Willkommen
iQ clamp control
Welcome
ENGEL Austria GmbH | 04. 2015,Johannes Lettner | Seite 1
Motivation
flash venting
Clamp force
• clamp force must be
determined individually
• result is user dependent
ENGEL Austria GmbH | 04. 2015,Johannes Lettner | Seite 2
Solution
iQ clamp control
• calculation of mould breathing signal
• automatic determination of the optimum clamp force
(without user settings → objective result)
• adjusting the clamp force to changing process
conditions
ENGEL Austria GmbH | 04. 2015,Johannes Lettner | Seite 3
• prevention of flash
• improved venting
• protection of machine and mould
Mould breathing
What is mould breathing?
Clamp force build up: mould compression
Hold pressure phase: partial resetting of
mould compression by the cavity pressure
ENGEL Austria GmbH | 04. 2015,Johannes Lettner | Seite 4
mould closed position
mould compression
mould breathing
Features
Automatic clamp force optimisation
• Automatically achieve
optimum clamp force
• Keeps the mould breathing
within the optimal range
ENGEL Austria GmbH | 10. 2015,Johannes Lettner | Seite 5
optimum
optimaleclamp force
Schließkraft • Reduces wear on mould and
clamping unit
Features
Automatically adapts the clamp force
• Protects the mould against
damage due to overfilling
• Prevents flash by regulating
mould breathing
ENGEL Austria GmbH | 04. 2015,Johannes Lettner | Seite 6
• Ensures consistent quality for
your products
Features
Alternative to cavity pressure measurement
feature:
• similar charateristics as „integral cavity
pressure“
• For process optimization and monitoring
ENGEL Austria GmbH | 04. 2015,Johannes Lettner | Seite 7
not possible:
• balancing of multi-cavity moulds
New: iQ clamp control
Reduces wear on mould and clamping unit
Protect against flash and poor venting
Efficiency Controls on mould breathing peak value
Assistance
ENGEL Austria GmbH | 04. 2015,Johannes Lettner | Seite 8
Automatically finds the required clamping force
Transparency Calculates mould breathing for monitoring and
process optimisation
Option for e-motion und e-mac up to 220t clamp force