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Iqclampcontrol Info EN PDF

The document introduces iQ clamp control, a new solution that automatically determines the optimum clamp force for injection molding machines. It calculates the mould breathing signal and adjusts the clamp force to changing process conditions to prevent flash and improve venting, while protecting the machine and mould. Key features include automatically achieving and adapting to the optimum clamp force, keeping mould breathing within optimal ranges, and reducing wear.

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Marius Vaida
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0% found this document useful (0 votes)
268 views8 pages

Iqclampcontrol Info EN PDF

The document introduces iQ clamp control, a new solution that automatically determines the optimum clamp force for injection molding machines. It calculates the mould breathing signal and adjusts the clamp force to changing process conditions to prevent flash and improve venting, while protecting the machine and mould. Key features include automatically achieving and adapting to the optimum clamp force, keeping mould breathing within optimal ranges, and reducing wear.

Uploaded by

Marius Vaida
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 8

Willkommen

iQ clamp control

Welcome

ENGEL Austria GmbH | 04. 2015,Johannes Lettner | Seite 1


Motivation

flash venting
Clamp force

• clamp force must be


determined individually
• result is user dependent

ENGEL Austria GmbH | 04. 2015,Johannes Lettner | Seite 2


Solution

iQ clamp control
• calculation of mould breathing signal
• automatic determination of the optimum clamp force
(without user settings → objective result)
• adjusting the clamp force to changing process
conditions

ENGEL Austria GmbH | 04. 2015,Johannes Lettner | Seite 3


• prevention of flash
• improved venting
• protection of machine and mould
Mould breathing

What is mould breathing?

Clamp force build up: mould compression

Hold pressure phase: partial resetting of


mould compression by the cavity pressure

ENGEL Austria GmbH | 04. 2015,Johannes Lettner | Seite 4


mould closed position
mould compression
mould breathing
Features

Automatic clamp force optimisation

• Automatically achieve
optimum clamp force

• Keeps the mould breathing


within the optimal range

ENGEL Austria GmbH | 10. 2015,Johannes Lettner | Seite 5


optimum
optimaleclamp force
Schließkraft • Reduces wear on mould and
clamping unit
Features

Automatically adapts the clamp force

• Protects the mould against


damage due to overfilling

• Prevents flash by regulating


mould breathing

ENGEL Austria GmbH | 04. 2015,Johannes Lettner | Seite 6


• Ensures consistent quality for
your products
Features

Alternative to cavity pressure measurement

feature:
• similar charateristics as „integral cavity
pressure“
• For process optimization and monitoring

ENGEL Austria GmbH | 04. 2015,Johannes Lettner | Seite 7


not possible:
• balancing of multi-cavity moulds
New: iQ clamp control

Reduces wear on mould and clamping unit


Protect against flash and poor venting
Efficiency Controls on mould breathing peak value

Assistance

ENGEL Austria GmbH | 04. 2015,Johannes Lettner | Seite 8


Automatically finds the required clamping force

Transparency Calculates mould breathing for monitoring and


process optimisation

Option for e-motion und e-mac up to 220t clamp force

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