-;HA?
DI
Technical Data
400 Series 404C-22G
ElectropaK 33,4 kW @ 3000 rev/min
Basic technical data Performance
Number of cylinders . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 4 Note: All data based on operation to ISO 14396 standard reference
Cylinder arrangement... ... ... ... ... ... ... ... ... ... ... ... Vertical in-line conditions.
Cycle ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... Four stroke Speed variation at constant load ... ... ... ... ... ... ... ... ... ... . + 0.5%
Induction system .. ... ... ... ... ... ... ... ... ... ... ... Naturally aspirated
Cyclic irregularity
Compression ratio ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 23·3 : 1
-at 110% stand-by power .. ... ... ... ... ... ... ... ... ... ... ... ... ... . .TBA
Bore.. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 84 mm (3.3 in)
Test conditions
Stroke... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 100 mm (3.9 in)
-air temperature. ... ... ... ... ... ... ... ... ... ... ... ... ... ... 25 °C (77 °F)
Cubic capacity.. ... ... ... ... ... ... ... ... ... ... ... .. 2,216 litres (135 in³)
-barometric pressure . ... ... ... ... ... ... ... ... ...100 kPa (29.61 in hg)
Direction of rotation .. ... ... ... ... ... ... Clockwise viewed from front
Sound level
Firing order... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 1, 3, 4, 2
Average sound pressure level for bare engine (without inlet and
Estimated total weight (dry).. ... ... ... ... ... ... ... ... .. 218 kg (480 lb)
exhaust) at 1 metre ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...87.2 dbA
Estimated total weight (wet) . ... ... ... ... ... ... ... ... TBA kg (TBA lb)
-all ratings certified to within . ... ... ... ... ... ... ... ... ... ... ... ... + 5%
Overall dimensions If the engine is to operate in ambient conditions other than those of
-height .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 840 mm (33.1 in)
the test conditions, suitable adjustments must be made for these
-length .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 915 mm (36.1 in) changes. For full details, contact Perkins Technical Service
-width ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 477 mm (18.8 in) Department.
Moments of inertia (GD²)
TBA% of the prime power rating can be applied 10 seconds after
-engine . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . TBA kg m² the starter motor is energised. The remaining TBA% can be applied
-flywheel .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 1,07 kg m² 15 seconds after start if the ambient temperature is not less than 15
Centre of gravity
°C (59 °F). If it is less than 15 °C (59 °F), an immersion heater is
-forward from rear of block ... ... ... ... ... ... ... ... .. TBA mm (TBA in) recommended. For additional information, contact Perkins
-above centre line of block ... ... ... ... ... ... ... ... .. TBA mm (TBA in) Technical Service Department.
-offset to Rhs of centre line .. ... ... ... ... ... ... ... .. TBA mm (TBA in)
General installation
Type of operation and application
Designation Units Prime Stand-by
50Hz 50Hz
Gross engine power kW (bhp) 31,2 (41.8) 34,4 (46.1)
Brake mean effective pressure kPa (lbf/in²) 558,8 (81) 620,9 (90.1)
Mean piston speed m/s (ft/s) 10 (32.8) 10 (32.8)
ElectropaK net engine power kW (bhp) 30,2 (40.5) 33,4 (44.8)
Engine coolant flow (coolant pump ratio 1.10:1) l/min (UK gal/min) 70,6 (15.5) 70,6 (15.5)
Combustion air flow m³/min (ft³/min) 2,89 (102) 2,89 (102)
Exhaust gas flow (max) m³/min (ft³/min) 7,58 (267.7) 8,55 (302)
Exhaust gas temperature (max) °C (°F) 475 (887) 570 (1058)
Cooling fan air flow (zero duct allowance) m³/min (ft³/min) 73,2 (2585) 73,2 (2585)
Cooling fan air flow (0,125 kPa duct allowance) m³/min (ft³/min) 68,4 (2415) 68,4 (2415)
Energy balance
Energy in fuel (heat of combustion) kW (Btu/min) 91,8 (5221) 105,4 (5992)
Gross heat to power kW (Btu/min) 31,2 (1776) 34,4 (1956)
Energy to coolant and lubricating oil kW (Btu/min) 29,4 (1671) 33,7 (1918)
Energy to exhaust kW (Btu/min) 25 (1422) 27,8 (1582)
Heat to radiation kW (Btu/min) 6,4 (364) 9,4 (536)
Caution: The airflows shown in this table will provide acceptable cooling for an open power unit operating in ambient temperatures of up
to 53 °C (127 °F) or 46 °C (115 °F) if a canopy is fitted with an air flow restriction of up to 0,125 kPa. If the power unit is to be enclosed
totally, a cooling test should be done to check that the engine cooling is acceptable. If there is insufficient cooling, contact Perkins
Technical Service Department.
404C-22G ElectropaK, left side view
563
840
775
277
358 340 132
915
404C-22G ElectropaK, front view
225 252
183 183
%%C13 MOUNTING HOLES
162 162
354
404C-22G ElectropaK, plan view
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400 Series 404C-22G 33,4 kW @ 3000 rev/min
Cooling system Governor type .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...Mechanical
Radiator Fuel specification
-face area . ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 0,167 m² (1.79 ft²) Fuel specification
-rows and materials.. ... ... ... ... ... ... ... ... ... ... . 2 rows alluminium Density (kg/l @ 15 °C) 0,835 - 0,855
-matrix density and material . ... ... ... .14.5 fins per inch alluminium Viscosity (mm²/s @ 40 °C) 2,0 - 4,5
-width of matrix. ... ... ... ... ... ... ... ... ... ... ... ... 334,2 mm (13.2 in) Sulphur Content 0.2% mass, maximum
-height of matrix ... ... ... ... ... ... ... ... ... ... ... ... ... 500 mm (19.7 in) Cetane Number 45 minimum
-pressure cap setting ... ... ... ... ... ... ... ... ... .. 90 kPa (13.05 lb/in²)
Fuel consumption g/kWh (litres/hr)
Estimated cooling air flow reserve ... ... ... ... ... ... ... ... .. 0,125 kPa
Power rating
Fan
-diameter .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 320 mm (12.6 in) 110% 100% 75% 50%
-drive ratio ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 1·25 : 1 254 (10,4) 256 (9,5) 269 (7,5) 313 (5,8)
-number of blades ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 7
-material ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... Plastic Induction system
-type . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...Pusher Maximum air intake restriction
Coolant -clean filter . ... ... ... ... ... ... ... ... ... ... ... ... ... 3 kPa (0.435 in H2O)
Total system capacity -dirty filter... ... ... ... ... ... ... ... ... ... ... ... ... 6,4 kPa (0.928 in H2O)
-with radiator ... ... ... ... ... ... ... ... ... ... ..6,98 litres (12.3 UK pints) -air filter type.. ... ... ... ... ... ... ... ... ... ... ... ... ... ..Dry element type
-without radiator ... ... ... ... ... ... ... ... ... ... ..3,6 litres (6.3 UK pints)
-draindown capacity ... ... ... ... ... ... ... ..TBA litres (TBA UK pints) Lubrication system
Maximum top tank temperature ... ... ... ... ... ... ... . 110 °C (230 °F) Lubricating oil capacity
Minimum temperature to engine .. ... ... ... ... ... ... TBA °C (TBA °F) Total system .. ... ... ... ... ... ... ... ... ... ... 10,6 litres (18.6 UK pints)
Temperature rise across engine .. ... ... ... ... ... ... TBA °C (TBA °F) Minimum ... ... ... ... ... ... ... ... ... ... ... ... .. 8,9 litres (15.6 UK pints)
Max permissible external system resistance TBA kPa (TBA lbf/in²) Maximum engine operating angles
Thermostat operation range. ... ... ... ... ...82 - 95 °C (180 - 203 °F) -front up, front down, right side or left side ... ... ... . 35° continuous
Recommended coolant: Lubricating oil pressure
50% ethylene glycol with a corrosion inhibitor (BS 6580 :1992 or -relief valve opens . ... ... ... ... ... 352 - 448 kPa (51.1 - 64.9 lbf/in²)
ASTM D3306-89 or AS2108) and 50% clean fresh water. -at maximum no-load speed .. ... ... ... ... ... ... ... ... ... ... ... ... ..TBA
Normal oil temperature .. ... ... ... ... ... ... ... ... ... ... 125 °C (257 °F)
Electrical System Recommended SAE viscosity
-alternator. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 55 A, 12 V A single or multigrade oil must be used which conforms API-CH-4
-starter motor ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .2 kW, 12 V or ACEA E5.
Cold start recommendations
Minimum cranking speed . ... ... ... ... ... ... ... ... ... ... .. TBA rev/min
Minimum Battery specifications 0W
Grade of
starting engine BS3911 SAEJ537 Number Com- 5W20
temperature lubricating Cold Cold of mercial 10W30
oil start cranking batteries ref 15W40
°C °F amps amps needed number
20W50
0 32 20W 540 740 1 647 20
-15 5 10W 540 740 1 647 30
40
-20 -4 5W 600 780 1 655
-30 -20 -10 0 10 20 30 40 50oC
-22 -4 14 32 50 68 86 104 122oF
Exhaust system
Maximum back pressure .. ... ... ... ... ... ... .. 10,2 kPa (3.012 in Hg) Ambient temperarture
W1355
Exhaust outlet size ... ... ... ... ... ... ... ... ... ... ... ... . 42 mm (1.65 in)
Maximum static bending moment
Fuel system at rear face of block ... ... ... ... ... ... ... ... ... ... .. TBA Nm (TBA lb ft)
Type of injection ... ... ... ... ... ... ... ... ... ... ... ... ... Indirect injection
Fuel injection pump .. ... ... ... ... ... ... ... ... ... ... ... ... Cassette type
Fuel injector.. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ..Pintle nozzle
Publication No. TPD 1499E, issue 1. Printed in England. ©Perkins Engines Company Limited
Nozzle opening pressure . ... ... ... ... ... ... ..14,7 MPa (2133 lbf/in²)
Fuel lift pump (mechanical)
-flow/hour . ... ... ... ... ... ... ... ... ... ... . 63 litres/hr (16.6 UK gals/hr)
-pressure .. ... ... ... ... ... ... ... ... ... ... ... ... ... ...10 kPa (1.45 lbf/in²)
Maximum suction head ... ... ... ... ... ... ... ... ... ... ... ..0,8 m (2.6 ft)
Maximum static pressure head ... ... ... ... ... ... ... ... ...3 m (9.84 ft)
-;HA?DI Distributed by
Perkins Engines Company Limited
Peterborough PE1 5NA United Kingdom
Telephone +44 (0) 1733 583000
Fax +44 (0) 1733 582240
www.perkins.com
All information in the document is substantially correct at the time
of printing but may be subsequently altered by the company.
