Process Cubicle:: 4201241016 Order Number Type of Drive
Process Cubicle:: 4201241016 Order Number Type of Drive
Reproduction,Use or disclosure to third parties without express authority is strictly forbidden.ABB Ltd.,India 1 2 3 4 5 6 7 8
A A
ABB LTD.
Survey no. 88/3,88/4,Near Nelamangala Tolgate Cross,
Basavanahalli Village,Kasaba hobli,
Nelamangala Taluk,Bengaluru
Karnataka
India
B B
END USER : --
D D
E E
Table of contents
A A
Page No. Page description
1 Title Page
2 Table of contents
3 Control Supply Distrubution Diagram
4 PLC Command For Drive-1
B 5 PLC Command For Drive-2 B
6 Final Command For Drive-1
7 Final Command For Drive-2
8 Limit Switch For Drive-1& 2
9 Limit Switch feedback For PLC
10 Limit Switch feedback For PLC
C 11 Limit Switch feedback For PLC C
12 Inter Panel Logic Diagram
13 Inter Panel Logic Diagram
14 DCS Connection Diagram
15 DCS Connection Diagram
16 DCS Connection Diagram
17 DCS Connection Diagram
D D
18 Limit Switch Drawing
19 Limit Switch Drawing
20 Limit Switch Drawing
E E
230V AC 0V AC
+SAC-X11 11 12
103 116
+SAC6.8D +SAC6.8D Black Black
101 111 230V AC 1.5 1.5
Black Grey
1.5 1.5 -X10:7 3.2D
B B
1 3 13
-F1
MCB 2 4 14
2P,6A
17.3C
102 112
Black Grey
1.5 1.5
13 13
-K19A -K20A
10.7D 14 10.8D 14
-X10 7 3
C C
117 119
Black Black
1.5 1.5
X1 X1
-H1 -H2
-K180:A2 11.1E
-H1:X2 3.6E
-F2:1 4.1A
-K53:A2 4.1E
-K19A:13 3.6B
-F8:1 11.1A
-F7:1 10.1A
-F6:1 9.1A
-F5:1 8.5A
-F4:1 8.1A
-F3:1 5.1A
White X2 White X2
PLC Sel. Local Sel.
D D
113 118
Grey Grey
1.5 1.5
-X10:3 3.4D
230V AC For Control &
Illumination Supply 0V AC PLC SELECTED LOCAL SELECTED
E E
13 14 17.4C -X100 1
FROM EXISTING PLC
*
+SAD-X80:23 6.1A
FOR DRIVE-1
FINAL COMMAND
B B
SBO SBC BBO BBC
21 21 21 21
-K54 -K53 -K64 -K63
4.5D 22 4.4D 22 4.6D 22 4.5D 22
D D
A1 A1 A1 A1
-K53 -K54 -K63 -K64
N31E A2 N31E A2 N31E A2 N31E A2
230VAC 230VAC 230VAC 230VAC
13 14 17.5C -X100 7
FROM EXISTING PLC
*
+SAD-X80:25 7.1A
FOR DRIVE-2
FINAL COMMAND
B B
SBO SBC BBO BBC
21 21 21 21
-K114 -K113 -K123 -K122
5.4D 22 5.3D 22 5.5D 22 5.4D 22
D D
A1 A1 A1 A1
-K113 -K114 -K122 -K123
N31E A2 N31E A2 N31E A2 N31E A2
230VAC 230VAC 230VAC 230VAC
DRIVE-1 DRIVE-1
FROM C/O PANEL
121 158 159 162 178
A Black
+SAD-Q21A Black Black Black Black A
1.5 +SAD-X80
1.5 1.5 1.5 1.5
+SAD-X80 23 63 64 24
-F2:2 4.2B +SAD13.3D
+SAD13.3C
230V AC
PLC LOCAL PLC LOCAL
43 53
43 53
-K20 163 -K20 181
-K19 10.8D 44Black
-K19 10.8D 54Black
10.6D 44 1.5 10.6D 54 1.5
-X101
160 1 -X101
179 7
Black Black
150 1.5 174 1.5
B Black Black B
1.5 * 1.5 *
FROM EXISTING LCS FROM EXISTING LCS
13 13
13 13
-K53 SBO -K63 BBO
4.4D 14151
-K54 4.5D 14175
-K64
Black 4.5D 14 Black 4.6D 14
1.5 1.5
SBO SBC 169
BBO BBC 184
13 Black 13 Black
-K164 SB Open Per. 1.5 -K166 BB Open Per. 1.5
10.2D 14152 10.6D 14176
168 183
Black 153 161 167 Black 177 180 182
Black Black
1.5 Black -X101 2Black -X101 3Black 1.5
1.5 Black -X101 8Black -X101 9Black 1.5
C 1.5 1.5 1.5 1.5 1.5 1.5 C
21
21
-K25 172
164 6.2E 22Black 165
D -K26 1.5 Black D
6.5E 22 -X101 6Black 1.5 -X101 12
156 1.5
Black
1.5
A1 A1 A1
-K25 -K27 -K26
N31E
149 A2 157 N31E A2 166 N31E A2 173
230VAC
Grey Grey 230VAC Grey 230VAC Grey
1.5 1.5 1.5 1.5
-K123:A2 5.8E -K85:A2 7.1E
E 13 14 12.2B 13 14 12.5B 13 14 12.4B E
0V
21 22 6.5D 21 22 21 22 6.2D
33 34 33 34 33 34
43 44 43 44 43 44
DRIVE-2 DRIVE-2
FROM C/O PANEL
136 193 194 197 213
A Black
+SAD-Q21B Black Black Black Black A
1.5 +SAD-X80
1.5 1.5 1.5 1.5
+SAD-X80 25 63 64 26
-F3:2 5.2B +SAD13.5D
+SAD13.5C
230V AC
LOCAL PLC LOCAL
63 33
63 73
-K20 198 -K20 216
-K19 PLC 10.8D 64Black
-K19 10.8D 34Black
10.6D 64 1.5 10.6D 74 1.5
-X101
195 13 -X101
214 19
Black Black
185 1.5 209 1.5
B Black Black B
1.5 * 1.5 *
FROM EXISTING LCS FROM EXISTING LCS
13 13
13 13
-K113 SBO -K122 BBO
5.3D 14186
-K114 5.4D 14210
-K123
Black 5.4D 14 Black 5.5D 14
1.5 1.5
SBO SBC 204
BBO BBC 219
33 Black 33 Black
-K164 SB Open Per. 1.5 -K166 BB Open Per. 1.5
10.2D 34187 10.6D 34211
203 218
Black 188 196 202 Black 212 215 217
Black Black
1.5 Black -X101 14
Black -X101 Black
15 1.5 Black -X101 20
Black -X101 Black
21
1.5 1.5
C 1.5 1.5 1.5 1.5 1.5 1.5 C
21
21
-K85 207
199 7.2E 22Black 200
D -K86 1.5 Black D
-X101 Black
18 -X101 24
7.5E 22 1.5
191 1.5
Black
1.5
A1 A1 A1
-K85 -K87 -K86
N31E A2 192 N31E A2 201 N31E A2 208
230VAC Grey 230VAC Grey 230VAC Grey
1.5 1.5 1.5
-K26:A2 6.8E -K142:A2 8.1E
E 13 14 12.2D 13 14 12.5D 13 14 12.4D E
0V
21 22 7.5D 21 22 21 22 7.2D
33 34 33 34 33 34
43 44 43 44 43 44
* -X102 1 * -X103 1
B -SQ1 1 11 21 31 -SQ1 2 12 22 32 B
-X102 2
221
-X102 3
224
-X102 4
227
-X102 5
230
-X103 2
234
-X103 3
237
-X103 4
240
-X103 5
243
Black Black Black Black Black Black Black Black
1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5
-SQ2 1 11 21 31 -SQ2 2 12 22 32
A1 A1 A1 A1 A1 A1 A1 A1
-K142 -K143 -K143A -K144 -K145 -K145A -K146 -K147
N31E A2 N31E A2 N31E A2 N31E A2 N31E A2 N31E A2 N31E A2 N31E A2
230VAC 230VAC 230VAC 230VAC 230VAC 230VAC 230VAC 230VAC
SMALL BELL OPEN SMALL BELL CLOSE BIG BELL OPEN BIG BELL CLOSE SMALL BELL OPEN SMALL BELL CLOSE BIG BELL OPEN BIG BELL CLOSE
108 246
Black Black
1.5
-F6 1.5
A 1 2 A
-X10:7 3.3D
MCB
1P,6A
13 14 17.7C
-X104 1
*
B B
D D
A1 A1 A1 A1 A1
-K152 -K153 -K154 -K155 -K156
N31E A2 N31E A2 N31E A2 N31E A2 N31E A2
230VAC 230VAC 230VAC 230VAC 230VAC
SMALL BELL OPEN SMALL BELL CLOSE BIG BELL OPEN BIG BELL CLOSE
MCB
1P,6A
13 14 17.8C
B B
13 13
13 13 13 13 13 13
14 14
14 14 14 14 14 14
294 296
Black Black
280 282 284 287 289 291 1.5 1.5
Black Black Black Black Black Black
1.5 1.5 1.5 1.5 1.5 1.5
D D
A1 A1 A1 A1 A1 A1 A1 A1
-K180 -K181 -K182 -K183 -K184 -K185 -K186 -K187
N31E A2 N31E A2 N31E A2 N31E A2 N31E A2 N31E A2 N31E A2 N31E A2
230VAC 230VAC 230VAC 230VAC 230VAC 230VAC 230VAC 230VAC
A
INTER PANEL WIRING TO DRIVE-1 A
13 13 13 SLOW DOWN 33
-K25 FWD CMD FOR -K26 REV CMD FOR -K27 CMD FOR -K20A LOCAL MODE CMD
6.2E 14 DRIVE-1 6.5E 14 DRIVE-1 6.3E 14 DRIVE-1 10.8D 34 TO DRIVE-1
298 302 306
Blue Blue Blue 312
B 1 1 1 Black B
1.5
13 13 13 SLOW DOWN 13
-K85 FWD CMD FOR -K86 REV CMD FOR -K87 CMD FOR -K20 LOCAL MODE CMD
D
7.2E 14 DRIVE-2 7.5E 14 DRIVE-2 7.3E 14 DRIVE-2 10.8D 14 TO DRIVE-2 D
300 304 308
Blue Blue Blue 310
1 1 1 Black
1.5
E E
21 21 21 21 21 21
-K180 COMON INTERLOCK -K181 COMON INTERLOCK -K182 COMON INTERLOCK -K183 COMON INTERLOCK -K184 COMON INTERLOCK -K185 COMON INTERLOCK
11.2D 22 TO CHANGE OVER 11.3D 22 TO CHANGE OVER 11.3D 22 TO CHANGE OVER 11.4D 22 TO CHANGE OVER 11.5D 22 TO CHANGE OVER 11.5D 22 TO CHANGE OVER
314 318 324 330 334 338
Black Black Black Black Black Black
1.5 1.5 1.5 1.5 1.5 1.5
13 13 13 13 13 13
-K180 COMON INTERLOCK -K181 COMON INTERLOCK -K182 COMON INTERLOCK -K183 COMON INTERLOCK -K184 COMON INTERLOCK -K185 COMON INTERLOCK
C 11.2D 14 TO CHANGE OVER 11.3D 14 TO CHANGE OVER 11.3D 14 TO CHANGE OVER 11.4D 14 TO CHANGE OVER 11.5D 14 TO CHANGE OVER 11.5D 14 TO CHANGE OVER C
316 320 326 332 336 340
Black Black Black Black Black Black
1.5 1.5 1.5 1.5 1.5 1.5
D -X70 49 -X70 51 D
321 327
Black Black
1.5 1.5
13 13
-K186 COMON INTERLOCK -K187 COMON INTERLOCK
11.6D 14 TO CHANGE OVER 11.7D 14 TO CHANGE OVER
322 328
Black Black
1.5 1.5
E E
-X70 50 -X70 52
A A
SB Open Permission
Field -2 Healthy
Field -1 Healthy
LINE CONT.OFF
Field -1 Slected
Field -2 Slected
LINE CONT.ON
Rope Interlock
D D
Bypass
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 11 12
E E
A A
359 361
B Yellow Yellow B
363 365 367 369 371 373 375 377
FROM 1.5 FROM 1.5
Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow
BRAKE BRAKE 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5
+SAC-X90 5 +SAC-X90 7
+SAC11.3E +SAC11.4E
33 33 43 43 33 13 13 33 33 33
+SAC-K17 +SAC-K18 -K20A -K19A -K186 -K152 -K153 -K185 -K183 -K184
34 34 10.8D 44 10.7D 44 11.6D 34 9.2D 14 9.3D 14 11.5D 34 11.4D 34 11.5D 34
+SAC-X90 6 +SAC-X90 8 364 366 368 370 372 374 376 378
360
+SAC11.3F 362
+SAC11.4F Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow
Yellow Yellow 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5
1.5 1.5
C C
DCS/PLC
-X52 17 18 -X52 19 20 -X52 21 22 -X52 23 24 -X52 25 26 -X52 27 28 -X52 29 30 -X52 31 32 -X52 33 34 -X52 35 36
*
Local Mode Selected
BRAEK-2 SELECTED
SB Open Proximity
D D
SB Open Fixing
SB Close Fixing
SB Over Hang
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
E E
A A
B 379 381 383 385 387 389 391 393 395 397 B
Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow
1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5
33 13 33 33 33 33 33 33 33 33
-K187 -K155 -K156 -K182 -K180 -K181 -K53 -K54 -K63 -K64
11.7D 34 9.5D 14 9.6D 34 11.3D 34 11.2D 34 11.3D 34 4.4D 34 4.5D 34 4.5D 34 4.6D 34
380 382 384 386 388 390 392 394 396 398
Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow
1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5
C C
DCS/PLC
-X52 37 38 -X52 39 40 -X52 41 42 -X52 43 44 -X52 45 46 -X52 47 48 -X52 49 50 -X52 51 52 -X52 53 54 -X52 55 56
*
BB W Over Hang
BB Open Fixing
BB Close Fixing
D D
37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56
E E
A A
399 401 403 405 407 409 411 413 415 417 419 421
Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow
1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5
B B
33 33 33 33 13 13 13 13 13 13 13 13
-K113 -K114 -K122 -K123 -F1 -F2 -F3 -F4 -F5 -F6 -F7 -F8
5.3D 34 5.4D 34 5.4D 34 5.5D 34 3.4B 14 4.2A 14 5.2A 14 8.1A 14 8.5A 14 9.2A 14 10.1A 14 11.1A 14
400 402 404 406 408 410 412 414 416 418 420 422
Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow
1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5
DCS/PLC
-X52 57 58 -X52 59 60 -X52 61 62 -X52 63 64 -X52 65 66 -X52 67 68 -X52 69 70 -X52 71 72 -X52 73 74 -X52 75 76 -X52 77 78 -X52 79 80
C * C
D D
57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80
E E
33 33 43 43
-K152 LEFT SKIP UP 1TP43 -K153 LEFT SKIP UP 1TP43 -K152 RIGHT SKIP UP 1TP43 -K153 RIGHT SKIP UP 1TP43
9.2D 34 9.3D 34 9.2D 44 9.3D 44
424 428 432 436
B Black Black Black Black B
1.5 1.5 1.5 1.5
53 53 63 63
-K152 LEFT SKIP UP 2TP43 -K153 LEFT SKIP UP 2TP43 -K152 RIGHT SKIP UP 2TP43 -K153 RIGHT SKIP UP 2TP43
9.2D 54 9.3D 54 9.2D 64 9.3D 64
426 430 434 438
Black Black Black Black
1.5 1.5 1.5 1.5
D D
E E
1 21 TRIPPING AT OPENING
2 22 TRIPPING AT OPENING
6 26 DECCELERATION AT CLOSING
C 7 27 DECCELERATION AT CLOSING C
9 29 DECCELERATION AT OPENING
10 30 DECCELERATION AT OPENING
D 11 31 TRIPPING AT CLOSING D
12 32 TRIPPING AT CLOSING
1 21 TRIPPING AT OPENING
2 22 TRIPPING AT OPENING
6 26 DECCELERATION AT CLOSING
C 7 27 DECCELERATION AT CLOSING C
9 29 DECCELERATION AT OPENING
10 30 DECCELERATION AT OPENING
D 11 31 TRIPPING AT CLOSING D
12 32 TRIPPING AT CLOSING