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Gerro Combi Playground Systems 2017-12-21

The document describes different types of ferrules for joining ropes called GERROTM COMBI. It provides details on eye, bolt-joint, T-cross joint, cross joint, joint, and stop ferrules including their maximum load ratings and required pressing pressures. The ferrules are used to construct playground equipment, nets, and other applications.

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0% found this document useful (0 votes)
371 views20 pages

Gerro Combi Playground Systems 2017-12-21

The document describes different types of ferrules for joining ropes called GERROTM COMBI. It provides details on eye, bolt-joint, T-cross joint, cross joint, joint, and stop ferrules including their maximum load ratings and required pressing pressures. The ferrules are used to construct playground equipment, nets, and other applications.

Uploaded by

Pablo Buyo Souto
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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GERRO™ COMBI

Playground Systems
P L A Y I N G S A F E S I N C E 1 9 9 3
Talurit AB · Amalia Jönssons gata 29 · 421 31 Västra Frölunda · Sweden · VAT SE556343720001
Phone +46 31 709 30 80 · Fax +46 31 47 10 71 · [email protected] · www.talurit.com
TALURIT is a trademark owned by Talurit AB. All unauthorised use is prohibited. © 2016, Talurit AB
GERRO™ COMBI
SYSTEMS
GERRO™ COMBI is a world leading playground system of ferrules to
be used together with GERRO™ COMBI combination rope. The
aluminium ferrules ensure a long lifetime and safe environment. The
system is widely used all over the world for applications such as
protection nets, playground equipment, sports and leisure, stage and
rigging and even fishing eqipment.

TALURIT™ has been the original since1948 and it shows.

Thanks to the innovative design all GERRO™ COMBI ferrules are


swaged with smooth edges. It requires minimum manual grinding to
ensure smooth edges and great safety for the end user.

All data regarding load and required pressure is based on extensive testing with our
GERRO™ COMBI combination rope. Maximum load can vary with variations in
combination ropes. The load value is stated in kN, where 30 kN is about 3000 kg.

The number in the article number is a reference of combination rope to be used. E.g.
GC16-E is for rope diameter 16 mm.
Talurit AB · Amalia Jönssons gata 29 · 421 31 Västra Frölunda · Sweden · VAT SE556343720001
Phone +46 31 709 30 80 · Fax +46 31 47 10 71 · [email protected] · www.talurit.com
TALURIT is a trademark owned by Talurit AB. All unauthorised use is prohibited. © 2016, Talurit AB
Eye ferrules
GCxx-E and GCxx-EK
These ferrules are swaged over two rope parts to form an eye. This assembly is
perfect for multiple different ways of anchoring. To avoid wear and tear a
thimble can be incorporated in the eye. GCxx-E and GCxx-EK are the
same kind of ferrule with the EK-version being shorter. The E and EK
ferrules are swaged in press dies with rounded pocked ends.
Aluminium
Art no. Max load approx Required pressure
GC16-E 30 kN 900 kN
GC16-EK 15 kN 450 kN
GC18-E 35 kN 900 kN
GC18-EK 20 kN 600 kN
GC20-E* 50 kN 900 kN
GC20-EK* XX kN XXX kN
* Requires a larger swager than a 150T swager

Bolt-joint ferrules
GCxx-B, GCxx-BK
The Gerro Combi B & BK ferrules are pressed on the end of a combination rope together with a
threaded rod och M10 (or equivalent) eye-bolt on the opposite end of the rope. This feature
makes it a great option when attaching netting to a fixed structure. The GCxx-BK is a shorter
version of the standard B-version and the perfect choice when you have limited
space available or when you need to retro-fit a secure end
M10
to an existing fixture. ed rod
Thread
Suitable for both M10 and 3/8" UNC bolts.

Aluminium
Art no. Max load approx Required pressure
GC16-B 15 kN 900 kN 10
bo lt M
GC16-BK 7 kN 450 kN a ded
Thre
GC18-B 20 kN 900 kN
GC18-BK 10 kN 500 kN
GC20-B XX kN XXX kN
GC20-BK XX kN XXX kN
GCM10-35 (rod) N/A N/A
GC16-G M10 (bolt) N/A N/A

4 kN

T-cross joint ferrules


GCxx-TCK
Our GCxx-TCK is used for quick and easy construction of playground
netting where you need a T-cross termination of two ropes.
Before swaging, the rope passing through the ferrule is secured with a 8 kN

screw. It is then swaged in a press die with one rounded pocket end.
Require minimum manual grinding to ensure smooth edges and great
safety for the end user.
Aluminium
Art no. Max load approx Required pressure
GC16-TCK 4 kN / 8 kN 500 kN
GC18-TCK 4 kN / 8 kN 500 kN
GC20-TCK X kN / X kN XXX kN
GC16-SCREW 4,8x50 N/A N/A
(bolt, 4,8x50, pozidrive)

T-joint ferrules
GC16-T
The GC16-T is swaged directly on to the combination rope as a type
of end stop. The ferrule can then be used in combination with
different kinds of net construction systems.
A great product for retro-fitting and playground maintenance.

Galvanised carbon steel


Art no. Max load approx Required pressure
GC16-T 10 kN 700 kN

Talurit AB · Amalia Jönssons gata 29 · 421 31 Västra Frölunda · Sweden · VAT SE556343720001
Phone +46 31 709 30 80 · Fax +46 31 47 10 71 · [email protected] · www.talurit.com
TALURIT is a trademark owned by Talurit AB. All unauthorised use is prohibited. © 2016, Talurit AB
Patent solution
Cross joint ferrules
GCxx-C 10 kN 25 kN

The innovative GCxx-C is a patented solution to make high quality cross


joints on combination ropes. With custom designed press dies and a special 10 kN
Gerro Combi swager it is possible to press this slim cross fixing both on site
and in a workshop and achieve very strong compression, ensuring an
extremely safe termination. Before pressing, the ropes are fixed with a
screw, which after pressing is non-detachable. Require minimum manual
grinding to ensure smooth edges and great safety for the end user.

Aluminium
Art no. Max load approx Required pressure
GC16-C 10 kN / 25 kN 70 kN
GC18-C 10 kN / 25 kN 70 kN
GC20-C XX kN / XX kN XX kN
GC16-SCREW 4,8x50 N/A N/A
(bolt, 4,8x50, pozidrive)

Non swage cross joint ferrules


GCxx-SCF
This cross ferrule is used to make a cross joint when producing for
examples climbing nets. It is designed to be stable and durable and is by
anodizing available in different colors. The cross ferrule is mounted with a
screw and should not be swaged. It has a very slim and child-friendly
design.
GCxx-SCF is also available in blue, black or red.

Aluminium
Art no. Max load approx Required pressure
GC16-SCF 1,5kN N/A
GC16-SCF screw N/A N/A
(BOLT 4,2x40, TORX)
Joint ferrules
GC16-J
The GC16-J ferrule makes a difficult job simple.
With this special ferrule it is possible to join two ropes end to end
with great quality. After pressing, the termination can handle a maximum
load of 15kN.
Require minimum manual grinding to ensure smooth edges and great safety for the end
user.
Aluminium
Art no. Max load approx Required pressure
GC16-J 15 kN 1 000 kN
GC18-J XX kN XXXX kN
GC20-J* XX kN XXXX kN

* Requires a larger swager than a 130T swager

Stop ferrules
GCxx-S
Our GCxx-S is swaged directly on the combination rope at any given
position to act as a stop. It can also be used as a short end joint,
such as the GC16-J where space might be limited.
The GCxx-S is swaged in a rounded pocket die that requires
minimum manual grinding to ensure smooth edges and
great safety for the end user.

Aluminium
Art no. Max load approx Required pressure
GC16-S 10 kN 500 kN
GC18-S 15 kN 500 kN
GC20-S XX kN XXX kN

Talurit AB · Amalia Jönssons gata 29 · 421 31 Västra Frölunda · Sweden · VAT SE556343720001
Phone +46 31 709 30 80 · Fax +46 31 47 10 71 · [email protected] · www.talurit.com
TALURIT is a trademark owned by Talurit AB. All unauthorised use is prohibited. © 2016, Talurit AB
Other terminations
When there is a will there is a way!
GERRO™ COMBI has a large field of application. We know of some, but for sure there are
many others. If you have an idea, our in house engineering department and factory
equipped with modern technology can design and test your product, giving you a safe and
efficient product ready to use.

The following ferrules are example of custom fit products.


NEW PRODUCTS!
Opened and closed ferrules
GC-KF, GC-KE, GCxx-RE and GCxx-RF
Two designs, four products. Endless possibilities.
Our new "fork" and "eye" connectors is now available
for both chain and traditional combination rope.
Compatible with GC16-RMU/RSP rope and 6mm DIN766
shortlink A4 (stainless steel) chain.
The same die is used for both rope and chain versions.

Aluminium
Art no. Max load approx Required pressure
GC-KF 10kN 500kN
GC-KE 10kN 500kN
GC16-RE 10kN 500kN
GC16-RF 10kN 500kN
GC18-RE 10kN 500kN
GC18-RF 10kN 500kN

The new design requires less material and less swaging


capacity than the previous rope version. The swaging dies for
these ferrules are rounded on one side to ensure a smooth
transition between the swaged and eye/fork area.

Talurit AB · Amalia Jönssons gata 29 · 421 31 Västra Frölunda · Sweden · VAT SE556343720001
Phone +46 31 709 30 80 · Fax +46 31 47 10 71 · [email protected] · www.talurit.com
TALURIT is a trademark owned by Talurit AB. All unauthorised use is prohibited. © 2016, Talurit AB
Chain to rope ferrules
GCxx-K
Our new rope to chain connector for situatiosn that demands
that extra creativity. Swings, handrails, bridges etc. This new
type of connector ensures even greater designs in the
playground industry. Compatible with GC16-RMU/RSP rope.

Aluminium
Art no. Max load approx Required pressure
GC16-K 20kN 1 000 kN
GC18-K 20kN 1 000 kN

Figure-8 ferrule
SYNCRIMP™
SYNCRIMP™ ferrules are manufactured in “figure 8” thin walled extruded aluminium. They
are used with hemp, manila, nylon dacron, cotton and all types of fibre or synthetic rope,
bungee cord and plastic coated cables producing a flash free pressing and utilise
special swages. These ferrules are designed to give a slim profile without
sharp or obstructive projections and giving reasonable strength of the
termination. The SYNCRIMP™ ferrules are available in many different sizes
see diagram below. The SYNCRIMP™ ferrules can be ordered in other
lengths but the lengths below are standard. You can swage up to
SYNCRIMP 10 in our 20 ton swager and up to SYNCRIMP 16 in our 40 ton swager.
Aluminium
Art no. Size Length(mm) Dia. after Swaging dies
(mm) swaging (mm) article no.
SYNCRIMP 08/24 08 24 14 A, B1, C (SYN 08)
SYNCRIMP 10/28 10 28 16 A, B1, C (SYN 10)
SYNCRIMP 12/36 12 36 20 A, B1, C (SYN 12)
SYNCRIMP 14/42 14 42 22 A, B1, C (SYN 14)
SYNCRIMP 16/48 16 48 24 A, B1, C (SYN 16)
Clamping products
TALUNET C-type Clamp
The Gerro Combi C-type Clamp makes tricky parallell connections
between ropes a thing of the past. The C-Clamp even gives you the
option together, making transitions from 16 to 18 mm much easier.

Aluminium
Art no. Press die to be used Recommended swager

TN-C 16/15 B1 TNC16 P 0130T 1S


TN-C 16/20 B1 TNC16 P 0130T 1S
TN-C 18/20 B1 TNH18 P 0130T 1S
TN-C 18/30 B1 TNH18 P 0130T 1S

TALUNET H-type clamp


Our new H-clamp is optimized for construction of pilot ladders and
similar systems.
Strength and cost efficiency have been our highest priorities in
development of this procuct.

Aluminium
Art no. Press die to be used Recommended swager

TN-H 20/15 B1 TNH20 P 0130T 1S


TN-H 20/19 B1 TNH20 P 0130T 1S
TN-H 20/30 B1 TNH20 P 0130T 1S

Talurit AB · Amalia Jönssons gata 29 · 421 31 Västra Frölunda · Sweden · VAT SE556343720001
Phone +46 31 709 30 80 · Fax +46 31 47 10 71 · [email protected] · www.talurit.com
TALURIT is a trademark owned by Talurit AB. All unauthorised use is prohibited. © 2016, Talurit AB
Retrofit products
GCxx-C Retrofit
The new Gerro Combi GC16-C Retrofit will revolutionize the way
playgrounds and adventure parks maintain and repair their
nettings.
This new connector eliminates the need for rope replacements,
bringing swagers on site while still maintaining great quality and
safety for the end users.
Made of corrosion resistant aluminium. Gives the strongest possible
solution for this application. Takes only a fraction of the time to
assemble compared to the swaged equivalent product.
Perfect for inspection and maintenance & service. Compatible with
GC16-RMU/RSP. No dies needed.

GCxx-P Retrofit
The GC16-P Retrofit is a great replacement option for when
the plastic connector might have failed or a complete new
rope system is out of the question.

Same technique for assembly as the retrofit cross


connector.
Combination rope
GERRO™ COMBI Combination Rope is a combination of steel and
fibre rope. The rope is preformed with right regular lay. It is also
UV protected, which aids the colours from fading. Available in
diameters 16, 18 and 20 mm.

• Right hand regular lay - Preformed.


• Steel wire strands covered with PP multi fibres/PP split film.
• Galvanized.
• Tensile strength: 1570 N/mm2

Code no. Dia. mm Construction Steel area Approx. Min. breaking


mm² weight load (kN)
GC16-RMU_ 16,0 6x8 18,5 0,26 32,4

GC18-RMU_ 18,0 6x8 24,1 0,34 42,2

GC20-RMU_ 20,0 6x8 30,5 0,43 51,0

_ = Colors: Y = Yellow B = Blue S = Black R = Red G = Green 1 = Mix

Code no. Dia. mm Construction Steel area Approx. Min. breaking


mm² weight load (kN)
GC16-RSP_ 16,0 6x8 18,5 0,27 44,1

GC18-RSP_ 18,0 6x8 24,1 0,35 54,0

GC20-RSP_ 20,0 6x8 30,5 0,44 67,7

_ = Colors: C = Beige N = Navy Flex A = Blue w/ white marking yarn


Y = Yellow S = Black B = Blue

Talurit AB · Amalia Jönssons gata 29 · 421 31 Västra Frölunda · Sweden · VAT SE556343720001
Phone +46 31 709 30 80 · Fax +46 31 47 10 71 · [email protected] · www.talurit.com
TALURIT is a trademark owned by Talurit AB. All unauthorised use is prohibited. © 2016, Talurit AB
Suitable machines
P 0130T 1P/1S Swager
The 130-ton swager has a single pillar open throat design. It can be mounted either in upright
position or upside down in a flat or tilted position (the different mounting positions is shown
below). It offers total flexibility. This swager is easy to use and the open design allows easy
access to the dies.
The P 0130T 1P consist of the press body and a HAGG 130T and has options such as a wagon
or to mount it on a table or simular. The P 0130T 1S is (like shown in the picture) a complete
machine, bench mounted and the HAGG 130T is bulit into the stand.

The powerful 130-ton swager can swage most listed


ferrules in this folder. Swaging dies are type B1 and B2.
Max. swaging force: 1300 kN

It has a capacity of 130 metric tons. Despite its capacity


it is still very easy to use and move around when needed.
This hydraulic swager comes with an efficient 4 kW
hydraulic unit (HAGG 130T) with great features such as hold position,
automatic return and shut down as well as a stroke limiter.
The 130 ton swager is a given choice in the playground industry.

EQUIPMENT STANDARD OPTIONS


Die holder FIX B1 -

Spring loaded fasting nut * - B1 ECC

Dies B1 and B2 -

Power 4 kW -

Electrical pressure gauge MA 130T -

Different mounting positions A B or C


for press head
Wagon (only available for - 130T 1P Swager mounted on a wagon
P 0130T 1P)

* Add the spring loaded fastening nut B1 ECC to convert the die holder
into a system suitable for swaging flemish eye sleeves and terminals.

130T 1S Swager mounted


in position A.
UB-10T cross joint swager

UB-10T is a cross joint swager for GERRO™ COMBI. Thanks to the swagers relatively light
weight and compact power pack, this makes it perfect for on-site manufacturing and
maintenance. It has a single pillar open-throat design that makes swaging easy.
Maximum swaging capacity of 7 ton (70 kN).
The Swager is easy to use in the field due to it’s low weight and easy operation. A stand
and a lifting eye are included. Ideal for mobile inspection inspection services as well as
playground contractors.

OPTIONAL
• hand pump
• compressed air-hydraulic pump
• compact power pack

Talurit AB · Amalia Jönssons gata 29 · 421 31 Västra Frölunda · Sweden · VAT SE556343720001
Phone +46 31 709 30 80 · Fax +46 31 47 10 71 · [email protected] · www.talurit.com
TALURIT is a trademark owned by Talurit AB. All unauthorised use is prohibited. © 2016, Talurit AB
C-RHU52 portable service and repair swager

Mobile C-RHU52 pressing head with


optional battery powered pack. Ideal
for repairing/manufacturing nets on
site. No rounding. Maximum swaging
capacity of 52 ton (520 kN).

Weighing only 18 kgs (complete with


die) the swager is ideal for onsite use.
When fixing ready-made nets the
head can be opened for easy access.
Accessories suitable for GERRO™
COMBI playground systems
Thimble AISI 316
Stainless steel thimbles
Part Code C(mm) B(mm)
S037SS14 16 34
S037SS16 18 40
S037SS18 20 45

DIN580 Eyebolts
Galvanised
Part Code C(mm) Working load limit (T)
XNEB582M10 25 0,23
XNEB582M12 30 0,34
XNEB582M16 35 0,7

DIN582 Eyenuts
Part Code C(mm) Working load limit (T)
XNEN582M10 25 0,23
XNEN582M12 30 0,34
XNEN582M16 35 0,7

Talurit AB · Amalia Jönssons gata 29 · 421 31 Västra Frölunda · Sweden · VAT SE556343720001
Phone +46 31 709 30 80 · Fax +46 31 47 10 71 · [email protected] · www.talurit.com
TALURIT is a trademark owned by Talurit AB. All unauthorised use is prohibited. © 2016, Talurit AB
Commercial Bow Shackles
Galvanised
Part Code D (mm) A (mm) B (mm) E (mm)
XNCBS10MM 10 40 20 30
XNCBS11MM 11 44 22 34
XNCBS12MM 12 48 24 36

Forged Jaw/Jaw Turnbuckles


US Federal Specification, Hot Dipped Galvanised
Complete with Fitted Lock Nuts

Part Code Working load limit (T) B(mm) D(mm) M/N(mm)


XNTBJJ10 1,6 0,79 1,31 40,13/23,88
XNTBJJ11 2,3 0,94 1,5 24,1/16,6
XNTBJJ12 2,3 0,94 1,5 30,1/19,6
Talurit AB
Amalia Jönssons gata 29
421 31 Västra Frölunda
SWEDEN

Phone: +46 31 709 30 80


Service: +46 31 709 30 93
Fax: +46 31 47 10 71
E-mail: [email protected]
Website: www.talurit.com

Talurit (UK) Ltd Gerro GmbH Talurit Pte Ltd Talurit Machinery (Ningbo)
R-Evolution Gateway 36 Carl-Benz-Strasse 1 151 Chin Swee Road #03-30 Co., Ltd
Unit 3 Kestrel Way 78244 Gottmadingen Manhattan House 169876 No. 982 Mingzhou Road, Beilun
Birdwell Barnsley GERMANY SINGAPORE Ningbo 315800, Zhejiang
South Yorkshire CHINA
ENGLAND S70 5SZ

Phone: +44 1226 369960 Phone: +49 7731 97030 Phone: +65 6732 0295 Phone: +86 (574) 86308590
Fax: +44 1226 361862 Fax: +49 7731 970317 Fax: +65 6732 0297 Fax: +86 (574) 86308591
E-mail: [email protected] E-mail: [email protected] E-mail: [email protected] E-mail: [email protected]
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Talurit AB · Amalia Jönssons gata 29 · 421 31 Västra Frölunda · Sweden · VAT SE556343720001
Phone +46 31 709 30 80 · Fax +46 31 47 10 71 · [email protected] · www.talurit.com
TALURIT is a trademark owned by Talurit AB. All unauthorised use is prohibited. © 2016, Talurit AB 20

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