Maintenance Schedule
ACS800 single drive and multidrive
For drives manufactured or maintained 2017 and onwards.
Drives manufactured or maintained 2016 or before, refer to 4FPS10000223379.
Recommended maintenance intervals and component replacements are based on specified operational and environmental conditions.
ABB recommends annual drive inspections to ensure the highest reliability and optimum performance. More detailed maintenance
information can be found in maintenance instructions, product manuals and on the Internet.
www.abb.com/drives
NOTE! Long term operation near the maximum specified ratings or environmental conditions may require shorter maintenance
intervals for certain components. Check the device specific technical specifications in the relevant hardware manual and consult
your local ABB Service for maintenance recommendations at:
www.abb.com/searchchannels
Legend
I Inspection (visual inspection and maintenance action if needed)
P Performance of on/off-site work (commissioning, tests, measurements or other work)
R Replacement
Recommended annual actions by the user Annually
Connections and environment
Cabinet door filters IP54 R
Quality of supply voltage P
Cooling liquid pipe connections I
Spare parts
DC circuit capacitors reforming, spare modules and spare capacitors P
Inspections by user
IP22 and IP42 air inlet and outlet meshes I
Tightness of terminals I
Dustiness, corrosion and temperature I
Heat sink cleaning I
Other
ABB-SACE Air circuit breaker maintenance I
Every
Recommended every 2nd years actions by the user
2nd year
Cooling, liquid cooling units
Check pH of coolant P
Add coolant corrosion inhibitor P
Heat exchanger cleaning P
Expansion tank air pressure P
Cooling Years from start-up
3 6 9 12 15 18 21
Main cooling fan
ACS800-01, -U1, -04, -U4 R2 - R6, ACS800-104 R2i -
I R I R I R I
R5i (IP20, IP21, IP55)
ACS800-02, -U2 R7 and R8 50/60Hz I R I R I R I
ACS800-02, -U2 enclosure extension cooling fan R7
R R R R R R R
and R8 50/60Hz
ACS800-04, -U4, -04M R7 and R8 50/60Hz I R I R I R I
ACS800-02, -04, -U4, -04M R8 50/60Hz LONGLIFE I I R I I R I
Cooling fan for ACS800-11, -U11, -31, -U31 R5 - R6
I R I R I R I
(IP20, IP21, IP55)
ACS800-104/-204 R7i - R8i LONGLIFE I I R I I R I
ACS800-304, -704 I R I R I R I
ACS800-304, -704 +V992 LONGLIFE I I R I I R I
ALCL filter module LONGLIFE I I R I I R I
ACS800-404, TSU I R I R I R I
Internal cooling fan for circuit boards
ACS800-01, -U1, -04, -U4 R2 - R6, ACS800-104 R2i -
R R R R R R R
R5i (IP20, IP21, IP55)
ACS800-11, -U11, -31, -U31 R5 - R6 (IP20, IP21,
R R R R R R R
IP55)
Document No.: 4FPS10000573508
© Copyright 2018 ABB Oy. All rights reserved Date: 20.03.2018
Specifications subject to change without notice. Revision: A
Years from start-up
Cooling
3 6 9 12 15 18 21
Cabinet cooling fan
IP22-IP42 Roof fan LONGLIFE I I R I I R I
IP22-IP42 Door fan LONGLIFE I I R I I R I
IP54 Roof fan LONGLIFE I I R I I R I
Internal cooling fan LONGLIFE I I R I I R I
Years from start-up
Cooling, liquid cooled units
3 6 9 12 15 18 21
Cooling fans ACS800LC (-204LC, -304/704LC), I I R I I R I
Cooling fans ACS800LC (-104LC), 60Hz LONGLIFE I I R I I R I
Cooling fans ACS800LC (-104LC), 50Hz I R I R I R I
Cooling fans ACS800LC (-204LC, -304/704LC), 60Hz I R I R I R I
Cabinet cooling fans ACS800LC 50/60Hz LONGLIFE I I R I I R I
Roof cooling fans ACS800LC 50/60Hz I R I R I R I
Cooling liquid pump assembly I R I R I R I
Change coolant in internal cooling circuit I I R I I R I
Expansion tank I I R I I R I
Aging Years from start-up
3 6 9 12 15 18 21
Electrolytic capacitors
R R
Memory backup battery replacement in APBU-xx unit
R R R
ALCL filter capacitor 380 - 415V supply network** I I/R I I I/R I
ALCL filter capacitor 460V - 690V supply network** I/R I I/R I I/R I
(ACS800-14, -17, -37, -38, -67, md)
Connections Years from start-up
3 6 9 12 15 18 21
AINT+ flat cables, CINT, NRED, discharging resistors R R
Power cable connections and quick connectors of the
supply, inverter and converter modules I I I I I I I
(ACS800-x7 and ACS800 md)
Improvements Years from start-up
3 6 9 12 15 18 21
Based on product notes I I I I I I I
*) DOL Cooling fan= Direct on line fan
**) If filter is not replaced, the filter shall be inspected after 3 years from the last inspection.
Document No.: 4FPS10000573508
© Copyright 2018 ABB Oy. All rights reserved Date: 20.03.2018
Specifications subject to change without notice. Revision: A
