025 BOLT 6
23 93210–30660 O–RING 1
24 90387–304K7 COLLAR 1
26 214–11198–01 GASKET 1
27 4WM–13421–00 STRAINER 2 1
C11
FIG. 15 MIDDLE DRIVE GEAR
REF.
5JA9
PART NO. DESCRIPTION REMARKS
NO.
28 4WM–17631–00 CAP 1
31 4WM–17932–00 GASKET,3 1
32 91317–06030 BOLT 2
33 91317–06040 BOLT 13
35 4WM–13132–00 JOINT 1
36 93210–23326 O–RING 1
37 91317–06025 BOLT 1
39 93210–27370 O–RING 1
40 90179–22698 NUT 1
42 90179–08004 NUT 1
44 91314–08050 BOLT 4
45 4WM–15779–00 COVER 1
47 93210–32172 O–RING 1
49 90430–06016 GASKET 1
50 93210–92448 O–RING 1
51 91314–06050 BOLT 5
52 91314–08055 BOLT 2
54 4WM–17613–00 STAY 1
C12
FIG. 15 MIDDLE DRIVE GEAR
REF.
5JA9
PART NO. DESCRIPTION REMARKS
NO.
55 91317–08030 BOLT 4
57 99480–10018 PIN 2
58 4WM–17653–00 SLIDER 2
60 4WM–17076–00 COVER 1
62 4WM–17665–01 PLATE 1 1
63 4WM–17675–00 PLATE 2 1
64 4H7–15486–00 GROMMET 1
65 90209–06096 WASHER 1
67 91314–06035 BOLT 5
68 90462–06003 CLAMP 1
71 90179–22698 NUT 1
C13
FIG. 16 SHIFT CAM. FORK
REF.
5JA9
PART NO. DESCRIPTION REMARKS
NO.
1 4WM–18540–00 SHIFT CAM ASSY 1
2 93306–90602 .BEARING 1
3 90560–30234 .SPACER 1
6 4NK–18185–00 .SEGMENT 1
12 90149–05321 .SCREW 1
C14
FIG. 17 SHIFT SHAFT
REF.
5JA9
PART NO. DESCRIPTION REMARKS
NO.
1 90109–08441 BOLT 1
4 90109–063F8 BOLT 1
12 99001–10600 CIRCLIP 1
18 91314–06020 BOLT 2
20 95304–08700 NUT 1
21 90170–08358 NUT 1
C15
FIG. 18 FRAME
REF.
5JA9
PART NO. DESCRIPTION REMARKS
NO.
1 4WM–21110–10 FRAME COMP. 1
20 4WM–2137F–00 STAY 1 1
21 90111–10003 BOLT 2
22 90338–09012 PLUG 2
D2
FIG. 18 FRAME
REF.
5JA9
PART NO. DESCRIPTION REMARKS
NO.
28 55K–2811G–00 BAND 1
D3
FIG. 19 FENDER
REF.
5JA9
PART NO. DESCRIPTION REMARKS
NO.
1 4WM–Y2150–G0–P2 FRONT FENDER ASSY 1 UR VDBMA
3 91314–08025 BOLT 4
9 4WM–21649–00 DAMPER 1
10 4WM–21638–00 DAMPER 1 2
11 90480–15061 GROMMET 3
12 4NK–21735–00 SEAL 2 1
13 4WM–2164F–00 STAY 1 1
14 4WM–2164G–00 STAY 2 1
15 4WM–21541–00 DAMPER 1 1
16 4WM–21542–00 DAMPER 2 1
17 4WM–2174X–00 DAMPER 1
18 4WM–2174Y–00 DAMPER 1
D4
FIG. 20 SIDE COVER
REF.
5JA9
PART NO. DESCRIPTION REMARKS
NO.
1 4WM–21711–00–P4 COVER, SIDE 1 1 UR VDBMA
3 90149–06328 SCREW 2
5 90480–13567 GROMMET 4
15 90387–07717 COLLAR 2
17 26H–21746–00 DAMPER 1
21 4WM–2172K–00 BRACKET 1 1
23 4WM–21267–00 SHEET 2 1
D5
FIG. 20 SIDE COVER
REF.
5JA9
PART NO. DESCRIPTION REMARKS
NO.
24 3LS–21781–00 EMBLEM 1 1
25 3LS–21781–00 EMBLEM 1 1
D6
FIG. 21 REAR ARM. SUSPENSION
REF.
5JA9
PART NO. DESCRIPTION REMARKS
NO.
1 4WM–22110–00 REAR ARM COMP. 1
3 93317–42550 BEARING 2
4 4WM–22184–00 BUSH 1
5 3XV–22127–00 SHIM 2
10 4KM–2219X–00 COVER 2
12 4WM–2217M–00 ARM 1 2
13 93317–42060 BEARING 1
14 90387–122J6 COLLAR 1
15 90101–12002 BOLT 1
16 95617–12100 NUT, U 1
18 93317–41761 BEARING 2
19 90387–126T1 COLLAR 1
20 90101–12673 BOLT 1
21 95617–12100 NUT, U 1
23 93317–31771 BEARING 1
26 93210–18397 O–RING 4
D7
FIG. 21 REAR ARM. SUSPENSION
REF.
5JA9
PART NO. DESCRIPTION REMARKS
NO.
28 90119–06217 BOLT, WITH WASHER 2
32 22F–2139X–00 DAMPER 1
34 90387–1214E COLLAR 1
35 90101–12695 BOLT 1
37 90387–127W0 COLLAR 1
38 90101–10659 BOLT 1
39 95617–10100 NUT, U 1
D8
FIG. 22 STEERING
REF.
5JA9
PART NO. DESCRIPTION REMARKS
NO.
1 93332–00001 BEARING 1
2 93332–00008 BEARING 1
4 90179–25033 NUT 2
10 4WM–23497–00 GROMMET 2
11 91314–06030 BOLT 4
12 3DM–23445–00 DAMPER 2
15 91314–08025 BOLT 4
16 90338–08163 PLUG 4
D9
FIG. 23 FRONT FORK
REF.
5JA9
PART NO. DESCRIPTION REMARKS
NO.
1 4WM–23102–00 FRONT FORK ASSY (L.H) 1
6 4NK–23147–00 .O–RING 1
25 4NK–23147–00 .O–RING 1
D10
FIG. 23 FRONT FORK
REF.
5JA9
PART NO. DESCRIPTION REMARKS
NO.
28 4NK–23145–00 .OIL SEAL 1
45 4NK–23163–00 GASKET 2
D11
FIG. 24 FUEL TANK
REF.
5JA9
PART NO. DESCRIPTION REMARKS
NO.
1 4WM–Y2410–31–X7 FUEL TANK COMP. 1 UR VDBMA
9 90387–06299 COLLAR 4
14 90387–0615R COLLAR 1
16 4WM–24339–00 GROMMET 4
17 90387–050T5 COLLAR 4
23 4X8–24512–00 .O–RING 1
25 90149–06011 SCREW 2
D12
FIG. 24 FUEL TANK
REF.
5JA9
PART NO. DESCRIPTION REMARKS
NO.
26 4WM–24311–00 PIPE, FUEL 1 1
27 4WM–24393–00 SPRING 1
28 90467–13083 CLIP 4
30 4WM–24312–00 PIPE 2 1
31 4WM–24394–00 SPRING 1
32 4WM–24398–00 BAND 1 1
33 4WM–24217–00 COVER 1
35 4WM–24321–00 PIPE 10 1
36 90467–10041 CLIP 2
37 90464–25217 CLAMP 2
39 90461–15100 CLAMP 1
42 90467–10041 CLIP 1
46 4WM–2416B–00 EMBLEM 1
47 4WM–2417B–00 EMBLEM 1
49 90464–13249 CLAMP 1
D13
FIG. 25 SEAT
REF.
5JA9
PART NO. DESCRIPTION REMARKS
NO.
1 4WM–24710–00 SINGLE SEAT ASSY 1
11 97007–06016 .BOLT 2
13 97007–06020 .BOLT 2
D14
FIG. 26 FRONT WHEEL
REF.
5JA9
PART NO. DESCRIPTION REMARKS
NO.
1 4WM–25111–00 HUB, FRONT 1
2 90387–2208J COLLAR 1
5 94430–16608 RIM 1
12 90387–2200T COLLAR 2
D15
FIG. 27 FRONT BRAKE CALIPER
REF.
5JA9
PART NO. DESCRIPTION REMARKS
NO.
1 3JB–2582U–01 DISC, BRAKE (RIGHT) 2
4 90109–08006 BOLT 12
10 4TT–25937–00 .BOOT 2 1
20 4TT–25937–00 .BOOT 2 1
E2
FIG. 28 REAR WHEEL
REF.
5JA9
PART NO. DESCRIPTION REMARKS
NO.
1 4WM–25311–00 HUB, REAR 1
2 90560–20339 SPACER 1
3 93306–30437 BEARING 1
6 4WM–25364–00 DAMPER 6
8 93317–32677 BEARING 1
9 93306–20551 BEARING 1
10 99009–52500 CIRCLIP 1
16 95614–12100 NUT, U 5
18 93450–35015 CIRCLIP 1
19 94435–16609 RIM 1
E3
FIG. 28 REAR WHEEL
REF.
5JA9
PART NO. DESCRIPTION REMARKS
NO.
25 4WM–46241–00 V–BELT 1
27 90101–10001 BOLT 1
28 90170–10003 NUT 1
30 90101–10001 BOLT 1
31 90170–10003 NUT 1
32 90387–202X9 COLLAR 2
E4
FIG. 29 REAR BRAKE CALIPER
REF.
5JA9
PART NO. DESCRIPTION REMARKS
NO.
1 4WM–2582W–00 DISC, REAR BRAKE 2 1
2 90109–083G4 BOLT 6
12 3GM–25925–00 .CLIP 2
E5
FIG. 30 STEERING HANDLE. CABLE
REF.
5JA9
PART NO. DESCRIPTION REMARKS
NO.
1 4WM–26111–00 HANDLEBAR 1
2 4NK–26241–00 GRIP 1
5 4NK–2635J–00 CAP 2 1
7 5H0–26393–00 HOLDER 1
10 90464–25217 CLAMP 1
11 90468–07179 CLIP 1
14 90464–10190 CLAMP 2
E6
FIG. 31 FRONT MASTER CYLINDER
REF.
5JA9
PART NO. DESCRIPTION REMARKS
NO.
1 4NK–25870–00 MASTER CYLINDER SUB ASSY 1
5 4NK–2589H–00 .SCREW 2
7 95604–06100 .NUT, U 1
11 92907–04600 .WASHER 1
13 91314–06025 BOLT 2
18 4NK–25885–00 JOINT 1
19 91317–06020 BOLT 2
24 90461–10132 CLAMP 1
E7
FIG. 31 FRONT MASTER CYLINDER
REF.
5JA9
PART NO. DESCRIPTION REMARKS
NO.
28 90461–10132 CLAMP 1
E8
FIG. 32 STAND. FOOTREST
REF.
5JA9
PART NO. DESCRIPTION REMARKS
NO.
1 4WM–27410–10 FRONT FOOTREST ASSY (LEFT) 1
5 95607–05100 .NUT, U 1
6 4NK–27427–00 .SHAFT 1
8 99001–06600 .CIRCLIP 1
9 4WM–27496–00 .MOLE 1 1
16 95607–05100 .NUT, U 1
17 4NK–27427–00 .SHAFT 1
19 99001–06600 .CIRCLIP 1
20 4WM–27497–00 .MOLE 2 1
E9
FIG. 32 STAND. FOOTREST
REF.
5JA9
PART NO. DESCRIPTION REMARKS
NO.
28 90111–08002 BOLT 2
34 90111–08002 BOLT 2
35 4WM–27443–00 BRACKET 3 1
38 90387–1007K COLLAR 1
E10
FIG. 33 REAR MASTER CYLINDER
REF.
5JA9
PART NO. DESCRIPTION REMARKS
NO.
1 4WM–27211–00 PEDAL, BRAKE 1
6 4WM–27285–00 CAP 1
8 99009–15400 CIRCLIP 1
9 4WM–2741L–00 BRACKET 4 1
17 3LN–2585G–00 ..CIRCLIP 1
18 4BP–2582A–00 .JOINT 1
19 4BP–2585F–00 .BUSH 1
20 4BP–27222–00 .JOINT 1
21 95307–08700 .NUT 2
24 90467–14057 CLIP 2
27 2GU–25855–00 BUSH,DIAPHRAGM 1
E11
FIG. 33 REAR MASTER CYLINDER
REF.
5JA9
PART NO. DESCRIPTION REMARKS
NO.
28 2KF–25852–50 CAP, RESERVOIR 1
30 90111–06007 BOLT 1
32 1UA–82591–00 BAND 2
33 90464–15192 CLAMP 3
34 90461–10132 CLAMP 1
E12
FIG. 34 GENERATOR
REF.
5JA9
PART NO. DESCRIPTION REMARKS
NO.
1 4WM–81410–00 STATOR ASSY 1
E13
FIG. 35 FLASHER LIGHT
REF.
5JA9
PART NO. DESCRIPTION REMARKS
NO.
1 2EN–83310–00 FRONT FLASHER LIGHT ASSY 1 1
27 4WM–2317V–00 STAY 8 1
E14
FIG. 35 FLASHER LIGHT
REF.
5JA9
PART NO. DESCRIPTION REMARKS
NO.
28 91314–08016 BOLT 2
31 5JA–2317W–20 STAY, 9 1
38 5KS–84703–10 BRACKET 1
43 90446–07114 HOSE 1
44 42U–21639–00 DAMPER 2 1
E15
FIG. 36 METER
REF.
5JA9
PART NO. DESCRIPTION REMARKS
NO.
1 4WM–83500–30 SPEEDOMETER ASSY 1
8 92907–03100 .WASHER 2
9 92907–03600 .WASHER 2
12 5JA–83517–00 .BULB 4
15 4WM–83513–00 DAMPER 3
16 90387–050T5 COLLAR 3
18 4WM–28345–01 MOLE 1 1
19 4WM–28346–00 MOLE 2 1
20 4WM–28347–00 MOLE 3 1
21 90149–06264 SCREW 3
22 4U5–2176E–00 PLATE 3
23 4TR–2413B–00 EMBLEM 1
F2
FIG. 37 HEADLIGHT
REF.
5JA9
PART NO. DESCRIPTION REMARKS
NO.
1 4WM–84310–00 HEADLIGHT UNIT ASSY 1
17 90480–16233 GROMMET 1
21 90387–0610J COLLAR 2
F3
FIG. 38 TAILLIGHT
REF.
5JA9
PART NO. DESCRIPTION REMARKS
NO.
1 5JA–84700–00 TAILLIGHT ASSY 1
5 4NK–84702–00 .GASKET,TAILLENS 1
8 5BN–84154–00 .GROMMET 1
9 4WM–84527–00 DAMPER 1
10 90387–06574 COLLAR 2
11 90387–06028 COLLAR 1
12 95307–06600 NUT 3
14 5BN–84553–00 DAMPER 3
F4
FIG. 39 HANDLE SWITCH. LEVER
REF.
5JA9
PART NO. DESCRIPTION REMARKS
NO.
1 5BN–83972–00 SWITCH, HANDLE 4 1
3 90464–15192 CLAMP 2
6 90464–15192 CLAMP 2
7 4WM–83912–00 LEVER 1 1
11 90123–08046 BOLT 1
12 90179–08148 NUT 1
13 97004–06020 BOLT 1
14 95604–06100 NUT, U 1
15 3YX–82917–00 SWITCH 1
17 5EY–83922–00 LEVER 2 1
18 90149–06131 SCREW 1
19 90170–06010 NUT 1
F5
FIG. 40 ELECTRICAL 1
REF.
5JA9
PART NO. DESCRIPTION REMARKS
NO.
1 1AE–82540–00 NEUTRAL SWITCH ASSY 1
2 93210–29196 O–RING 1
7 4WM–21266–00 SHEET 1 2
14 4WM–86110–00 SOLENOID 1
18 91314–06014 BOLT 1
19 90465–08127 CLAMP 1
20 4WM–81842–00 COVER 1
21 90464–18266 CLAMP 1
23 4WM–83371–00 HORN 1
25 4WM–83371–20 HORN 1
F6
FIG. 40 ELECTRICAL 1
REF.
5JA9
PART NO. DESCRIPTION REMARKS
NO.
28 90105–06009 BOLT, FLANGE 2
F7
FIG. 41 ELECTRICAL 2
REF.
5JA9
PART NO. DESCRIPTION REMARKS
NO.
1 4SH–82100–21 BATTERY ASSY (YTX20L–BS) 1
6 90109–080G5 BOLT 2
15 90464–20191 CLAMP 1
16 90464–07209 CLAMP 1
17 90464–24230 CLAMP 1
18 90464–13073 CLAMP 1
19 90464–20181 CLAMP 1
20 90464–08263 CLAMP 2
21 90464–13073 CLAMP 1
22 90464–15192 CLAMP 1
23 1UA–82591–00 BAND 1
24 1UA–82591–00 BAND 1
25 4WM–82139–00 TUBE 1
26 90464–20191 CLAMP 1
27 90464–12045 CLAMP 1
F8
FIG. 41 ELECTRICAL 2
REF.
5JA9
PART NO. DESCRIPTION REMARKS
NO.
28 90464–12045 CLAMP 1
29 90464–32060 CLAMP 1
30 90464–60067 CLAMP 1
31 90464–10190 CLAMP 1
38 4WM–8252U–00 COVER 1
40 90464–15192 CLAMP 1
41 90464–10190 CLAMP 1
42 90464–05188 CLAMP 2
43 1UA–82591–00 BAND 1
44 90464–10190 CLAMP 1
45 1UA–82591–00 BAND 1
46 1UA–82591–00 BAND 1
F9
NUMERICAL INDEX
M1
NUMERICAL INDEX
M2
NUMERICAL INDEX
M3
NUMERICAL INDEX
M4