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Process Plant Start-Up & Commissioning

The document outlines the key steps for starting up and commissioning a process plant, including: verifying equipment maintenance, performing inspections and tests of tanks, lines, instruments, valves and other equipment, ensuring availability of utilities and fuels, pre-commissioning individual units, conducting no-load and start-up tests of pumps, motors and other equipment, lining up the reactor and other process equipment, checking product quality and yields, and applying any necessary parameter corrections to optimize performance.

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5K views1 page

Process Plant Start-Up & Commissioning

The document outlines the key steps for starting up and commissioning a process plant, including: verifying equipment maintenance, performing inspections and tests of tanks, lines, instruments, valves and other equipment, ensuring availability of utilities and fuels, pre-commissioning individual units, conducting no-load and start-up tests of pumps, motors and other equipment, lining up the reactor and other process equipment, checking product quality and yields, and applying any necessary parameter corrections to optimize performance.

Uploaded by

scribd19711
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOC, PDF, TXT or read online on Scribd
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Process Plant Start-Up & Commissioning

I. Introduction
II. Process Plant configuration
III. Post maintenance inspection of Equipment condition
IV. Checklist for controlling maintenance activities
V. Verification / validating equipment maintenance completion.
VI. Visual / physical checks.
VII. Cleaning storage tanks / vessels
VIII. Leak tests
IX. Pressure testing
X. Instrument performance / control checks
XI. Safety Valves / Relief valves checking
XII. Plant line-up
XIII. De-blinding activities
XIV. Utility availability checks
XV. Steam / Air / Power system checking
XVI. Fuel Availability / line checks
XVII. Refrigerant system checks
XVIII. Solvent system checks
XIX. Pre-commissioning of units as per Standard Operating Procedure
XX. No load testing of Pumps / Motors / Compressors / turbines
XXI. Start-up – cold circulation
XXII. Warming up
XXIII. Feed heater line up
XXIV. Reactor line-up after catalyst checking
XXV. Lining out the process
XXVI. Checking feed / product quality
XXVII. Automatic control checks.
XXVIII. Checking yield pattern / product quality
XXIX. Applying parameter corrections
XXX. Line up DIDC system.
Discussion / Summing up

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