Chapter Five
Location and Layout
5.1 General
The location and layout of a filling plant should primarily
be driven by current and projected consumer demand for
the cylinders and available land.
Cylinder filling plans of course are handling LPG and will
have bulk LPG available on site and so the choice of
location will need to take that into consideration.
Some of the activities around a filling plant
The relevant codes, standards and regulatory requirements of the country or state must also be considered when
locating a filling plant.
5.2 Entrances and Exits
All entrances and exits to filling plants must be tightly controlled to ensure
that fire prevention/accident precautions and loss control procedures are
strictly enforced.
Strict control is required, especially in hazardous areas, to prevent
unauthorised persons/vehicles gaining access to the plant.
When designing the plant, consideration must be given to provide suitable
access for fire-fighting and emergency vehicles to all main areas of the
facility, e.g. storage, cylinder filling, cylinder storage, bulk vehicle loading/off-
loading.
Filling plants must be protected from unauthorised entry by a security fence
or a wall at least 1.8m high. There must be at least two means of access/exit
from the site in the event of the need for an emergency evacuation and to
permit entry by the emergency services.
Where filling plants form part of a secure larger plant, e.g. terminal, storage
depot, refinery etc., it may not be necessary to provide a separate security
Plant layout showing traffic flow
fence.
The hazardous areas within the filling plant boundary must be defined and designated, taking into consideration any
hazard zones surrounding other items of plant/equipment, not associated with the filling plant, that may impinge on
the filling plant area.
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