2016

PARTS MANUAL

DVX™ 90
A2016KSB2BUST

www.arcticcat.com
 Contents
AIR INTAKE ASSEMBLY [301242] 1
BODY PANEL AND HEADLIGHT ASSEMBLY [301238] 3
CAM CHAIN ASSEMBLY [92730] 5
CARBURETOR ASSEMBLY [300479] 6
CLUTCH ASSEMBLY [300483] 8
CYLINDER HEAD ASSEMBLY [301219] 10
ELECTRICAL AND WIRING HARNESS ASSEMBLY [94240] 12
ENGINE SHROUD ASSEMBLY [90960] 13
EXHAUST ASSEMBLY [90950] 14
FRAME AND RELATED PARTS ASSEMBLY [94238] 15
FRONT SUSPENSION ASSEMBLY [301239] 17
FRONT WHEEL AND BRAKE ASSEMBLIES [300476] 18
GAS TANK ASSEMBLY [301217] 20
HANDLEBAR AND CONTROL ASSEMBLY [300503] 21
HYDRAULIC HAND BRAKE ASSEMBLY [300474] 23
KICK STARTER AND COOLING DUCT ASSEMBLY [100318] 25
LEFT CRANKCASE AND COVER ASSEMBLY [92732] 26
PISTON AND CRANKSHAFT ASSEMBLY [90952] 28
REAR AXLE AND BRAKE ASSEMBLY [300477] 29
REAR SUSPENSION ASSEMBLY [301240] 31
REAR WHEEL ASSEMBLY [301241] 32
RIGHT CRANKCASE AND COVER ASSEMBLY [301220] 33
SEAT, BATTERY, AND TOOL KIT ASSEMBLIES [94241] 35
SHIFT LEVER ASSEMBLY [92722] 36
STARTER MOTOR AND OIL PUMP ASSEMBLY [97646] 38
STEERING POST ASSEMBLY [92721] 40
THROTTLE CONTROL ASSEMBLY [94248] 41
TRANSMISSION ASSEMBLY [94232] 42
AIR INTAKE ASSEMBLY [301242]

Item Part No. Qty Name Context Footnote

1 3305-450 5 Screw, Self-Tapping

2 3303-062 1 Cover, Air Intake (inc. 3-4)

3 3305-179 1 Fitting, Elbow

4 3305-180 1 Grommet

5 3303-060 1 Filter

6 3303-063 1 Seal

7 3305-842 1 Housing, Air Intake (inc. 8-9)

8 3305-315 1 Clamp

9 3304-168 1 Tube, Drain

10 3304-551 1 Bolt, Flange - 6 x 22

11 3303-005 1 Bracket, Mounting

12 3305-789 1 Screw, Cap

13 3305-458 2 Screw, Cap

14 3305-841 1 Bracket, Mounting

15 3303-288 1 Clamp

16 3303-350 2 Clamp, Hose

17 3305-844 1 Hose

18 3303-064 1 Catch, Tank - Assembly

19 3303-052 1 Clamp, Hose

20 3303-001 1 Hose

[email protected] 1 Tue Dec 22 01:02:03 MST 2015

 Item Part No. Qty Name Context Footnote
21 3303-352 1 Clamp, Hose

[email protected] 2 Tue Dec 22 01:02:03 MST 2015

BODY PANEL AND HEADLIGHT ASSEMBLY [301238]

Item Part No. Qty Name Context Footnote

1 3306-102 1 Panel, Body - Main (inc. 2-11)

2 0411-836 1 Decal, Warning - Hill

3 2411-162 1 Decal, Warning - Caution Lead Content

4 2411-136 1 Decal, Warning - Age

5 1411-577 1 Decal, Warning - Not for Highways

6 1411-809 1 Decal, Warning - Passenger

7 1411-938 1 Decal, Warning - Tire/Load

8 1411-932 1 Decal, Warning - General

9 3313-359 2 Reflector - Front

10 3304-774 4 Nut

11 3313-360 2 Reflector - Rear

12 4411-479 1 Decal, AirCat

13 5411-324 1 Decal, Side - Forward Right

13 5411-325 1 Decal, Side - Forward Left

14 5411-322 1 Decal, Front Fender - Right

[email protected] 3 Tue Dec 22 01:02:03 MST 2015

 Item Part No. Qty Name Context Footnote
14 5411-323 1 Decal, Front Fender - Left

15 5411-326 1 Decal, Rear Fender - Right

15 5411-327 1 Decal, Rear Fender - Left

16 3303-232 2 Grommet, Rubber

17 3304-587 7 Screw, Cap

18 3304-280 1 Headlight - Assembly (inc. 19-21)

19 3304-282 1 Socket Assembly

20 3303-846 1 Bulb, Headlight

21 3304-281 1 Lens, Headlight

22 3304-650 5 Screw, Self-Tapping

23 3306-144 1 Mudguard, Right - Assembly (inc. four No. 24 and four No.
25)

23 3306-145 1 Mudguard, Left - Assembly (inc. four No. 24 and four No.
25)

24 3303-233 8 Spacer

25 3303-227 8 Bushing

26 3304-586 8 Screw, Cap

27 3305-703 18 Screw, Machine

28 3304-431 18 Nut, Lock

29 3304-543 8 Screw, Cap

30 3304-494 1 Support, Mudguard - Right

30 3304-495 1 Support, Mudguard - Left

[email protected] 4 Tue Dec 22 01:02:03 MST 2015

CAM CHAIN ASSEMBLY [92730]

Item Part No. Qty Name Context Footnote

1 3303-037 1 Guide, Chain

2 3303-030 1 Chain, Cam

3 3303-034 1 Tensioner, Chain

4 3303-035 1 Gasket

5 3307-102 1 Tensioner Assembly

6 3304-002 2 Bolt

7 3304-100 1 O-Ring

8 3303-244 1 Screw, Adjuster

9 3303-036 1 Adjuster, Tension

10 3303-301 1 O-Ring

[email protected] 5 Tue Dec 22 01:02:04 MST 2015

CARBURETOR ASSEMBLY [300479]

Item Part No. Qty Name Context Footnote

- 3306-829 1 Carburetor - Assembly

1 3304-462 1 Set, Top (inc. 2)

2 3304-463 1 Gasket

3 3304-464 1 Spring, Compression

4 3306-905 1 Valve, Throttle - Assembly (inc. 5-7)

5 3304-465 1 Clip, Spring

6 3304-466 1 E-Ring

7 3305-592 1 Needle, Jet

8 3304-468 1 Jet, Needle

9 3304-472 1 Pipe, Rubber - Assembly (inc. one No. 10)

10 5507-161 2 Clamp, Hose

11 3304-469 1 Cover

12 3304-470 1 Automatic Bypass/Starter Assembly

13 5507-117 2 Screw

14 3304-471 1 Plate, Retaining

15 3304-488 1 O-Ring

16 3305-446 1 Screw, Stop - Assembly (inc. 17)

17 3305-444 1 Spring

18 3304-477 1 Screw, Stop - Assembly (inc. 19-20)

19 3304-232 1 Spring

[email protected] 6 Tue Dec 22 01:02:05 MST 2015

 Item Part No. Qty Name Context Footnote
20 3304-478 1 Screw, Stop

21 3305-573 1 Holder, Jet - Needle - Assembly (inc. 22)

22 3304-482 1 Jet, Main - 80

22 5507-170 1 Jet, Main - 75 Optional

22 5507-220 1 Jet, Main - 78 Optional

23 3304-489 1 Jet, Slow

24 3304-490 1 Valve, Float - Assembly (inc. 25 and one No. 26)

25 3306-752 1 Valve, Float - Set

26 3304-484 2 Clip

27 3304-491 1 Float Assembly

28 3304-485 1 Pin, Float

29 3304-486 1 Chamber, Float - w/Gasket (inc. one No. 10 and 30-33)

30 3305-569 1 Gasket

31 3304-239 1 O-Ring

32 3304-243 1 Screw, Drain

33 3305-248 1 Tube, Drain

34 3303-320 2 Screw, Machine

[email protected] 7 Tue Dec 22 01:02:05 MST 2015

CLUTCH ASSEMBLY [300483]

Item Part No. Qty Name Context Footnote

1 3303-411 1 Pulley, Driven - Assembly (inc. 2-22)

2 3303-090 1 Clutch, Centrifugal - Assembly (inc. 3-8)

3 3304-618 3 Circlip - 6 mm

4 3303-274 3 Washer, Thrust

5 3306-733 3 Weight, Clutch

6 3303-092 3 Spring

7 3303-091 1 Plate, Clutch

8 3303-094 3 Roller

9 3304-025 1 Nut, Special - 28 mm

10 3303-096 1 Face, Driven - Fixed (inc. 11-13)

11 3303-294 1 Bearing

12 3303-291 1 Bearing

13 3303-346 1 Circlip

14 3303-299 2 Seal, Oil

15 3303-098 3 Guide, Pin

16 3303-099 3 Guide, Roller

17 3303-097 1 Face, Driven - Movable

18 3303-603 1 O-Ring

19 3304-619 1 O-Ring

20 3303-102 1 Collar

[email protected] 8 Tue Dec 22 01:02:06 MST 2015

 Item Part No. Qty Name Context Footnote
21 3303-100 1 Spring

22 3303-101 1 Collar

23 3303-082 1 Clutch, Outer

24 3307-058 1 Nut

25 3303-088 1 Plate, Ramp

26 3303-089 3 Slide

27 3303-087 6 Roller

28 3303-086 1 Face, Drive - Movable

29 3303-409 1 Sleeve

30 3303-410 1 Collar

31 3303-095 1 Belt, Drive

32 3303-083 1 Face, Drive - Fixed

33 3303-116 1 Ratchet, Kick Starter

34 3303-334 1 Nut

[email protected] 9 Tue Dec 22 01:02:06 MST 2015

CYLINDER HEAD ASSEMBLY [301219]

Item Part No. Qty Name Context Footnote

1 3305-594 1 Cover, Cylinder Head

2 3304-616 1 Gasket

3 3304-569 2 Screw, Cap

4 0217-726 1 Plug, Spark CR7HSA

5 3304-026 2 Nut, Tappet Adjusting

6 3304-007 2 Screw, Tappet Adjusting

7 3303-031 2 Valve, Rocker Arm

8 3303-032 1 Shaft, Rocker Arm - Intake

9 3303-018 1 Retainer, Camshaft

10 3304-048 4 Washer - 8 mm

11 3304-668 4 Nut, Lock

12 3303-342 6 Pin, Dowel

13 3303-033 1 Shaft, Rocker Arm - Exhaust

14 3304-617 1 Camshaft

15 3303-044 4 Cotter, Valve

16 3303-042 2 Retainer, Valve Spring

17 3303-041 2 Spring, Valve - Inner

18 3303-040 2 Spring, Valve - Outer

19 3303-043 2 Seat, Valve Spring

20 3303-657 2 Seal, Valve Stem

[email protected] 10 Tue Dec 22 01:02:07 MST 2015

 Item Part No. Qty Name Context Footnote
21 3307-197 1 Head, Cylinder

22 3307-199 2 Screw, Cap

23 3303-249 2 Bolt, Stud

24 3303-310 2 Bolt, Stud

25 3305-595 1 Pipe, Inlet - Assembly (inc. 26)

26 3303-304 1 O-Ring

27 3304-654 2 Nut, Flange - 6 mm

28 3307-050 2 Screw, Cap

29 3303-511 1 Insulator, Carburetor - Assembly (inc. 30)

30 3304-596 1 O-Ring

31 3303-019 1 Gasket, Cylinder Head

32 3303-038 1 Valve, Intake

33 3303-039 1 Valve, Exhaust

34 3303-014 1 Cylinder

35 3303-015 1 Gasket, Cylinder

36 3305-402 1 Screw, Cap

37 3304-793 1 Bolt, Flange

38 3305-589 1 Pipe, Air Intake

39 3305-356 1 Gasket

40 3305-353 1 Valve, Reed

41 3305-354 1 Cover, Reed Valve

42 3307-198 3 Bolt, Flange 6*50

[email protected] 11 Tue Dec 22 01:02:07 MST 2015

ELECTRICAL AND WIRING HARNESS ASSEMBLY [94240]

Item Part No. Qty Name Context Footnote

1 3303-132 1 Regulator, Voltage

2 3304-654 2 Nut, Flange - 6 mm

3 3306-119 1 Harness, Main (inc. 4)

4 3303-399 2 Fuse

5 3303-289 AR Cable Tie

6 3306-002 1 Harness, Extension

7 3303-142 1 Resistor

8 3303-143 1 Relay, Starter

9 3305-861 1 CDI Unit

10 3303-125 1 Coil Assembly - Ignition (inc. 11)

11 3303-126 1 Cap, Noise Suppression

12 3303-252 1 Screw, Machine

13 3306-147 1 Key Set (inc. 14-16)

14 1 Switch, Ignition Not a Service Part

15 3307-104 1 Key, Ignition - Right-Side Cut

15 3304-521 1 Key, Ignition - Set - Left-Side Cut

16 3304-522 1 Cover, Key

[email protected] 12 Tue Dec 22 01:02:08 MST 2015

ENGINE SHROUD ASSEMBLY [90960]

Item Part No. Qty Name Context Footnote

1 3305-803 1 Shroud, Upper - Assembly (inc. one No. 2 and 3-4)

2 3303-267 2 Clip, U-Nut

3 3305-804 1 Clip, Routing

4 3303-408 1 Grommet

5 3303-077 1 Seal, Shroud

6 3303-382 2 Bolt, Flange

7 3303-078 1 Shroud, Lower - Assembly (inc. one No. 2)

8 3303-384 1 Bolt, Flange

9 3304-640 1 Clamp, Routing

[email protected] 13 Tue Dec 22 01:02:09 MST 2015

EXHAUST ASSEMBLY [90950]

Item Part No. Qty Name Context Footnote

1 3303-407 1 Muffler/Complete Exhaust (inc. 2)

2 3304-571 1 Bushing

3 3305-845 1 Screw, Cap

4 3303-314 1 Screw, Cap

5 3304-573 1 Bracket, Mounting - Muffler

6 3304-543 1 Screw, Cap

7 3303-071 1 Gasket

8 3303-261 2 Nut, Cap

[email protected] 14 Tue Dec 22 01:02:09 MST 2015

FRAME AND RELATED PARTS ASSEMBLY [94238]

Item Part No. Qty Name Context Footnote

1 3306-140 1 Cover, Front Bumper - Med. Gray

2 3304-587 2 Screw, Cap

3 3306-118 1 Bumper, Front

4 3304-544 7 Screw, Cap

5 3305-511 1 Bracket, Support - Front

6 3305-864 1 Frame

7 3303-295 1 Seal, Oil

8 3303-347 1 Ring, Retaining

9 3303-392 1 Bearing

10 3303-445 1 Spacer

11 3303-298 1 Seal, Oil

12 2 Plug Not a Service Part

13 3305-514 1 Bracket, Support - Rear

14 3304-668 2 Nut, Lock

15 3305-512 1 Grip, Rear

[email protected] 15 Tue Dec 22 01:02:10 MST 2015

 Item Part No. Qty Name Context Footnote
16 3305-308 1 Flag Assembly

17 3303-420 1 Taillight - Assembly (inc. 18-21)

18 3304-537 2 Screw, Self-Tapping

19 3304-283 1 Lens, Taillight

20 3303-849 1 Bulb, Taillight

21 3303-422 1 Housing, Taillight

22 3303-226 2 Insert

23 3304-654 2 Nut, Flange - 6 mm

24 3304-031 3 U-Nut

25 3323-188 1 Screw, Cap

26 3304-548 2 Bolt, Flange

27 3303-183 1 Bracket, Engine Hanger - Right (inc. 28)

27 3303-184 1 Bracket, Engine Hanger - Left (inc. 28)

28 3304-542 2 Bushing, Rubber

29 3304-543 4 Screw, Cap

[email protected] 16 Tue Dec 22 01:02:10 MST 2015

FRONT SUSPENSION ASSEMBLY [301239]

Item Part No. Qty Name Context Footnote

1 3306-393 2 Shock/Spring Assembly - Orange

2 3307-068 2 Screw, Cap

3 3303-309 2 Screw, Cap

4 3303-333 4 Nut, Flange - 10 mm

5 3305-994 1 Arm, Swing - Right (inc. 6-10)

5 3305-995 1 Arm, Swing - Left (inc. 6-10)

6 3303-216 4 Bushing

7 3303-218 2 Bushing

8 3303-217 2 Bushing

9 3303-393 2 Fitting, Grease

10 3303-394 2 Cap, Grease Fitting

11 3303-329 2 Nut, Castle

12 3303-337 2 Pin, Cotter

13 3303-219 2 Cap

14 3303-220 2 Seal

15 3303-178 1 Shaft, Steering - Right

15 3303-180 1 Shaft, Steering - Left

16 3304-595 4 Bolt, Flange

17 3304-031 4 U-Nut

[email protected] 17 Tue Dec 22 01:02:11 MST 2015

FRONT WHEEL AND BRAKE ASSEMBLIES [300476]

Item Part No. Qty Name Context Footnote

1 3303-430 2 Cap, Wheel

2 3303-470 2 Pin, Cotter

3 3303-328 2 Nut, Castle

4 3303-279 2 Washer - 12 mm

5 3303-164 2 Side Collar, Front Wheel

6 3303-266 8 Nut

7 3303-429 2 Tire - Assembly

8 3306-893 2 Wheel Assembly - Black

9 3304-562 2 Stem, Valve

10 3303-165 2 Hub Assembly (inc. 11-15)

11 3303-463 8 Bolt, Stud

12 3303-456 4 Seal

13 3303-468 2 Bearing

14 3303-445 2 Spacer

15 3303-467 2 Bearing

16 3303-169 2 Shoe, Brake - Assembly (inc. 17)

17 3304-563 2 Spring

18 3303-170 2 Cam, Brake

19 3307-100 1 Panel - Front - Right

19 3307-101 1 Panel - Front - Left

[email protected] 18 Tue Dec 22 01:02:12 MST 2015

 Item Part No. Qty Name Context Footnote
20 3303-171 1 Arm, Brake - Right

20 3303-177 1 Arm, Brake - Left

21 3303-355 2 Screw, Cap

22 3303-172 2 Spring, Return

23 3303-173 2 Cable, Brake

[email protected] 19 Tue Dec 22 01:02:12 MST 2015

GAS TANK ASSEMBLY [301217]

Item Part No. Qty Name Context Footnote

1 3306-003 1 Cap, Gas Tank

2 3303-068 1 Seal, Gas Tank Cap

3 3305-488 1 Tank, Gas - Assembly (inc. 4)

4 3303-406 2 Grommet

5 3304-189 2 Bolt, Flange

6 3303-226 2 Insert

7 3305-489 2 Hose Assembly (inc. 8 and two No. 9)

8 3303-351 2 Clamp, Hose

9 3303-349 4 Clamp, Hose

10 3305-521 1 Hose Assembly (inc. two No. 9)

11 3303-699 1 Strainer, Fuel - Assembly

12 3305-522 1 Hose Assembly (inc. 13)

13 3303-348 2 Clamp, Hose

14 3303-058 1 Strainer, Fuel

15 3303-316 2 Screw, Machine

16 3307-093 1 Shut-Off, Fuel

17 3304-120 2 Screw, Machine

18 3305-294 1 Bracket, Mounting - Fuel Shut-Off

19 3304-654 2 Nut, Flange - 6 mm

[email protected] 20 Tue Dec 22 01:02:12 MST 2015

HANDLEBAR AND CONTROL ASSEMBLY [300503]

Item Part No. Qty Name Context Footnote

1 3303-196 2 End Cap, Handlebar

2 3305-905 2 Grip, Handle

3 3307-103 1 Handlebar

4 3303-398 4 Screw, Cap

5 3303-197 1 Clamp, Handlebar - Upper Right

5 3303-198 1 Clamp, Handlebar - Upper Left

6 3303-199 2 Clamp, Handlebar - Lower

7 3304-136 2 Washer

8 3306-219 2 Nut

9 3304-553 2 Bolt, Flange - 6 x 12

10 3305-575 1 Bracket, Handlebar Cover (inc. 11)

11 3303-239 1 Grommet

12 3305-833 1 Pilot Lamp - Assembly (inc. 13)

13 3304-284 2 Bulb

14 3304-650 2 Screw, Self-Tapping

15 3303-436 1 Cover, Handlebar - Black

16 3303-592 2 Clip, Retaining

17 3305-516 1 Switch, Handlebar - Assembly

18 3303-289 AR Cable Tie

[email protected] 21 Tue Dec 22 01:02:13 MST 2015

 Item Part No. Qty Name Context Footnote
19 1502-096 1 Cable/Cap, Throttle - Assembly

[email protected] 22 Tue Dec 22 01:02:13 MST 2015

HYDRAULIC HAND BRAKE ASSEMBLY [300474]

Item Part No. Qty Name Context Footnote

1 3305-982 1 Cylinder, RR Master - Set (inc. 2-4)

2 3305-309 1 Diaphragm

3 3306-225 1 Plate, Diaphragm

4 3303-174 1 Cap, Master Cylinder

5 3303-318 2 Screw, Machine

6 3305-297 2 Screw, Cap

7 3307-088 1 Brake, Parking - Assembly (inc. 8-13)

8 3305-665 1 Lever, Park Brake

9 3305-666 2 Pin, Pivot

10 3305-669 1 Bumper

11 3305-664 1 Clamp, Handlebar

12 3305-667 1 Bracket, Retaining

13 3305-668 2 Screw, Machine

14 3303-254 1 Bolt, Handle Lever

15 3306-819 1 Lever, Brake

[email protected] 23 Tue Dec 22 01:02:14 MST 2015

 Item Part No. Qty Name Context Footnote
16 3304-654 1 Nut, Flange - 6 mm

17 3303-141 1 Switch, Brake

18 3303-321 1 Screw, Machine

19 3307-098 1 Hose, Brake - Assembly

20 3303-284 4 Washer, Crush

21 3303-257 2 Bolt, Oil - 10 x 22

22 3307-099 1 Cable, Parking Brake

[email protected] 24 Tue Dec 22 01:02:14 MST 2015

KICK STARTER AND COOLING DUCT ASSEMBLY [100318]

Item Part No. Qty Name Context Footnote

1 3303-123 1 Arm, Kick Starter - Assembly (inc. 2-3)

2 3305-247 1 E-Ring

3 3305-195 1 Washer

4 3304-551 1 Bolt, Flange - 6 x 22

5 3303-010 1 Duct, Cooling

6 3303-074 1 Clamp

7 3303-287 1 Clamp, Routing

[email protected] 25 Tue Dec 22 01:02:14 MST 2015

LEFT CRANKCASE AND COVER ASSEMBLY [92732]

Item Part No. Qty Name Context Footnote

1 3305-795 1 Crankcase (inc. 2-4)

2 3304-597 1 Plug

3 3305-906 1 Bushing, Rubber - Engine Mount

4 3303-402 1 Rubber Bushing, Engine Hanger

5 3303-341 4 Pin, Dowel

6 3304-905 1 Bearing

7 3304-074 1 Bearing, Needle

8 3304-699 1 Bearing, Ball - Radial

9 3304-052 1 Screw, Cap - w/Washer

10 3304-205 1 Bearing, Ball

11 3304-063 1 Spring, Seat

12 3304-021 1 Washer

13 3304-109 1 Screw, Seat

14 3303-297 1 Seal, Oil

15 3303-278 1 Washer

16 3303-365 1 Screw, Cap

17 3305-798 1 Hose, Vent

18 3303-714 1 Clamp, Hose

19 3303-248 2 Bolt, Stud

20 3304-460 1 Plate, Dust

[email protected] 26 Tue Dec 22 01:02:15 MST 2015

 Item Part No. Qty Name Context Footnote
21 3303-381 3 Screw, Cap

22 3304-040 1 Retainer, Bearing

23 3304-187 2 Screw, Cap

24 3305-797 1 Switch, Gear Position (inc. 25)

25 3305-776 1 O-Ring

26 3303-385 1 Screw, Cap

27 3303-370 6 Screw, Cap

28 3303-372 1 Screw, Cap

29 3303-119 1 Spindle, Kick Starter

30 3303-122 1 Spring

31 3303-121 1 Washer

32 3303-120 1 Spacer

33 3303-276 1 Washer

34 3303-345 1 Ring, Retaining

35 3303-118 1 Gear, Driven

36 3303-272 1 Washer, Thrust

37 3303-117 1 Spring

38 3303-391 3 Screw, Cap

39 3303-009 1 Plate, Cover

40 3303-465 2 Bearing

41 3303-013 1 Gasket, Crankcase Cover

42 3305-907 1 Cover, Crankcase

43 3303-386 7 Bolt, Flange

[email protected] 27 Tue Dec 22 01:02:15 MST 2015

PISTON AND CRANKSHAFT ASSEMBLY [90952]

Item Part No. Qty Name Context Footnote

1 3303-024 1 Ring, Piston - Set

2 3303-025 1 Piston

3 3303-026 1 Pin, Piston

4 3303-027 2 Clip, Piston Pin

5 3305-443 1 Crankshaft

6 3303-290 1 Key

[email protected] 28 Tue Dec 22 01:02:17 MST 2015

REAR AXLE AND BRAKE ASSEMBLY [300477]

Item Part No. Qty Name Context Footnote

1 3304-565 3 Bolt, Flange - 8 x 20

2 3303-607 3 Washer, Spring - 8 mm

3 3305-835 1 Retainer, Sprocket

4 3305-298 2 O-Ring

5 3303-148 1 Sprocket, Final Drive

6 3305-840 1 Ring, Retaining

7 3305-838 1 Axle, Rear

8 3305-347 1 Hub, Rear - Assembly (inc. 9-11)

9 3303-461 2 Seal

10 3303-466 2 Bearing

11 3303-427 1 Spacer

12 3303-281 3 Washer

13 3303-379 4 Screw, Cap

14 3303-147 1 Adjuster, Chain - Assembly (inc. 15-17)

15 3304-135 1 Washer, Plain - 8 mm

16 3303-607 1 Washer, Spring - 8 mm

17 3304-125 1 Nut

18 3303-162 1 Disc, Brake

19 3303-253 3 Bolt, Disk

20 3305-249 1 Bracket, Brake Disc

[email protected] 29 Tue Dec 22 01:02:18 MST 2015

 Item Part No. Qty Name Context Footnote
21 3305-839 2 Nut

22 3307-089 1 Caliper, Rear - Assembly (inc. 23-33)

23 3304-331 1 Cap, Bleed Valve

24 3307-091 1 Valve, Bleed

25 3304-334 1 Plug

26 3305-380 1 Seal, Piston (Foot Brake)

27 3307-092 1 Piston

28 3304-589 1 Boot

29 3304-590 1 Boot B

30 3304-315 1 Spring

31 3306-585 1 Seal, Dust

32 3307-090 1 Bracket

33 3303-908 1 Pad, Brake - Set

34 3303-256 2 Screw, Cap

35 3303-144 1 Guard, Chain

36 3304-610 2 Screw, Cap

[email protected] 30 Tue Dec 22 01:02:18 MST 2015

REAR SUSPENSION ASSEMBLY [301240]

Item Part No. Qty Name Context Footnote

1 3306-394 1 Shock/Spring Assembly - Orange

2 3303-376 2 Screw, Cap - HFH M10 x 1.25 x 40

3 3304-031 2 U-Nut

4 3305-858 1 Fork, Rear - Assembly (inc. 5-11)

5 3303-394 1 Cap, Grease Fitting

6 3303-393 1 Fitting, Grease

7 3304-594 1 Clamp, Routing

8 3303-356 1 Bolt, Flange

9 3303-189 1 Axle

10 3303-191 2 Bushing

11 3303-192 2 Cap

12 3304-032 1 Nut

13 3303-150 1 Screw, Cap

14 3305-454 4 Screw, Cap

15 3305-996 1 Guard, Rear Suspension

16 3307-204 2 Screw, Self-Tapping

17 3305-859 1 Guide, Chain

18 3304-360 2 Bushing

[email protected] 31 Tue Dec 22 01:02:18 MST 2015

REAR WHEEL ASSEMBLY [301241]

Item Part No. Qty Name Context Footnote

1 3305-869 2 Hub, Wheel (inc. 2)

2 3303-250 8 Bolt, Stud

3 3306-894 2 Wheel Assembly - Black

4 3303-887 2 Stem, Valve

5 3303-266 8 Nut

6 3303-428 2 Tire

7 3305-285 2 Washer

8 3303-330 2 Nut, Lock

9 3303-340 2 Pin, Cotter

10 3303-430 2 Cap, Wheel

[email protected] 32 Tue Dec 22 01:02:19 MST 2015

RIGHT CRANKCASE AND COVER ASSEMBLY [301220]

Item Part No. Qty Name Context Footnote

1 3305-910 1 Cover, Fan - Assembly

2 3304-651 3 Screw, Self-Tapping

3 2411-052 1 Decal, Shift

4 3307-050 2 Screw, Cap

5 3304-585 2 Screw, Self-Tapping - 5 x 16 (Square Head)

6 3307-061 4 Screw, Cap

7 3303-075 1 Fan, Cooling

8 3307-058 1 Nut

9 3303-127 1 Rotor/Flywheel (A) - D402

9 3303-414 1 Rotor/Flywheel (B) - D406

9 3303-415 1 Rotor/Flywheel (C) - D414

10 3304-189 2 Bolt, Flange

11 3304-641 1 Stator - Assembly (O) - D402

11 3305-254 1 Stator - Assembly (D406) (A) - D406

11 3305-256 1 Stator - Assembly (D414) (B) - D414

12 3304-580 4 Screw, Cap

13 3307-059 2 Screw, Cap

14 3307-200 4 Screw, Cap

15 3303-007 1 Cover, Crankcase

16 3303-050 1 Gauge, Oil Level (inc. 17)

[email protected] 33 Tue Dec 22 01:02:20 MST 2015

 Item Part No. Qty Name Context Footnote
17 3304-102 1 O-Ring

18 3303-012 1 Gasket, Crankcase Cover

19 3303-691 1 Screen, Oil Filter

20 3303-692 1 Spring, Oil Filter Screen

21 3304-096 1 O-Ring

22 3303-021 1 Cap

23 3303-296 2 Seal, Oil

24 3303-247 2 Bolt, Stud

25 3303-400 1 Set, Crankcase - Right (inc. 26-28)

26 3303-402 1 Rubber Bushing, Engine Hanger

27 3304-065 2 Plug

28 0 1 Insert Not Serviced Individually

29 3303-003 1 Gasket, Crankcase

30 3305-806 1 Case, Transmission

31 3305-807 1 Gasket, Transmission Case

32 3303-342 2 Pin, Dowel

33 3303-596 2 Bearing Ball, Radial

34 3305-821 1 Bearing

35 3304-909 1 Bearing

36 3305-808 1 Seal, Oil

37 3305-513 2 Bolt, Flange

38 3304-052 1 Screw, Cap - w/Washer

39 3303-616 8 Bolt, Flange

40 3303-387 1 Screw, Cap

41 3303-341 2 Pin, Dowel

[email protected] 34 Tue Dec 22 01:02:20 MST 2015

SEAT, BATTERY, AND TOOL KIT ASSEMBLIES [94241]

Item Part No. Qty Name Context Footnote

1 3304-497 1 Seat Assembly (inc. 2-4)

2 3304-392 1 Latch, Seat

3 3304-654 2 Nut, Flange - 6 mm

4 3304-568 2 Bumper, Seat - Front

5 3303-578 1 Tool Set

6 3303-242 1 Retainer, Tool Kit

7 1441-797 1 Wrench, Spanner Optional

8 3304-434 1 Hold-Down, Battery

9 3303-131 1 Battery

[email protected] 35 Tue Dec 22 01:02:20 MST 2015

SHIFT LEVER ASSEMBLY [92722]

Item Part No. Qty Name Context Footnote

1 3305-911 1 Handle, Shift Lever

2 3305-854 1 Lever, Shift

3 3305-849 1 Pivot, Shift Lever

4 3303-817 1 Pin, Shift Lever

5 3305-195 2 Washer

6 3305-853 1 Spring

7 3304-142 1 Pin, Cotter

8 3304-553 1 Bolt, Flange - 6 x 12

9 3305-852 1 Washer

10 3305-851 1 Bracket, Shift Lever

11 3304-543 2 Screw, Cap

12 3304-668 2 Nut, Lock

13 3304-176 2 Bolt, Flange

14 3305-825 1 Bracket, Shift Guide

15 3305-847 1 Shift Linkage Assembly (inc. 16-21)

16 1 Ball Joint, Tie Rod - Right Not a Service Part

17 1 Nut Not a Service Part

18 0 2 Washer Not a Service Part

19 1 Tie Rod Not a Service Part

20 1 Nut Not a Service Part

[email protected] 36 Tue Dec 22 01:02:21 MST 2015

 Item Part No. Qty Name Context Footnote
21 1 Ball Joint, Tie Rod - Left Not a Service Part

[email protected] 37 Tue Dec 22 01:02:21 MST 2015

STARTER MOTOR AND OIL PUMP ASSEMBLY [97646]

Item Part No. Qty Name Context Footnote

1 3303-045 1 Pump, Oil - Assembly (inc. 2-3)

2 3304-426 1 Screw, Cap

3 3304-144 1 Pin, Alignment

4 3303-384 4 Bolt, Flange

5 3303-046 1 Sprocket

6 3304-654 1 Nut, Flange - 6 mm

7 3303-047 1 Chain, Oil Pump

8 3303-051 1 Separator, Oil

9 3303-381 2 Screw, Cap

10 3305-802 1 Motor, Starter (inc. 11)

11 3303-604 1 O-Ring

12 3303-130 1 Cover, Starter

13 3303-110 1 Shaft, Starter Reduction

14 3303-282 2 Washer

15 3303-109 1 Gear, Starter Reduction

16 3303-115 1 Plate, Starter Clutch

17 3303-113 3 Spring

18 3303-114 3 Roller, Starter

19 3303-293 3 Roller

20 3303-112 1 Clutch, Outer

[email protected] 38 Tue Dec 22 01:02:22 MST 2015

 Item Part No. Qty Name Context Footnote
21 3303-396 3 Screw, Cap

22 3303-395 1 Pin, Dowel

23 3306-806 1 Gear, Starter Assembly (inc. 24-26)

24 3306-803 1 Gear, Starter

25 3303-292 1 Bearing

26 3303-285 1 Circlip

27 3303-258 1 Nut

[email protected] 39 Tue Dec 22 01:02:22 MST 2015

STEERING POST ASSEMBLY [92721]

Item Part No. Qty Name Context Footnote

1 3303-573 1 Post, Steering

2 3303-213 2 Holder, Steering Post

3 3305-497 1 Sleeve, Stem

4 3304-559 2 Screw, Cap

5 3304-032 1 Nut

6 3303-470 1 Pin, Cotter

7 3303-266 4 Nut

8 3303-621 4 Pin, Cotter

9 3305-485 1 Tie Rod Assembly - Right (inc. one No. 10-14)

10 3305-486 2 Ball Joint, Tie Rod - Right

11 3303-326 2 Nut - Right-Hand Thread

12 3305-282 2 Tie Rod

13 3303-327 2 Nut, Hex - Right-Hand Thread

14 3305-487 2 Ball Joint, Tie Rod - Left

15 3305-499 1 Tie Rod Assembly - Left (inc. one No. 10-14)

[email protected] 40 Tue Dec 22 01:02:22 MST 2015

THROTTLE CONTROL ASSEMBLY [94248]

Item Part No. Qty Name Context Footnote

- 3305-979 1 Complete Throttle Control Assembly

1 3303-315 2 Screw, Machine

2 3303-207 1 Cover, Throttle Control

3 3303-209 1 Gasket

4 3303-397 1 Screw, Machine

5 3303-204 1 Housing, Throttle Control

6 3303-271 2 Nut

7 3303-208 2 Screw, Adjuster

8 3303-200 1 Lever, Throttle

9 3303-255 1 Screw, Shoulder

10 3305-980 1 Screw, Machine

11 3305-832 1 Nut

12 3303-262 1 Nut

13 3303-201 1 Retainer, Brake Cable

14 3303-202 1 Spacer

15 3305-344 1 Bolt, Flange - 6 x 16

16 3306-054 1 Lever, Brake

17 3303-140 1 Switch, Brake

[email protected] 41 Tue Dec 22 01:02:23 MST 2015

TRANSMISSION ASSEMBLY [94232]

Item Part No. Qty Name Context Footnote

1 3303-307 2 Screw, Cap

2 3303-108 1 Plate, Retaining

3 3305-814 1 Sprocket, Drive

4 3305-820 1 Chain, Drive

5 3305-805 1 Shaft, Final

6 3305-822 1 Countershaft - Assembly

7 3305-809 1 Shaft, Main

8 3304-042 1 Washer, Thrust

9 3305-811 1 Gear, Reverse

10 3304-074 1 Bearing, Needle

11 3305-812 1 Washer

12 3303-344 1 Ring, Retaining

13 3305-029 1 Gear Select, Sliding

14 3303-275 2 Washer, Thrust - 15 mm

15 3305-810 1 Gear, Forward

16 3305-024 1 Bushing

17 3305-028 1 Spacer

18 3303-588 1 Washer

19 3305-813 1 Driveshaft

20 3306-008 1 Gear, Drum Shift

[email protected] 42 Tue Dec 22 01:02:24 MST 2015

 Item Part No. Qty Name Context Footnote
21 3306-007 1 Pin, Alignment

22 3304-513 1 Shaft, Shift Fork

23 3305-815 1 Fork, Shift

24 3306-006 1 Cam, Gear Shift - Assembly

25 3304-176 1 Bolt, Flange

26 3304-652 1 Screw, Cap

27 3305-825 1 Bracket, Shift Guide

28 3304-900 1 Bearing

29 3305-817 1 Spindle Assembly (inc. 30-33)

30 3304-153 3 E-Ring

31 3303-815 1 Gear, Shift Handle

32 3305-818 1 Spring, Gear Shift Return

33 3304-036 1 Washer, Thrust

[email protected] 43 Tue Dec 22 01:02:24 MST 2015

 The illustrations used in this Parts Manual are for reference to replacement part numbers only and are
not to be used for assembly. For assembly procedures, use an Arctic Cat Service Manual. For a complete
list of related items, refer to the current accessory catalog. Once printed, Arctic Cat does not guarantee
the accuracy of the information contained in this manual. Our parts lists and illustrations are constantly
revised to reflect part number changes, discrepancies, and enhancements.

®™ Trademarks of Arctic Cat Inc., Thief River Falls, MN 56701