INSTRUCTION MANUAL

AUTOCHLOR SALT WATER

CHLORINATION SYSTEM
AC MINI, AC-15, AC-20, AC-25,
AC-35, AC-50 & AC-100

REVERSE POLARITY MODELS

AUTOMATIC CELL CLEANING
(Includes 7 plate standard & 13 plate bi-polar models)
RP MINI, RP-15, RP-20, RP-25,
RP-36, RP-50, RP-64, RP-92

INCLUDES TIME CLOCK MODELS

(BATTERY BACKUP OPTIONAL)
& POOL LIGHT MODELS (WHERE FITTED)
THE AUTOCHLOR SALT WATER CHLORINATION SYSTEM
Congratulations on your choice of an AUTOCHLOR salt water chlorinator system for your
swimming pool. The AUTOCHLOR salt water chlorinator you have purchased is designed for
easy and simplistic operation and maintenance. By following these instructions you are
assured years of trouble free operation.
These instructions have been compiled and produced to help you get the maximum results
from your unit and to assist you to fully understand and correctly operate your AUTOCHLOR
salt water chlorinator.
Please take the time to read these instructions thoroughly before attempting to operate
your unit. Should you require additional information or further assistance, please do not
hesitate to contact your local AUTOCHLOR representative or visit our website
www.autochlor.com.au

SPECIAL NOTE
Please remember that your salt water chlorinator is not designed to chemically maintain
your pool water and keep it balanced, but rather to produce chlorine from a mild salt solution
within the water.
We encourage regular water testing, balancing and correction if & when required to maintain
the recommended stability levels of your pool water. This is a vital part of a complete
maintenance program and will ensure trouble free chlorinator performance as well as a
healthy and sparkling clean pool.

ADDITION OF SALT
For best results the salt concentration in the pool water is required to be within an average
range of approximately 4,500 to 5,500 parts per million (ppm). These figures are temperature
dependant. In summer time, as water temperatures rise, salt levels may require slight reduction
while in winter time the reverse may be true to allow optimum performance of your unit.
The amount of salt required to achieve the desired level is determined by the capacity of
the pool. By measuring your pool and multiplying the average length by the average width
by the average depth you can easily establish this. This will give you your pool's water capacity
in cubic metres. Multiply this by 4.2 and you will get the amount of salt (in kilograms) needed
to adequately achieve the required dosage for your pool capacity.
For example: Pool size is 9 metres by 4.5 metres by 1.6 metres in depth
Multiply 9 x 4.5 x 1.6 = 64.8 (Cubic metres of water)
Multiply 64.8 x 4.2 = 272.16 (Salt required in kg)
Using only refined swimming pool salt add the desired quantity to the swimming pool water.
To assist in the rapid dissolving and mixing, sweep or brush the solids until they are fully
dissolved. Undissolved salt may result in staining your pool finish.
As salt is heavier than water it will continue to lie at the deepest point of your pool, even
though the salt granules themselves have fully dissolved. In order to ensure adequate and
permanent distribution of salt throughout the pool water, we recommend additional
sweeping and filter operation over a 12 – 24 hour period.
Whilst adding the original salt and prior to commissioning your AUTOCHLOR unit,
and when adding future salt supplies to your pool, please ensure that your
chlorinator power supply is switched off to prevent overload situations and/or
damage to the cell electrode plates or power supply.
For accurate salt calculation refer to our website:
http://www.autochlor.com.au/salinity.asp

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1
SPECIAL NOTE
Contrary to popular belief, the action of your AUTOCHLOR salt water chlorinator does
not use up the salt content of your pool water. In effect as the water is passed over the cell
plates, the salt is electrolysed and converted into sodium hypochlorite (chlorine).
This sanitises your pool water and converts back into salt - basically a never-ending cycle.
However salt loss will occur through swimmer action, filter back washing and wet weather
conditions.
This salt needs to be replaced periodically for your chlorinator to operate at maximum
capacity.
Your local pool shop can advise you the correct salt dosage required to maintain saline
levels at recommended guidelines.

WATER BALANCE
As previously advised, for best performance and operation of your AUTOCHLOR salt water
chlorination system, certain water balances must be maintained within your swimming
pool. Please check your pool water and ensure that your chemical balances are within the
following guidelines.
PH 7.2 – 7.4
Total Alkalinity 90 ppm – 150 ppm
Cyanuric Acid 40 ppm – 65 ppm
Salt 4,500 ppm – 5,500 ppm
Chlorine 1.5 ppm – 2.0 ppm
Adjust your pool water balance to achieve the above levels. Your local pool shop can assist
here to give you accurate readings and aid in correct dosages as necessary.
SPECIAL NOTE ON CHLORINE
Your salt water chlorinator is not designed to bring your pool from a zero chlorine reading
to an acceptable level but rather to maintain acceptable levels. Should it become necessary
due to unforeseen circumstances (such as the unlikely event of chlorinator malfunction,
severe weather patterns, or massive use of the swimming pool) that you find your pool
requires additional chlorine then chlorine should be manually added rather than running
your filter and chlorinator excessively to replace the lost chlorine. Doing this could put your
chlorinator and cell under unnecessary strain which could shorten their lives.
In situations such as this we recommend the use of liquid chlorine (sodium hypochlorite)
to supplement and maintain chlorine levels. The use of dry stabilised chlorine (calcium
hypochlorite) is not recommended unless liquid chlorine is unavailable and even then only
in limited amounts.

FITTING THE CHLORINATOR CELL HOUSING

The AUTOCHLOR salt water cell housing must be plumbed into the return line of the pool
filter system after the filter and any diversion valves. Please refer to the installation diagram
and plumbing outline for the correct method of installation (diagrams 1 & 2).
In situations where a heater is incorporated, the AUTOCHLOR housing must be installed
after the heater. Should a solar heating system be installed, the housing must be plumbed
after the solar diverters and after the water exits the solar system and rejoins the main
stream pool return line.
Please note that your cell housing has been manufactured so that 40 mm PVC pipe will fit
both inlet and outlet ports internally, and 50 mm couplings will fit externally. This allows
the use of either 40 mm or 50 mm PVC pipes in the pool return line.

INSTALLING THE POWER SUPPLY

The AUTOCHLOR power supply is mounted on a wall using the mounting bracket and
fittings supplied. After securing the bracket in the appropriate position relative to your
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INSTALLING THE POWER SUPPLY ...continued
needs, the power supply is hung on the bracket and locked into position by ensuring that
the unit slips into the slots provided on the mounting bracket.
It is preferable that the power supply is mounted in a location where it is protected from
accidental water spray and inclement weather. It is strongly recommended that the unit is
also protected and screened from the harsh sun, but in such a way that air flows freely
through the structure and does not impede the natural airflow through the power supply.
You should also ensure that the power supply is not used as a shelf to store or pack objects,
as this can also impede the air flow, causing overheating and/or damage to the unit that
is not covered by warranty.
Mount the power supply so that you can see and reach the various controls and so that the
cell lead has a comfortable margin to reach the cell terminal posts. Our recommendation
is that the power supply is mounted slightly higher and to one side of the filter plant to
allow easy access (refer diagram 2).

POWER SUPPLY CONTROL FUNCTIONS

Your AUTOCHLOR salt water chlorination system has been designed for simplistic operation
and control.
The functions and controls (both standard and optional) and their various operations will
give you a greater understanding and knowledge of the control and maintenance of both
your AUTOCHLOR unit and your pool (refer to diagram 3 for controls).
CIRCUIT BREAKER
Every AUTOCHLOR chlorinator (except AC 100) has a circuit breaker located on the
right hand rear of the unit. It has been located so that it can be easily accessed with
the flat of the hand without the necessity of removing the power supply unit from
the mounting bracket. The circuit breaker for the AC-100 is on the front of the unit.
The circuit breaker is designed to trip out in the event of a power surge or power
overload. When tripped the centre button will pop out shutting down the unit to
prevent damage. To reset and resume chlorination of your pool the centre button of
the circuit breaker must be pressed in to allow normal operations to proceed. Mains
power to the unit must be turned off prior to resetting the circuit breaker.
Should the circuit breaker continue to trip after this exercise then you should consult
your local AUTOCHLOR representative for assistance.
ON/OFF SWITCH - NON TIMER MODELS ONLY
The on/off switch is located on the front panel and has been incorporated to allow you to
switch off the chlorinator function should you so desire. Please note that this switch will
only shut down the chlorinator operation. It will not affect the normal filter functions which
will continue to operate at the pre selected times you have chosen.

PUMP OUTPUT SOCKET

A 240 volt pump output power socket is supplied and located on the right hand underside
of the power supply. Your pool pump power supply lead should be plugged into this socket
so that when the time clock switches at your designated times both the salt water chlorinator
and pool pump will activate in unison.
Do not attempt to operate the chlorinator power supply with the pool pump lead disconnected
as this will lead to a gas build-up inside the cell housing causing it to overheat resulting in
damage to your chlorinator equipment that is not covered by warranty. In extreme cases
gas build-up may also cause the cell housing to rupture and explode, as it is not built to
withstand this type of pressure, possibly resulting in personal injury.
The pump socket is designed to operate a single pool pump of maximum 1.5 hp (horse
power) only. Do not attempt to operate any equipment other than your pool pump from
this socket as damage might occur to the power supply unit that is not covered under
warranty.

3
WARNING INDICATOR LIGHTS
(DIAGRAM 3, ITEMS 1, 2, 3 & 4)
There are four (4) warning indicator lights located on the front of your chlorinator. These
advise at a glance the status of the chlorinator power supply and, when illuminated they
indicate and advise about the situation that the chlorinator’s electronic monitoring system
has detected. The lights and their functions are listed below.
1. ORANGE LIGHT – SALT HIGHER THAN NECESSARY
no action required
When illuminated this indicates that you have exceeded recommended salt levels. As long as
this is not causing your chlorinator to overload no further action or reduction of salt concentration
is required at this point. No further salt should be added if this light is illuminated.
2. ORANGE LIGHT – STEADY CELL OFF
chlorinator on standby This indicator
FLASHING SALT LOW light is a dual
warning system.
add salt and/or clean cell
STEADY – When illuminated in a STEADY continuous light your chlorine production
has been switched off by turning the chlorine controller anti clockwise and your
chlorinator power supply is now in a standby mode. Turn the chlorine controller
clockwise to resume normal operation.
FLASHING – If the light is illuminated and FLASHING the monitoring system has
detected low salt levels and this will need to be adjusted for the chlorinator to
operate at maximum capacity. This light will also flash if the cell has reached a
point where its output is below the normal operating output. Please refer to the
section detailing the addition of salt to your pool.
3. RED LIGHT – STEADY POWER ON This indicator
FLASHING NO WATER FLOW light is a dual
chlorinator on standby warning system.

STEADY – During normal operation this light will remain STEADY, indicating that
power is on and the chlorinator is operating correctly.
FLASHING – When FLASHING the monitoring system has detected a water flow
problem and has shut down to prevent damage. It will also be accompanied by a
beeping alarm alerting you of this situation. When problem is rectified normal
operation will resume.
4. RED LIGHT – STEADY OVERLOAD
OFF NORMAL OPERATION This indicator
in forward cycle light is a dual
FLASHING NORMAL OPERATION warning system.
(RP MODEL ONLY)
in reverse cycle
STEADY – When this light is illuminated and STEADY it will also be accompanied
by a beeping alarm alerting you of this situation. The chlorinator has overloaded
and shut down to prevent any damage. A direct short between two of the
electrode plates coming into contact with each other could cause this, or a
foreign object could be shorting out two or more plates. It can also be caused
by a massively high concentration of salt in the pool water. Depending on the
problem and rectification required, normal operations can proceed. Please
note that the chlorinator power supply must be switched off and then on
again to reset the electronic circuitry and resume operations.
OFF – When this light is off, the chlorinator is operating correctly in forward
cycle mode.
FLASHING – When illuminated and FLASHING the chlorinator is operating
correctly in reverse cycle mode.

4
SPECIAL NOTE ON WARNING INDICATOR LIGHTS - RP MODELS ONLY
When your chlorinator is operating in forward polarity cycle, light
number 3 (Diagram 3, item 3) is on and steady while light number 4
(diagram 3, item 4) is off.
When your chlorinator is operating in reverse polarity cycle, light number
3 remains on and steady while light number 4 will flash.
At the end of each cell operational cycle (or cell reverse), the power
on/no water flow light & overload light (diagram 3, Items 3 & 4) will
ALTERNATE by flashing in a slow fashion for approximately thirty (30)
seconds. This is the cell rinse procedure and is part of the normal
operation, which occurs at each reverse cycle change of your AUTOCHLOR
REVERSE POLARITY chlorinator. On completion normal operations in the
next cycle will begin.
Contrary to popular belief, during both normal and reverse cycle modes
the chlorinator continues to manufacture chlorine, whilst at the same
time the opposite polarity cell plates are being automatically cleaned.

CHLORINE CONTROLLER
(DIAGRAM 3, ITEM 5)
The chlorine controller regulates the amount of chlorine production relevant to the position
it has been set to. By adjusting the chlorine controller clockwise you increase chlorine
manufacture and by turning anti clockwise you reduce production. Do not attempt to turn
the controller beyond its stops as this could cause damage to your unit that is not covered
by warranty.
CHLORINE OUTPUT INDICATOR
(DIAGRAM 3, ITEM 6)
Your power supply is fitted with ten green indicator lights set in a crescent shaped formation.
During operation of your chlorinator these lights will illuminate relevant to the degree at
which the chlorine controls have been adjusted. Working in conjunction with the chlorine
controller you can increase or decrease chlorine output to suit your pool's requirements.
As you increase the output, (by turning the control knob clockwise), the corresponding
lights will illuminate progressively to 100% (ten lights).
You have full control of chlorine production merely by adjusting the chlorine controller and
illuminating the number of lights to satisfy your chlorine demand. Each light represents
10% (one light) of capable chlorine production up to its maximum output of 100% (ten
lights).

TIME CLOCK OPERATIONS - TIMER MODELS ONLY

(DIAGRAM 3, ITEM 8)
The standard timer (model A-TB72) when fitted to your chlorinator is designed to switch
your equipment on and off at the times you have nominated.
Your timer has a standard clock face and hands set in the clear centre section, whilst the
outer grey bezel shows the hours in military style (24 hour) time. To set the clock to present
time, place your finger on the clear centre bezel and slowly turn it clockwise to the desired
time. Time of day can be set by the clock hands or by lining up the outer grey numbers to
the corresponding time of day, which is set at the red indicator line.
Start and stop times are set by pushing in the small grey time setting elements at the extreme
outside of the time clock face and exposing a red mark. Each element represents fifteen
minutes and these should be positioned showing the red marks at the times you wish your
filter plant and chlorinator to operate.
With the elements pushed in and the red marks showing the timer will turn your equipment
on when they reach the red indicator line. With the elements pushed out and the red marks
not visible the timer will turn your equipment off at the end of the red.

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TIME CLOCK OPERATIONS - TIMER MODELS ONLY ...continued
The top left hand side of your time clock has provision for overriding the timer settings.
With the switch set in AUTO mode, the unit will switch at your designated times. With the
switch set at ON, the timer will by-pass timer settings and run continuously. Remember to
put this switch back to AUTO after using the by-pass function.
To turn the unit and pump off during its timer cycle you will have to turn it off at the power
point or isolation switch that your electrician may have fitted. If you use this method and
interrupt power supply please remember to reset the time clock to present time when you
reconnect unit to power.
The top right corner of the timer has provision for setting the hertz (Hz) (this is a measurement
of electrical frequency) to either 50 or 60. This has been factory pre-set at 50 Hz (for Australian
conditions) and should not be moved. If it has been moved to 60 Hz your timer will lose
time and should be reset to 50 Hz.

SPECIAL NOTE ON TIMERS

If you require your AUTOCHLOR salt water chlorinator to be connected to a cheaper
off peak tariff we recommend the use of an appropriate quartz time clock for that
purpose. The unit may also be hard wired in however, in case of incorrect wiring
or damage caused by modifications warranty will be void.
We suggest that an appropriate quartz time clock (with battery backup) be fitted
in lieu of the standard model to allow time of day to be maintained when power
supply is interrupted.
Quartz time clocks can be fitted at factory stage, or later at extra cost. Please see
your AUTOCHLOR representative if you wish to have this done.
Quartz time clocks are discernable by their model A-TB72Q marked on the lower
left casing of the clock. In lieu of the 50 – 60 Hz switch, a power light is fitted
indicating power to the timer and the chlorinator unit.

TIMER BY-PASS SWITCH - TIMER MODELS ONLY

(DIAGRAM 3, ITEM 9)
If your AUTOCHLOR chlorinator has a timer by-pass switch fitted you will find this located
on the front panel on the right hand side of the time clock. This switch allows you to by-
pass timer functions without the need to use the auto – on switch located in the timer
frame. If this external switch is fitted to your AUTOCHLOR unit, then the internal timer
switch must remain in the AUTO position and the timer by-pass functions are operated by
utilising the external timer by-pass switch.
Three functions are available:
TIMER the time clock will automatically switch your pool equipment on or off at your
designated times.
OFF the time clock will not switch, but normal time will be maintained.
BY-PASS the clock has by-passed all designated functions and will operate pool
equipment indefinitely.
PLEASE NOTE: Return switch to timer position after using the ‘off’ or ‘by-pass’ functions.

UNDER WATER POOL LIGHTS - POOL LIGHT MODELS ONLY

Where requested, and as an optional extra, some AUTOCHLOR models have swimming
pool under water light transformers fitted. This special transformer allows you to connect
your pool light lead to the special connection supplied and operate them from the chlorinator
power supply.
The under water light lead is connected directly into the special light connector strip which
is located on the underside of the chlorinator power supply. Connect the lead from your
pool lights to the connector strip terminals by use of the two locating screws.
The on/off switch (diagram 3, item 7) for the pool lights is located on the left hand side of
the time clock. The pool light circuitry is protected by its own circuit breaker, which is located
adjacent to the main circuit breaker at the rear of the unit.
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UNDER WATER POOL LIGHTS - POOL LIGHT MODELS ONLY ...continued
Operation of your pool lights is only through the on/off switch provided. Your
chlorinator time clock will not switch your pool lights on or off at the designated
pool filtration times.
Pool light transformers are available in 12, 24 and 32 volt models. Please check
to ensure that you have matched your pool light voltage to that supplied with
your AUTOCHLOR chlorinator

GENERAL CHLORINATOR OPERATION

Before switching on your AUTOCHLOR salt water chlorination system please ensure that
you have added the correct amount of pool salt, it has fully dissolved and is distributed
throughout the pool water. (see Addition of Salt Section). Ensure that the base pool chemistry
is at the recommended levels and the pool water is clean and crystal clear.
Switch on the pool filter system and the AUTOCHLOR unit. At this point the AUTOCHLOR
electronic display may register a water flow fault as the cell housing fills with water and an
alarm (beeping) may activate. This is normal start up procedure and will cease as soon as
the unit registers full and correct water flow throughout the electrodes. (see Water Balance
Section)
With the chlorine controller knob (diagram 3, item 5) now turned fully clockwise to the
maximum position the green chlorine output indicator lights will illuminate one after the
other. With the correct amount of salt added to the pool water you should achieve a 100%
(ten lights) reading. In this position the AUTOCHLOR chlorinator is producing maximum
chlorine output.
As previously stated, chlorine demand will differ from pool to pool due to bather load,
water temperature or weather conditions and this must be taken into consideration. By
testing for chlorine residuals on a regular basis you will quickly determine the chlorine state
of your pool and what action you need to take to adjust it if required.
After determining your particular pool's chlorine needs, you can set the controller to the
desired setting to achieve your chlorine requirements and/or adjust your daily running times.
Normally once set, these controls do not require further adjustment except perhaps for the
seasonal ones suggested earlier.
Set your chlorine controller to achieve maximum and optimum results for your
pool situation. Please remember that an over chlorinated pool is not a healthy
pool, so it may not be necessary for you to run your chlorinator at maximum
output to maintain recommended chlorine levels.
Your AUTOCHLOR salt water chlorinator is fitted with a sophisticated electronic circuit board
which is designed to minimise the need for manual operations and maximise cell life by
constantly managing the correct operation of the power supply and electrolytic cells. In addition
to the four warning lights, a warning alarm (beeper) has been installed to alert you of any
problems that the electronic monitoring system has interpreted. The alarm will activate to alert
you to any problems that have been detected, and once rectified the unit will resume normal
operations.

IMPORTANT SPECIAL NOTE FOR RP MODELS ONLY

Your AUTOCHLOR reverse polarity monitoring system is factory pre set to
reverse cycle at the completion of each 8 hours operational period. The
circuitry is fitted with a microchip that measures the actual operating hours
of the electrodes. When the chlorinator has operated for the total factory
designated hours in one direction it will then change (reverse) cycle and
operate in the opposite direction for the same operational time. This ensures
that the electrode plates (+ and -) each receive the same operational time,
therefore equalising and extending cell life, and ensuring adequate cleaning
for each cycle.
By maintaining a watch on the indicator and warning lights, keeping the cells in a clean
state and chemically balancing your pool water regularly you are ensuring trouble free
operation of your AUTOCHLOR chlorination unit with the least amount of effort.
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CHLORINATOR RUNNING TIMES
Chlorinator running times will vary from pool to pool, and are dependent upon the situation
they are installed into, pool size and the overall usage of the pool in general.
Several factors will determine the operational time of the chlorinator to be able to produce
sufficient chlorine for your pools requirements.
TIME:
The longer you run your filter plant and chlorinator, the more chlorine you will produce.
RATE:
The higher the chlorine output indicator lights up, the more chlorine is being produced.
CELL CLEANLINESS:
The cleaner the cell, the better the chlorine production rate.
BASIC POOL CHEMISTRY:
The more correctly maintained, the less chlorine waste.
CLEANING THE ELECTROLYTIC CELLS
From time to time it will become necessary to clean calcium and other deposits that
will form on the chlorinator electrolytic cell plates. Cleaning maintenance of the cells
will vary from one pool to the next depending on water conditions and calcium build
up rate on the electrodes. Cleaning times will also vary from AC model to RP model
with AC models requiring far more regular maintenance than RP models.
This is because RP models are, to a large extent, self cleaning. However, it must be
understood that proper maintenance of the electrodes is essential for optimum chlorine
production, and longevity of cell life. We recommend that the chlorinator cells be
cleaned on a regular and specified maintenance and cleaning program. This should
always be done wearing the correct protective equipment.
Cleaning of the cells is a very easy task. First mix a solution of one (1) part HCL (pool
acid) to eight (8) parts of water. You should make sufficient to be able to immerse the
cell completely but not the cell head or brass connectors. For safety please remember
to add the pool acid to the required amount of water, not the water to the acid.
Ensure that your container is deep enough to immerse the entire electrode plates
within the solution.
Switch off the pool filter and chlorinator system, and isolate the power to the unit.
Close any shut-off valves that may be fitted to your system and, after ensuring
connectors are not hot gently ease the cell leads from their terminal posts.
DO NOT TOUCH overheated connectors as burns to the fingers may result.
Turn the locking ring on the cell housing anti clockwise so that the electrode bundle
can now be removed from the cell housing. Immerse the cell plates into the pre mixed
water/acid solution, where a chemical reaction occurs, causing the liquid in the container
to bubble. This is a normal reaction as the calcium deposits are being cleaned from
the electrode plates.
It should take approximately eight to ten minutes for this process to be completed
and the cells should then be cleansed of all deposits. If not, you may repeat the above
step one more time, but not more than twice in the one cleaning session.
DO NOT use any brushes, harsh scrubbing, chemical cleaners or attempt to
scrape off the deposits as this can damage the electrode special coating,
reducing cell life, and voiding warranty.
After cleaning, rinse the electrode bundle in fresh water. Dry and clean the brass terminal
posts and buff them to remove all traces of dirt and build up. Please ensure that the
terminals (Black & Red) are firmly tightened before reinstalling your cell. Failure to do
so may result in the overheating of the cell connectors on both the cell cap and the lead
causing damage to your cell that is not covered by the warranty terms.

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8
CLEANING THE ELECTROLYTIC CELLS ...continued
Replace the cell into its housing, remembering to ensure that the cell terminal post
with the red pole is uppermost. Tighten the cell locking ring by turning clockwise.
Open any shut-off valves that you previously closed and now connect the cell leads
to their respective terminal posts, remembering RED to RED pole, BLACK to BLACK
pole, with the sensor lead to its special position. You are now ready to resume filter
and chlorination operations.
REMEMBER a clean electrolytic cell will extend the cell life as well as producing
maximum chlorine without the necessity of running the power supply at continually
higher settings. By keeping your cell in a clean state at all times you are effectively
safe guarding your investment and maximizing the cell life of your salt water chlorinator.

SPECIAL NOTE ON CLEANING RP MODEL CELLS

Although you have a reverse cycle (Automatic Cell Cleaning) chlorinator, it is
recommended from time to time that the cell be checked for any accumulation of
calcium or other deposits that may have built up. During 8 hours reverse cycle a fine
film of calcium builds up on the edges of the plates, but this should be automatically
cleaned after every cycle. In some areas, the chemical composition of the water can
cause an excessive buildup of calcium on the plates in a shorter period of time than
usual. This condition will require extra attention to ensure cleanliness of the cell. It is
a good practice to check the cells occasionally for excessive build-up, to ensure that
the lead connections are clean and firmly tightened, that the electrode spacers are
in place and to remove any other foreign objects that may have become trapped if
necessary. We recommend cleaning the cell once or twice a year subject to your pool's
application and location. To clean the electrode (cell), please refer to “cleaning the
electrolytic cells” section.

POWER SUPPLY REPAIR / MAINTENANCE

Do not open, no user serviceable parts inside.
The power supply module and cords attached are to be serviced and/or repaired/replaced
only by qualified electrician or the manufacturer.
Supply Cord:
If the supply cord is damaged, it shall only be replaced by the manufacturer or its
service agent or similarly qualified person in order to avoid a hazard.

9
 WARRANTY AND SERVICE
The manufacturer offers a two (2) year warranty on the power supply and
electrolytic cell on all AUTOCHLOR AC, RP and SM model chlorinators when used
in a domestic application.
Any model used in a commercial application is covered by a one (1) year warranty.
This warranty applies to the original purchaser and is not transferable. All
chlorinators are fully tested at the factory prior to being packed. If, within
twenty four (24) months of purchase, mechanical or electrical faults occurring
due to bad workmanship or faulty components, then such parts will be repaired
or replaced at no cost to the owner (including labour). No replacement parts
will be provided without the return of the defective components and proof of
purchase of the unit.
The manufacturer will not be liable for any consequential loss or damage caused
by operation outside our prescribed limits as outlined in our instruction manual.
Incorrect installation or connection to incorrect power supply, changing internal
wiring for tariff connections, misuse, abuse, negligence, accidental damage,
normal wear and tear, or damage caused by water entry are not covered by
this warranty. In case of failure the complete unit should be returned to the
manufacturer, distributor or one of our recognized service warranty agents,
(refer warranty agent list card that is packed with each unit) along with proof
of purchase. Forward and return freight costs are the responsibility of the owner.
Please note, unless specified, all warranty work is strictly factory repair.
Australian Innovative Systems reserves the right to modify any model without
notice.
FOR ALL WARRANTY ENQUIRIES PLEASE CALL 1800 676 076 OR VISIT OUR WEBSITE:
WWW.AUTOCHLOR.COM.AU

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11
DIAGRAM 1 – PLUMBING

OK OK
gas trap
no gas trap
 DIAGRAM 2 – INSTALLATION AND PLUMBING

IN CASE OF DIFFICULTIES Refer to Instruction Manual Circuit Breaker at rear (PRESS TO RESET) ·

N1464
100%

MAX SALT HIGHER THAN NECESSARY

no action required

50% OFF TIMER

SALT LOW
add salt and/or clean cell

STEADY POWER ON
FLASHING NO WATER FLOW POOL LIGHT OFF
chlorinator on standby

10% OVERLOAD
check cell for short circuit
MIN
ON BYPASS
CHLORINE OUTPUT INDICATOR

MANUFACTURED BY
Phone 61 7 3396 5222

12
13
DIAGRAM 3 – FRONT PANEL

IN CASE OF DIFFICULTIES Refer to Instruction Manual Circuit Breaker at rear (PRESS TO RESET) ·

N1464
100%
8
MAX SALT HIGHER THAN NECESSARY
6 1 no action required

50% OFF TIMER

SALT LOW
2 add salt and/or clean cell

STEADY POWER ON 7 9
3 FLASHING NO WATER FLOW POOL LIGHT OFF
chlorinator on standby

10% OVERLOAD
4 check cell for short circuit
MIN
5 ON BYPASS
CHLORINE OUTPUT INDICATOR

MANUFACTURED BY
Phone 61 7 3396 5222

1 High Salt Light 6 Chlorine Output Indicator

2 Low Salt Light 7 Pool Light Switch (pool light models only)
3 Power On / No Water Flow Light 8 Timer (timer models only)
4 Overload Light 9 Timer Bypass (timer models only)
5 Chlorine Controller
NOTES

14