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024 Itp For Grouting Works PDF

This document provides inspection and testing plans for grouting works on the Qatar Shell GTL Pearl Project's C2 air separation units construction. It outlines 9 items to be inspected or tested including surface preparation, formwork, grout material specifications, pouring procedures, curing times, and compressive strength testing to ensure quality standards are met. Responsibilities for inspection, documentation, and approval are assigned to the contractor's quality control team, site engineers, and third-party inspectors.

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Harshvardhan Pathak
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604 views8 pages

024 Itp For Grouting Works PDF

This document provides inspection and testing plans for grouting works on the Qatar Shell GTL Pearl Project's C2 air separation units construction. It outlines 9 items to be inspected or tested including surface preparation, formwork, grout material specifications, pouring procedures, curing times, and compressive strength testing to ensure quality standards are met. Responsibilities for inspection, documentation, and approval are assigned to the contractor's quality control team, site engineers, and third-party inspectors.

Uploaded by

Harshvardhan Pathak
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Pearl GTL

Project
LINDE ENGINEERING

Shell Project No: HP-3000-QAT Contractor Project No : 5887


Project Document Number: T- 4.234.576 Project Rev.: D Page 2 of 6

Purchase Order Number: 2MH127

Tag/Item Number(s): N/A

Unit(s): ASU

PCWBS: Z
QATAR SHELL GTL PROJECT (PEARL)
C2 AIR SEPARATION UNITS CONSTRUCTION

G D 22.11.08 Ready for Construction SB EO AG RFC

F C 24.08.08 Issued for Company Comments SB EO AG ICC

E B 26.04.08 Ready for construction SB SB MC/ZG RFC

D A 26.01.08 Ready for construction SB UA MC/ZG RFC

C O 21.11.07 Issued for company comments IU UA MC/ZG ICC

B Issued for review IU IO/UA MC/ZG IFR

A Issued for internal review IU IO/UA MC/ZG IIR

GAMA Project Prepared Checked Approved


Date Description Status
Rev. Rev By By By
No. No. ORIGINATOR

Document Title:

LINDE ENGINEERING
INSPECTION TEST PLAN FOR GROUTING WORKS
AG

Contractor Document No.


LOC470
GAM ITP QAC GTL 024 G
Gama Qatar Co. W. L. L. Org. Doc. Disc. Geogr. Seq. Rev.
Vendor Code
Code Type Code Area No No

Project Document Number: T-4.234.576 Rev No: D


QSGTL PEARL PROJECT ITP No.: GAM-ITP-QAC-GTL-024
C2 ASU Construction Works

ITP FOR GROUTING WORKS(FSI) DATE: 22.11.2008 - REV-G

S. GAMA QATAR E. Not used X. CONTRACTOR QC C. COMPANY A. THIRD PARTY (TPI)

I: INSPECTION / TEST R: DOCUMENT REVIEW S: SURVEILANCE H: HOLD POINT. W: WITNESS


Characteristic to be Control Procedure Responsible Verifying
Item Activity Acceptance Criteria S X C
Verified Reference Party Documents

As per Method GAM-MTS-CIV-GTL- GAM-MTS-


1 Method Statement QA-QC Client Approval H R R
Statement 010 CIV-GTL-010
a) Free from oil, Surface should be GAM-QCR-
Surface T-4.184.248 &
2 Grease & Dust. rough & clean and QAC-GTL- I W S
Preparation T.4.234.076
b) Soaking wet 025
Forms should GAM-QCR-
As per Drawing
3 Form work As per Drawing be150mm above QAC-GTL- I S S
Dimensions
grout 025
Type of grout Si te Material
material T-4-234-076 -Rev E ,
Engineer Only approved Data sheet &
(BASF – Master Manufacture DEP-34-19-20-31 &
4 materials by client to GAM-QCR- I W S
Flow 928T or recommendations Manufacturer
be used QAC-GTL-
FOSROC Conbextra Recommendations
BB 80) - FSI 025
As Per
Grouting to be done As Per Manufacturers
5 Free flow of grout Manufacturers Visual I S S
from one side only Recommendations
Recommendations

T-4.234.576 – Rev D Page 4 of 6


QSGTL PEARL PROJECT ITP No.: GAM-ITP-QAC-GTL-024
C2 ASU Construction Works

ITP FOR GROUTING WORKS(FSI) DATE: 22.11.2008 - REV-G

S. GAMA QATAR E. Not used X. CONTRACTOR QC C. COMPANY A. THIRD PARTY (TPI)

I: INSPECTION / TEST R: DOCUMENT REVIEW S: SURVEILANCE H: HOLD POINT. W: WITNESS


Characteristic to be Control Procedure Responsibl Acceptance Verifying
Item Activity S X C
Verified Reference e Party Criteria Documents

Forms remove only GAM-


6 Chamber , surface Site I S S
Removal of forms As per Drawing after getting QCR-QAC-
&Dimension Engineer
sufficient strength GTL-025

Minimum 7 GAM-
Exposed Surface DEP-34-19-20-31- Site
7 Curing (FSI) days/manufacture QCR-QAC- S S S
wetness Clause 10.3.2 Engineer
recommendations GTL-025

Manufacturer Site Below 25 º C


8 Water for Mixing Temperature of Water (using Visual S S S
recommendations Engineer
Thermometer)

Compressive
strength(FSI) Grout - Compressive Manufacturer Data 70N/mm2@7Days
Lab Lab report R R R
a) Conbextra strength Sheet 85N/mm2@28Days
9 BB80
b) Master Flow Grout - Compressive Manufacturer Data 68N/mm2@7Days
Lab Lab report R R R
928T strength Sheet 80N/mm2@28Days

T-4.234.576 – Rev D Page 5 of 6


GROUT POUR CARD
(PRE/POST POUR)

Form No: GAM-QCR-QAC-GTL-025 Inspection Gr.:


C2-ASU GTL PROJECT ITP No.: Laboratory:
Record No: Date:
TAG NO.: LOCATION:
DESCRIPTION: DRAWING:
TYPE OF GROUT: QUANTITY OF GROUT:

Item GAMA - QC CONTRACTOR COMPANY THIRD PARTY REMARKS


No. TYPE OF ACTIVITY Signature Date Signature Date Signature Date Signature Date
1.0 Setting Out
2.0 Concrete Surface Preparation
3.0 Equipment / Surface Alignment
4.0 Formworks
5.0 Isolation Joint N/A N/A N/A N/A N/A N/A N/A N/A
6.0 Metal Surface Preparation
7.0 Mixing / Placing / Finishing of Grout (1)
8.0 Curing of Grout (1)
9.0 Removal of Shims N/A N/A N/A N/A N/A N/A N/A N/A
10.0 Mixing / Placing / Finishing of Grout (2)
11.0 Curing of Grout (2)
12.0 Sealant to Isolation Joint N/A N/A N/A N/A N/A N/A N/A N/A
13.0 Final Inspection
Remarks:

Name Date Signature


GAMA QATAR

CONTRACTOR (Linde)

QSGTL or its PMC


GAM-QCR-QAC-GTL-025

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