DeWool Kar 2016
DeWool Kar 2016
Sorption-enhanced steam reforming of glycerol (SESRG) is results were achieved when Pt-NiCuHTlc was employed at
a promising method for the sustainable production of hydro- T = 823 K: a H2 concentration of 98.7 mol % and adsorption ca-
gen (H2). In this work, composites of Ni and cationic-modified pacity of 1.34 mol CO2/kg sorbent was achieved. When the
hydrotalcite (HTlc) were promoted with Pt, thus resulting in multi-cycle performance was tested for 20 cycles, it was found
two novel hybrid materials Pt-NiMgHTlc and Pt-NiCuHTlc. Ac- that NiMgHTlc, NiCuHTlc, Pt-NiMgHTlc, and Pt-NiCuHTlc were
tivity trials for SESRG were performed in a fixed-bed reactor in stable for 5, 8, 13, and 18 cycles. Finally, a likely reaction path-
the range 673–873 K and it was found that the promotion way for SESRG over the investigated multifunctional materials
with Pt improved H2 purity and multi-cycle durability. The best was proposed.
Introduction
Hydrogen (H2)—a clean energy carrier—can be used in fuel they offer process simplicity, improved performance, and no
cells for efficient electricity production. Its carbon-neutral pro- diffusion limitations.
duction from steam reforming of renewable resources such as As seen in our previous works on SESR of methane[26] and
glycerol has been extensively studied.[1, 2] In particular, catalysts ethanol,[27] bifunctional Ni catalysts derived from hydrotalcite-
based on transition metals and noble metals are widely report- like materials are stable and active and improve H2 production.
ed.[3–8] However, the steam reforming process is energy-con- The high reforming activity of Ni, low cost, and ease of availa-
suming and makes many unwanted byproducts. H2 productivi- bility are renowned.[28] Hydrotalcite-like (HTlc) basic materials,
ty can be improved by sorption-enhanced steam reforming also known as layered double hydroxides, are good candidates
(SESR), which combines the reforming process with the ad- for CO2 sorption. Their general structure is given by [M(1x)2 +
sorptive separation of byproduct CO2 in a single step. Mx3 + (OH)2]x + (An)x/n·m H2O, where M2 + = Mg2 + , Mn2 + , Fe2 + ,
In SESR, pure H2 is produced at low temperature by using Cu2 + , Zn2 + , or Ca2 + , M3 + = Al3 + , Fe3 + , or Ga3 + and An =
mixtures of catalyst and chemisorbent. Thus, less energy is [CO3]2 or Cl .[29] They can be easily regenerated[30] and appro-
consumed and catalyst sintering is lowered. Also, reactors priately modified by the substitution of cations and anions. For
made of expensive materials are avoided. The chemisorbent example, the presence of Cu in the HTlc structure is beneficial
captures byproduct CO2 so that the water–gas shift (WGS) is fa- because it promotes WGS and reduces carbon deposition,[31, 32]
vored, H2 selectivity is enhanced, and subsequent processing and it is not uncommon to employ such cationic-modified
for CO2 separation is precluded. The adsorbent is periodically hybrid materials for the SESR process.[27, 33–35]
regenerated and reused. The process is cheap, simple, efficient, In this work, we applied basic composites of Ni and cationic-
and widely applicable. modified (Mg and Cu) hydrotalcite (HTlc), that is, NiMgHTlc (or
Notably, SESR can be applied for H2 production from glycer- HM1) and NiCuHTlc (or HM2) for SESRG. In addition, we pro-
ol.[9–11] So far, many aspects of sorption-enhanced steam re- moted such composites with Pt to yield two new materials, Pt-
forming of glycerol (SESRG) such as thermodynamics,[12–14] NiMgHTlc (or Pt-HM1) and Pt-NiCuHTlc (or Pt-HM2). For the
sorption kinetics,[15] and reactors[16] have been analyzed. In ad- first time, we employed these novel Pt-based materials for
dition, several experimental investigations using catalyst–sorb- SESRG. Pt is a popular steam reforming catalyst.[1, 4, 28, 36] Its high
ent mixtures[17–23] (e.g., Ni or Co–Ni catalysts mixed with Ca- or activity for CC cleavage is well-known.[1, 34] Here, the influence
Li-containing sorbents) and bifunctional catalytic materials[24, 25] of Pt promotion on the H2 purity, adsorption capacity, and
have also been reported. Bifunctional materials, which merge multi-cycle durability of the investigated composites was inves-
the catalytic and sorption features, are advantageous because tigated in a fixed-bed reactor over a wide range of process
conditions. So far, there is only scarce information on HTlc-
based hybrid materials promoted with noble metals.[28, 37–39]
[a] K. D. Dewoolkar, Dr. P. D. Vaidya
Department of Chemical Engineering
Institute of Chemical Technology
Nathalal Parekh Marg
Matunga, Mumbai 400019 (India)
E-mail: [email protected]
ChemCatChem 2016, 8, 1 – 12 1 2016 Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim &
Results and Discussion Table 1. Crystallite sizes and phases of hybrid materials.
Figure 1. XRD patterns for the hybrid materials. Top pattern: Pt-HM2, bottom pattern: Pt-HM1.
& ChemCatChem 2016, 8, 1 – 12 www.chemcatchem.org 2 2016 Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim
Table 2. Surface area, pore volume, and pore diameter of the fresh and
used (after 20 cycles) hybrid materials.
Figure 3. Glycerol conversion versus temperature plots for HM1 and HM2.
Reaction conditions: P = 0.1 MPa, GHSV = 3600 mL g1 h1, time on
stream = 3 h.
ChemCatChem 2016, 8, 1 – 12 www.chemcatchem.org 3 2016 Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim &
Figure 4. Product gas distribution (mol %) on a dry basis as a function of reaction temperature under steady-state conditions for the hybrid materials a) HM1,
b) HM2, c) Pt-HM1, d) Pt-HM2. Reaction conditions: P = 0.1 MPa, GHSV = 3600 mL g1 h1.
products were detected thus suggesting the complete decom- are readily available for adsorption. CO2 formed during the
position of glycerol through CC bond cleavage to form steam reforming and WGS reactions is effectively adsorbed on
syngas. Thus, the addition of Pt as promoter to the hybrid ma- the surface sites, thereby resulting in enhanced H2 production.
terials improves H2 production and avoids the formation of in- The highest concentrations of H2 are seen in this region owing
termediates. The various reactions that occur in the system to the shift in the equilibrium. As time progresses, a gradual
are: transition into the breakthrough stage occurs. In this region,
the number of sites available for adsorption decreases, thus re-
Glycerol decomposition : C3 H8 O3 ! 3 COþ4 H2 ð1Þ sulting in the increase in CO2 levels. The breakthrough time of
Methanation reaction : CO þ 3 H2 ! 3 CH4 þH2 O ð2Þ the adsorbent (tb) is reached when CO2 is detected in the
outlet stream for the first time. As evident from Figure 5 c, d,
Water gas shift : CO þ H2 O ! H2 þ CO2 ð3Þ both the Pt-promoted hybrid materials displayed longer break-
Steam methane reforming : CH4 þ H2 O ! CO þ 3 H2 ð4Þ through times (60 min and 75 min). This performance was su-
perior to that reported in previous works.[27, 34] Finally, as the
Overall SESRG : C3 H8 O3 þ 3 H2 O ! 3 CO2 þ7 H2 ð5Þ sorbent gets completely saturated, no further adsorption takes
place. In this post-breakthrough stage, the products reach
their equilibrium values and the system exhibits a catalyst-only
type behavior.
SESRG studies
The efficacy of the hybrid materials can be evaluated in
Breakthrough studies were performed to gain insights into the terms of the adsorption capacity, which was in the order
SESRG process. The dependency of concentrations of H2 and Pt-HM2 > Pt-HM1 > HM2 > HM1 (see Table 3). The results ob-
CO2 on time at T = 773 K and S/C = 9 mol mol1 was studied. tained clearly suggest that Cu-based hybrid materials exhibit
The results are represented in Figure 5. superior adsorption characteristics and produce high amounts
Figure 5 a–d shows the breakthrough curves for the hybrid of H2. In particular, Pt-HM2 gave the highest adsorption capaci-
materials. Sorbent behavior is represented by breakthrough ty of 1.1 mol CO2/kg sorbent in comparison to Pt-HM1
time (tb) and adsorption capacity (Qads). The surface area and (0.84 mol CO2/kg sorbent). These adsorption capacities are
the presence of specific cations in the hybrid material influ- higher than those reported in our previous work.[27] Hybrid ma-
ence the adsorption capacities. Three separate regions are evi- terials retain their sorption capacity until the breakthrough
dent, that is, pre-breakthrough, breakthrough, and post-break- time (see Table 3). After that, this capacity is reduced. The CO2
through. In the pre-breakthrough stage, the adsorbent sites productivity of Pt-HM1 and Pt-HM2 was 0.016 and
& ChemCatChem 2016, 8, 1 – 12 www.chemcatchem.org 4 2016 Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim
Figure 5. Breakthrough curves for hybrid materials a) HM1, b) HM2, c) Pt-HM1, d) Pt-HM2. Reaction conditions: P = 0.1 MPa, T = 773 K, steam/carbon ratio = 9
mol mol1, GHSV = 3600 mL g1 h1, time on stream = 3 h.
Hybrid material Breakthrough time (tb) Qads The effect of temperature on the performance of Pt-HM1 and
[min] [mol CO2 kg1sorbent] Pt-HM2 was investigated in the range 673–873 K. The other re-
HM1 15 0.36
action variables were chosen to be: P = 0.1 MPa and
HM2 30 0.52 S/C = 9 mol mol1. At first, the H2 concentration in the product
Pt-HM1 60 0.84 stream increased with a rise in temperature, owing to the ef-
Pt-HM2 75 1.1 fective separation of CO2 from the product (see Figure 6). The
[a] P = 0.1 MPa, T = 773 K, S/C ratio = 9 mol mol1, GHSV = 3600 mL g1 h1, maximum value was reached at T = 773 K (89.6 mol %) for Pt-
time on stream = 3 h. HM1 and T = 823 K (96 mol %) for Pt-HM2. After that, the H2
concentration decreased with a further increase in tempera-
ture, which was possibly due to the inhibition of carbonation
0.011 mol g1 h1, respectively. The H2 productivity of Pt-HM1 reactions.[27, 46] Thus, the preferred operating temperatures for
and Pt-HM2 was higher (0.13 and 0.16 mol g1 h1) than that of optimum H2 production are 773 and 823 K for Pt-HM1 and Pt-
HM1 and HM2 (0.07 and 0.09 mol g1 h1). The enhancement in HM2, respectively.
H2 production and adsorption capacity can be attributed to
the high surface area, which in turn leads to a higher number
Effect of S/C ratio on SESRG
of adsorption sites for Pt-HM2. Also, the synergistic effect of
the active metals (Pt, Ni, and Cu) along with the smaller crystal The S/C ratio is a crucial parameter that influences the eco-
sizes resulted in higher activity and enhanced H2 production. nomics of SESRG. The role of a high S/C ratio in diminishing
Both HM1 and HM2 showed lower adsorption capacities (0.36 carbon formation is renowned; however, the excess use of
and 0.52 mol CO2/kg sorbent). This suggests that Pt addition to steam results in increased operating costs. Thus, developing
the hybrid materials results in improved H2 production. Despite hybrid materials that resist coking even at low values of S/C
its low surface area, Pt-HM1 adsorbs more CO2 than HM2, appears preferential. The influence of this parameter was inves-
which is possibly due to its improved stability in the presence tigated in the range 3–7.5 mol mol1 at T = 773 K (for Pt-HM1)
of Pt. Next, the influence of reaction variables on the per- and T = 823 K (for Pt-HM2). The other parameter values were:
formance of the Pt-promoted hybrid materials was studied. P = 0.1 MPa and GHSV = 3600 mL g1 h1. The increase in S/C
ChemCatChem 2016, 8, 1 – 12 www.chemcatchem.org 5 2016 Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim &
Figure 7. Effect of S/C ratios on SER for hybrid materials a) Pt-HM1, b) Pt-
HM2. Reaction conditions: P = 0.1 MPa, T = 773 K (Pt-HM1) or 823 K (Pt-HM2),
GHSV = 3600 mL g1 h1, time on stream = 2.5 h.
& ChemCatChem 2016, 8, 1 – 12 www.chemcatchem.org 6 2016 Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim
Figure 9. Cyclic stability studies for hybrid materials a) HM1, b) Pt-HM1, c) HM2, d) Pt-HM2. Reaction conditions: P = 0.1 MPa, T = 773 K (HM1 and Pt-HM1) or
823 K (HM2 and Pt-HM2), steam/carbon ratio = 6 mol mol1 (HM1 and Pt-HM1) or 4.5 mol mol1 (HM2 and Pt-HM2), GHSV = 3600 mL g1 h1.
ChemCatChem 2016, 8, 1 – 12 www.chemcatchem.org 7 2016 Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim &
Figure 10. XRD patterns for the hybrid materials post cyclic tests.
Table 4. Crystallite sizes and phases of hybrid materials after cyclic tests.
& ChemCatChem 2016, 8, 1 – 12 www.chemcatchem.org 8 2016 Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim
[Eq. (1)]. This leads to the formation of syngas, which can be Conclusions
confirmed by the absence of liquid byproducts. Such absence
of liquid intermediates in the SER of glycerol is not uncom- Pt-promoted cationic-modified HTlc-based hybrid materials
mon.[21] The adsorbed CO molecule then undergoes a WGS re- were investigated for effective in situ CO2 removal and im-
action to form CO2 and H2. The role of Ni, Mg, and Cu in the proved H2 production. Both the Pt-promoted hybrid materials
promotion of dehydrogenation reactions and CC bond cleav- possessed higher adsorption capacities and cyclic stability in
age is renowned. In addition, the presence of Pt, which has comparison to the un-promoted materials. Optimization of the
high WGS activity and enhanced stability, is beneficial. As no SESRG process was done by evaluating the effect of various re-
significant intermediate byproducts are present, high concen- action variables on the performance of the Pt-promoted
trations of H2 are obtained. In the end, the CO2 thus formed hybrid materials. Amongst all the hybrid materials, Pt-HM2
gets effectively adsorbed, releasing H2 in a way similar to the showed great potential for enhanced H2 production. It gave
previous pathway. In conclusion, the hybrid material design the highest H2 concentrations (above 98 mol %) and adsorption
plays a critical role in the formation of different products in- capacities (1.34 mol CO2/kg sorbent) at its optimal conditions.
volved in the SESRG process. A reaction pathway demonstrating the role of the various
metals in the hybrid materials was suggested. Such novel
multi-functional materials are promising for improved H2
production.
General Remarks
Enhanced H2 production along with satisfactory multi-cycle
performance was achieved by using our Pt-promoted hybrid Experimental Section
materials. From the optimization studies, we can determine Materials
the maximum adsorption capacities for the hybrid materials.
Nickel nitrate, magnesium nitrate, copper nitrate, aluminium ni-
Pt-HM1 gives a maximum adsorption capacity of 1.12 mol CO2/
trate, sodium carbonate, sodium hydroxide, and chloroplatinic acid
kg sorbent at its optimal conditions, that is, T = 773 K, hexahydrate used in the synthesis of the HTlc-based hybrid materi-
P = 0.1 MPa, S/C = 6 mol mol1, tb = 70 min. The breakthrough als were procured from Sigma–Aldrich Pvt. Ltd., Mumbai. Glycerol
time and adsorption capacity for Pt-HM1 was higher than that (purity 99 %), used in all experiments, was also purchased from
reported in previous works.[27, 47] Importantly, Pt-HM2 exhibited Sigma–Aldrich Pvt. Ltd., Mumbai. Gases such as air, H2, and nitro-
the highest adsorption capacity of 1.34 mol CO2/kg sorbent at gen (N2) in cylinders (purity 99.995 %) were acquired from Industrial
its optimal conditions, that is, T = 823 K, P = 0.1 MPa, S/C = Oxygen Company Ltd., Mumbai. Standard calibration gas mixtures
4.5 mol mol1, tb = 90 min. This adsorption capacity was much containing CO, CO2, and CH4 were procured from Chemtron Labo-
ratory Pvt. Ltd, Mumbai.
higher in comparison to an earlier work.[32] The adsorption ca-
pacities of the Pt-promoted materials were much superior to
those for the un-promoted materials. HM1 and HM2 gave ad- Hybrid material synthesis
sorption capacities of 0.65 and 0.9 mol CO2/kg sorbent, respec-
A co-precipitation technique was used to synthesize the HTlc
tively. The addition of a noble metal such as Pt to the hybrid
hybrid materials (NiMgHTlc and NiCuHTlc) according to a method
materials proved successful for enhancing the adsorption ca- previously reported in the literature.[49] Nitrates of the respective
pacity. However, there is scope for improving the multi-cycle aforesaid metal components were used in appropriate amounts.
performance by modifying the anions or addition of suitable The ratio of M2 + /M3 + was selected as 3 so as to have a higher ba-
metals to the HTlc structure. sicity in the material, thereby leading to effective adsorption of
ChemCatChem 2016, 8, 1 – 12 www.chemcatchem.org 9 2016 Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim &
Characterization of hybrid materials GHSV ¼ Inlet gas flow ðmL min1 Þ=Weight of material ðgÞ ð8Þ
The synthesized hybrid materials were characterized by using sev-
The adsorption capacity of the adsorbents was calculated by using
eral physico-chemical techniques. Crystallinity and textural patterns
the relationship:
were predicted from XRD (X-ray diffraction) data, which were re-
corded by using a Rigaku–miniflex powder diffractometer with CuK
½F C 0 tb
(1.54 ) radiation. Nitrogen adsorption–desorption techniques (Mi- Qads ¼ ð9Þ
W
cromeritics ASAP2010) were used to find the BET (Brunauer–
Emmet–Teller) surface area, pore volume, and pore diameter by
BJH (Barrett–Joyner–Halenda) and multipoint BET method. SEM where F is the total molar flow of the feed gas (mol min1), C0 is
(scanning electron microscope) micrographs and EDX (energy dis- the initial CO2 concentration (mole %), W is the mass of the solid
persive X-ray spectroscopy) data were obtained by using a JEOL- adsorbent loaded on the column (g), and tb is the stoichiometric
JSM 6380 LA instrument. time in minutes, determined from the breakthrough curve.
Experimental procedure [1] P. D. Vaidya, A. E. Rodrigues, Chem. Eng. Technol. 2009, 32, 1463 – 1469.
[2] S. Adhikari, S. D. Fernando, A. Haryanto, Energy Convers. Manage. 2009,
In all experiments, the hybrid material was packed within a thin 50, 2600 – 2604.
bed of quartz wool. The catalyst was reduced inside the reactor [3] S. Adhikari, S. Fernando, A. Haryanto, Catal. Today 2007, 129, 355 – 364.
under flowing H2 (10 L h1) for 1 h. An aqueous solution of glycerol [4] T. Montini, R. Singh, P. Das, B. Lorenzut, N. Bertero, P. Riello, A. Benedet-
was pumped at the chosen flow rate from a feed vessel by using ti, G. Giambastiani, C. Bianchini, S. Zinoviev, S. Miertus, P. Fornasiero,
an HPLC pump. N2 was used as the carrier gas during the reaction. ChemSusChem 2010, 3, 619 – 628.
The N2 flow rate was adjusted to the desired value with an [5] A. Iriondo, V. L. Barrio, J. F. Cambra, P. L. Arias, M. B. Gemez, R. M. Nav-
accuracy of 1 cm3 min1. The water/glycerol mixture was vapor- arro, M. C. Snchez-Snchez, J. L. G. Fierro, Catal. Commun. 2009, 10,
1275 – 1278.
ized in a pre-heater and passed through the reactor at the desired
[6] V. Chiodo, S. Freni, A. Galvagno, N. Mondello, F. Frusteri, Appl. Catal. A
temperature. The pre-heater temperature was maintained at 523 K. 2010, 381, 1 – 7.
All experiments were performed at ambient pressure. The product [7] B. Zhang, X. Tang, Y. Li, Y. Xu, W. Shen, Int. J. Hydrogen Energy 2007, 32,
vapors leaving the reactor were passed through a condenser, back- 2367 – 2373.
pressure regulator, and gas-liquid separator. Product gases were [8] R. R. Soares, D. A. Simonetti, J. A. Dumesic, Angew. Chem. Int. Ed. 2006,
analyzed online by using a gas chromatograph (GC) unit equipped 45, 3982 – 3985; Angew. Chem. 2006, 118, 4086 – 4089.
& ChemCatChem 2016, 8, 1 – 12 www.chemcatchem.org 10 2016 Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim
ChemCatChem 2016, 8, 1 – 12 www.chemcatchem.org 11 2016 Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim &
& ChemCatChem 2016, 8, 1 – 12 www.chemcatchem.org 12 2016 Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim