Applicable Standard Mech documents (ADMA OPCO)
STD-100 Approved manucaturer list
Third Party Inspection and Testing Requirements for New
Equipment and Materials in Manufacture.
CP-102 (BS EN 10204)
Approval of Welding Procedures
STD-103 & Welders Performance
STD-108 Flanges
SP-1000 Materials for Sour Services
Preservation of New Materials &
SP-1002 Equipment
Galvanization (Hot Dip & Spun) And
SP-1015 Applications Of Bolts
SP-1021 Water Quality for Hydrostatic Test
Thermal Insulation (Hot & Cold) of
SP-1028 Piping and Equipment
Pre and Post Weld Heat Treatment of
SP-1035 Ferrous Materials
SP-1050 PART-2 Pressurized Static Equipment
SP-1060 Process Design Criteria
Procedure for Pressure Testing of
PRO-110 Part 2: Pressure Vessels
GDL-102 Materials Selection
O) Rev Delete
0 GP 46-010 Guidance on Industry Standards for New Pressure Vesse
1a
0
ds for New Pressure Vessels
DOC no. Doc. Title [Link]
DATA SHEET FOR
B094-000-60-41-DS-5011 NEW CLOSED DRAIN VESSEL 0
(ITEM NO. 415-V-2889)
Job Specification for Open & Closed
AD89-26-G-02503 3
Drain Vessels (Static Equipment)
SPECIFICATION FOR NEW CLOSED
AD41-415-G-16237 3
DRAIN VESSEL (Addendum)
SPECIFICATION for
SP-1050 (PART-II) Mechanical Design Criteria 0
Part-II: Pressurized Static Equipment
Guidance on Industry Standards for
GIS 46-020 28-Jul-08
Standard Vessel Details
SP-1000 ( Spec for Material for Sour Service Part 2
Guidance on Industry Standards for
GIS 46 -010 New Pressure Vessels
Spec review (Detailed Engineering for Upgrade of SLOPS
and DRAINS at USSC)
Main Clause
Scope of Supply 2.a
2.a
2.a
2.a
2.a
Design 3.1.g
3.1.i
3.1.K
3.1.1.a
3.1.2
3.2
4.c
6.4
6.5
4.9
General 4.4
4.15
Loads 5.4.1..a
Nozzle and manways 5.5.2.c
5.5.2.g.g1
5.5.2.g.g1
5.5.2.g.g1
5.5.2.L
5.5.2.M
5.5.2.n
5.5.4.j
MATERIALS AND
CORROSION 6.1.6
REQUIREMENTS
6.2.5
ACCESSORIES 7.1
INSPECTION AND 9
TESTING
HYDROSTATIC TEST
10.1
10.2
10.3
Process Manufacturee
Hardness
pec review (Detailed Engineering for Upgrade of SLOPS
and DRAINS at USSC)
Captured
SR nozzle & Manholes nozzle
Manufacturer and U stamp Nameplate
All Necessary blanks, bolring gaskets for testing purpose
One no. Extra cover flange for pump mounting nozzle with fastener
and gasket spare for maintaince purpose
Internal lining and coating
Minimum thickness of stuctural member 6 mm and continious fillet
welding
SS 304 main plate screwed by SS and engraved
Minimum thickness of internal shall be
Transpotation case 28.9m/s
Wind Speed 43m/sec (BS 6399 Part 2)
All internal bolted attachments shall be secured with double nut system
Sulpur content less than 0.003%
All pressure part material shall be normalised
Set in type nozzle
All pad shall be 50mm minimu radius
Hydrotest duration shall be 1 hour
Seat test using soap solution and air at a pressure of 103 Kpa 9g)
Vessels shall be designed with regards to transportation loads exerted
during towing from the fabrication
yard to the installation site (Refer ADMA-OPCO Design Criteria for fixed
Offshore Steel Structure SP-!030
Rev.2000) (Draft)”.
Design life equipment 30 years
Contractor shall evaluate the using of ASME VIII Div.2 as design code
when economically justified. The following guidelines shall be used to
determine when ASME VIII Div.2 should be considered:
a. When the nominal thickness of the vessel shell or heads exceeds 50
mm, irrespective of design pressure, materials, or service.
b. When the erected weight of the vessel, (excluding removable
internal and external attachments) exceeds 90 Tones .
c. For vessels with design pressures 10 MPa (1450 psi) and larger,
irrespective of service and materials of construction.
Wind design shall be in accordance with ASCE 7 and design wind
speeds stated in ADMA- OPCO STD 00 Part 2.
Nozzle flange accordance with ADMA STD-108
Rating and facing of flanged nozzles shall be in accordance with ASME
B16.5 and to ADMA OPCO STD 108.
For spiral wound and flexible graphite based gaskets, the gasket contact
surfaces shall have concentric or spiral grooves, resulting in a
roughness height within the range of 3.2-6.3 μm Ra (smooth finish) in
accordance with ASME B46.1.
Minimum gasket thickness is 3.2 mm.
Horizontal and vertical vessels shall be provided with a minimum of two
manways, one for access and one for ventilation.
Top entry and side entry manways shall be provided with a davit.
Side entry manways shall have internal handgrips and ladder rungs in
accordance with Company Specifications.
Base plate bearing stress, Anchor bolt minimum diameter, allowable
design stresses and material shall be in accordance with ADMA OPCO
SP-1051
For high-strength carbon steel and low alloy steel bolting, minimum
coatings or approved non-metallic coatings are permitted.
For large diameter vessel, internal organic non-metallic coatings may be
applied as an alternative (e.g. Glass flake epoxy etc) considering the
following:
a. The coating shall meet the upper operating/design temperatures.
b. The coating shall have the required anti-explosion decompression
properties.
c. The application of the coating is considered practical.
Stress on vessel shell due to saddle supports shall be checked in
accordance with BS PD 5500 Appendix G.
All pressure and non-pressure welds shall be visually inspected where
accessible. All segments of longitudinal, circumferential or built-up
head pressure weld seams covered or rendered inaccessible by
internals, lifting lugs or other attachments shall be fully radiographed
the entire affected length plus 25 cm (10 inches) either side prior to installation of the
attachment.
All vessels shall be designed for a future field hydrostatic test in the
erected and corroded condition and will be tested in accordance with
ADMA-OPCO PRO- 110 Part 2
The shop hydrostatic test pressure shall be 1.3 times the calculated new and
cold Maximum Allowable Pressure (M.A.P.).
Hoop stress in any part of the vessel shall not exceed 90 percent of the
minimum yield strength of the material multiplied by the joint efficiency.
The minimum hydrostatic test time required is at least 1 hour per 25
mm wall thickness with one hour minimum.
Fully killed Flanges and seamless fitting
A105-187 HB, A 234-197 HB
Highlighted point Discrepancy
SR
Extra cover flange for pump mounting
0.003
50
30 years
In datasheet metioned wind
ASCE 7 or ADMA STD 00 PART-2 specification BS 6399 Part 2
ADMA STD-108 for nozzle Flange
2 manways