Electric forklift truck

Original instructions

335-03 series

E16C-03, E16P-03,
E20P-03
335 801 1701 EN – 04/2014
 Preface
g

Linde − Your Partner

With over 100,000 fork lift trucks and ware- Your local Linde partner can offer you a
house machines sold annually, Linde is one of complete package from a single source;
the world’s leading manufacturers of material ranging from expert advice on all aspects
handling equipment. There are many reasons of sales and service through, of course, to
for this success: Linde products are renowned appropriate finance options. Our leasing, hire
not only for their innovative, cutting-edge tech- or lease-purchase agreements provide you
nology, but also for their low energy and oper- with the flexibility to tailor decision-making to
ating costs, which are up to 40 per cent lower your individual business requirements.
than those of their competitors.
Linde Material Handling GmbH
The high quality of Linde products is also Carl-von-Linde-Platz
matched by the quality of our service. With ten 63743 Aschaffenburg
production plants worldwide and an extensive Telephone +49 (0) 6021 99-0
network of sales partners, we are at your Fax +49 (0) 6021 99-1570
service round the clock and around the world. Mail: [email protected]
Web: http://www.linde-mh.com

Operating Instructions – 335 801 1701 EN – 04/2014 I

 Table of contents
g

1 Introduction
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Impermissible use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Description of use and climatic conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Symbols used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Technical description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
EC declaration of conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

2 Safety
Safety guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Residual risks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Stability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
In the case of tip-over . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Handling consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Qualified person . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Fit attachments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Emergency exit with attached rear window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Manually tilting the mast and lowering the fork . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Do not use cables to open the overhead guard by force . . . . . . . . . . . . . . . . . . . . . . . . 23

3 Overview of the forklift truck

Identification plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Overview of the forklift truck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Operating devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Display unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

4 Operation
Pre-use daily checks and maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .... .. 36
Pre-shift checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .... .. 36
Opening the overhead guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .... .. 36
Checking the battery level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .... .. 40
Battery change . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .... .. 42

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Pre-use daily checks and maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Adjusting the driver’s seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Emergency off switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Driving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Single-pedal operation (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Steering system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Brake system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Operating the lift mast and attachments using the centralised control lever (joy-
stick) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Single lever operation of the lift mast and attachments . . . . . . . . . . . . . . . . . . . . . . . . . 61
Working spotlights*, windscreen wipers*, headlights*,direction indicator lights* . . . . . . 63
Horn, electrical system cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Before loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Tow coupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Truck transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Towing regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Carrying and lifting the forklift truck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Wheel change . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Use in cold stores . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Truck storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Taking the forklift truck out of operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Disposal of old trucks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

5 Maintenance
Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Working on the lift mast or front section of the fork lift truck . . . . . . . . . . . . . . . . . . . . . . 85
Inspection and maintenance parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Recommended lubricants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
1000 hour maintenance plan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
3000 hour maintenance plan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Reduction gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Checking the wheel gear oil level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Checking whether the speed reduction gearbox is leaking . . . . . . . . . . . . . . . . . . . . . . 96

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Cleaning both sides of the traction motor, the power steering and working hydraulic
pump motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Replacing the gear oil in the speed reduction gearbox . . . . . . . . . . . . . . . . . . . . . . . . . 97
Frame and installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Checking the counterweight, motors, chassis, speed reduction gearbox, overhead
guard and steering axle fastenings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Lubricating the overhead guard pin shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Checking and lubricating other pins and swivel points . . . . . . . . . . . . . . . . . . . . . . . . . 101
Checking the status of the anti-static belts* (only for trucks fitted with super clean
tyres) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Chassis frame . . . . . . . . . . . . . . . . . . . . . . ............... ............... .. 102
Check the brake system . . . . . . . . . . . . . . . ............... ............... .. 102
Tighten the wheel nuts . . . . . . . . . . . . . . . . ............... ............... .. 104
Cleaning/lubricating the steering axle . . . . . ............... ............... .. 105
Replacing the brake fluid . . . . . . . . . . . . . . ............... ............... .. 106
Operating devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Checking the joystick pad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Checking and lubricating the pedal mechanisms, control linkage mechanisms and the
overhead guard locking devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Electrical system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
Checking the status and tightness of the electrical cables, electrical connections and
plug connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
(As required) Clean the power modules of the traction and lift controls, the fans and the
radiator housing with compressed air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
Cleaning the digital control cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
Inspect the contactor contacts, and replace if necessary . . . . . . . . . . . . . . . . . . . . . . . 111
Hydraulic system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 111
Check the hydraulic oil level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 111
Checking the leak resistance of the working and steering hydraulic systems . . . . . . . .. 113
Replacing the air, pressure and suction filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 113
Replacing the hydraulic oil (if it is Bio hydraulic oil, the Aral Forbex SE46 is 6000oper-
ating hours) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
Load lift system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
Checking the condition, tightness and function of the lift mast, lift chains and stop
block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
Adjusting the length of the lift chains, and lubricating using chain spray . . . . . . . . . . . . . 118
Checking the truck’s releasing and locking equipment . . . . . . . . . . . . . . . . . . . . . . . . . 119

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Table of contents
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6 Technical data
List of technical parameter marks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
Technical parameters – E16P forklift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
Technical parameters – E16P forklift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
Technical parameters – E20P forklift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
Lift mast data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131

Annex

7 Circuit diagrams
Electrical circuit diagram ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...... 142
Circuit diagrams . . . . . . .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...... 142
Circuit diagrams . . . . . . .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...... 144
Circuit diagrams . . . . . . .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...... 145
Hydraulic oil diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
Working and steering hydraulic system circuit diagrams . . . . . . . . . . . . . . . . . . . . . . . 146
Working and steering hydraulic system circuit diagrams . . . . . . . . . . . . . . . . . . . . . . . 148

VI Operating Instructions – 335 801 1701 EN – 04/2014

 1

Introduction
1 Introduction
Introduction

Introduction
Your Linde forklift truck Any modification of your truck, in particular
fitting of equipment or conversion of the truck,
With maximum economic efficiency, safety
is prohibited without the permission of the
and driving comfort. Yet, it is up to you, the
manufacturer.
forklift truck operator, to take good care when
working and use its potential to the fullest. Attachment manuals are provided
During the manufacturing process (if affixed
with CE mark): NOTE

 We adhered to all CE safety requirements. Add a load identification plate for any attach-
ments to the forklift truck.
 We carried out all compliance tests required
by law. CAUTION

This is proven by the CE stamp shown on the Taking into account stability and the specified mini-
mum braking distance, do not carry out stacking/de-
identification plates.
stacking operations on a slope.
The manual provides you important infor- The climbing degrees in the model parameters
mation on activating, driving, operating and table are ascertained from the forklift truck traction,
maintaining a Linde forklift truck. and only apply when going over small obstacles
and driving on relatively flat surfaces.
Please regularly complete the maintenance
checklists and make sure it is done on time. Technical notes
Use the tools, cleaning products etc. speci-
fied. This user manual must not be copied, trans-
lated or sent to a third party without the manu-
In order to maintain valid warranty service facturer’s written consent.
for your forklift truck, please keep and save a
complete, detailed record of the maintenance Linde Corp., Ltd’s business philosophy is to
process. constantly improve its products in terms of
design and structure. Hence, Linde reserves
All maintenance procedures must be the right to change a forklift truck’s design and
recorded; otherwise you will lose the warranty. technical parameters at any time.
Users, especially forklift truck drivers and Hence, the company may refuse to take
maintenance personnel, must strictly adhere responsibility for any complaint with respect
to GB 10827-1999 regulations. to the technical parameters, illustrations, and
Users, especially forklift truck drivers and instructions of this user manual.
maintenance personnel, must strictly follow Forklift trucks with accessories delivered from
"Guidelines on correct and safe use of materi- the factory come with accessory operating in-
als handling equipment" and BITA guidelines. structions. Before starting forklift trucks with
(Overseas edition) accessories, you must ensure that goods have
User shall be responsible for any loss caused been stabilized. You may need to make ad-
by improper use. Manufacturer Linde, Ltd will justments according to accessory type, such
not be responsible for such loss. as adjustments to pressure settings or to stop-
pers and operating speeds.For the relevant
If you want to use the forklift truck for purposes instructions, please refer to the accessory
that are not mentioned in the user manual, operating instructions. Accessories must be
please contact dealers accredited by Linde used in compliance with the accessory oper-
Corp. Ltd. ating instructions.

2 Operating Instructions – 335 801 1701 EN – 04/2014

 Introduction 1
Introduction

Use dedicated work supplies according to Lifting height of the lift mast [mm]:
checking and maintenance overviews. Per-
form specified work regularly at the antici-
pated time. To comply with warranty condi-
When taking delivery of the forklift truck,
tions, please ensure that work carried out is
please copy data from the components’ iden-
recorded in the registration documents for the
tification plate details into this user manual.
industrial forklift truck.
You may find the relevant information on the
The designations used in the text (front, back, identification plate of the forklift truck.We rec-
left, right) always refer to the installation posi- ommend you write down the information in this
tion of the parts described, with a forward drive manual for future reference.
direction of the truck (fork arms forwards).
Servicing work not described here will require Forklift truck handover
specialist knowledge, measuring devices and Before leaving the factory, every forklift
often also special tools. Please contact an truck must be carefully examined so that
authorized dealer to carry out this work. it is completely up to standard and can be
Servicing should only be carried out by qual- delivered to the user in perfect condition.
ified personnel approved by Linde (special- In order to guarantee the forklift truck works
ists). correctly, Linde dealers are obliged to check
For questions about the forklift truck and the following items before the handover:
orders for spare parts, please contact your Check whether the driving wheel nuts are
local Linde dealer and leave an accurate tightened
shipping address. Check the battery status
In order to maintain the original technical Checking the hydraulic oil level
efficiency of the forklift truck, please use Check the braking function
authentic Linde spare parts when repairing. Check the steering function
Check the traction function
When ordering spare parts, please provide Check the mast lift and attachments operat-
the following information in addition to the part ing function
numbers:
In order to avoid the inconvenience of claims
Forklift model number: after use, please check that the forklift truck
is in perfect condition and state of repair, and
confirm your satisfaction with the forklift truck
on the manufacturer’s product qualification
Serial number/Year of manufacturing: certificate upon handover.

NOTE
Delivery date: When a forklift truck with attachments leaves
the factory, operating instructions for the
attachments should be provided along with
Part numbers should be specified when the vehicle.
ordering parts.
NOTE
Part number of the lift mast: Every forklift truck is provided with the follow-
ing technical documents:

Operating Instructions – 335 801 1701 EN – 04/2014 3

1 Introduction
Introduction

• Operating instructions for the truck • VDMA (EU countries only)

• Spare parts manual • EC Declaration of Conformity (applicable
• Operating instructions for the attachments for CE certified forklift trucks)
(only applies to trucks delivered from the
factory with attachments)

4 Operating Instructions – 335 801 1701 EN – 04/2014

 Introduction 1
Intended use

Intended use
The industrial truck may only be used as Industrial trucks shall only be used on routes
permitted. without sharp curves, excessive slopes and
gates which are too narrow or too low.
The industrial truck is used for moving and
lifting the loads indicated on the capacity rating Inclines used by industrial trucks shall not ex-
plate. ceed the limits specified by the manufacturer
and must have an adequately rough surface.
Damages and defects Level and smooth transitions at the upper and
lower end shall prevent the load from touching
Damages and other defects to industrial trucks the floor or causing damages to the chassis.
or to attachments must be reported to the
Supervisor immediately. Industrial trucks and The admissible area and point load of driving
attachments which are not safe to operate lanes or routes may not be exceeded. There
may not be used until they have been properly shall be an adequate clearance between the
repaired. highest parts of industrial trucks or the load
and the fixed parts of the surrounding areas.
Safety installations and switches may not be
removed or rendered unusable. Specified set- The EU Directive 89/654/EEC (Minimum
tings may only be changed with the approval Regulations for Health and Safety at Work)
of the manufacturer. shall be observed. The respective national
regulations apply for non-EU countries.

Danger areas Danger points on driving lanes or routes shall

be secured or marked by the customary road
Danger areas are those areas in which traffic signs and by additional warning signs, if
persons are in danger as a result of the necessary.
movements of industrial trucks, their operating
equipment, their load carrying devices (e.g. When driving on public roads, the correspond-
their attachments) or the loaded goods. This ing regulations must be observed, as well as
also includes the area which can be reached country-specific restrictions for winter road
by falling goods or lowering or falling operating conditions.
equipment and devices.
People must not stand in the danger area of Fire protection
an industrial truck. The operating company is responsible for
adequate fire protection in the vicinity of the
Working areas industrial truck. Depending on the form of use,
it is responsible for additional fire protection
Only the areas approved by the operating on the industrial truck. Enquiries should
company or its representative may be used for be directed to the responsible supervisory
transportation purposes. Loads may only be authority in case of doubt.
deposited or stored at the intended places.
Attachments
Driving routes
Attachments shall only be used as permitted.
Driving routes shall be sufficiently paved, The driver shall be instructed in the handling
level and free of objects. Drain channels and of attachments.
railways crossings, etc., shall be levelled and,
if necessary, covered with ramps in such a way The attachment operating instructions are en-
that they can be driven over without bumps as closed for trucks that are delivered from the
far as possible. factory with an attachment. Before commis-
sioning a truck with an attachment, you must

Operating Instructions – 335 801 1701 EN – 04/2014 5

1 Introduction
Impermissible use

check that loads are handled securely. De- moment) combined with the attachments shall
pending on the type of attachment, it may be not be exceeded., refer to additional capacity
necessary to make adjustments, e.g. pres- rating plate.
sure settings or adjusting stops and operating
Modifications, in particular attachments or
speeds. See the attachment operating in-
conversions, are not permitted to be made to
structions for the corresponding instructions.
the industrial truck without the manufacturer’s
If attachments are not supplied with the indus- approval.
trial truck, the specifications of the industrial
truck manufacturer and the attachment manu- Trailers
facturer must be observed.
Industrial trucks may only be used to tow trail-
The attachments and the connection of power ers if they are intended for this purpose by the
supplies for powered attachments may only manufacturer and if they are fitted with the
be made by specialists in accordance with appropriate trailer coupling. The maximum
the specifications of the manufacturer. The towed load specified in the operating instruc-
proper functioning of the attachments shall be tions for unbraked or braked trailers must not
checked after each installation before initial be exceeded.
use.
The towing industrial truck must be operated
The permissible carrying capacity of the in such away that safe driving and braking
attachments and the permitted load of the of the towed vehicle is ensured for all driving
industrial truck (carrying capacity and load movements.

Impermissible use
DANGER It is not permitted:
High risk of property damage, injury and death. • To use the truck to transport people (if the
Avoid impermissible use.
truck is not designed for this purpose)
• in areas where there is a risk of fire of
The operating company or driver, and not the explosion
manufacturer, is liable if the truck is used in a • for stacking/unstacking operations on
manner that is not permitted. slopes
The following list is exemplary and is not • To stand on the fork arms when raised
intended to be exhaustive. • To exceed the truck’s maximum load
capacity
• To increase the truck’s load capacity, e.g.
by attaching an additional weight.

6 Operating Instructions – 335 801 1701 EN – 04/2014

 Introduction 1
Description of use and climatic conditions

Description of use and climatic

conditions
Normal use
• Indoor and outdoor use
• Ambient temperature in tropical and Nordic
regions ranging from -10 °C to 40 °C
• Use at up to 2000 metres above sea level.

Special use (partly with special mea-

sures)
• Ambient temperature in tropical regions to
40 °C
• Cold store version to -32 °C

Symbols used
The terms DANGER, WARNING, CAUTION,
NOTE
NOTE and ENVIRONMENT NOTE are used
in these operating instructions for notes on Means that particular attention is drawn to
particular hazards or for unusual information combinations of technical factors which may
that needs to be highlighted: not be evident even to a specialist.
DANGER
ENVIRONMENT NOTE
Means that failure to comply can cause risk to life
and/or major damage to property. The instructions listed here must be complied
with as otherwise environmental damage may
result.
WARNING
CAUTION
Means that failure to comply can cause risk of
serious injury and/or major damage to property. This label is found on the truck in
the areas where particular care and
attention are required.
CAUTION You should refer to the appropriate
section in these operating instructi-
Means that failure to comply can cause risk of ons.
material damage or destruction.

For your safety, additional symbols are also

used. Please heed the various symbols.

Technical description
The corresponding maximum load for the tons; the corresponding maximum load for the
335-3 Series battery forklift E16C, E16P is 1.6 E20P is 2.0tons,

Operating Instructions – 335 801 1701 EN – 04/2014 7

1 Introduction
Technical description

Electrical power is provided by the storage

NOTE
battery installed inside the truck.
Refer to the safe working load diagram for the
Forward and reverse stepless speed regu-
centre of gravity data.
lation can be carried out extremely lightly by
Open structure cabin designed according to means of the digital traction controller (LDC),
the latest engineering techniques, energy operated by the right and left accelerator ped-
saving control system (LDC) as standard, als.
ensuring the value for money of the truck’s
equipment. Its features include its compact- Steering
ness, excellent visibility, optimum stability on
sharp turns and cornering stability. These ad- Operating the truck’s steering wheel allows
vantages all benefit from the truck’s various free and easy control of the hydrostatic
different wheel bases. steering system’s steering cylinder, allowing
the truck to turn.
The electric forklift truck is available with two
different steering axle designs:
Hydraulic equipment
Compact steering axle
The hydraulic system includes a motor and
Model no. E 16C hydraulic pump that provide power steering,
mast lifting and cylinder tilting, and a filter with
The compact steering axle has a low con- ventilation. The dipstick and oil-absorption
sumption, and tyre wear is minimal due to the filter and the pressure filter’s hydraulic tank.
mutual compensation of the dual rear wheels.
The body width is small, and the steering is DANGER
light and flexible, making it especially suitable Connecting any device whose safety is at the safety
for working in narrow spaces. critical point to the third auxiliary hydraulic manifold
is strictly prohibited. These safety critical point
Compound steering axle devices, such as oil drum clamps or rotary devices,
may cause inadvertent misuse of the clamps, or
E 16P, E20P rotation.
If a device located at the safety critical point must be
The compound steering axle ensures that the connected to the third auxiliary hydraulic manifold,
entire axle has a larger swing range, stronger then this device must first pass the third auxiliary
manifold and then be connected.
grip and increased driving safety, making it
especially suited to operating on uneven road
surfaces. Operation

The truck has an electrical towing device, in The traction motor is controlled by the forward
addition to a motor and hydraulic pump used and reverse travel pedals. Both forward and
to provide the needed power to the power reverse speeds can be regulated steplessly
steering and working hydraulics. from rest to maximum speed. Both hands can
be used specifically for steering operation and
its auxiliary operation, enabling rapid direction
Drive reversal and high-efficiency stacking. The
The truck is driven by two AC motors, which lifting, lowering and tilting of goods can be
are automatically controlled according to controlled by using just one operating lever
their motor characteristic curve. These two (centralised joystick). The truck’s attachments
motors drive the right and left transmission, can be controlled by the other operating lever.
the power from which is then transmitted from Another operating lever (joystick) can be fitted
the transmission to the wheels. to operate additional attachments.

8 Operating Instructions – 335 801 1701 EN – 04/2014

 Introduction 1
Technical description

If desired, all work devices (lifting, lowering a diagnostic unit can be used to cancel LBC
and tilting) can also be controlled by individual braking.
operating levers.
NOTE
Brake After cancelling LBC braking, a ’No LBC
The truck has multiple independent brak- braking’ label must be stuck in a place that will
ing systems. These braking systems can be be easily seen by the driver. Please contact
divided into electrical brakes and hydraulic you Linde dealer for assistance.
brakes, as well as the parking brake. Depress-
ing the brake pedal activates the hydraulic Parking brake
servo, in order to control the multi-disc brakes
in the drive unit axle. The multi-disc brakes in the drive unit axle
can be controlled by manually pulling on the
When the driver reverses direction and parking lever.
depresses the accelerator pedal, the truck
produces electric braking (regenerative
braking). Electrical system

This truck provides an energy feedback The electrical system is mounted in the coun-
system as a standard device. When braking, terweight. The needed power is provided by
or when the driver changes the direction of a 48 V rechargeable battery mounted in the
movement, the energy is transformed into chassis. The lifting overhead guard guaran-
electrical energy and recharges the storage tees rapid replacement of the rechargeable
battery. battery.

When the accelerator pedal is released, the NOTE

truck performs electrical braking by means of
the Linde braking controls (LBC). If required, The housing of electrical parts must not be
opened during the warranty period or the
terms of the warranty will be void.

Operating Instructions – 335 801 1701 EN – 04/2014 9

1 Introduction
EC declaration of conformity

EC declaration of conformity

Declaration

Linde (China) Forklift Truck Corp. Ltd

No. 89 Jinshang Road, Xiamen 361009
Xiamen, P.R.China

We declare that the

Industrial truck according to these operating instructions

Model No. E16C, E16P, E20P, 335-03 according to these operating instructions
series

complies with the most recent version of machinery directive 2006/42/EC.

Personnel authorised to compile the technical documents:

see EC declaration of conformity

Linde (China) Forklift Truck Corp. Ltd

Manufacturer’s declaration on the forklift Unauthorised modification or additional

truck’s compliance to EC code comes into installation of equipment to the structure of the
effect upon its sale. This can be verified by forklift truck may affect its safety, and therefore
the EC compliance declaration and CE label will invalidate the EC compliance declaration.
on the identification plate. See the above
statement.

10 Operating Instructions – 335 801 1701 EN – 04/2014

 Introduction 1
EC declaration of conformity

The EC compliance declaration must be

carefully conserved and kept ready to be
presented to the relevant authorities.

Operating Instructions – 335 801 1701 EN – 04/2014 11

1 Introduction
EC declaration of conformity

12 Operating Instructions – 335 801 1701 EN – 04/2014

 2

Safety
2 Safety
Safety guidelines

Safety guidelines
The "Rules for proper use of industrial trucks" Only then should training exercises in the
supplied with these operating instructions racking commence.
must be brought to the attention of the persons
responsible, in particular to those persons Safety information
concerned with operating and maintaining the
industrial trucks, before working with or on the DANGER
trucks.
The truck must not be used by unauthorised per-
The operating company must ensure that the sons.
driver understands all the safety information. As the operating company, you must ensure that
access to the truck is only possible for authorised
Please observe the directives and guidelines personnel.
listed, e.g.
• Operation of industrial trucks, DANGER
• Driving licences,
Safety systems (e.g. the seat switch) are there for
• Rules for driveways and the area of opera- your safety.
tion, Safety systems - of whatever kind - must never be
• Driver rights, duties and rules of behaviour disabled.
• Special operating areas
• Information regarding setting off, driving DANGER
and braking
Loads should be arranged so that they do not
• Information for maintenance and repair project beyond the edge of the truck loading surface
• Periodic checks, and cannot slip, topple over or fall off.
• Disposal of greases, oils and battery, If necessary, use a load backrest (special equip-
ment).
• Residual risks.
As the operating company or responsible
DANGER
person, ensure that all directives and safety
guidelines that are applicable to your industrial When retrofitting a 3rd auxiliary hydraulic system,
truck are complied with. using solutions other than those recommended by
the truck manufacturer will render CE conformity
When training a forklift truck driver who has null and void, and is therefore expressly prohibited.
already been trained to BGV D 27 standard, Trucks may only be retrofitted with a 3rd auxiliary
the following must be practised sufficiently by hydraulic system with the approval of the truck
training, driving, switching and steering, so manufacturer.
that they are fully mastered:
• The special features of the Linde forklift DANGER
truck (dual-pedal control, central control It is prohibited for any safety-critical functions such
lever (joystick), stop pedal), as a bale clamp or the swivel device for a fluid
• Any special equipment for attachments container to be connected to any (toggle-switch-
controlled) third auxiliary hydraulic system that may
• Peculiarities of operation and the working be fitted.
area To prevent inadvertent opening of the clamp or
swivel device, the additional function should be
connected to the first auxiliary hydraulic system.

14 Operating Instructions – 335 801 1701 EN – 04/2014

 Safety 2
Residual risks

DANGER WARNING
Any additional bores or welding to the overhead Depending on the duration of use and
guard on the overhead guard will compromise its operating time, components carrying
rigidity. exhaust gases and exhaust air may
It is therefore strictly prohibited to drill holes in the become hot.
overhead guard or to weld to it. Therefore wear protective equip-
ment.

CAUTION
Welding operations on other parts of the truck can
WARNING
cause damage to the electronics. The industrial truck working area must be adequa-
Therefore, always disconnect the battery and all tely lit.
connections to the electronic controls beforehand. If it is insufficiently lit, working spotlights must be
installed To ensure that the driver can see properly

CAUTION
For ease of operation, various functions on your
CAUTION
truck are gas-spring assisted. Gas springs are Various items of special equipment fitted to your
complex components that contain high internal truck have the "speed reduction" special function. .
pressures (up to 300 bar). It is purely an auxiliary function. This means that the
They must not be opened under any circumstan- driver must not rely solely on the "speed reduction"
ces, unless you have received specific instructions function during operation.
to do so. In addition, they must only be dismant- The driver is always responsible for safe operation.
led when not under compression. Any type of da-
mage, lateral force, tight fastening, temperatures
exceeding 80°C, and dirt must be avoided in every
CAUTION
environment. Damaged or deformed gas springs
must be replaced immediately. Please contact the If the driver has active medical equipment, e g:
authorised agent. When necessary, the authorised pace makers or hearing aids, may be impaired.
dealer will relieve the pressure in the gas springs
according to regulations. The pressure in the gas Check with a doctor or the medical equipment
springs must be relieved before recycling. manufacturer whether the equipment is sufficiently
protected against electromagnetic interference.

WARNING NOTE
When installing the accumulator, attention must be
given to the following problems. Incorrect operation If the forklift truck is equipped with a fire
of the accumulator will result in serious injury. extinguisher, please ensure that you are
Before working on the accumulator, it must be familiar with how to use it in an emergency
depressurised. Please contact your authorised situation. Relevant handling information is
dealer. provided on the fire extinguisher.

Residual risks
Despite careful work and compliance with the proper way and all related instructions are
all applicable standards and regulations, the followed, it is impossible to avoid a certain
possibility of other dangers when using the number of residual risks.
industrial truck cannot be entirely excluded.
Apart from the relatively small range of haz-
The industrial truck and its possible attach- ards associated with the truck itself, there are
ments all comply with current safety regula- also some unavoidable residual risks. In order
tions. However, even if the truck is used in to be able to react immediately in the event of

Operating Instructions – 335 801 1701 EN – 04/2014 15

2 Safety
Stability

errors, accidents or malfunctions, personnel • Risk of falling, tripping, slipping etc. during
involved in working with the truck must prac- movement of the industrial truck, (especially
tise to raise their awareness levels. in the wet, with leaking consumables or on
icy surfaces),
DANGER
• Risk of fire and explosion due to the battery
Persons in the vicinity of the industrial truck must and electrical voltages,
be instructed with regard to the dangers that arise
through use of the truck. • Human error,
These operating instructions also contain additional • Disregarding the safety regulations,
safety regulations. • Risk caused by unrepaired damage,
• Risk caused by insufficient maintenance or
Residual dangers can include: testing,
• Escape of consumables due to leakages or • Risk caused by using the wrong consum-
the rupture of lines, hoses or containers, ables.
• Risk of accident when driving over difficult
ground such as gradients, smooth or
irregular surfaces, or with poor visibility,

Stability
Stability is guaranteed if the industrial truck is • turning and driving diagonally across
used correctly according to specified targets. gradients,
Common reasons for a lack of stability in • driving on gradients with the load on the
industrial trucks include: downhill side,
• Cornering at excessive speeds • Loads that are too wide
• moving with the load raised, • swinging loads,
• Moving with a load that is protruding to the • Ramp edges or steps
side (e.g. side shift)

In the case of tip-over

d3921101
• Stay buckled up The stability of your industrial truck is ensured
• Don’t jump if used properly and as intended. Should the
industrial truck tip over during an unapproved
• Hold on tight
application or due to incorrect operation,
• Brace feet always follow the instructions depicted above.
• Lean away

16 Operating Instructions – 335 801 1701 EN – 04/2014

 Safety 2
Handling consumables

Handling consumables
• Comply with the statutory provisions.
ENVIRONMENT NOTE
• Before performing greasing, filter changes
Consumables must be handled properly or any work on the hydraulic system,
and in accordance with the manufacturer’s carefully clean the area around the part
instructions. involved.
• Consumables should only be stored in • Dispose of used spare parts in an environ-
containers complying with applicable mentally friendly manner.
regulations and at the locations stipulated.
WARNING
• Do not bring flammable consumables into
contact with hot objects or a naked flame. The penetration of pressurised hydraulic fluid into
the skin, e.g. due to leakage, is hazardous. If an
• When topping up consumables, use only injury of this type occurs, always consult a doctor.
clean containers.
Protective equipment must be worn.
• Observe the manufacturer’s instructions
relating to safety and disposal.
• Avoid spilling. WARNING
• Remove any spilled fluid immediately with a The improper handling of coolant and coolant addi-
suitable binder and dispose of it according tives presents a risk to health and the environment.
to applicable regulations. Observe the manufacturer’s instructions without
fail.
• Old and contaminated operating materials
should be disposed of according to the
regulations.

Qualified person
A specialist is considered to be someone cal conventions (standards, VDE regulations,
whose technical training and experience have technical regulations of other EU member
enabled them to develop a sufficient depth states or other countries that are signatories
of knowledge regarding industrial trucks and to the treaty establishing the European Eco-
who is sufficiently familiar with the applica- nomic Area) in order to be able to assess the
ble national occupational health and safety condition of industrial trucks in terms of health
regulations, accident prevention regulations, and safety.
directives and generally recognised techni-

Regulations
Regular safety inspection
Periodic safety inspections are essential in
order to keep your truck / industrial truck safe
and in good working order.
Observe the national regulations for your
country.
Europe: Provisions of national law based
on Directives 95/63/EC, 99/92/EC and

Operating Instructions – 335 801 1701 EN – 04/2014 17

2 Safety
Fit attachments

2001/45/EC require that the forklift truck/in-

dustrial truck is checked regularly by a compe-
tent person to ensure it is in good condition.
Germany: Ordinance on Industrial Safety and
Health (BetrSichV).
China: National Standards of the People’s
Republic of China GB 10827-1999.
The European Federation of Materials Hand-
ling FEM 4.004 proposed recommendations
regarding inspection scope. It defined an in-
spection mark to record the current inspection,
as well as an adhesive label to be used for the
nest inspection. The next check is shown by
the year (3) , located on the adhesive label(2),
and the colour of the adhesive label (1) varies
every year. The inspection scope is expanded
by Linde according to the specific category of
forklift truck. Please contact your authorised
dealer to perform this task.

Fit attachments
Only specialists are permitted to fit the at-
tachment and connect the energy supply for
power-driven attachments.

Mechanical connection
For hung attachments, the attachment and
fork carriage must be of the same class.

18 Operating Instructions – 335 801 1701 EN – 04/2014

 Safety 2
Fit attachments

Class Load Load

As per capacity centre of a b c2 i2 h3
Design
ISO Truck gravity mm mm mm mm mm
2328 kg mm

400 and A 76
1 0 - 999 331 16 13 305
600 B 114

1000 - 500 and A 76

2 407 16 13 381
2500 600 B 152

2501 - 500 and A 76

3 508 21.5 16 476
4999 600 B 203

5000 - A 127
4 600 635 25.5 19 597
8000 B 254

8001 - A 127
5 600 728 34 25 678
10999 B 257

Integrated attachments are made to match the

installed lift mast. When fitting attachments
retroactively, the correct attachment and
all necessary parts from the industrial truck
manufacturer—especially lift mast rollers and
chain holders—must be available.
Contact your Service-partner.

Hydraulic connection
WARNING
Hydraulic system is under pressure. Risk of injury.
Wear protective equipment.

CAUTION
Damage to the hydraulic system through contami-
nation.
When connecting hydraulic lines, ensure they are
clean.

Before connecting hydraulic lines or hydraulic

couplings, the hydraulic system must be
depressurised.
Without depressurisation:
 Place a collection container underneath.
 Carefully release connection of the hy-
draulic lines.

Operating Instructions – 335 801 1701 EN – 04/2014 19

2 Safety
Emergency exit with attached rear window

When the pressure is reduced, hydraulic oil

escapes.
 Disconnect hydraulic lines.
 Connect hydraulic lines to attachment.
With depressurisation: (special equipment)
 Depressurise the hydraulic lines as de-
scribed in section "Depressurisation".
 Disconnect hydraulic lines.
 Connect hydraulic lines to attachment.

Additional capacity rating plate

Attachments alter the load capacity and
stability of the truck. For each attachment,
an additional capacity rating plate must be
mounted where the driver can see it that
indicates the load capacity of the truck with
attachment; see section "Additional capacity
rating plate for attachments".
A symbol sticker for the relevant attachment
must be affixed behind the actuating lever.

Emergency exit with attached

rear window
NOTE
If the truck is equipped with a front or rear win-
dow, should the truck experience a malfunc-
tion while in a narrow passageway, it is very
difficult for the driver to open the side door. In
this emergency situation, the driver can leave
the truck from the rear window. The driver can
use a hammer to break the glass and get out.

20 Operating Instructions – 335 801 1701 EN – 04/2014

 Safety 2
Manually tilting the mast and lowering the fork

 Remove the fixed bolt (2)from the fixator(1)

mounted on the lower right corner of the
additional electronic equipment.
 Remove the hammer(3), and break the
window glass

DANGER
Be careful of scratches!

 Remove all the shards of glass.

 Carefully climb out from the rear window.

Manually tilting the mast and

lowering the fork
Manually tilting the mast

NOTE
The overhead guard cannot be opened when
the mast is tilted backwards. If the truck
experiences a malfunction, the mast can be
tilted forwards manually.
 If possible, completely lower the fork
carriage.

DANGER
When the mast is tilted backwards, do not stand in
the vicinity of the fork.
The mast and fork will tilt forwards after the tilt
cylinder has been bypassed.

Operating Instructions – 335 801 1701 EN – 04/2014 21

2 Safety
Manually tilting the mast and lowering the fork

 Loosen the overhead guard. Stop when the

overhead guard touches the mast.
 Remove the cap. (1).
 Insert the screwdriver through the opening
and find the round head screw (2).
 Slowly turn the screwdriver anticlockwise
for about 2revolutions.
 Push the mast forward by hand.
 So that it separates from the overhead
guard.
 Tighten the round head screw (2) as much
as possible.

NOTE
When finished, immediately turn the round
head screw (2) back to its original position,
otherwise there will be no way to use the
control lever to operate the tilt cylinder.
 Replace the cap (1) in its original position.

Manually lowering the fork

NOTE
Note If the truck has a malfunction, the fork
can be lowered manually.
 Open the overhead guard to the first locking
position.

DANGER
Do not stand in the vicinity of the fork when it is
being lowered. The lowering of the mast can be
stopped at any time by separating the screwdriver
from the round head screw (3).

 Use the screwdriver to turn the screw (3)

anticlockwise 1revolution, until the fork is
completely lowered.
 Tighten the round head bolts (3) as much as
possible by turning in a clockwise direction;
otherwise there will be no way to use the
control lever to operate the fork.

22 Operating Instructions – 335 801 1701 EN – 04/2014

 Safety 2
Do not use cables to open the overhead guard by force

Do not use cables to open the

overhead guard by force
Do not use cables to open the overhead
guard by force

NOTE
Only use when it is not possible to use a cable
with a rod (4) to open the overhead guard.
 Lower mast.
 If it is the triple mast equipped with twin
hydraulic attachments, the lift mast will
prevent lowering.
 Use a suitable tool (hammer handle (1), or
crowbar) to push the lever (2).
 When the overhead guard has been loos-
ened, it is held in place only by a catch pin
(4).

CAUTION
After loosening the catch pin, the overhead guard
will open automatically due to spring force.

 The overhead guard can continue to be

opened as usual.

Operating Instructions – 335 801 1701 EN – 04/2014 23

2 Safety
Do not use cables to open the overhead guard by force

24 Operating Instructions – 335 801 1701 EN – 04/2014

 3

Overview of the forklift truck

3 Overview of the forklift truck
Identification plate

Identification plate

11 Mast number (stamped) 14 Traction motor, left side

12 Working and power steering hydraulic pump 15 Traction motor, right side
motor nameplate 16 Gearbox, right side
13 Gearbox, left side 17 Chassis serial number (stamped)

26 Operating Instructions – 335 801 1701 EN – 04/2014

 Overview of the forklift truck 3
Identification plate

NOTE
The CE mark confirms compliance with the EC
machinery directive and with all regulations
applicable to forklift trucks.

1 Identification plates
2 Manufacturer
3 CE mark (This mark indicates compliance
with EC mechanical regulations and all
relevant regulations)
4 Serial number/year
5 Truck weight
6 Battery Voltage
7 Minimum battery weight
8 Maximum battery weight
9 Rated load capacity
10 Model

Operating Instructions – 335 801 1701 EN – 04/2014 27

3 Overview of the forklift truck
Overview of the forklift truck

Overview of the forklift truck

1 Compact steering axle 8 Chassis, built-in battery pack

2 Lift cylinder 9 Left side gearbox
3 Overhead guard (lifting) 10 Fork carriage
4 Steering wheel 11 Forks
5 Driver’s seat 12 Fork rapid release equipment
6 Electrical system hood 13 Lift chain
7 Ballast weight 14 Compound steering axle

28 Operating Instructions – 335 801 1701 EN – 04/2014

 Overview of the forklift truck 3
Operating devices

Operating devices

1 Steering wheel (hydrostatic power steering) 12 Driver armrest

2 Steering wheel 13 Load diagram
3 Horn signal button 14 Prompt label
4 Electric switch and key 15 Load label (attachments) *
5 Toggle switch for additional functions* 16 "No electrical braking" prompt label **
6 Emergency off switch 17 Hand brake level
7 Instrument panel 18 Forward pedal
8 Working hydraulic control lever (joystick) 19 Brake pedal
9 Working hydraulic control lever operating 20 Reverse pedal
label 21 Driver’s seat with seat position switch
10 Hydraulic attachments control lever (joy- 22 Overhead guard release lever
stick) * 23 Diagnostic socket
11 Hydraulic attachments control lever (joy-
stick) operating label

Operating Instructions – 335 801 1701 EN – 04/2014 29

3 Overview of the forklift truck
Display unit

Display unit

1 Display unit 5 Error in electrical controller or integrated

2 Direction indicator light (green) battery charger (red)
3 Engine temperature at upper limit (red) 6 Drive direction forwards for single-pedal
4 Neutral warning light (red) / no function trucks (green)

30 Operating Instructions – 335 801 1701 EN – 04/2014

 Overview of the forklift truck 3
Display unit

7 Active lift stop reached (green) 22 Function key

Error in lift stop sensor system (red) (special 23 Reset button
equipment) 24 Clock / remaining travel time / speed display
8 Speed reduction activated (green) 25 Without function
9 Lift mast vibration absorption active (yellow) 26 Parking brake activated
(special equipment) 27 Operating hours until next service
10 Drive direction backwards for single-pedal 28 Seat belt not fastened
trucks (green) 29 Text field for error code
11 Refer to truck documentation (yellow) 30 Lift mast positioning activated (special
12 Battery discharge indicator (green/red) equipment)
13 Without function 31 LCD display with backlight (orange)
14 Steering position display active 32 Neutral warning light (yellow)
15 Operating hours display 33 Rear cover monitoring
16 Hour meter active 34 Prewarning: engine temperature increasing
17 Service interval exceeded (yellow)
18 Clock display (am/pm) 35 Battery charging via integrated charger
19 Display for electric forklift truck remaining finished — green (special equipment)
travel time active 36 Integrated charger in charging mode —
20 Without function yellow (special equipment)
21 Speed display (km/h / mph)

The indicator unit (1) is located to the right The red indicator light provides optional
side of the overhead guard, above the driver. information regarding necessary maintenance
Fixed within the driver’s field of vision, it tasks. This function can be programmed
provides centralised information regarding via truck diagnostics. Please contact your
all vehicle functions. After opening the key authorised dealer.
switch, the display unit performs a self-test.
(5)Indicator light (red), error in the electronic
During self-testing, all indicator lights and LCD
control or integrated charger
indicators are activated.
Lights up when a malfunction occurs during
(2)Direction indicator light (green)
electrical controller or battery charger oper-
The green direction indicator light on forklift ation. An error code is simultaneously dis-
trucks with lighting equipment is used to played in the text area (29).
check whether the direction indicator light has
(6)Indicator light (green), forward drive direc-
already been activated. It lights up when the
tion in single-pedal trucks
direction indicator light switch on the turning
wheels is started. Lights up when the drive direction forwards is
selected using the drive direction switch for
(3)Indicator light (red), motor temperature at
single-pedal trucks.
upper limit
(7)Activated lift stop (red/green)
When the motor or power module reaches its
acceptable temperature limit, the red indicator If the green indicator light lights up, it shows
light lights up. An error code is displayed that the activated lift stop has already been
in the text display area, which can be used reached. If the red indicator light lights up, it
to determine which components have been shows that an error has occurred in the lift stop
affected. sensor system.
When the maximum permissible temperature (8)Indicator light (green), speed reduction
limit is reached, the warning buzzer integrated activated
in the display unit is also activated.
The green indicator light signals that the speed
(4) Neutral warning light (red), no function has been reduced via an optional switch.

Operating Instructions – 335 801 1701 EN – 04/2014 31

3 Overview of the forklift truck
Display unit

(9)Indicator light (yellow), lift mast vibration (14) Steering position display symbol display
absorption activated
The yellow indicator light illuminates as soon The second line of the text display area
as vibration absorption is active for the lift displays the steering angle. If the steering
mast. angle display is turned on, the symbol on the
indicator unit (14) lights up.
(10)Indicator light (green), reverse drive
direction in single-pedal trucks (15)Operating hours display
With single-pedal trucks, the green indicator Indicates the truck’s operating hours. This
light signals that backwards direction has been display is evidence of the truck’s operating
selected using the drive direction selector time and of the inspection and maintenance
switch. work to be performed.
(11)Indicator light (yellow), observe truck
documentation NOTE

When the yellow indicator light lights up, it If replacing a malfunctioning indicator unit, the
may show that there is an operational error operating hours up until that moment must
or malfunction. When this indicator light be recorded. The data should be attached to
lights up, there will usually be an error code the embossed strip beside the indicator unit.
displayed in the text display area (29) at the This should also be done later when replacing
same time. the new indicator unit. Please contact your
authorised dealer.
The following operating errors will activate the
lamp: (16) Symbol for hour meter active
• Seat switch and/or FDE unit not activated Hour meter symbol (16) flashes and the
and accelerator pedal actuated operating hours are counted when the truck is
• Battery charger connected to system switched on and the seat switch is activated.
voltage and accelerator pedal actuated (17) Symbol for service interval exceeded
• Tilt angle sensor alignment process active
(18)Clock display symbol (am/pm)
• Alignment of the sensor system for a new
truck control unit not yet taken place (19)Display for electric forklift truck remaining
travel time active
Please contact your authorised dealer.
(20)Without function
(12)Battery discharge indicator (LED bar
display) (21)Speed display (km/h / mph)
Displays the current charging status of the (22)Function key
battery. The discharge status of the battery To adjust the time, to switch off the warning
is displayed on the display unit via the LED sound and other functions depending on the
bar display. 7 green LEDs go out one by one version.
as the battery discharges. Once the battery
discharge reaches 80%, the red LED with the (23)Reset button
rechargeable battery symbol lights up. As the
Assignment depending on version
rechargeable battery continues to discharge
(remaining capacity of the battery <20%), the (24)Clock / remaining travel time / speed
red LED flashes. display
(13) Particle filter symbol display active 24-hour clock display.
without function

32 Operating Instructions – 335 801 1701 EN – 04/2014

 Overview of the forklift truck 3
Display unit

(32)Depressurisation of working hydraulics

NOTE
(yellow) / without function
It is possible to change to 12 -hour format
The neutral yellow indicator light flashes and
using diagnostic software. Please contact
provides information on whether all conditions
your authorised dealer.
for depressurisation of the working hydraulics
(25)Without function have been met.
(26)Symbol for parking brake activated (33)Rear cover (yellow) open
The parking brake symbol is switched on as If the truck’s rear cover is open, the yellow
soon as the parking brake is activated. indicator light lights up. For trucks with
an integrated charger, this is monitored to
(27)Symbol for operating hours until the next
prevent the truck from being driven if the
service
charging cable is still connected to the truck.
When the key switch is switched on, the
(34)Indicator light (yellow), prewarning for
display shows the operating hours until the
increased motor temperature
next service for approx. 5 seconds. The
symbol lights up simultaneously. Lights up when the temperature of a motor is
raised.
Adjustment and reset of the intervals can be
performed only with the diagnostic software (35)Indicator light (green), battery charging
provided for this purpose. via integrated charger finished.
Please contact your authorised dealer. The green indicator light is activated by
the integrated charger when charging of
(28)Seat belt not fastened
the rechargeable battery is complete. The
(29)First line in text field contains error code indicator light flashes during charging. The
for lift height display indicator light is directly activated by the
integrated charger.
Second line in text field contains error code for
steering position display (36)Indicator light (yellow), charging via
integrated charger (special equipment)
(30)Lift mast position identification symbol
(special equipment) The yellow indicator light illuminates if the
truck battery is charged.
Lights up when the "lift mast position identifi-
cation function is activated." The yellow indicator light is activated by the
integrated charger during charging of the truck
(31)LCD display battery. The indicator light flashes during
charging.

Operating Instructions – 335 801 1701 EN – 04/2014 33

3 Overview of the forklift truck
Display unit

34 Operating Instructions – 335 801 1701 EN – 04/2014

 4

Operation
4 Operation
Pre-use daily checks and maintenance

Pre-use daily checks and maintenance

Pre-shift checks
Carried
out
 
Chassis, bodywork and fittings
Check the condition and function of the driver’s seat and seat belt.
Chassis frame
Checking the tyres
Check brake system and parking brake.
Electrics/electronics
Check the charging state of the battery.
Check electrical system (e.g. lighting, horn, lift functions).
Check condition of anti-static belt.
Hydraulics
Check the oil level in the oil tank of the working and steering hydraulic systems.
Check truck for leak tightness (visual inspection).
Subsequent tasks
Carry out functional test and test drive.

Opening the overhead guard

Opening the overhead guard

NOTE
Do not open the door of the driver’s cab
when the overhead guard is lifted backwards
(position 1 or 2), otherwise damage may be
caused to the gas spring installation and injury
to the driver.

36 Operating Instructions – 335 801 1701 EN – 04/2014

 Operation 4
Pre-use daily checks and maintenance

The first lock position: maintenance

position

NOTE
The overhead guard cannot be opened when
the lift mast is tilted backwards.
 Lower the fork carriage.
 Tilt the lift mast forwards slightly. The truck
must be stationary on the ground.
 Pull the hand brake(3).
 Press the emergency off switch(4).

 Stand on the left side of the forklift truck and

release the overhead guard.

NOTE
In order to make enough space when lifting
the overhead guard backwards, ensure that A
is a minimum of 2200 mm and B is a minimum
of 1500 mm.
 The lock handle(2) should be pulled back
as far as possible.
When the overhead guard has been released,
it is only supported by the lock handle(1).

CAUTION
After releasing the lock handle (2) support, the
spring assembly will automatically open the over-
head guard.

 Push the overhead guard down in the

direction of the arrow(5) so that there is
no longer any force exerted on the lock
handle(1).
 Pull up the lock handle(1) to release the
overhead guard. The overhead guard will
pop up.
 Manually pull the overhead guard into the
first lock position, and then release it.
 The overhead guard will be automatically
locked in the first lock position by the lock
rod(6).

Operating Instructions – 335 801 1701 EN – 04/2014 37

4 Operation
Pre-use daily checks and maintenance

CAUTION
For an overhead guard with a driver’s cab, a ma-
ximum of one door only may be removed from the
driver’s cab.
If both doors are removed, the excessively high
spring force will make it impossible to close the
overhead guard.

The second lock position: when replac-

ing the battery

NOTE
The overhead guard cannot be opened when
the lift mast is tilted backwards.

 Stand on the left side of the forklift truck and

release the overhead guard.
 Hold the overhead guard handle* or over-
head guard rear support and lift the over-
head guard back as far as possible into the
second lock position(6).
* Optional part

38 Operating Instructions – 335 801 1701 EN – 04/2014

 Operation 4
Pre-use daily checks and maintenance

Close the overhead guard

 Stand on the left side of the truck.
 Hold the overhead guard handle* or over-
head guard rear support and push the over-
head guard in the direction of the mechani-
cal lock release position(6).
 Lift the handle(6) until the second lock
position latch releases.

 Push the overhead guard forwards into the

first lock position.
* Optional part

Operating Instructions – 335 801 1701 EN – 04/2014 39

4 Operation
Pre-use daily checks and maintenance

Checking the battery level

Checking the battery level
 Pull the hand brake (3).
 Press the emergency off switch against the
spring (4). Press the switch as far as it will
go.
 Insert the electric switch key (1) and turn
clockwise.
 Check the power level shown on the dash-
board (2) discharge indicator (5).

Battery charging

NOTE
Check that the specific gravity of the electroly-
tes is at least 1.14. Charge and maintain the
battery in accordance with instructions from
the manufacturer. If there are no instructions,
please contact your maintenance agent. Op-
tional battery chargers must also be operated
according to instructions. If you already have
a battery charger, please follow the instructi-
ons.
CAUTION
No metal objects should be placed on the battery.
Be careful of short-circuiting the battery! The
battery should be filled up with distilled water after
charging.

CAUTION
The charging current for the battery must not
exceed 160 ammeters.
If you are using a charger with a high charging
current, please contact your Linde dealer.

40 Operating Instructions – 335 801 1701 EN – 04/2014

 Operation 4
Pre-use daily checks and maintenance

Connecting the battery to an external

charger
 Lower the fork.
 Tilt the lift mast forwards slightly. The truck
must be stationary on the ground.
 Pull the hand brake (1).
 Press the emergency off switch (2).
 Lift the overhead guard (3) backwards into
either the first or second lock position.
 The leading edge of the overhead guard
must be raised at least 300mm.
 Disconnect the battery male connector (5)
from the battery female connector (4).
 Plug the battery plug into the battery socket
.
 Switch on the charger.
Recharge the battery in time. Do not keep the
battery fully discharged. This rule also applies
to partly discharged batteries.

Battery: Checking the battery condition,

electrolyte level and specific gravity
 Inspect battery for cracks, raised plates and
electrolyte leaks.
 Unscrew the battery cover and check the
electrolyte level.

Operating Instructions – 335 801 1701 EN – 04/2014 41

4 Operation
Pre-use daily checks and maintenance

 If the battery has an inspection tube, then

the electrolyte level should be at the base of
the tube. If there is no inspection pipe, then
the electrolyte level should be 10-15 mm
higher than the plate.
 If the electrolyte level is excessively low, it
can only be filled up with distilled water.
 Remove any sediment from the electrodes
and lubricate with non-acidic lubricating
grease.
 Retighten the electrode holder.
 Use a hydrometer to check the electrolytes.
The specific gravity should be between
1.24-1.28.
WARNING
Deep discharge (more than 20% of the battery rated
capacity) will cause the battery life to shorten.

Battery change
Battery change
When replacing the battery there should be an
interval of at least 6 minutes between remov-
ing and reinstalling the battery. Otherwise the
discharge indicator will display incorrect data
and the working hydraulic equipment will be
slower.
CAUTION
The size and weight of the replacement battery
must be the same as the original battery. Extra
weight should be added to compensate if the
battery weight is insufficient.
The battery must be secured so that it does not
slide. Please contact your Linde dealer if neces-
sary.

42 Operating Instructions – 335 801 1701 EN – 04/2014

 Operation 4
Pre-use daily checks and maintenance

 Insert the electric switch key (1) and turn

clockwise.
 Tilt the lift mast forwards slightly. The truck
must be stationary on the ground.

 Pull the hand brake.

 Press the emergency off switch.
 Lift the overhead guard (1) into the second
lock position.

Operating Instructions – 335 801 1701 EN – 04/2014 43

4 Operation
Pre-use daily checks and maintenance

Using a hoist to lift the battery

 Use a hoist and lifting hook with enough
lift capacity (refer to the technical data for
battery weight).
 Disconnect the battery male connector (3)
from the battery female connector (2).
 Pull out the lock pin (4) and retain. Lift
the hand brake and control assembly (5)
forwards.
 Release the lock pin.
 Place the hoist equipped with a sling below
the battery.
 Attach the lifting hook to the battery.
 Place the battery to one side after lifting it
away from the chassis.

Pre-use daily checks and mainte-

nance
Check the brake fluid level

ENVIRONMENT NOTE
Relevant safety regulations should be follo-
wed when handling the brake fluid.
 Lower the fork.
 Tilt the lift mast forwards slightly. The truck
must be stationary on the ground.
 Pull the hand brake.
 Press the emergency off switch.
 Lift the overhead guard backwards into the
first lock position.

44 Operating Instructions – 335 801 1701 EN – 04/2014

 Operation 4
Pre-use daily checks and maintenance

 The brake fluid level must be between the

highest and lowest marks on the brake fluid
dipstick(4).
 If required, remove the dipstick cap (1)and
fill the brake fluid up to the highest mark-
ing(2).

CAUTION
The brake fluid level must be higher than the lowest
marking(3), or the brakes will lose their effective-
ness.

 Close the overhead guard.

Adjusting the driver’s seat

Adjusting the driver’s seat
 Pull the handle (1) to horizontally adjust the
driver’s seat.
 Slide the driver’s seat to find the best
operating position relative to the steering
wheel, the accelerator and braking pedals,
and the joystick.
 Return the handle to its place.
 The position of the backrest can be adjusted
by lifting the handle (3) upwards.
 Move the backrest forwards and backwards
until the driver finds the best sitting position.
 Release the handle (3).

NOTE
Remaining in a sitting position for long
periods of time puts a great amount of
pressure on the spine. Make sure to
reduce the pressure by bending forwards
frequently.

Operating Instructions – 335 801 1701 EN – 04/2014 45

4 Operation
Pre-use daily checks and maintenance

Adjusting the driver’s armrest

NOTE
After releasing the clamp screw (1), the
armrest will be moved forwards automati-
cally by spring force.
 Sit on the driver’s seat and release the
clamp screw (1).
 Pull the armrest down against the spring (3)
until the most comfortable armrest position
is found.
 Lock the clamp screw (1).
 After releasing the clamp screw (2) and
slide the armrest (3) forwards or backwards
until you can operate the control lever with
ease (4).

Fastening the seat belt

DANGER
The seat belt should be fastened when using the
forklift truck! The seat belt can only be used by one
person. For the driver’s cab to completely comply
with driver safety systems, the vehicle doors (rigid
or folding) must be shut tightly when the truck is
in operation. We recommend that a seat belt be
added to the driver’s seat. The seat belt must be
fastened when operating the truck with the doors
open or when the doors have been removed.
PVC (polyvinyl chloride) vehicle doors are not
included in the driver safety system.

 Slowly pull the seat belt (3) out from the seat
belt retractor on the left.
 Position the seat belt over the groin area
and not the abdomen.
 Insert the buckle (2) into the seat belt socket
(5).
 Press the button (4) to adjust the tightness
of the seat belt.
 Check the tightness of the safety belt. The
safety belt should be just tight enough to
secure the body.

NOTE

46 Operating Instructions – 335 801 1701 EN – 04/2014

 Operation 4
Emergency off switch

The driver should sit as far back as possible

when the truck is in use (e.g. when driving,
when the lift mast is in motion etc.) so that
his back rests against the seat backrest.

Unfastening the seat belt

 Press the red button on the seat belt socket
(4) and release the seat belt buckle (2).
 Continue to press the button (4) to make the
seat belt return to the retractor (1).

Emergency off switch

DANGER
This switch button is the primary power supply
switch. Do not disconnect this switch when perfor-
ming an emergency stop.

Press the emergency off switch

 Press the emergency off switch(1) and
release. This will completely shut down the
truck’s electrical system.

Pull up the emergency off switch

 Pull up the emergency off switch(1). This
will cause the truck’s electrical system to
start conducting.

NOTE
The truck is only operational after correctly
pulling up the emergency off switch.

In the following situations, press the

emergency off switch before operating:
First, disconnect the key switch, then press
the emergency off switch.
• When preparing to recharge.
• Before changing the battery.
• Before performing operations with the
overhead guard lifted.
• Routine maintenance checks.

Operating Instructions – 335 801 1701 EN – 04/2014 47

4 Operation
Driving

NOTE
When starting the forklift truck, first pull up the
emergency off switch, then turn the key switch.
DANGER
Non-standard emergency off switch button operati-
ons can easily cause accidents and damage to the
power module.

Driving
Driving
WARNING
Taking into account stability and the specified
minimum braking distance, do not use the forklift
truck on a long slope with a gradient of more than
15%. If you need to use the forklift truck on slopes
with higher gradients, please first consult your
dealer. The gradabilities given in the type sheet
are calculated based on the truck’s traction and are
only applicable to situations in which the truck must
surmount small obstacles or when driving on fairly
even road surfaces.
Operating mode should suit road surface conditions
(undulant, uneven, etc.), especially in dangerous
working areas and when transporting loads.

CAUTION
Please note when using the rear-view mirror that it
should only be used to monitor rear traffic conditi-
ons.
Reversing is only permitted using direct rear view.

NOTE
The distance from the driver’s head to
the overhead guard has been reduced in
certain Linde forklift trucks (such as the
container overhead guard, swivel seat,
etc.). Only drivers where the distance from
the driver’s head to the overhead guard
exceeds 30 mm are permitted to operate
this kind of forklift truck.

48 Operating Instructions – 335 801 1701 EN – 04/2014

 Operation 4
Driving

CAUTION
The hydraulic pump motor should be connected
when working the steering or working hydraulic
equipment.

NOTE
All control levers in the neutral position.
 Sit on the driver’s seat. (This will activate
the driver’s seat switch.)
 Pull up the emergency off switch(4).

NOTE
The forklift truck can only work when the
emergency off switch is pulled up.
 Fasten the seat belt.
 Insert key(1) and turn clockwise as far as
possible.

 When the chronograph starting indicator

(10)flashes, it shows that the chronograph
has started working.
 All alarm lights on the discharge indica-
tor(9)and dashboard will(2)flash (apart from
the(7)alarm light, all other alarm lights will
go out after approximately 2 seconds).

NOTE
The joystick and/or accelerator pedal can
only be operated after the warning lights
have gone out (except warning light(7)).
 Lift the fork slightly, and tilt the lift mast
backwards.
 Release the handbrake(3). The alarm light
will(7) go out.

Operating Instructions – 335 801 1701 EN – 04/2014 49

4 Operation
Driving

Forwards
 Smoothly depress the right accelerator
pedal(5).
Driving speed accelerates in relation to the
increase in pedal travel.

NOTE
Rapidly depressing the pedal will not
change the acceleration, as the maximum
acceleration is controlled automatically.

Backwards
 Smoothly depress the left accelerator
pedal(6).
Driving speed is determined by the pedal
travel.

Reversing
 Release the original direction accelerator
pedal.
 Depress the opposite direction accelerator
pedal. The truck will slow to a halt using
electrical braking and then accelerate in the
opposite direction.
 Both feet should be placed on the pedals for
ease of control when driving.
 The accelerator pedal can be switched from
forwards to reverse directly.

NOTE
Rapidly depressing the pedal will not
change the acceleration, as the maximum
acceleration is controlled automatically.
When accepting the forklift, please request
a reverse braking demonstration.

50 Operating Instructions – 335 801 1701 EN – 04/2014

 Operation 4
Single-pedal operation (optional)

Faults during operation

CAUTION
If one of the following dashboard warning lights
lights up during operation, the forklift truck should
be stopped immediately and the reason ascertai-
ned.

 Engine temperature at upper limit (red)

warning light (1).
 Pre-warning light(2). Motor temperature
raised (yellow).
 Electrical system error (red) warning
light(3).

Single-pedal operation
(optional)
Driving
WARNING
Taking into account stability and the specified
minimum braking distance, do not use the forklift
truck on a long slope with a gradient of more than
15%. If you need to use the forklift truck on slopes
with higher gradients, please first consult your
dealer. The gradabilities given in the type sheet
are calculated based on the truck’s traction and are
only applicable to situations in which the truck must
surmount small obstacles or when driving on fairly
even road surfaces.
Operating mode should suit road surface conditions
(undulant, uneven, etc.), especially in dangerous
working areas and when transporting loads.

CAUTION
Please note when using the rear-view mirror that it
should only be used to monitor rear traffic conditi-
ons.
Reversing is only permitted using direct rear view.

NOTE
The distance from the driver’s head to
the overhead guard has been reduced in
certain Linde forklift trucks (such as the
container overhead guard, swivel seat,

Operating Instructions – 335 801 1701 EN – 04/2014 51

4 Operation
Single-pedal operation (optional)

etc.). Only drivers where the distance from

the driver’s head to the overhead guard
exceeds 30 mm are permitted to operate
this kind of forklift truck.
CAUTION
The hydraulic pump motor should be connected
when working the steering or working hydraulic
equipment.

NOTE
The direction control lever(4) must be in the
neutral position.
All control levers in the neutral position.
 Sit on the driver’s seat. (This will activate
the driver’s seat switch.)
 Pull up the emergency off switch(2).

NOTE
The forklift truck can only work when the
emergency off switch is pulled up.
 Fasten the seat belt.
 Insert key(1) and turn clockwise as far as
possible.

52 Operating Instructions – 335 801 1701 EN – 04/2014

 Operation 4
Single-pedal operation (optional)

 When the chronograph starting indicator

(6)flashes, it shows that the chronograph
has started working.
 All alarm lights on the discharge indicator(9)
and dashboard will(2) flash (apart from
the(7) alarm light, all other alarm lights will
go out after approximately 2 seconds).

NOTE
The joystick and/or accelerator pedal can
only be operated after the warning lights
have gone out (except warning light (7)).
 Lift the fork slightly, and tilt the lift mast
backwards.
 Release the handbrake(5). The alarm light
will(7) go out.

Forwards
 Push the direction control lever(1) forward.

Operating Instructions – 335 801 1701 EN – 04/2014 53

4 Operation
Single-pedal operation (optional)

 Smoothly depress the left accelerator

pedal(6).
Driving speed accelerates in relation to the
increase in pedal travel.

NOTE
Rapidly depressing the pedal will not
change the acceleration, as the maximum
acceleration is controlled automatically.

Backwards
 Push the direction control lever(1) back.
 Smoothly depress the left accelerator
pedal(6).
Driving speed is determined by the pedal
travel.

Reversing
 Release the original direction accelerator
pedal.
 Pull the direction control lever (1)in the
opposite direction.
 Depress the accelerator pedal(6) again to
reverse the acceleration.
The direction control lever can switch
directly from forwards to reverse without
releasing the accelerator pedal. The
truck will slow to a halt using electrical
braking and then accelerate in the selected
direction.

NOTE
Rapidly depressing the pedal will not
change the acceleration, as the maximum
acceleration is controlled automatically.
When accepting the forklift, please request
a reverse braking demonstration.

54 Operating Instructions – 335 801 1701 EN – 04/2014

 Operation 4
Steering system

Faults during operation

CAUTION
If one of the following dashboard warning lights
lights up during operation, the forklift truck should
be stopped immediately and the reason ascertai-
ned.

 Engine temperature at upper limit (red)

warning light(1), pre-warning alarm light(2).
 Motor temperature raised (yellow).
 Electrical system error (red) warning
light(3).

Steering system
Hydrostatic steering enables the steering
wheel to be moved with only a very small
amount of force when turning. This character-
istic is especially applicable when operating in
narrow passages.
 Turn the steering wheel right and left when
driving the forklift truck.

DANGER
The forklift truck cannot be used when there is a
fault in the steering system.
Please contact your dealer if steering is difficult or
clearance is too large.

Truck
Turning radius
Model
E 16 C 1512 mm
E 16 P 1878 mm
E 20 P 1900 mm
.

Operating Instructions – 335 801 1701 EN – 04/2014 55

4 Operation
Brake system

Brake system
DANGER
Risk of accident or casualties if brake system is
faulty.
Use of the industrial truck should not be continued
under any circumstances in which the brake system
experiences a fault. Please contact your authorised
dealer immediately if the braking system shows any
significant defects or signs of wear and tear.

DANGER
There are a number of factors that can affect
the truck’s braking performance, including oil
viscosity. Using any oil other than that specified
by the manufacturer (with a different viscosity) will
affect braking performance and increase the risk of
accidents and loss of life.
Therefore, only use the oil specified by the manu-
facturer (see Recommendations for consumables).
Please contact your authorised dealer.

Driving brakes, regenerative brakes

 Release the accelerator pedal and depress
the reverse direction accelerator pedal. At
this time, the truck generates regenerative
braking.
 Release the accelerator pedal (1or 3) and
depress the brake pedal (2) until the truck
decelerates to a stop

NOTE
Please request your Linde dealer to demon-
strate the operation of the regenerative brakes
when accepting delivery of the forklift truck.

Foot brake/emergency brake

The stop pedal is positioned between the
accelerator pedals and is used for hydraulic
operation of the multi-disc brake.

56 Operating Instructions – 335 801 1701 EN – 04/2014

 Operation 4
Brake system

 Release the accelerator pedal (1or 3). The

pedal will return to the central position.
 Depress the brake pedal (2). This will exert
hydraulic braking on the multi-disc brake.

CAUTION
When performing emergency braking, depress the
brake pedal located between the two accelerator
pedals.
We recommend that the driver be thoroughly
familiar with this function, as well as with the effect of
performing emergency braking when not carrying a
load. Training should be carried out at slow speeds
on roads without other vehicles. Depressing the
brake pedal stops the brake discs of the two motors
hydraulically.

Linde automatic brake (LBC)

 If the accelerator pedal (1or 3) is released
while driving, the pedal will automatically
return to the central position and the truck
will brake automatically.

NOTE
The Linde diagnostic unit can be used to
cancel this function.

Hand brake
Use the mechanical hand brake to stop. The
disc brakes inside the drive axle are tightened
by a cord.

NOTE
When the parking brake is exerted, the drive
current drops and the dashboard warning light
(1) flashes.

Operating Instructions – 335 801 1701 EN – 04/2014 57

4 Operation
Operating the lift mast and attachments using the centralised control lever (joystick)

Exerting the hand brake

 Pull backwards on the parking brake lever
(3).

Release the hand brake/parking brake

 Press the release button (2) on the parking
brake and push the handle forwards.

DANGER
Do not use trucks with faulty brakes.
Please contact your dealer if the braking system of
your forklift truck shows significant wear and tear or
malfunction.

Operating the lift mast and

attachments using the
centralised control lever
(joystick)
Operating the lift mast and attachments
using the centralised control lever
(joystick)
WARNING
Practical training should be provided for operating
personnel to ensure the correct operation of the lift
mast and lifting equipment. Keep your hands away
from the movement range of the lift mast, and do
not place them between the lift mast and the truck.
The control lever must be operating smoothly and
slowly. Lifting, lowering and tilting speeds are
determined by the displacement of the control lever.
The control lever automatically returns to its original
position after being released.

NOTE
Take note of the operating symbols with
arrows.

NOTE

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 Operation 4
Operating the lift mast and attachments using the centralised control lever (joystick)

When the control lever is pushed into the

central position (approximately 45 de-
grees), two functions can operate simul-
taneously (for example, lifting and tilting).

Tilting the lift mast forwards

 Push the control lever (1).

Tilting the lift mast backwards

 Pull the control lever (1).

Lifting the fork carriage

WARNING
Do not stand on the fork arms during lifting,
due to the danger of falling or being hit.

 Push the control lever (1) to the right.

Lowering the fork carriage

 Push the control lever (1) to the left.

Operating Instructions – 335 801 1701 EN – 04/2014 59

4 Operation
Operating the lift mast and attachments using the centralised control lever (joystick)

Operating attachments
Attachments are optional equipment pur-
chased by the user and installed onto the truck
(for example: lateral forks, clamps etc.). Give
careful attention to the working pressures and
operating instructions for each attachment. An
additional operating level should be installed
for use by the attachments.

NOTE
After installing each attachment, a label
should be attached to the battery hood,
explaining the truck’s load capacity after
installing the attachment. An attachment
operating notice should also be attached to
the back of the attachment control lever.

Operating the lateral forks

 Push the control lever (2) to the left to move
the fork carriage to the left.
 Push the control lever (2) to the right to
move the fork carriage to the right.

Operating the clamp

 Push the control lever (2) forwards to
release the clamp.
 Pull the control lever (2) back to engage the
clamp.

CAUTION
If the attachment was not supplied with the truck, it
can only be used if verified by your Linde dealer and
safe operation of the truck is guaranteed in terms
of load capacity and stability after installation of the
attachment.

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 Operation 4
Single lever operation of the lift mast and attachments

Single lever operation of the lift

mast and attachments
Single lever operation of the lift mast and
attachments
WARNING
Practical training should be provided for operating
personnel to ensure the correct operation of the lift
mast and lifting equipment. Keep your hands away
from the movement range of the lift mast, and do
not place them between the lift mast and the truck.
The control lever must be operating smoothly and
slowly. Lifting, lowering and tilting speeds are
determined by the displacement of the control lever.
The control lever automatically returns to its original
position after being released.

NOTE
Take note of the operating symbols with
arrows.

NOTE
When the control lever is pushed into the
central position (approximately 45 de-
grees), two functions can operate simul-
taneously (for example, lifting and tilting).

Tilting the lift mast forwards

 Push the control lever (2).

Operating Instructions – 335 801 1701 EN – 04/2014 61

4 Operation
Single lever operation of the lift mast and attachments

Tilting the lift mast backwards

 Pull the control lever (2).

Lifting the fork carriage

WARNING
Do not stand on the fork arms during lifting,
due to the danger of falling or being hit.

 Pull the control lever (1).

Lowering the fork carriage

 Push the control lever (1).

Operating attachments
Attachments are optional equipment pur-
chased by the user and installed onto the truck
(for example: lateral forks, clamps etc.). Give
careful attention to the working pressures and
operating instructions for each attachment. An
additional operating level should be installed
for use by the attachments.

NOTE
After installing each attachment, a label
should be attached to the battery hood,
explaining the truck’s load capacity after
installing the attachment. An attachment
operating notice should also be attached to
the back of the attachment control lever.

62 Operating Instructions – 335 801 1701 EN – 04/2014

 Operation 4
Working spotlights*, windscreen wipers*, headlights*,direction indicator lights*

Operating the lateral forks

 Push the control lever (3) forwards to move
the fork carriage to the left.
 Pull the control lever (3) back to move the
fork carriage to the right.

Operating the clamp

 Push the control lever (4) forwards to
release the clamp.
 Pull the control lever (4) back to engage the
clamp.

CAUTION
If the attachment was not supplied with the truck,
use is only permitted if the attachment is verified by
your Linde dealer and safe operation of the truck is
guaranteed in terms of load capacity and stability
after installation of the attachment.

Working spotlights*, wind-

screen wipers*, headlights*,di-
rection indicator lights*
Working spotlights
CAUTION
Additional electrical devices (lamps, driver’s seat
radiator etc.) must be connected to the indepen-
dent harness plug connector for use by these devi-
ces. For any connections outside of this range, you
must obtain permission from Linde Corp.
Only qualified, professional technicians who under-
stand how to apply these standards are permitted
to carry out this operation.

NOTE
The location of the switch settings (I and
II) may vary between different models of
forklift truck.
Please comply with the notes on the switch
prompt.

Operating Instructions – 335 801 1701 EN – 04/2014 63

4 Operation
Working spotlights*, windscreen wipers*, headlights*,direction indicator lights*

Conducting the front working lights

Slide the joint switch (1) to turn on or off the
front working lights.

Conducting the back working lights

 Slide the joint switch (2) to turn on or off the
back working lights.

Turning on the front windscreen wiper

 Press the switch (3) down halfway to switch
the front windscreen wipers to intermittent.
 Press the switch down completely to switch
the front windscreen wipers to continuous.

Turning on the rear windscreen wipers

 Press the switch (4) down halfway to switch
the rear windscreen wipers to intermittent.
 Press the switch down completely to switch
the rear windscreen wipers to continuous.

Turning on the lights

 Press the light switch (5) down halfway to
turn on the side lights and marker lights.
 Press the light switch down completely to
turn on the dipped beam headlights.

Turning on the hazard warning lights

 Press down the hazard warning light switch
(6).

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 Operation 4
Horn, electrical system cover

Turning on the direction indicators

 Push the turning indicator light switch (7) on
the steering wheel forwards or backwards
to make the right or left turning light flash.

Horn, electrical system cover

Horn operation
The horn can give a warning signal at junctions
or places with poor visibility.
 Pressing the horn button will make the horn
sound.

Operating Instructions – 335 801 1701 EN – 04/2014 65

4 Operation
Fuses

Disassembling/installing the electrical

system cover plate
 Lower the fork carriage.
 Tilt the lift mast forwards slightly. The truck
must be stationary on the ground.
 Exert the hand brake.
 Press the emergency off switch.
 After disassembling the cover plate’s 4
mounting screws, disassemble the elec-
trical system cover plate on the counter-
weight.
 After carrying out maintenance on the
electrical system, reinstall the cover plate(2)
onto the counterbalance.

Fuses
Checking and replacing the fuses

NOTE
The electrical system and fuse installation is in
the counterweight.

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 Operation 4
Fuses

 Open the cover to the electrical system.

 Remove the fuse box (9) cover (10).
The fuse protects the following circuits: pay
attention to the numbers on the fuse box.
CAUTION
Only genuine Linde high voltage fuses can be used
as replacements.

(1) Control circuit fuse (1F8) 5 A 80 V

(2) Battery discharge indicator (F7) 10 A 80 V
(3) Hydraulic control circuit (2F5) 5A 80 V
(4) Fan (9F5) 5 A 80 V
(5) Meter (F4) 5 A 32V
(6) Transformer (F3) 10A 80 V
(7) Master control circuit (F2) 15 A 80 V
(8) Horn (4F1) 10 A 80 V

Main circuit fuse

These 2fuses protect the following main
circuits:
(13) left and right traction motors (1F1) 355 A
(14) Hydraulic pump motor (2F1) 300 A

Light fuse

NOTE
The fuses for the optional lights are located
under the cover sheet (1) to the right side of
the driver’s seat.
 Remove the screws (4 screws).
 Remove the electrical cover sheet (1).

NOTE
Use one or two fuse boxes, according to the
number of lights installed.

Operating Instructions – 335 801 1701 EN – 04/2014 67

4 Operation
Before loading

 Fuse box (A)

Fuse box (A)
(1) Working spotlights (5F21) 15 A
(2) Flashing lights (5F22) 15 A
(3) left headlight (5F23) 10 A
(4) right headlight (5F24) 10 A
(5) left side light (5F25) 5 A
(6) right side light (5F26) 5 A
Fuse box (B)
(1) Windscreen wiper (9F11) 10 A
(2) Windscreen wiper (9F12) 20 A
(3) Relay (9F13) 1 A
(4) Transformer, working spotlight (9F14) 20 A
(5) Radiator (9F15) 20 A
(6) Radiator (9F16) 20 A

Before loading
Please see the load diagram before lifting
goods (1).
If equipped with attachments, pay attention to
the load label (2).

DANGER
The parameters in the load diagram and on the
labels apply to compact, uniform loads. These load
limits must not be exceeded. Exceeding the load
limits will affect the stability of the forklift truck and
the strength of the lift mast.
The maximum load is determined by the lift height
and load centre.

NOTE
In the following situations:

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 Operation 4
Before loading

 Eccentric load or swinging goods;

 Lift mast tilted forwards or goods high above
the ground during transport;
 Load centre of gravity distance is exces-
sively long;
 Before operating attachments.
 Wind force reaches grade 6
attention should be given to the load limits
before transport and your Linde dealer should
be contacted.
E.g.:
Load centre of gravity distance 600mm
Lift height 6000mm
 Make a vertical line at the abscissa for a
centre of gravity distance of 600mm that
intersects with the diagonal line for a lift
height of 6000mm.
 The reading at the point where the ordinate
intersects with the horizontal line that
passes through this point of intersection
is the maximum permitted load.
 Therefore, the reading for the maximum
permitted load is 1000kg
The corresponding loads relative to other lift
heights and load centre distances can also
be obtained in this way. This value is for an
evenly distributed load on two fork carriages.
1 Maximum lift load unit: kg (kilograms)
2 Lift height unit: mm (millimetres)
3 Forklift model for this maximum load
4 Load centre distance starting from the
surface of the fork arm unit: mm (millimetres)

Operating Instructions – 335 801 1701 EN – 04/2014 69

4 Operation
Loading

Loading
Adjusting the fork spacing
 Toggle the fork positioning lock.
 Move the forklift truck closer to or further
away from the goods to be lifted according
to their size. Note that the two forks should
be equidistant from the centreline of the
forklift truck.
 Insert the positioning lock into the notch.

NOTE
The centre of gravity of the goods should be at
the centre of the fork arms.

Loading
WARNING
Do not stand on the goods being lifted due to the
danger of falling or being hit.

WARNING
Lift the goods, and make sure that they are within
the load range of the truck to avoid toppling and
falling.
If necessary, use a load backrest*.

 Approach lifted goods carefully and as

accurately as possible.
 Place the lift mast in a vertical position.
 Lift or lower the fork carriage to a suitable
position.
 Drive the truck forwards carefully, and
insert the fork arms beneath the goods,
ensuring that the goods are leaning against
the vertical section of the fork arm as much
as possible and taking care that they do not
touch adjacent goods.
 Lift the fork carriage until the fork arms are
firmly supporting the goods.

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 Operation 4
Loading

 Reverse the forklift truck until the lifted

goods separate from the other stacked
goods.
 Tilt the mast back.
CAUTION
Do not stand below lifted goods. When driving, the
goods should be as close to the ground as possible,
and the lift mast tilted back.

Transport

NOTE
The consignor should secure the goods safely
during transport. Attention should be given
to appropriate stacking of the goods, to avoid
damage to the packaging of the goods, the
pallet etc. Responsibility for the safe loading
of the goods lies with the transportation
personnel.
 When driving with a load, the goods must
not lean to one side (such as when fitted
with lateral forks).
 Goods should be close to the ground during
transport.
 The truck absolutely must not turn or travel
in a horizontal direction when moving up a
ramp.
 If the field of vision is poor, ask a guide for
assistance.
 If the goods on the fork arms are stacked too
high, so that they block the line of sight, then
the truck must be driven in reverse, unless
moving up a slope.

Operating Instructions – 335 801 1701 EN – 04/2014 71

4 Operation
Tow coupling

Unloading
 Carefully approach the shelf or goods
stacking area.
 Lift the fork carriage to a suitable height.
 Place the lift mast in a vertical position.
 Carefully drive the forklift truck into the shelf.
 Slowly lower the goods until the fork arms
are able to separate from the goods.
 Reverse the forklift truck.

Before exiting the truck

 Unload the goods and lower the fork car-
riage.
 Tilt the lift mast forwards slightly. The fork
arms must touch the ground.
 Pull the hand brake (2).
 Press the emergency disconnect button (3).
 Turn the switch key (1) anticlockwise, and
then remove.
 Release the seat belt.

Tow coupling
Tow coupling

NOTE
The coupling can only be used for towing light
vehicles inside the factory. (Please comply
with correct accident prevention measures
and VDI regulations)

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 Operation 4
Truck transport

 Insert the traction pin (1), turn 90degrees,

and then remove.
 Place the tow bar into the connector tube.
 Push the tow pin against the spring, turn
90degrees and secure the safety lock.

Truck transport
Towing regulations
Towing regulations
When the truck needs to be moved, a tow rope
or rod can be attached to the tow pin. A tow
rope can also be attached to the base of the lift
mast.
CAUTION
Braking can only be performed by the brake pedal
or hand brake during towing.

Towing procedure

NOTE
Power steering will be disabled after pressing
the emergency isolator button.

Operating Instructions – 335 801 1701 EN – 04/2014 73

4 Operation
Truck transport

 Press the emergency isolator button.

 Lower the goods, but do not allow the fork
arms to touch the ground.
 Remove the load.
 Secure the tow bar to the tow pin or rope on
the base of the lift mast.
 Release the hand brake.
 The driver should operate the steering
wheel during towing, and the brake when
necessary.
Do not exceed the truck’s maximum working
speed when towing.

Carrying and lifting the forklift truck

Use a truck or flatbed trailer to carry the
forklift truck
 Lower the lift mast.
 Exert the hand brake.
 Use wooden wedges to immobilise the
truck.
 Secure the truck.

Use a hoist to lift the truck

DANGER
Ensure that no one is in the working range of the
hoist when using it to lift the truck!
Walking around under the lifted load is absolutely
prohibited.

CAUTION
Use lifting equipment and a hoist that has sufficient
carrying capacity to lift the truck. For the truck
weight (including the battery), see the factory
nameplate.
The sling must be fastened at the designated lifting
points when using the hoist. These lifting points are
not marked on the truck.

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 Operation 4
Truck transport

 Turn the tow pin (5) by 90degrees, and

remove.
 Hang the sling (3) (minimum load 3000kilo-
grams) on the tow pin.

 Insert the tow pin, turn 90degrees, and lock.

 Fasten the sling (2) (minimum load
3000kilograms) onto the crossmember
of the outer lift mast pillar.
 Hang all sling ends on the lifting hook (1) of
the hoist.
CAUTION
After hanging the sling on the lifting hook, the
safety lock (4) must be fastened. The sling must
not touch the overhead guard, rear cover or any
other equipment installed on the overhead guard
when the truck is being lifted.

Using a lifting eye to lift the truck

CAUTION
Use lifting equipment and a hoist with sufficient
lifting capacity to lift the truck.
For the truck weight (including the battery), see the
factory nameplate.

CAUTION
When using a hoist and lifting eye, you must pre-
pare a suitable lifting frame (3) and vertical hanging
chains (2 and 6) located above the lifting eye (1).

Operating Instructions – 335 801 1701 EN – 04/2014 75

4 Operation
Wheel change

 Fasten the lifting chain (6) (minimum load

3000kilograms) onto the counterweighted
lifting eye (1) of the hoist.
 Fasten the lifting chain (2) (minimum load
3000kilograms) onto the lifting eye (1) of the
hoist.
CAUTION
After hanging the lifting chains onto the lifting hook
(4), the safety lock (5) must be fastened.
The lifting chains must not touch the overhead
guard and other equipment installed on the over-
head guard.

Wheel change
Wheel change
CAUTION
Use a jack with a sufficient lift weight. The minimum
lift weight should be at least 3600kilograms.

CAUTION
A conductor belt must be installed on the forklift
when anti-static tyres are being changed, as these
tyres are non-conducting.
Please contact Linde dealers.

Placement of the jack when replacing the

rear wheels
 Loosen the wheel fastenings.
 Only jack the forklift truck in the following
places: For the E18C forklift truck, the
jacking point is at the right or left side below
the counterweight;
 The E18P/20P forklift truck should be
jacked at the central point below the coun-
terweight, until the wheels leave the ground.

CAUTION
The forklift truck can only be lifted from this position
at the rear of the truck.

 Use wood pieces to cushion the truck.

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 Operation 4
Wheel change

 Remove the wheel fastenings and change

the wheel.
 Replace the wheel fastenings and tighten
by hand.
 Lower the truck.
 Use a 210Nm torque to tighten the wheel
fastenings.

Placement of the jack when replacing the

front wheels
 Loosen the wheel fastenings.
 Remove the traction pin (1).
 Remove the cover on either the right or left
side of the front end of the forklift chassis.
 Insert the traction pin (1) into the hole.
 Place the jack below the traction pin and
jack the forklift truck. The tip of the flat
head of the traction pin should be supported
against the jack plunger.

CAUTION
The forklift truck can only be lifted from this position
at the front of the truck.

Operating Instructions – 335 801 1701 EN – 04/2014 77

4 Operation
Use in cold stores

Use in cold stores

Identification
Your forklift truck is equipped with specialised
equipment for use in cold stores. It can be
used within two operating ranges and is affixed
with a cold store label.
The forklift truck’s cold store equipment
includes specialised oil suitable for use in
cold stores (used in the hydraulic apparatus
and gears).

Proper usage
Operating range 1: Permanent use in areas
with a temperature of –5°C; short-term use in
areas with a temperature as low as –10 °C.
Park the truck outside the cold store. 1044_920-001

Operating range 2Follow the guidelines when

using the forklift truck inside and outside at
temperatures between -32 °C and +40°C.
Park the truck outside the cold store. Use
hydraulic oil as stipulated in the maintenance
characteristics table.

Application
Changing from a cold indoor temperature
to a hot outdoor temperature will cause
condensation. Condensation water will freeze
when the forklift truck returns to the cold store,
obstructing the moving components of the
stacker. This is why the specified length of
stay for the forklift truck in the following two
operating ranges must be strictly observed.
The temperature of the traction battery must
not drop as low as the temperature of the cold
store or it will stop working.

Before starting
CAUTION
Before using the forklift truck in the cold store, it
must be dry and at operating temperature.

 Drive the forklift truck for approximately 5

minutes. Operate the brake several times

78 Operating Instructions – 335 801 1701 EN – 04/2014

 Operation 4
Use in cold stores

to ensure the operating safety of the forklift

truck.
 Operate all lifting functions several times.
Allow the oil temperature to reach operating
temperature. This warm-up stage is essen-
tial.

Operating range 1
Permanent use in areas with a temperature of
–5°C; short-term use in areas with a temper-
ature as low as –10 °C. Park the truck outside
the cold store.

Operating range 2
Use in internal temperatures as low as –32
°C and external temperatures as high as
+25°C. Short-term use in temperatures of
up to +40 °C is also possible. The forklift
truck must not leave the cold store for longer
than 10 minute, as this length of time is not
sufficient for condensation to form. If the
forklift truck remains outside the cold store for
longer than 10 minute, it must remain outside
the cold store for long enough to allow the
condensation to dissipate.
This usually requires at least 30 minutes.

DANGER
If condensation water freezes in the cold store,
frozen components must not be de-iced by hand.

Parking
 The truck must be parked outside the cold
store.
CAUTION
The battery must not be left in the cold store over-
night when discharged or deactivated.

 Recharge the battery outside the cold store

and use a spare battery.

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4 Operation
Truck storage

Truck storage
Taking the forklift truck out of operation
If the forklift truck is not to be used for over Bringing the forklift truck back into use
2 months, place it in a very well ventilated,
 Clean the forklift truck thoroughly.
frostless, clean and dry room. Additionally,
these steps below should be followed:  Lubricate the forklift truck.
 Apply non-acidic grease to the battery
Steps to be taken before putting the terminal.
forklift truck temporarily out of use
 Check the battery condition and electrolyte
 Clean the forklift truck thoroughly. level.
 Lift and lower the fork carriage to its full  Check if the hydraulic oil contains any water
extent and tilt the lift mast forwards and and change the oil if necessary.
backwards several times. Repeat the same
 Conduct all maintenance as required for
operation several times on attachments if
first use.
they exist.
 Using the forklift truck.
 Lower the fork carriage onto the support
block to release the load on the chain. General Knowledge
 Check the hydraulic oil level and refill if Proper functioning of the forklift truck can
necessary. only be maintained by carrying out periodic
maintenance and checks according to the
 Apply a thin coat of oil or grease to the
operating guidance and tips set out in the user
surfaces of all naked components.
guide. Checking and maintenance work may
 Lubricate the forklift truck. only be performed by technicians accredited
by the Linde Corp. Ltd. This work can be
 Check the condition of the battery and
performed by your dealer according to the
the electrolyte level. Apply non-acidic
Maintenance Contract.
grease to the terminal. (Should comply
with manufacturer’s instructions). If you wish to maintain and service the forklift
truck yourself, we recommend that mainte-
 Spray all the electrical contacts with the
nance is carried out by the dealer’s appointed
appropriate contact spray.
technicians for at least the first three times.
CAUTION Your maintenance personnel should also be
present in order to receive appropriate train-
Erect and fix the forklift truck to prevent permanent ing.
tyre deformation.
During the maintenance process, please
make sure that the forklift truck is stationary on
NOTE flat ground and that it does not slide.
Do not cover the forklift truck with plastic film Lower the fork carriage and slowly tilt the
as it may gather water vapour. lift mast forward until the truck is stationary.
Apply the handbrake. Press the emergency
NOTE off switch and remove the key. When working
on a truck with a raised carriage or lift mast,
If the forklift truck is not in use for over 6
the carriage or lift mast must be secured to
months, please contact your Linde dealer
prevent it falling.
in order to take further measures.

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 Operation 4
Truck storage

Ensure that the carriage and lift mast will not the time intervals given in the maintenance
fall suddenly when raised. tables should be reduced accordingly.
When carrying out maintenance on the back CAUTION
of the truck, the lift mast must be secured to
prevent backwards tilting. Follow the manufacturer’s safety regulations and
disposal methods regarding oil, lubricating grease
Modifying or installing additional equipment and cleaning fluids.
on the forklift truck is prohibited without the
agreement of the manufacturer. Maintenance intervals
CAUTION NOTE
Lost or damaged name plates and warning labels
must be replaced. Refer to user manuals If the forklift truck is used in a designated envi-
for position and part numbers. ronment, the time intervals in the maintenance
table can be changed. The inspection and
A functional test and trial run should be maintenance intervals depend on the ope-
performed after every maintenance check. rating and service conditions of the forklift
truck. We recommend shortening the
maintenance intervals for fork-
NOTE
lift trucks operating in harsh
If the forklift truck is used in an extreme envi- environments. If you have any
ronment (such as excessive heat, excessive questions, please contact a Linde
cold or areas with high dust concentrations), dealer.

Operating Instructions – 335 801 1701 EN – 04/2014 81

4 Operation
Disposal of old trucks

Disposal of old trucks

The disposal of old trucks is regulated in available for disassembled and partially
directive 2000/53/EC from the European oil-smeared parts, as well as for tyres
Parliament and Council. including fire protection measures. Suitable
storage tanks for fluids such as fuel, engine
We therefore recommend having this work
oil, hydraulic oil, coolant and fluids from
carried out in an approved recycling plant. If
air conditioning systems must also be
you would like to carry out this work yourself,
provided.
you must obtain approval from the relevant
authorities as per articles 9, 10 and 11 of • In order to dispose of harmful substances
directive 75/442/EEC. from the old trucks, the batteries and LPG
container must be removed. The following
In addition, the following minimum require- must also be removed, collected and
ments must be observed: stored separately: fuel, engine oil, coolant,
• The locations in which old trucks are stored hydraulic oil and fluids from air conditioning
before treatment must be areas suited to systems
this task with impervious surfaces. These • The following parts are to be collected sep-
areas are also to be equipped with collection arately and recycled: catalytic converters,
devices and separators for leaking fluids metal components containing copper and
and degreasing cleaning materials aluminium, tyres, large plastic components
• The locations for treatment must be areas (consoles, fluid containers) and glass
suited to this task with impervious surfaces.
These areas are also to be equipped with NOTE
collection devices and separators for
leaking fluids and degreasing cleaning The operating company is responsible for ad-
materials. Suitable storage areas must be herence to the directives as well as additional
country-specific regulations.

82 Operating Instructions – 335 801 1701 EN – 04/2014

 5

Maintenance
5 Maintenance
Summary

Summary
Truck storage If the forklift truck will be out of use for a
period of over 6 months, please consult the
If the forklift truck will not be used for more
manufacturer for relevant information.
than 2months, it should be parked in a well-
ventilated, frostless, clean and dry place, and
the following measures should be taken. Resuming use of the forklift truck
 Clean the truck thoroughly.
Measures to be taken prior to truck
 Lubricate the forklift truck.
storage
 Apply a layer of non-acidic grease to the
 Clean the truck thoroughly. battery terminals.
 Both raise and lower the fork carriage and tilt  Check the battery condition and electrolyte
the lift mast forwards and backwards sev- level.
eral times. If equipped with attachments,
operate the attachments several times.  Check the engine oil. If there is too much
water, change the oil.
 Lower the fork onto a support platform
so that the lift chain does not continue to  Check the hydraulic oil. If there is too much
experience stress. water, change the hydraulic oil.
 Check the hydraulic oil level, and fill up if  Carry out routine maintenance on the forklift
necessary. truck before use.
 Apply a thin layer of oil or grease to the  Put the truck into operation.
surface of all unpainted parts.
 Lubricate the forklift truck. General remarks
 Check the condition and electrolyte level of Proper functioning of the forklift truck can
the rechargeable battery. Apply a layer of only be maintained by carrying out periodic
non-acidic grease to the battery terminals. maintenance and checks according to the
(Refer to the user manual from the battery guidance and tips set out in the user guide.
manufacturer.) Checking and maintenance work may only be
 Apply a layer of suitable spray to all exposed performed by technicians accredited by the
wire connectors. Linde Corp. Ltd.

CAUTION You can agree performance of this work on the

basis of a maintenance agreement concluded
Jack up the forklift truck, so that the wheels leave with your authorised dealer.
the ground.
Avoid tyre deformation. If you want to carry out maintenance on the
forklift truck yourself, we recommend that
maintenance be carried out by technicians
NOTE appointed by the dealer at least for the first
Do not use plastic sheeting to cover the three times. Your maintenance personnel
forklift truck because this will exacerbate should also be present, in order to receive
condensation and aggregation. appropriate training.
The forklift truck should be parked on a level
NOTE surface, and the tyres fixed before starting any
maintenance work.

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 Maintenance 5
Working on the lift mast or front section of the fork lift truck

The industrial truck must be switched off com- CAUTION

pletely and the switch key must be removed.
The truck must always be properly labelled.
Disconnect the battery connector plug. If the nameplates or affixed labels have parts
missing or are damaged, they should be replaced
When maintenance needs to be carried with new ones. For locations and order numbers,
out under the lifted fork carriage and mast, please see the spare parts catalogue.
measures must be taken to prevent the fork
carriage or mast from accidentally falling.
ENVIRONMENT NOTE
When work needs to be carried out at the front
end of the forklift truck, the mast should be Please comply with regulations regarding the
secured to prevent backwards tilting. use or handling of fuel and lubricating oil.

Modifying or installing additional equipment NOTE

on the forklift truck is prohibited without the
agreement of the manufacturer. If the forklift truck is in an extreme environment
(such as excessive heat, excessive cold or
All servicing work should be followed by a areas with high dust concentration), the time
function check and a test run performed on the intervals given in the maintenance tables
industrial truck. should be reduced accordingly.
WARNING
Any side doors attached could fall shut during
Maintenance intervals
maintenance and trap staff. The inspection and maintenance intervals
For this reason, both doors should be opened and depend on the operating and application
secured in place during servicing. conditions of the industrial truck.
For heavy-duty conditions we recommend
shorter intervals.
Please contact your authorised dealer.

Working on the lift mast or front

section of the fork lift truck
DANGER
When working on the lift mast there is the risk of
becoming trapped and/or accidental lowering of the
lift mast.
The following safety measures must be taken
before carrying out any maintenance work or
adjustments to the lift mast and fork carriage!
These safety measures only apply to carrying
out routine maintenance on the truck (testing and
lubricating).
Additional safety measures must be taken when
carrying out maintenance (such as replacing the
lift chains or lift cylinder). Please contact your
authorised Linde dealer.

Operating Instructions – 335 801 1701 EN – 04/2014 85

5 Maintenance
Working on the lift mast or front section of the fork lift truck

Securing the mast to prevent backward

tilting
In order to prevent the lift mast accidentally
tilting backwards, a piece of hard wood (120 x
120 x 800 mm) must be placed between the lift
mast and body of the truck(1).
The lift mast must be secured from tilting
backwards unintentionally (see arrow).
 Tilt the lift mast right back.
 Press the emergency off switch.
 Pull the switch key out of the key switch.
 Disconnect the battery male connector.
The truck must be switched off completely.
 Apply the parking brake.

Ordinary duplex mast

When the internal lift mast is rising, the chain
wheels will turn and the fork carriage will rise
with the list mast at a ratio of 2:1.

Securing the ordinary duplex mast during

lifting
DANGER
Check chain load!
Select a safety chain with sufficient load bearing
capacity for the lift mast. Take the maximum lift
height into account.

 Raise the mast.

 Secure the upper beam of the outer lift
mast(1) and the inner lift mast beam(2)
together with chains.
 Watch out for the hose lines on the cross
beam of the outer mast.
 Lower the mast until it is supported by the
chains.

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 Maintenance 5
Working on the lift mast or front section of the fork lift truck

Full free lift duplex mast

NOTE
The advantage of this kind of mast is that
its free lift height can be fully utilised even
when working in very low spaces (such as
basements or inside vehicles or ships).
Function: The fork carriage is lifted to its free
lift height by the central lift cylinder via the
guiding chains.
Here it moves twice as fast as the centre
cylinder.
The inner mast and fork carriage are then lifted
together by the duplex outer cylinder.
The central cylinder is installed onto the liftable
inner mast.

Securing the full free lift duplex mast

during lifting
DANGER
Check chain load!
Select a safety chain with sufficient load bearing
capacity for the lift mast. Take the maximum lift
height into account.

 Lift the mast.

 Secure the upper beam of the outer lift
mast(1) and the inner lift mast beam(2)
together with chains.
 Watch out for the hose lines on the cross
beam of the outer mast.
 Lower the mast until it is supported by the
chains.
 Completely lower the fork carriage.

Triple mast
Function: The fork carriage is lifted to its free
lift height by the central lift cylinder via the
guiding chains.
The inner mast is then lifted by the two duplex
outer cylinders.

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5 Maintenance
Inspection and maintenance parameters

The lifting speed of the inner mast is twice

that of the cylinders due to the function of the
guidance chains.
The central lift cylinder is fixed onto the liftable
inner mast.

Securing the triple mast during lifting

DANGER
Check chain load!
Select a safety chain with sufficient load bearing
capacity for the lift mast. Take the maximum lift
height into account.

 Raise the mast.

 Secure the outer lift mast beam(1) and the
inner lift mast beam(2) together with chains.
 Watch out for the hose lines on the cross
beam of the outer mast.
 Lower the mast until it is supported by the
chains.
 Completely lower the fork carriage.

Inspection and maintenance parameters

No. Unit Devices/consumables Filling quantity / Set values
Distilled water As required
1 battery
Acid-free grease As required
Electric motors:
Cleaning agents for
2 Traction motor
electrical equipment
Hydraulic motor
Right and left-hand traction motor Fuse 1 x 355 A
Oil pump motor Fuse 1 x 300 A
Accelerator Fuse 1 x 5A
Hydraulic controller Fuse 1 x 5A
3
Horn Fuse 1 x 10 A
Fan Fuse 1x5A
Charge/Discharge circuit Fuse 1 x 10 A
Control circuit Fuse 1 x 15A; 1 X 10A; 1 X 5A

88 Operating Instructions – 335 801 1701 EN – 04/2014

 Maintenance 5
Recommended lubricants

No. Unit Devices/consumables Filling quantity / Set values

4 Hydraulic system Filter insert for suction filter 15 µm
Filter insert for pressure 6 µm
filter
Hydraulic system Hydraulic oil
Standard, duplex mast — all lift
heights
Triple mast - maximum lift height
of up to 5620 mm
Triple mast - lift height of 5770 mm 8.9 litres
or higher 11.8 litres
5 Wheels Drive wheel, rear wheel Torque value 210 Nm
6 Gearbox Gearbox oil Oil change: 0.6 litres
7 Steering axle Lubricating grease As required
8 Lift mast tilt cylinder pin shaft Lubricating grease As required
9 Lift mast and chain guide Linde chain spray As required
Brake system Brake fluid
10 0.2litres
Brake discs in the drive axle Brake fluid
.

Recommended lubricants
Hydraulic oil Heavy duty (average constant oil temperature
above 60°C)
CAUTION
Hydraulic oil ISO-L-HM 68, in compliance
Damage to the hydraulic system due to unapproved with ISO 6743-4;
hydraulic oil.
or hydraulic oil HLP ISO VG68, in compli-
Only use approved hydraulic oil. Only the following ance with DIN51524 T.2Standards,
types of hydraulic oil have been approved by the
manufacturer. Do not mix hydraulic oils. Please Light duty (average constant oil temperature
contact your authorised dealer if you have any
below 50°C)
questions. Approval for any suggestions given by
oil company representatives must also be sought Hydraulic oil ISO-L-HM 32, in compliance
from the authorised dealer.
with ISO 6743-4;
or hydraulic oil HLP ISO VG 32 , in compli-
Standard (average constant oil temperature
ance with DIN51524 T.2 Standards,
40-60°C)
Variable load situations
Under normal loads, we recommend the use
of:
NOTE
Hydraulic oil ISO-L-HM 46, in compliance
This type of hydraulic oil has a very high
with ISO 6743-4;
viscosity (multi-purpose hydraulic oil).
or hydraulic oil HLP ISO VG46, in compli-
ance with DIN51524 T.2Standard (factory
filling).

Operating Instructions – 335 801 1701 EN – 04/2014 89

5 Maintenance
Recommended lubricants

ISO-L-HV 46 can be used in all of the above gearbox oil should be changed by an authori-
operating situations in compliance with ISO sed dealer due to their expert knowledge and
6743-4; experience in handling problems with dispo-
or hydraulic oil HVLP ISO VG 46 in compli- sal.
ance with DIN51524 T.3 standards can be
used as a substitute. Lubricating grease
Bio-hydraulic oil Linde lithium-saponified lubricating grease
Aral Forbex© SE 46 highly biodegradable KPF2K (taking DIN 51825 as the standard)
hydraulic oil Linde spare part no., see spare parts
catalogue
CAUTION
Linde heavy-duty grease, lithium-saponi-
Damage to the hydraulic system due to mixing fied with EP active ingredients and MOS2.
bio-hydraulic oil with mineral oil. KPF2N-20(taking DIN 51825 as the stan-
Only use approved pure bio-hydraulic oil. dard)
Linde spare part no., see spare parts
NOTE catalogue

The oils recommended above are for refer- NOTE

ence only.
Mixing with soap-based lubricating grease
Please contact your Linde dealer if you have types other than lithium-saponified is not
any questions. permitted.
Your Linde dealer should also be contacted
before using any oils recommended by the oil Battery grease
manufacturer.
Acid-free lubricating grease (battery
The fork lift truck manufacturer only consents grease)
to the use of the above oils. Expensive
damage may result if other hydraulic oils are
used or hydraulic oils are mixed. Chain spray for chains
Linde standard chain spray
Gearbox oil Linde spare part no., see spare parts
catalogue
Gearbox oil SAE 80 W - 90 API GL5，
or SAE85 W - 90 API GL4 (in compliance
with DIN 51512 standards). Brake fluid
DOT 3 brake fluid to SAE J1703 (such as
ENVIRONMENT NOTE Ate model S)
or DOT 4 brake fluid to SAE J1704 or
Used oil should be far away from children be- FMVSS 116 (such as Ate model SL)
fore being discarded according to regulations. Drive axle brake fluid grade is "Shell
Do not allow engine oil to permeate into the DONAX TX"(=>I 02/2013) / “Shell Spirax
main drainage channel or the ground. Ideally, S4 ATF HDX”(03/2013I=>)

90 Operating Instructions – 335 801 1701 EN – 04/2014

 Maintenance 5
1000 hour maintenance plan

1000 hour maintenance plan

At operating hours

1000 2000 4000 5000 7000

Carried
8000 10000 11000 13000 14000 out
16000 17000 19000 20000  
Maintenance plan information
Maintenance intervals are set according to the type of oil used, driving habits and
operating requirements, but maintenance should be carried out according to this
maintenance plan at least every 1 , 2 , 4, 5, 7, 8, 10 , 11 , 13, 14, and 16 working
years. Please refer to the oil use recommendations.
Before starting maintenance work:
Clean the fork lift truck if necessary
Check the time and date settings on the display unit; adjust if necessary.
Check for error codes on diagnostic software and delete.
Calibrate the potentiometer and joysticks.
Set a reminder for the next maintenance check on diagnostic software.
Reduction gearbox
Check whether the speed reduction gearbox is leaking
Check the drive axle and reduction gearbox fastenings
Clean both sides of the traction motor, the power steering and working hydraulic
pump motor
Frame and installation
Chassis, tilt cylinders and steering axle: Check fastening.
Check the counterweight, motors, chassis, speed reduction gearbox, overhead
guard and steering axle fastenings.
Lubricate the overhead guard pin shaft.
Check and lubricate the other pins and swivel points.
Check the condition of the antistatic belt.
Chassis frame
Check for correct operation of the parking brake and readjust if necessary.
(As required) Check wheel fastenings and tighten if necessary (after each mainten-
ance or repair, at the latest after 100 hours).
Check the brake system
(As required) Wheel change
Check the release of the multi-disc brake for the towing procedure: press the brake
lever at the brake valve several times.

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5 Maintenance
1000 hour maintenance plan

At operating hours
1000 2000 4000 5000 7000
Carried
8000 10000 11000 13000 14000 out
16000 17000 19000 20000  
Check/lubricate the compact steering axle.
Check/lubricate the movable steering axle.
Operating devices
Checking the joystick pad
Checking and lubricating the pedal mechanisms, control linkage mechanisms and
the overhead guard locking devices.
Check the horn for correct function.
Electrics
Check the fastenings of the cables and connectors connecting the power module
and the motor.
Check the condition and tightness of the electrical cables, electrical connections
and plug connectors
Battery: check the charge status, fluid level and proportion.
Check the fans for correct operation.
(As required) Clean the power modules of the traction and lift control, the fans and
the heat sink with compressed air.
Clean the contactor mounting board with compressed air.
Inspect the contactor contacts, and replace if necessary
Hydraulics
Check the hydraulic oil level.
Check the leak resistance of the working and steering hydraulic systems.
Check that the breather filter on the hydraulic oil tank is working normally.
Check the control unit for correct function.
Replace the pressure and suction filters.
Load lift system
Check the condition, tightness and function of the lift mast, lift chains and stop block.
Adjust the length of the lift chains, and lubricate using chain spray.
Check the truck’s releasing and locking equipment.
Check the tilt cylinder bearing (particularly for any abnormal sounds when tilting
forward or backward) for wear, and clean.
Special equipment

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 Maintenance 5
3000 hour maintenance plan

At operating hours
1000 2000 4000 5000 7000
Carried
8000 10000 11000 13000 14000 out
16000 17000 19000 20000  
Check that the side moving forks are operating normally; clean, lubricate and check
their fastenings.
Check the pre-tightening status of the double hose in trucks equipped with attach-
ments.
Subsequent tasks
Carry out a functional test and test drive.
Attach the maintenance sticker.

3000 hour maintenance plan

At operating hours
Carried
3000 6000 9000 12000 15000 out
18000  
Maintenance plan information
Maintenance intervals are set according to the type of oil used, driving habits and
operating requirements, but maintenance should be carried out according to this
maintenance plan at least every 3, 9, and 15 working years. Please refer to the oil
use recommendations.
Before starting maintenance work:
Clean the fork lift truck if necessary
Check the time and date settings on the display unit; adjust if necessary.
Check for error codes on the diagnostic software and delete.
Calibrate the potentiometer and joysticks.
Set a reminder for the next maintenance check on diagnostic software.
Reduction gearbox
Check whether the speed reduction gearbox is leaking
Check the drive axle and reduction gearbox fastenings
Clean both sides of the traction motor, the power steering and working hydraulic
pump motor
Drive axle: Check the side stops and adjust as necessary.
Check the condition of the axle bearings.

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5 Maintenance
3000 hour maintenance plan

At operating hours
Carried
3000 6000 9000 12000 15000 out
18000  
Changing the gearbox oil in the speed reduction gearbox
Frame and installation
Check the fastenings of the tilt cylinders at the lift mast.
Check the counterweight, motors, chassis, speed reduction gearbox, overhead
guard and steering axle fastenings.
Lubricate the overhead guard pin shaft.
Check and lubricate the other pins and swivel points.
Check the condition of the antistatic belts (only for trucks fitted with super clean
tyres).
Chassis frame
Check for correct operation of the parking brake and readjust if necessary.
Check the brake system
(As required) Check the wheel fastenings and tighten if necessary (after each mai-
ntenance or repair, at the latest after 100 hours).
(As required) Wheel change
Check the release of the multi-disc brake for the towing procedure: press the brake
lever at the brake valve several times.
Check/lubricate the compact steering axle.
Check/lubricate the movable steering axle.
Replacing the brake fluid
Operating devices
Checking the joystick pad
Checking and lubricating the pedal mechanisms, control linkage mechanisms and
the overhead guard locking devices.
Check the horn for correct function.
Electrical system
Check the fastenings of the cables and connectors connecting the power module
and the motor.
Check the condition and tightness of the electrical cables, electrical connections
and plug connectors
Battery: check the charge status, fluid level and proportion.
Check the fans for correct operation.
(As required) Clean the power modules of the traction and lift control, the fans and
the heat sink with compressed air.

94 Operating Instructions – 335 801 1701 EN – 04/2014

 Maintenance 5
3000 hour maintenance plan

At operating hours
Carried
3000 6000 9000 12000 15000 out
18000  
Clean the contactor mounting board with compressed air.
Inspect the contactor contacts, and replace if necessary
Hydraulic system
Check the hydraulic oil level.
Check the leak resistance of the working and steering hydraulic systems.
Check the control unit for correct function.
Replace the air, pressure and suction filters.
Replace the hydraulic oil (if it is Bio hydraulic oil, the Aral Forbex SE46 is 6000ope-
rating hours)
Load lift system
Check the condition, tightness and function of the lift mast, lift chains and stop block.
Adjust the length of the lift chains, and lubricate using chain spray.
Check the truck’s releasing and locking equipment.
Check the tilt cylinder bearing (particularly for any abnormal sounds when tilting
forward or backward) for wear, and clean.
Special equipment
Check that the side moving forks are operating normally; clean, lubricate and check
their fastenings.
Check the pre-tightening status of the double hose in trucks equipped with attach-
ments.
Subsequent tasks
Carry out a functional test and test drive.
Attach the maintenance sticker.

Operating Instructions – 335 801 1701 EN – 04/2014 95

5 Maintenance
Reduction gearbox

Reduction gearbox
Checking the wheel gear oil level
 Drive the truck until the oil level plug (1) is
in a flat position (in the "9 o’clock" position)
and the filling plug (2) is at the top.
 Apply the parking brake and switch off the
truck.
 Clean the areas surrounding the oil level
plug (1).
 Unscrew the oil level plug (1).
The oil level must reach the lower edge of
the oil level plug hole. Please fill up with gear
lubricating oil if necessary.
 Screw the oil level plug (1) back in, and
tighten to 20Nm.

Checking whether the speed

reduction gearbox is leaking
 Jack the truck at the front on the right or left
side.
 Use wooden blocks to secure the truck.
 Check the fuelling ports on both sides of
the speed reduction gearbox and the leak
resistance of the oil drain plug and housing
cover.
 If there is leakage, please contact your
Linde dealer.

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 Maintenance 5
Reduction gearbox

Cleaning both sides of the traction

motor, the power steering and
working hydraulic pump motor
 Place the lift mast in a vertical position.
 Lift and secure the fork carriage to prevent
accidental falling.
 Press the emergency disconnect button.
 Lift the overhead guard into the 2nd lock
position.

 Use compressed air to clean the traction

motor, the power steering and working
hydraulic pump motor.

NOTE
The electrical system and wire terminals
should be protected from moisture damage.
Water must not be allowed to seep into the
motor. If the motor gets damp, the truck should
be operated (allowing the motor to dry on its
own from the heat produced) or the motor
should be blow dried using hot air or an air gun
etc., to prevent corrosion.

Replacing the gear oil in the speed

reduction gearbox
Replacing the gear oil (without disas-
sembling the wheels)

ENVIRONMENT NOTE
Follow the regulations for the safe handling of
oil and lubricating grease.

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5 Maintenance
Reduction gearbox

 Operate the truck until the speed reduction

gearbox is slightly warm.

NOTE
The following 2methods can be used to
replace the gearbox oil.
 Operate the truck until the filling plug (2)is at
the top, and then stop the truck.
 Clean the oil level plug (1), the fill plug (2)
and the oil drain plug (3) and surrounding
areas.
 Remove the oil level plug and the fill plug.
 Place a container under the oil drain plug
(3).
 Remove the magnetic oil drain plug (3) and
completely drain the gear oil.
 Clean the magnet on the oil drain plug (3).
 Reinstall and tighten the magnetic oil drain
plug (3).
Oil drain plug (3) torque: 20Nm
 Pour approximately 400cc of gear oil into
the speed reduction gearbox from the filling
port, until the oil overflows from the oil level
port (1).
 Tighten the oil level port (1) and the filling
plug (2).
Torque: 20Nm
 Replace the gear oil in the speed reduction
gearbox on the other side.

Replacing the gear oil (with disassem-

bling the wheels)

NOTE
Follow the regulations for the safe handling of
oil and lubricating grease.

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 Maintenance 5
Reduction gearbox

 Operate the truck until the speed reduction

gearbox is slightly warm.
 Drive the truck until the oil level plug (1) is in
a horizontal position.
 Jack the truck on either the right or left side,
and secure the wheels with wooden blocks.
 Take the wheels off (refer to Changing a
wheel).
 Remove the 2wheels and place them flat in
order to drain the gear oil completely.
 Clean the oil level plug (1), the oil drain
plug (3) and the fill plug (4) and surrounding
areas.
 Place a container under the oil drain plug
(3).
 Remove the oil level plug (1), the oil drain
plug (3) and the fill plug (4). Completely
drain the gear oil.
 Clean the magnet on the oil drain plug (3).
 Reinstall and tighten the magnetic oil drain
plug (3).
Oil drain plug (3) torque: 20Nm
 Pour approximately 400cc of gear oil into
the speed reduction gearbox from the filling
port until the oil overflows from the oil level
port (1).
 Tighten the oil level port (1) and the filling
plug (2).
Filling plug torque (4): 70Nm
Oil level plug torque: 20Nm
 Replace the gear oil in the speed reduction
gearbox on the other side.
 Fit the wheels and lower the truck.

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5 Maintenance
Frame and installation

Frame and installation

Checking the counterweight, motors,
chassis, speed reduction gearbox,
overhead guard and steering axle
fastenings
 Check the tightness and wear of the motor
drive assembly, power steering, working
hydraulic oil pump, motor, counterweight,
chassis, speed reduction gearbox, over-
head guard and the steering axle.
 Tighten loose nuts and screws.
 Replace damaged parts.
 Respray if necessary.

Lubricating the overhead guard pin

shaft

NOTE
Use lubricating grease.
 Open the electrical system hood.
 Lubricate the injection nozzles on both
sides of the pin shaft (1).
 Lubricate with a grease gun until the fresh
lubricating grease overflows from the pin
shaft.
 Close the electrical system hood.

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 Maintenance 5
Frame and installation

Checking and lubricating other pins

and swivel points
Check and lubricate the pins and swivel points
for the following components:
 Seat guide rail.
 Windscreen wiper-rinser system*
 Driver cab door locks and hinges*
*Optional part

Checking the status of the anti-static

belts* (only for trucks fitted with super
clean tyres)
 Check whether the conductive strips lo-
cated under the chassis are tightly secured
or worn.
 Replace damaged conductive strips.

NOTE
The conductive strips must be in constant
contact with the ground.
*Optional part

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5 Maintenance
Chassis frame

Chassis frame
Check the brake system

WARNING
The hand brake (1 ) and brake pedal (2 ) must
be used correctly. If there are serious signs of
mechanical abrasion (e.g. abrasion on the brake
pads or scratches on the brake discs), please
contact your Linde dealer.

 Open the overhead guard to the 2 lock

position.

WARNING
The brake fluid level must be higher than the lo-
west marking (1), otherwise a decline in braking
performance will result. Use the correct brake fluid
according to recommended oil types. If the brake
fluid is used up very quickly, please contact your
Linde dealer.

 Clean the main brake oil cylinder and brake

pads with compressed air, and check them
for abrasion.
 Tighten all loose brake oil pipe joint connec-
tions.

Check the hydraulic foot brake/brake

pedal
DANGER
A defective brake system not only entails a risk
of injury but also possible fatality to the driver and
anyone in his immediate environment.
The functioning of the brakes should be checked
every time prior to starting operation. If there is
a fault in the braking system, operation of the
truck must stop immediately. Use of the truck can
only resume after it has been confirmed that the
functioning of the braking system is completely
normal.
Please contact your authorised Linde dealer.

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 Maintenance 5
Chassis frame

DANGER
The truck’s brake performance can be affected
by many factors, including oil viscosity. Use of
any oil that is not prescribed by the manufacturer
(with a different viscosity) will cause an increase
in the stopping distance of the truck and therefore
increase the risk of accidents.
Therefore, only use the oil prescribed by the manu-
facturer (see Recommendations for consumables).
Please contact your authorised dealer.

 Drive the truck at high speed.

 Use your foot to depress the brake pedal
(2).
 The truck must immediately come to a
standstill when the stop pedal is pressed.

NOTE
In order to ensure maximum brake force
when depressing the brake pedal, a gap of
3 millimetres must be maintained between
the lower edge of the brake pedal and the
rubber pads on the baseplate. If this gap
cannot be maintained, then the brake stroke
must be adjusted to ensure optimum brake
performance.
Please contact your authorised dealer.

Check the parking brake for correct

operation
DANGER
For example, incorrect adjustments to the brake
cables may result in insufficient braking action
from the parking brake. Normal functioning of
the parking brake and the stop pedal must be
maintained at all times.
Should you notice any defects, please contact your
authorised dealer at once.

 Drive a fully loaded truck up a 15% slope.

 Depress the brake pedal to stop the truck
on the slope.
 Apply the hand brake. In normal conditions,
the hand brake should pull tight within the
space of 3-4 teeth.

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5 Maintenance
Chassis frame

At this time, the parking brake has already

been exerted.
 Release the brake pedal. The truck should
stop on the slope, and not slide.

Check the Linde automatic brake (LBC)

 Release the accelerator pedal (1or 3)
when moving. The pedal will return to the
neutral position and the truck will brake
automatically.

NOTE
This function can be adjusted using the Linde
diagnostic unit.

Tighten the wheel nuts

CAUTION
The nuts must be tightened at least once every
100operating hours.

 Check the tightening torque of all tyre nuts:

front tyre/rear tyre 210NmNm

104 Operating Instructions – 335 801 1701 EN – 04/2014

 Maintenance 5
Chassis frame

Cleaning/lubricating the steering

axle
Cleaning the steering axle
CAUTION
Press the emergency off switch.
Do not allow water to splash into the electrical
system (digital control device).

 Use water or a cold cleaning agent to

carefully clean the compact steering axle
and the swing steering axle.

Lubricating the steering axle

 Use lubricating grease to lubricate the
piston rod of the steering cylinder through
the right and left injection nozzles (shown
by the arrow).
 Lubricate with a grease gun until the fresh
oil overflows.
If working in a clean and dry area, the steering
axle should be lubricated once every 1,000
operating hours. If the truck is used both inside
and outside, we recommend that the time
between lubrications be between 500-1,000
hours; however, the truck must be lubricated
at least once every 12 months.
If working in dusty, dirty or chemical environ-
ments, lubricating once a week will extend the
operating life of the bearing.

NOTE

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5 Maintenance
Chassis frame

We recommend that lubricating be carried out

after steam cleaning.

NOTE
Using a little lubricating grease and lubricating
often is better than using a lot of lubricating
grease and lubricating infrequently.

Replacing the brake fluid

Replace the oil cup brake fluid

ENVIRONMENT NOTE
Follow the regulations for the safe handling of
oil and lubricating grease.
 Open the overhead guard to the 2lock
position.

WARNING
The brake fluid level must be higher than the lowest
marking (1), otherwise a decline in braking perfor-
mance will result.
Use the correct brake fluid according to recom-
mended oil types. If the brake fluid is used up very
quickly, please contact your Linde dealer.

 Clean the main brake oil cylinder with

compressed air, and check for abrasion.
 Tighten all loose brake oil pipe joint connec-
tions.
WARNING
The brake fluid must be replaced at least once
every 2 years. This task, as well as releasing the
compressed air in the brake system, can only be
carried out by an authorised Linde professional.

Capacity: approximately 100 cc

Replacing the brake fluid in the drive axle

=>I 02/2013

NOTE
The type of drive axle brake fluid has changed
from “Shell Donax TX” to “Shell Spirax S4 ATF

106 Operating Instructions – 335 801 1701 EN – 04/2014

 Maintenance 5
Operating devices

HDX”; therefore, cancel replacement of drive

axle brake fluid.

ENVIRONMENT NOTE
Follow the regulations for the safe handling of
oil and lubricating grease.
 Operate the truck until the speed reduction
gearbox is slightly warm.
 Stop the truck in a horizontal position in
order to drain the gear oil completely.
 Clean the oil drain plug (2), filling plug (1)
and surrounding areas.
 Place a container under the oil drain plug
(2).
 Disassemble the oil drain plug (2), filling
plug (1).
 Completely drain the brake fluid.
 Clean the oil drain plug (2).
 Reinstall and tighten the oil drain plug with
sealing ring (2).
Oil drain plug torque: 20Nm
 Pour approximately 500of brake fluid from
the filling port into the brake box.
 Tighten the filling plug (2).
Filling plug torque: .20Nm

Operating devices
Checking the joystick pad
 Check the pad is properly in place and
whether or not it is damaged. If necessary,
replace the pad.

Checking and lubricating the pedal

mechanisms, control linkage
mechanisms and the overhead
guard locking devices

NOTE

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5 Maintenance
Electrical system

Adjustment of the acceleration sensor (6) may

only be carried out by a professional. Please
contact your Linde dealer.
 Lift the overhead guard into the 2 nd lock
position.
 Check that the pins and connection points
are securely fastened.
 Lightly lubricate the pin shafts and connec-
tion points if necessary.
 Check the elasticity of the springs (3).
 Lightly lubricate the locks (2), Bowden
cables (1) and springs (3).
 Lubricate the steering cut-out (5).
 Use Molikote-G synthetic grease to lubri-
cate the contact surface between the ped-
als and the swivel lever (4) if necessary.(If
you do not have this synthetic grease, it can
be substituted with lubricating oil, but not
lubricating grease).
 Close the overhead guard.

Electrical system
Checking the status and tightness
of the electrical cables, electrical
connections and plug connectors

NOTE
Apply the hand brake and press the emer-
gency isolator button before carrying out this
maintenance task.

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 Maintenance 5
Electrical system

 Open the overhead guard to the 1st lock

position.
 Motor terminals: check the tightness of the
connections and whether or not there is any
oxidation or rust.
 Check that the battery cables are secure.
 Close the overhead guard and open the
rubber hood or electrical system cover.
 Check whether the cables have failed,
whether there is damage to the insulation
and the tightness of the connections.

NOTE
Oxidised and rusted connections and broken
cables will lead to a drop in voltage, causing
the truck to malfunction.
 Remove and lubricate the oxidised rust, and
replace the broken cables.
 Close the rubber hood or electrical system
cover.

(As required) Clean the power

modules of the traction and lift
controls, the fans and the radiator
housing with compressed air
 Tilt the lift mast forward slightly. The truck
must fully stationary.
 Apply the hand brake.
 Press the emergency off switch.
 Lift the overhead guard into the 2 nd lock
position.

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5 Maintenance
Electrical system

 Clean the power modules of the traction

and lift controls, and the radiator housing of
the traction motor and fuel pump motor with
compressed air.

Cleaning the digital control cables

 Tilt the lift mast forward slightly. The truck
must fully stationary.
 Apply the hand brake.
 Press the emergency off switch.
 Remove the electrical system cover located
on the counterweight.
 Clean the digital control cables with com-
pressed air.

NOTE
The electrical system and the digital control
assembly should be protected from moisture
damage.
 Re-install the cover.

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 Maintenance 5
Hydraulic system

Inspect the contactor contacts, and

replace if necessary
 Open the electrical system hood.
 Loosen the bolt torque and remove the
cover (1).
 Check the contactor contacts and replace
if necessary (the contacts cannot be re-
paired). Please contact your Linde dealer.

Hydraulic system
Check the hydraulic oil level

ENVIRONMENT NOTE
Please follow the measures for the safe
handling of oil and lubricating grease.

NOTE
The oil level can only be checked after lower-
ing the lift mast.

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5 Maintenance
Hydraulic system

 Apply the hand brake.

 Press the emergency disconnect button.
 Lift the overhead guard (1) into the 1lock
position.

 Remove the air filter with the oil gauge (2).

 Use a clean cloth to dry the oil gauge.
 Completely insert the air filter and dipstick
once more, and then remove again.
 The oil level should be between the upper
and lower markings on the dipstick.
 If required, fill the hydraulic oil up to the
upper marking.
 Reinstall the air filter.
 Completely lower the overhead guard.

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 Maintenance 5
Hydraulic system

Checking the leak resistance of

the working and steering hydraulic
systems
 Lift the overhead guard into the 2ndlock
position.
 Check the leak resistance of the working
hydraulic pump, the power steering, the
valves and the pipe lines.
 Replace the porous hoses.
 Check whether the oil pipes and hoses have
scratches and replace if necessary.
 Close the overhead guard.

Replacing the air, pressure and

suction filters

ENVIRONMENT NOTE
Follow the regulations for the safe handling of
oil and lubricating grease.
 Lift the overhead guard into the 2ndlock
position.
 Remove the air filter (2) and the dipstick
together from the refuelling port.
 Remove the dipstick (1) from the filter and
install onto the new filter.
 Install the new air filter.
 Close the overhead guard completely.

NOTE
It will be necessary to replace the filter earlier
in poor working environments.

ENVIRONMENT NOTE
Follow the regulations for the safe handling of
oil and lubricating grease.

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5 Maintenance
Hydraulic system

NOTE
The hydraulic oil will flow out. Place an oil pan
under the filter.
 Lift the overhead guard into the 2ndlock
position.
 Use an extension to undo the filter housing
(3) from the bottom left of the truck.
 Remove the filter housing and the upper
cover.

 Take out the filter insert (4).

 Check the O-ring on the filter cover, and
replace if damaged.
 Install the new filter insert.
 Screw into the filter housing (3) until it
makes contact with the O-ring on the filter
cover, and then use a 40Nm torque to
tighten.
 Operating the working hydraulic system,
checking the leak resistance of the pressure
filter.
 Close the overhead guard completely.

ENVIRONMENT NOTE
Follow the regulations for the safe handling of
oil and lubricating grease.

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 Maintenance 5
Hydraulic system

 Lift the overhead guard into the 2ndlock

position.
 Unscrew the clamp nut (6) on the clamp belt
on the suction filter hood (5).
 Use the clamp belt to remove the suction
filter.
 Slowly take out the filter so that the hydraulic
oil can flow back into the oil tank.
 Carefully insert the new suction filter into
the oil tank.
 Clean the filter hood seal ring, lightly
lubricate and reinstall.
 Use the clamp belt to reinstall the filter hood,
and lock securely with the clamp nut.
 Perform a trial run to check that the filter
hood is properly sealed.
 Remove the air filter (2) and oil gauge and
inspect the oil level. If necessary, fill the
hydraulic oil up to the upper marking on the
oil gauge.
 Install the air filter.
 Close the overhead guard.

Replacing the hydraulic oil (if it is Bio

hydraulic oil, the Aral Forbex SE46 is
6000operating hours)

ENVIRONMENT NOTE
Follow the regulations for the safe handling of
oil and lubricating grease.

NOTE
An appropriate tool (e.g. a hand pump) must
be used to pump out the hydraulic oil.

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5 Maintenance
Hydraulic system

 Lower the fork carriage to its full extent.

 Open the overhead guard into the 2lock
position.
 Unscrew the clamp nut (4) on the suction
filter cover (3).
 Use the clamp belt to remove the suction
filter cover.
 Slowly take out the filter, allowing the
hydraulic oil to flow back into the oil tank.
 Use the hand pump to pump out the hy-
draulic oil.
 Fill up with new hydraulic oil.
The capacity of the hydraulic oil
tank..................................................is
approximately 11.0litres
 Carefully install the new suction filter into
the oil tank.
 Clean and paint a thin layer of engine oil on
the filter cover sealing ring, and then install
by hand.
 Use the clamp belt to tighten the suction
filter cover and fasten with the bolt torque.
 Check the leak resistance of the filter.
 Take out the air filter (2), and use the
dipstick (1) to check the oil level. Add
hydraulic oil as required, up to the upper
marking on the dipstick.
 Reinstall the air filter.
 Close the overhead guard.

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 Maintenance 5
Load lift system

Load lift system

Checking the condition, tightness
and function of the lift mast, lift chains
and stop block
 Thoroughly clean the mast channel and lift
chains.
 Check the status of the lift chains, along
with any signs of abrasion, paying particular
attention to the area around the chain
wheels.
 Check that the chain fixed pins are secure.
 Replace damaged chains.

NOTE
Damaged or missing plastic connectors will
not affect the performance and operating life
of the lift chains.
 Check the status and tightness of the lift
mast, channel surfaces and roller.
 Check the status and function of the stop
block.
 Check the tightness of the piston rod
retaining ring on the top of the lift mast.

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5 Maintenance
Load lift system

Adjusting the length of the lift chains,

and lubricating using chain spray
Adjusting the length of the lift chains*

NOTE
Use over time will cause the lift chains to
stretch, therefore it is necessary to check
and adjust the lengths of both the left and right
chains.
 Fully lower the lift mast.
 Undo the lock nut (1).
 Adjust the adjustable nut on the fixed pin
of the chain (2) to adjust the chain length.
The guide pulley under the fork carriage can
extend to a maximum of 25 millimetres out
from the mast channel.
 Tighten the lock nut (1).

 Adjust the 2nd chain.

Lubricating the chains with chain spray

 Use Linde chain spray to coat the chains
and channel surfaces.

NOTE
If the truck is used in the food industry, please
use lubricating grease in place of spray.
* Only for standard masts

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 Maintenance 5
Load lift system

Adjusting the length of the lift chains*

NOTE
Use over time will cause the lift chains to
stretch, therefore it is necessary to check and
adjust their lengths.
 Fully lower the lift mast.
 Undo the lock nut (1).
 Adjust the adjustable nut on the fixed pin
of the chain (2) to adjust the chain length.
The guide pulley under the fork carriage can
extend to a maximum of 25 millimetres out
from the mast channel.
 Tighten the lock nut (1).

Lubricating the chains with chain spray

 Use Linde chain spray to coat the chains
and channel surfaces.

NOTE
If the truck is used in the food industry, please
use lubricating grease in place of spray.
* Only for completely free lifting and triple
masts

Checking the truck’s releasing and

locking equipment
 Check whether the truck shows serious
signs of distortion or damage.
 Check whether the rapid release screws
(2, 3) and the truck lock (1) are installed
correctly, or are damaged.
 Replace damaged parts.

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5 Maintenance
Load lift system

120 Operating Instructions – 335 801 1701 EN – 04/2014

 6

Technical data
6 Technical data
List of technical parameter marks

List of technical parameter marks

122 Operating Instructions – 335 801 1701 EN – 04/2014

 Technical data 6
Technical parameters – E16P forklift

Technical parameters – E16P forklift

Characteristics
1.1 Manufacturer Linde
1.2 Model No. E16C
Power: electrical, diesel, petrol, LPG, mains power
1.3 Electric
supply
1.4 Driving method Seated
1.5 Nominal loading capacity Q (kg) 1600
1.6 Load centre of gravity distance c mm 500
1.8 Front overhang x mm 330 (334/1)
1.9 wheelbase y mm 1336 2)

Weight
2.1 Dead weight (with battery) kg 3070
2.2 Axle load when fully loaded, front/rear kg 4205/470 2)
2.3 Axle load without load, front/rear kg 1550/1520 2)

Wheels
3.1 Tyres:SE= solid tyres, P= inflated tyres SE
3.2 Tyre size, front wheel mm 18x7-8
3.3 Tyre size, rear wheel mm 15x4 1/2-8
3.5 Number of wheels, front/rear (X = drive wheel) 2x/2
3.6 Track width, drive side b10 mm 910
3.7 Track width, load side b11 mm 168

Dimensions
4.1 Lift mast tilt angle, forward/back α/β ( o ) 4.8/4,9
4.2 Height when lift mast retracts h1 mm 2176 3)
4.3 Free lift height h2 mm 150
4.4 Lift heights h3 mm 3250 (4470) 4)
4.5 Maximum mast height when in operation h4 mm 3863 (5078) 4)
4.7 Overhead guard (driver’s cabin) height h6 mm 1970
4.8 Seat height above ground h7 mm 919
4.12 Traction pin height h8 mm 510

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6 Technical data
Technical parameters – E16P forklift

Dimensions
4.19 Vehicle length l1 mm 2845 2)
4.20 Body length (without forks) l2 mm 1845 2)
4.21 Body width b1/b2 mm 1083
4.22 For arm dimensions, thickness x width x length s/e/l mm 45 x 100 x 1000
4.23 Fork carriage, according to DIN 15173, grade A, B 2A.
4.24 Width of fork carriage b3 mm 1040
4.31 Ground clearance, mast m1 mm 78
4.32 Ground clearance at centre of wheelbase m2 mm 113
Right angle stacking aisle width, pallet 1000 x 1200
4.33 (1200 cross-fork placement) Ast mm 3171 (3175) 1) 2)
Right angle stacking aisle width, pallet 800 x 1200
4.34 Ast mm 3293 (3297) 1) 2)
(1200 along forks)
4.35 Turning radius Wa mm 1512 2)
Minimum distance from turning centreline to body
4.36 l7 mm 0
centreline

PERFORMANCE
5.1 Driving speed, full/no load km/h 15.8/15,8
5.2 Lifting speed, full load/no load m/s 0,44/0,52
5.3 Lowering speed, full/no load m/s 0,51 / 0,51
5.5 Rated traction, full/no load (60 minutes) N 1900 / 1900
5.6 Maximum traction (5 minutes), full load, no load N 9200 / 9200
5.7 Climbing capability, full/no load (30 minutes) % 10.1 / 15.5
Maximum climbing capability (5 minutes), full
5.8 % 20.5 / 32.1
load/no load
5.9 Acceleration time, full/no load (first 10 metres) s 4.9/4,4
Hydraulic /
5.10 Service brake
mechanical

DRIVE
6.1 Drive motor (60 minutes) kW 2 X 4
6.2 Lift motor 15% power kW 8.5
6.3 Battery, in line with DIN43 535/36 A, B, C 43 531 A.
6.4 Battery voltage/capacity (5-hour discharge) V/Ah 48/550
6.5 Battery weight kg 856

124 Operating Instructions – 335 801 1701 EN – 04/2014

 Technical data 6
Technical parameters – E16P forklift

Other
Microprocessor
8.1 Control method
control
8.2 Working hydraulic pressure for attachments bar 200
8.3 Fuel consumption for attachments l/min 20 5)
8.4 Noise level at driver’s ear dB (A) -

Standard forklift parameters may change

based on the actual equipment
1) The data in brackets refers to the triple mast.
2) Mast located in a vertical position
3) 150 mm completely free lift.
4) For other lift heights, please refer to further
mast tables.
5) At 80% of rated pressure.

Operating Instructions – 335 801 1701 EN – 04/2014 125

6 Technical data
Technical parameters – E16P forklift

Technical parameters – E16P forklift

Characteristics
1.1 Manufacturer Linde
1.2 Model No. E16P
Power: electrical, diesel, petrol, LPG, mains power
1.3 Electric
supply
1.4 Driving method Seated
1.5 Nominal loading capacity Q (kg) 1600
1.6 Load centre of gravity distance c mm 500
1.8 Front overhang x mm 330 (334/1)
1.9 wheelbase y mm 1422 2)

Weight
2.1 Dead weight (with battery) kg 3225
2.2 Axle load when fully loaded, front/rear kg 4270/560 2)
2.3 Axle load without load, front/rear kg 1675/1550 2)

Wheels
3.1 Tyres:SE= solid tyres, P= inflated tyres SE
3.2 Tyre size, front wheel mm 18x7-8
3.3 Tyre size, rear wheel mm 16x6-8
3.5 Number of wheels, front/rear (X = drive wheel) 2x/2
3.6 Track width, drive side b10 mm 910
3.7 Track width, load side b11 mm 874

Dimensions
4.1 Lift mast tilt angle, forward/back α/β ( o ) 4.6/5,0
4.2 Height when lift mast retracts h1 mm 2176 3)
4.3 Free lift height h2 mm 150
4.4 Lift heights h3 mm 3250 (4470) 4)
4.5 Maximum mast height when in operation h4 mm 3863 (5083) 4)
4.7 Overhead guard (driver’s cabin) height h6 mm 2075
4.8 Seat height above ground h7 mm 1024
4.12 Traction pin height h8 mm 583

126 Operating Instructions – 335 801 1701 EN – 04/2014

 Technical data 6
Technical parameters – E16P forklift

Dimensions
4.19 Vehicle length l1 mm 2970 2)
4.20 Body length (without forks) l2 mm 1970 2)
4.21 Body width b1/b2 mm 1083
4.22 For arm dimensions, thickness x width x length s/e/l mm 45 x 100 x 1000
4.23 Fork carriage, according to DIN 15173, grade A, B 2A.
4.24 Width of fork carriage b3 mm 1040
4.31 Ground clearance, mast m1 mm 77
4.32 Ground clearance at centre of wheelbase m2 mm 113
Right angle stacking aisle width, pallet 1000 x 1200
4.33 (1200 cross-fork placement) Ast mm 3408 (3412) 1) 2)
Right angle stacking aisle width, pallet 800 x 1200
4.34 Ast mm 3608 (3612) 1) 2)
(1200 along forks)
4.35 Turning radius Wa mm 1878 2)
Minimum distance from turning centreline to body
4.36 l7 mm 571
centreline

PERFORMANCE
5.1 Driving speed, full/no load km/h 15.8/15,8
5.2 Lifting speed, full load/no load m/s 0,44/0,52
5.3 Lowering speed, full/no load m/s 0,51 / 0,51
5.5 Rated traction, full/no load (60 minutes) N 1900 / 1900
5.6 Maximum traction (5 minutes), full load, no load N 9200 / 9200
5.7 Climbing capability, full/no load (30 minutes) % 9.8/14.7
Maximum climbing capability (5 minutes), full
5.8 % 19.8/30.4
load/no load
5.9 Acceleration time, full/no load (first 10 metres) s 4.9/4,4
Hydraulic /
5.10 Service brake
mechanical

DRIVE
6.1 Drive motor (60 minutes) kW 2 X 4
6.2 Lift motor 15% power kW 8.5
6.3 Battery, in line with DIN43 535/36 A, B, C 43 531 A.
6.4 Battery voltage/capacity (5-hour discharge) V/Ah 48/700
6.5 Battery weight kg 1118

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6 Technical data
Technical parameters – E16P forklift

Other
Microprocessor
8.1 Control method
control
8.2 Working hydraulic pressure for attachments bar 200
8.3 Fuel consumption for attachments l/min 20 5)
8.4 Noise level at driver’s ear dB (A) -

1) The data in brackets refers to the triple mast.

2) Mast located in a vertical position
3) 150mm completely free lift.
4) For other lift heights, please refer to further
mast tables.
5) At 80% of rated pressure.

128 Operating Instructions – 335 801 1701 EN – 04/2014

 Technical data 6
Technical parameters – E20P forklift

Technical parameters – E20P forklift

Characteristics
1.1 Manufacturer Linde
1.2 Model No. E20P
Power: electrical, diesel, petrol, LPG, mains power
1.3 Electric
supply
1.4 Driving method Seated
1.5 Nominal loading capacity Q (kg) 2000
1.6 Load centre of gravity distance c mm 500
1.8 Front overhang x mm 330 (334/1)
1.9 wheelbase y mm 1422 2)

Weight
2.1 Dead weight (with battery) Kg 3550
2.2 Axle load when fully loaded, front/rear kg 4910/680 2)
2.3 Axle load without load, front/rear kg 1670/1880 2)

Wheels
3.1 Tyres:SE= solid tyres, P= inflated tyres SE
3.2 Tyre size, front wheel mm 200/50-10
3.3 Tyre size, rear wheel mm 16x6-8
3.5 Number of wheels, front/rear (X = drive wheel) 2x/2
3.6 Track width, drive side b10 mm 910
3.7 Track width, load side b11 mm 874

Dimensions
4.1 Lift mast tilt angle, forward/back α/β ( o ) 4.6/5,0
4.2 Height when lift mast retracts h1 mm 2178 3)
4.3 Free lift height h2 mm 150
4.4 Lift heights h3 mm 3250 (4470) 4)
4.5 Maximum mast height when in operation h4 mm 3863 (5083) 4)
4.7 Overhead guard (driver’s cabin) height h6 mm 2075
4.8 Seat height above ground h7 mm 1024
4.12 Traction pin height h8 mm 583

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6 Technical data
Technical parameters – E20P forklift

Dimensions
4.19 Vehicle length l1 mm 3060 2)
4.20 Body length (without forks) l2 mm 2060 2)
4.21 Body width b1/b2 mm 1155
4.22 For arm dimensions, thickness x width x length s/e/l mm 45 x 100 x 1000
4.23 Fork carriage, according to DIN 15173, grade A, B 2A.
4.24 Width of fork carriage b3 mm 1040
4.31 Ground clearance, mast m1 mm 83
4.32 Ground clearance at centre of wheelbase m2 mm 118
Right angle stacking aisle width, pallet 1000 x 1200
4.33 (1200 cross-fork placement) Ast mm 3439 (3443) 1) 2)
Right angle stacking aisle width, pallet 800 x 1200
4.34 Ast mm 3639 (3643) 1) 2)
(1200 along forks)
4.35 Turning radius Wa mm 1900 2)
Minimum distance from turning centreline to body
4.36 l7 mm 571
centreline

PERFORMANCE
5.1 Driving speed, full/no load km/h 15.8/15,8
5.2 Lifting speed, full load/no load m/s 0,37/0,52
5.3 Lowering speed, full/no load m/s 0,51 / 0,51
5.5 Rated traction, full/no load (60 minutes) N 1900 / 1900
5.6 Maximum traction (5 minutes), full load, no load N 9200 / 9200
5.7 Climbing capability, full/no load (30 minutes) % 8.5/13.3
Maximum climbing capability (5 minutes), full
5.8 % 17.1 / 27.4
load/no load
5.9 Acceleration time, full/no load (first 10 metres) s 5.2 / 4.5
Hydraulic /
5.10 Service brake
mechanical

DRIVE
6.1 Drive motor (60 minutes) kW 2 X 4
6.2 Lift motor 15% power kW 98.5
6.3 Battery, in line with DIN43 535/36 A, B, C 43 531 A.
6.4 Battery voltage/capacity (5-hour discharge) V/Ah 48/700
6.5 Battery weight kg 1118

130 Operating Instructions – 335 801 1701 EN – 04/2014

 Technical data 6
Lift mast data

Other
Microprocessor
8.1 Control method
control
8.2 Working hydraulic pressure for attachments bar 250
8.3 Fuel consumption for attachments l/min 20 5)
8.4 Noise level at driver’s ear dB (A) -

Standard forklift parameters may change

based on the actual equipment.
1) The data in brackets refers to the triple mast.
2) Mast located in a vertical position
3) 150mm completely free lift.
4) For other lift heights, please refer to further
mast tables.
5) At 80% of rated pressure.

Lift mast data

Standards
E16C E16C-E20P
lift mast (in mm)
Lift heights h3 2850 3050 3250 3850 4250 4850 5650
Total height when lift
h1 1976 2076 2176 2476 2676 2976 3376
mast retracts
Maximum height when h 4
3463 3663 3863 4463 4863 5463 6263
lift mast is working
Free lift height h2 150 150 150 150 150 150 150

Duplex
E16C E16C-E20P
lift mast (in mm)
Lift heights h3 2770 3070
Total height when lift mast retracts h1 1919 2069
Maximum height when lift mast is working h4 3383 3683
Free lift height h2 1318 1468

Triple
E16C E16C-E20P
lift mast (in mm)
Lift heights h3 4020 4470 4770 5470 5920 6220
Total height when lift
h1 1919 2069 2169 2469 2619 2719
mast retracts

Operating Instructions – 335 801 1701 EN – 04/2014 131

6 Technical data
Lift mast data

Triple
E16C E16C-E20P
lift mast (in mm)
Maximum height when lift h 4
4633 5083 5383 6083 6533 6833
mast is working
Free lift height h2 1318 1468 1568 1868 2018 2118
.

132 Operating Instructions – 335 801 1701 EN – 04/2014

 Index
g

A Conducting
the front working lights . . . . . . . . . . . . 64
Activated lift stop . . . . . . . . . . . . . . . . . . 31
Connecting the battery to an external
Additional capacity rating plate for
attachments . . . . . . . . . . . . . . . . . 20 charger . . . . . . . . . . . . . . . . . . . . . . . 41
Attachments Consumables . . . . . . . . . . . . . . . . . . . . 17
Fitting . . . . . . . . . . . . . . . . . . . . . . . . 18
D
Hydraulic connection . . . . . . . . . . . . . 18
Mechanical connection . . . . . . . . . . . 18 Declaration of conformity . . . . . . . . . . . . 10
Depressurisation of working hydraulics . . 33
B Description of use . . . . . . . . . . . . . . . . . . 7
back working lights Direction indicator light . . . . . . . . . . . . . . 31
Conducting . . . . . . . . . . . . . . . . . . . . 64 Turning on . . . . . . . . . . . . . . . . . . . . 65
Backwards Disassembling/installing the electrical
system cover plate
Backwards . . . . . . . . . . . . . . . . . 50, 54
Cover plate . . . . . . . . . . . . . . . . . . . . 66
battery
Display for electric forklift truck
level . . . . . . . . . . . . . . . . . . . . . . . . . 40
remaining travel time active . . . . . 32
Replacement . . . . . . . . . . . . . . . . . . 42
Display screen
Battery charging
Clock / remaining travel time / speed . 32
Charging . . . . . . . . . . . . . . . . . . . . . . 40
Display unit . . . . . . . . . . . . . . . . . . . . . . 30
Battery discharge indicator (LED bar
Disposal of old trucks . . . . . . . . . . . . . . . 82
display) . . . . . . . . . . . . . . . . . . . . 32
Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Battery grease . . . . . . . . . . . . . . . . . . . . 90
Drive direction forwards . . . . . . . . . . . . . 31
Brake . . . . . . . . . . . . . . . . . . . . . . . .... 9
Driving
brake fluid level
Driving . . . . . . . . . . . . . . . . . . . . 48, 51
Checking . . . . . . . . . . . . . . . . . . . . . 44
Driving brakes, regenerative brakes . . . . 56
Brake system . . . . . . . . . . . . . . . . . . . . . 56

C E
EC declaration of conformity . . . . . . . . . . 10
Carrying the forklift truck
Electrical system . . . . . . . . . . . . . . . . ... 9
Carrying the forklift truck . . . . . . . . . . 74
checks Emergency exit with attached rear
window . . . . . . . . . . . . . . . . . . . . 20
before starting work . . . . . . . . . . . . . . 36
Emergency off switch
Circuit diagram
Press . . . . . . . . . . . . . . . . . . . . . . . . 47
Circuit diagram . . . . . . . . . . . . . . . . 148
Pull up . . . . . . . . . . . . . . . . . . . . . . . 47
Circuit diagram (2of 1) . . . . . . . . . . . . . 144
Error in electrical controllers or battery
Circuit diagram (2of 2) . . . . . . . . . . . . . 145 charger operation . . . . . . . . . . . . . 31
Circuit diagrams Exerting the hand brake . . . . . . . . . . . . . 58
(2of 1) . . . . . . . . . . . . . . . . . . . . . . . 144
(2of 2) . . . . . . . . . . . . . . . . . . . . . . . 145 F
Climatic conditions . . . . . . . . . . . . . . . . .. 7 Faults during
Clock display symbol (am/pm) . . . . . . . . 32 operation . . . . . . . . . . . . . . . . . . 51, 55
Fire extinguisher . . . . . . . . . . . . . . . . . . 15

Operating Instructions – 335 801 1701 EN – 04/2014 133

Index
g

Fork carriage Lift mast vibration absorption . . . . . . . . . 32

Lowering . . . . . . . . . . . . . . . . . . . 59, 62 Lifting
fork spacing Fork carriage . . . . . . . . . . . . . . . 59, 62
Adjusting . . . . . . . . . . . . . . . . . . . . . 70 Light
Forwards fuse . . . . . . . . . . . . . . . . . . . . . . . . . 67
Forwards . . . . . . . . . . . . . . . . . . 50, 53 Linde automatic brake (LBC) . . . . . 57, 104
front windscreen wiper List of technical parameter marks . . . . . 122
Turning on . . . . . . . . . . . . . . . . . . . . 64 Load backrest . . . . . . . . . . . . . . . . . . . . 14
Full free lift . . . . . . . . . . . . . . . . . . . . . . . 87 Lowering the fork
Full free lift duplex mast Manual . . . . . . . . . . . . . . . . . . . . . . . 22
Securing . . . . . . . . . . . . . . . . . . . . . . 87
Function key . . . . . . . . . . . . . . . . . . . . . 32
M
Main circuit fuse
G fuse . . . . . . . . . . . . . . . . . . . . . . . . . 67
General principles Maintenance
Application . . . . . . . . . . . . . . . . . . . . 78 position . . . . . . . . . . . . . . . . . . . . . . . 37
General remarks . . . . . . . . . . . . . . . . . . 84 Maintenance data . . . . . . . . . . . . . . . . . 88
Maintenance intervals . . . . . . . . . . . . . . 85
H Maintenance plan
Handling consumables . . . . . . . . . . . . . . 17 1000 hours . . . . . . . . . . . . . . . . . . . . 91
Horn 3000 hours . . . . . . . . . . . . . . . . . . . . 93
Operation . . . . . . . . . . . . . . . . . . . . . 65 Masts
Hydraulic equipment . . . . . . . . . . . . . . . . 8 tilting backwards . . . . . . . . . . . . . 59, 62
tilting forwards . . . . . . . . . . . . . . . 59, 61
I Motor temperature at upper limit . . . . . . . 31
Identification plate . . . . . . . . . . . . . . . . . 26
Ignition O
Overhead guard . . . . . . . . . . . . . . . . 36 Observe truck documentation . . . . . . . . . 32
Impermissible use . . . . . . . . . . . . . ..... 6 open the overhead guard by force
Indicator light Do not use cables . . . . . . . . . . . . . . . 23
Battery charging via integrated Operating attachments
charger finished. . . . . . . . . . . . . . 33 Operating attachments . . . . . . . . 60, 62
Charging via integrated charger . . . . . 33 Operating devices . . . . . . . . . . . . . . . . . 29
Prewarning: motor temperature Operating hours display . . . . . . . . . . . . . 32
increased . . . . . . . . . . . . . . . . . . . 33
Operating the clamp
Inspection data . . . . . . . . . . . . . . . . . . . 88
Operating the clamp . . . . . . . . . . 60, 63
Intended use . . . . . . . . . . . . . . . . . ..... 5
Operating the lateral forks
L Operating the lateral forks . . . . . . 60, 63
Operation . . . . . . . . . . . . . . . . . . . . . ... 8
LCD display . . . . . . . . . . . . . . . . . . . . . . 33
Ordinary duplex mast . . . . . . . . . . . . . . . 86
Lift mast data . . . . . . . . . . . . . . . . . . . . 131
Securing . . . . . . . . . . . . . . . . . . . . . . 86
Lift mast position identification . . . . . . . . 33
Overview of the forklift truck . . . . . . . . . . 28

134 Operating Instructions – 335 801 1701 EN – 04/2014

 Index
g

P Securing the mast to prevent backward

tilting . . . . . . . . . . . . . . . . . . . . . . 86
Parking brake . . . . . . . . . . . . . . . . . . . . . 9
Service plan
Releasing . . . . . . . . . . . . . . . . . . . . . 58
before starting work . . . . . . . . . . . . . . 36
Q Single lever operation of the lift mast
and attachments
Qualified person . . . . . . . . . . . . . . . . . . . 17 Single lever operation . . . . . . . . . . . . 61
R Speed display symbol . . . . . . . . . . . . . . 32
Speed reduction activated . . . . . . . . . . . 31
Rear cover open . . . . . . . . . . . . . . . . . . 33 Stability . . . . . . . . . . . . . . . . . . . . . . . . . 16
rear windscreen wipers
Steering . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Turning on . . . . . . . . . . . . . . . . . . . . 64
Steering position display activated . . . . . 32
Reception of truck . . . . . . . . . . . . . ..... 3 Steering system . . . . . . . . . . . . . . . . . . . 55
Recommendations for consumables
Storage . . . . . . . . . . . . . . . . . . . . . . . . . 84
Chain spray . . . . . . . . . . . . . . . . . . . 90
Summary . . . . . . . . . . . . . . . . . . . . . . . . 84
Electric cleaner . . . . . . . . . . . . . . . . . 90 Symbols . . . . . . . . . . . . . . . . . . . . . . . . . 7
Gearbox oil . . . . . . . . . . . . . . . . . . . . 90
Hour meter active . . . . . . . . . . . . . . . 32
Hydraulic oil . . . . . . . . . . . . . . . . . . . 89
Operating hours until next service . . . 33
Lubricating grease . . . . . . . . . . . . . . 90 Parking brake activated . . . . . . . . . . . 33
Regular safety inspection . . . . . . . . . . . . 17
Service interval exceeded . . . . . . . . . 32
Regulations . . . . . . . . . . . . . . . . . . . . . . 17
Replacing the fuses T
Checking . . . . . . . . . . . . . . . . . . . . . 66 Technical data
Reset button . . . . . . . . . . . . . . . . . . . . . 32 1.6 Ton Forklift Truck . . . . . . . . 123, 126
Residual risks . . . . . . . . . . . . . . . . . . . . 15 2.0 Ton Forklift Truck . . . . . . . . . . . . 129
Reverse drive direction . . . . . . . . . . . . . . 32 Technical description . . . . . . . . . . . . . . . . 7
Reversing Technical notes . . . . . . . . . . . . . . . . . . . . 2
Reversing . . . . . . . . . . . . . . . . . . 50, 54 Text field
S Error code for lift height display . . . . . 33
Error code for steering position
Safety guidelines . . . . . . . . . . . . . . . . . . 14 display . . . . . . . . . . . . . . . . . . . . . 33
Safety information . . . . . . . . . . . . . . . . . 14 the centralised control lever (joystick)
3rd auxiliary hydraulic system . . . . . . 14 Operating the lift mast and
active medical equipment . . . . . . . . . 15 attachments using . . . . . . . . . . . . 58
Driver’s field of vision . . . . . . . . . . . . . 15 the driver’s armrest
Gas springs . . . . . . . . . . . . . . . . . . . 15 Adjusting . . . . . . . . . . . . . . . . . . . . . 46
Speed reduction . . . . . . . . . . . . . . . . 15 the driver’s seat
unauthorised use . . . . . . . . . . . . . . . 14 Adjusting . . . . . . . . . . . . . . . . . . . . . 45
Welding operations . . . . . . . . . . . . . . 15 the hazard warning lights
seat belt Turning on . . . . . . . . . . . . . . . . . . . . 64
Fastening . . . . . . . . . . . . . . . . . . . . . 46 Tilt the mast
Unfastening . . . . . . . . . . . . . . . . . . . 47 Manual . . . . . . . . . . . . . . . . . . . . . . . 21
Seat belt not fastened . . . . . . . . . . . . . . . 33 Tip-over of the truck . . . . . . . . . . . . . . . . 16

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Index
g

Tow coupling W
Tow coupling . . . . . . . . . . . . . . . . . . 72
Warnings . . . . . . . . . . . . . . . . . . . . . . ... 7
Towing Wheel change
regulations . . . . . . . . . . . . . . . . . . . . 73
Wheel change . . . . . . . . . . . . . . . . . . 76
Triple mast . . . . . . . . . . . . . . . . . . . . . . . 87
When replacing the battery
Securing . . . . . . . . . . . . . . . . . . . . . . 88 When replacing the battery . . . . . . . . 38
Turning on the lights
windscreen wipers
Turning on the lights . . . . . . . . . . . . . 64
headlights . . . . . . . . . . . . . . . . . . . . . 63
U Without function . . . . . . . . . . . . . . . . . . . 33
Working on the lift mast or front section
Using a hoist to lift the battery of the fork lift truck . . . . . . . . . . . . 85
battery . . . . . . . . . . . . . . . . . . . . . . . 44

136 Operating Instructions – 335 801 1701 EN – 04/2014

Linde Material Handling GmbH

335 801 1701 EN – 04/2014

 Electric forklift truck

Original instructions

335-03 series

E16C-03, E16P-03,
Annex E20P-03
335 801 1701 EN – 04/2014
 7

Circuit diagrams
7 Circuit diagrams
Electrical circuit diagram

Electrical circuit diagram

Circuit diagrams

Code Designation 2F6 Fuse, 5A, charge discharge circuit

46
A1 Charging/discharging resistor
4F1 Fuse, 10A, Horn 109
module 30-38
A2 Controller, 1Line 54 8-74 9F5 Fuse 9M3 104-105
1A1 Traction power unit, 2Line 9 11-41
1A4 Acceleration sensor, line 4 173-176 G1 Battery, 3
2A1 Lifting power unit, 1Line 6 49-65
4H1 Horn 109
1B1 Acceleration sensor, right traction
motor 1M1 16-20
K1 Main contactor 26, 50
1B2 Acceleration sensor, left traction
motor 1M2 30-34
1B3 Traction motor temperature sensor,
2line 39 1M1 Right traction motor 22-24
2B1 Hydraulic joystick, lifting/drop- 1M2 Left traction motor 35–37
ping/tilting 153-158
2M1 Hydraulic motor 55-57
2B2 Hydraulic joystick, auxiliary function
1/2 161-166 9M3 Hydraulic fan motor 104-106
2B3 Hydraulic motor temperature
sensor, 2line 59
2B5 speed sensor 2M1 50-54 6P1 Multifunction indicator 90-101
3B1 Steering angle sensor, 186-188
3B2 Steering wheel sensor S1 Power switch 69-70
S3 Seat switch, 141-142
4C1 Suppression capacitor, horn 470np / S4 Overhead guard switch 142
400v 107
1S1 Right steering axle switch 177
1S2 Left steering axle switch 175
F2 Fuse, 15 A, control circuit 60
1S4 Hand brake switch 117
F3 Fuse, 10 A, Charge discharge circuit
63 1S5 Foot brake switch 108
F4 Fuse, 5 A, transformer output 78
1S13 Single pedal truck direction selection
F7 Fuse, 36 switch 193-198
4S1 Horn button 109
1F1 Fuse, 355 A, traction motor 25
7S1 Emergency off switch 60
1F8 Fuse, 5A, charge discharge circuit
43
2F1 Fuse, 300 A, oil pump motor 50
U1 Voltage transformer, line 6 75–78

142 Operating Instructions – 335 801 1701 EN – 04/2014

 Circuit diagrams 7
Electrical circuit diagram

2Y7 Attachment solenoid valve, 2B 118

X1 42-pin plug connector 53-56, 60, 63, 2Y8 Attachment solenoid valve, 2A 120
71, 94, 108-198
2Y9 Safety solenoid valve, 122
X2 10-pin plug connector 160. 162,
167，169
X9 3-pin plug connector, 142 Colours

X10 2-pin plug connector, battery 3 BK BK = Black

X12 6-pin plug connector, 32-37 ， BN BN = Brown

197-200
BU BU = Blue
X15 2-pin plug connector, CAN bus
91-92 GN GN = Green
1X1 4-pin plug connector, 1B1 17-20 GY = Gray
GY
1X2 4-pin plug connector, 1B2 30-33 OG = Orange
OG
1X3 6-pin plug connector 1S13 194-198
RD RD = Red
1X4 3-pin plug connector, 117
VT VT = Violet
1X5 3-pin plug connector, 108
WH WH = White
1X6 2-pin plug connector 142
YE YE = Yellow
1X10 4-pin plug connector 1A4 173-176 .

2X1 4-pin plug connector, 2B5 50-53

2X3 6-pin plug connector, 153-158
2X4 6-pin plug connector, 161-166
3X1 6-pin plug connector, 3B2 112-113

3X2 4-pin plug connector, 178-180

3X3 4-pin plug connector, 185-188

4X1 2-pin plug connector 109

6X2 7-pin plug connector, diagnostic
85-88
9X7 10-pin plug connector, 53-56, 70,
87, 100, 160-162
9X12 3-pin plug connector, hydraulic fan
motor 9M3 53-56, 70, 87, 100

2Y2 Lift solenoid valve 108

2Y3 Tilt forwards solenoid valve 110
2Y4 Tilt backwards solenoid valve 110
2Y5 Attachment solenoid valve, 1B 114
2Y6 Attachment solenoid valve, 1A 116

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7 Circuit diagrams
Electrical circuit diagram

Circuit diagrams
Circuit diagram (2of 1)

144 Operating Instructions – 335 801 1701 EN – 04/2014

 Circuit diagrams 7
Electrical circuit diagram

Circuit diagrams
Circuit diagram (2of 2)

Operating Instructions – 335 801 1701 EN – 04/2014 145

7 Circuit diagrams
Hydraulic oil diagram

Hydraulic oil diagram

Working and steering hydraulic system circuit diagrams
A Working hydraulic system 26-1 Lift cylinder, 180Standard mast
1 Control valve 26-2 Lift cylinder, 180Duplex mast
2 Throttle valve 26-3 Lift cylinder, 180Triple mast
3 Non-return valve
B Compact steering axle BR340
4 Dropping brake valve
5 Non-return valve C Combined axle BR306
6 Two position/ two way valve, control
D Steering hydraulic system
7 Switching valve
27 Steering control valve
8 Three position/three way valve, dropping
28 Steering servo valve
9 Relief valve, manually dropping the fork
29 Three position/ seven way valve
11 Three position/ five way valve, tilting
30 Non-return valve
12 Three position/ five way valve, hydraulic
attachment * 1 31 Hose rupture protection
13 Three position/ five way valve, hydraulic 150+10 bar (E16C)
attachment * 2
210+10 bar (E16P, E20P)
14 Non-return valve
32 Make up valve 33 Non-return valve
15 Throttle valve
33 Non-return valve
16 Pressure relief valve
34 Pressure relief valve
Standard Duplex Triple
90+8 bar (E16C)
mast mast mast
E16C 200+5 200+5 200+5 150+8 bar (E16P, E20P)

E16P 200+5 200+5 200+5

E Pressure filter, 6 μm
E20P 205+5 220+5 230+5
F LLC controller
17 Two position/ two way valve
35 Joystick. Hydraulic attachment * 1and 2
18 Non-return valve
36 Joystick, working hydraulic
19 Pressure accumulator
20 Cylinder, hydraulic attachment * 2 G Flow priority valve
21 Cylinder, hydraulic attachment * 1 37 Excess flow valve
22 Bypass valve, manually tilting the mast 38 Two position/ three way valve
23 Two position/ two way valve 39 Pressure pump (11 CM3 / rev)
24 Tilt cylinder 40 Motor
25 Pipe rupture protection

146 Operating Instructions – 335 801 1701 EN – 04/2014

 Circuit diagrams 7
Hydraulic oil diagram

H Hydraulic reservoir
41 Oil bath air filter
42 Suction filter (15 μm, 0.25 bar)

Operating Instructions – 335 801 1701 EN – 04/2014 147

7 Circuit diagrams
Hydraulic oil diagram

Working and steering hydraulic system circuit diagrams

Working and steering hydraulic systems

148 Operating Instructions – 335 801 1701 EN – 04/2014

Linde Material Handling GmbH

335 801 1701 EN – 04/2014