Determination of hose assembly length Visual inspections of hose assemblies

HANSA-FLEX 2.500 EN 06/2014

Quick reference
Hose assembly length (DIN 20066) Replacement of hose assemblies (DIN 20066, paragraph 14.2)
Hose assemblies must be replaced if they fulfil the following criteria as determined by a visual inspection

Quick reference
§ Damage to the outer layer up to the inner braiding
§ Brittleness of outer layer or crack formation
§ Change in the natural shape of the hose
I I § Hose fitting damaged or misshapen
L L § Hose becomes detached from the fitting
§ Fitting tightness and function impaired by corrosion
§ Installation requirements not complied with
§ Maximum period of storage and use is exceeded (Check labels. Hose assemblies shall not be painted. Violation of
identification requirement! (BGR 237))
§ Leaks
L L
A repair of the hose assembly involving the continued use of the installed hose and/or fitting (integration area) is not
permitted.

Avoid stand pipe fittings in new designs. L = Hose assembly length, I = Leg length
Recommended period of storage and use (DIN 20066, paragraph 14.1.2)

L = Ik • [ 1 + (Z₁ + Z₂)] [mm] max. 4 years max. 6 years

L = Hose assembly length taking into account essential sagging [mm] age of hose material usage of hose assembly
Ik = Design dimension [mm]: Dimension between fixed connectors and connectors directly opposite max. 2 years
(sealing head, threaded pin, flange collar) storage period
of hose assembly
Z₁ = Numerical value for essential axial flexibility, e. g., 5 % = 0.05
Z₂ = Numerical value for change in length, e. g., 2 % = 0.02 for shortening A B
A = Hose material production date B = Hose assembly production date
Hose shortening due to pressure
Numerical values Z₂ for calculation

Hose type DN-independent

Criteria for selecting a hose
§ Resistance to pressure fluids due to loads from "inside" and "outside"
1 SN/1ST/1SC 0.04 § Thermal resistance
2 SN/2ST/2SC 0.04 § Pressure resistance and absorption of "external" force
4 SP/4SH 0.04 § Change in length and external diameter
SAE 100 R12, R13, R15 0.02 § Minimum bending radius
AF/BF 0.01 § Weight
NY100 0.04 § Abrasion characteristics
NY800 0.03 § Availability through standardisation and state of the art
The numerical value Z2 equals a maximum shortening on reaching the perm. operating pressure. § Approvals

Storage of hose assemblies/ hoses (DIN 7716)

§ Store in a dry, cool and low-dust environment (rel. humidity below 65 %)
§ Do not expose to direct sunlight or UV radiation
§ Shield from heat sources (storage temperature +12° C to +25° C)
Example of calculation – Determining hose assembly length § Do not store together with solvents, fuels or lubricants
§ Store flat and under no stress
§ Protect against ozone
Hose assembly length = Design dimension · [1 + (0.05 + 0.02)]
axial flexibility value dependent on hose type and DN Risk analysis (DIN EN ISO 4413:2011-04)
§ No danger to the energy supply (routing hydraulic hose assemblies and electricity supply lines together is
questionable)
§ Requirements imposed by installation site, transport, maintenance
Example values used § Design adequate to sustain specified pressures
Hose assembly length = 2500 · [1 + (0.05 + 0.02)] = 2500 · [1 + 0.07] = 2500 · 1.07 = 2675 mm § Temperature limit values not exceeded
§ Prevention of leaks
§ Service and inspection capabilities
§ Check of mechanical movement
§ Contact protection for hot surfaces
§ Reliability of components
Measurement methodology for frequently occurring hose fittings Assembly, angle of offset and technical conversions

Hose size Light series

metric
Heavy series
metric
Fine thread
metric
Banjo French
metric
French
metric
French
metric
In inches
BSPP
US NPTF/
NPT
NPSM Japanese Flange connectors
SAE
Hose size Manual tightening of hose fittings –
UN(F)
(pipe in inches) (metric pipe light) (metric pipe heavy) Conical seal
74° = JIC ORFS Ref. dimension
instead of uncertain torque
24° 24° 24° 24° 60° 24° 24° 24° 24° 24° 24° 60° 60° (2 x 37°) 45° flat sealing 60° 60°
not
ice
ab
A: Manual assembly with termination when resistance
le
A

fo
increases noticeably (elastomer sealing, metallic sealing)

rce
e.g. overcome the preload of o-ring

inc
rea
DKOL
DKL

CEL

BEL

DKOS
DKS

CES

BES

DKM

AM
flat sealing

RNM

DKF

CEF

BEF

DKR

DRF
flat sealing

AGR

AGF
flat sealing

DKJ

AGJ

HSA

AGN

JIS

JIS

SFL

SFS

CAT

Komatsu
inches for banjo screw
B: Elastomer sealing: Tightening 90° (1/4 turn)

se
external thread

internal thread
Metallic sealing: Tightening 90° (1/4 turn)
Nom. Ø

Nom. Ø
cylindrical
ORFS-System: Tightening 30° to 40°

in inches

SFK Ø
SF6 Ø

SF9 Ø
HJOF
INCH

INCH
AFSF
AFLF

conical

SF Ø
Pipe

Pipe

metric
AOS
SIZE

SIZE
AOL

ASA
HSF
HLF
AFS
AFL

metallic

AJF
HM
All values shown are for guidance only.

ARI
SW

SW

SW

SW

SW

ALI
HN

AN
HB

HR
AB

AR
HS

HF
HL

AF
BR

HJ
AJ
FS

FF
FL

B
1/8 - 28 contact
3 2 1/8 17 12.5 14 x 1.5 6 10 x 1 8.1 8.5  
  9.7 3 2 1/8
4 3 3/16 14 10.5 12 x 1.5 6 19 14.5 16 x 1.5 8 10.1 1/8 - 27 4 3 3/16
(5) 9.7 (5)
1/4 1/4 - 19 7/16 - 20 9/16 - 18 1/4 - 18 1/4 - 18 1/4 - 19
6 4 1/4 17 12.5 14 x 1.5 8 22 16.5 18 x 1.5 10 14 x 1.5 12.1 13.2 11.4  
  13.1 10.0  11.1 13.0  14.3 13.1 11.4 12.5 11.4 6 4 1/4
1/2 - 20 °
8 5 5/16 19 14.5 16 x 1.5 10 24 18.5 20 x 1.5 12 16 x 1.5 14.1 11.6  12.7 14.5 8 5 5/16
approximate tightening zone 90 B
3/8 3/8 - 19 9/16 - 18 5/8 - 18 11/16 - 16 3/8 - 18 3/8 - 18 3/8 - 19
10 6 3/8 22 16.5 18 x 1.5 12 27 20.5 22 x 1.5 14* 18 x 1.5 16.1 16.7 24 18.5 20 x 1.5 13.25 14.9  
  16.6 13.0  14.3 14.7 15.4  17.4 16.3 15.1 16.5 14.9 10 6 3/8
13 8 1/2 27 20.5 22 x 1.5 15 30 22.5 24 x 1.5 16
1/2
22 x 1.5 18.1 21.0 30 22.5 24 x 1.5 16.75 18.6 1/2 - 14
20.9 3/4 - 16 13/16 - 16 1/2 - 14 1/2 - 14
20.5 1/2 - 14
30.2 31.8 13
34.0 (12) 8 1/2
(12)  
  17.6  19.0 18.6  20.5 20.2 18.6 18.6
5/8 "Tighten"
5/8 - 14 7/8 - 14 1 - 14
16 10 5/8 32 24.5 26 x 1.5 18 36 27.9 30 x 2 20 26 x 1.5 22.1 23.0 36 28.5 30 x 1.5 21.25 32 25.5 27 x 1.5 18 32 25.5 27 x 1.5 20 20.6 22.9 22.5 34.0 16 10 5/8
 
  20.5  22.2 23.1  25.3 Measurement of torque angle for elbow fittings
20 41 3/4 3/4 - 14 1 1/16 - 12 1 3/16 - 12 3/4 - 14 3/4 - 14 3/4 - 14 20
(19) 12 3/4 36 27.9 30 x 2 22 46 33.9 36 x 2 25 28.5 30 x 1.5 26.1 26.5 46 34.6 36 x 1.5 26.75 36 28.5 30 x 1.5 22 41 31.5 33 x 1.5 25 24.1  
  26.4 24.7  26.9 27.5  30.1 25.5 24.1 28.5 24.1 38.0 41.3 41.3 (19) 12 3/4
1 1 - 11 1 5/16 - 12 1 7/16 - 12 1 - 11 1/2 1 - 11 1/2 31.5 1 - 11
25 16 1 41 33.9 36 x 2 28 50 39.9 42 x 2 30 36.5 38 x 1.5 30.1 33.3 55 43.0 45 x 1.5 33.5 46 34.5 36 x 1.5 28 46 37.5 39 x 1.5 30 30.3  
  33.2 31.2  33.3 33.8 33.8  36.4 32.2 30.2 30.3 44.5 47.6 47.6 25 16 1 180°
Size:
32     1 1/4 - 11 1 5/8 - 12 44.2 140.2  42.8
11/16 - 12 1 1/4 - 11 1/2 1 1/4 - 11 50.8 54.0 54.0 32
(31) 20 1 1/4 50 42.9 45 x 2 35 60 49.9 52 x 2 38 43.0 45 x 1.5 39.0  
  41.9 39.2  41.2 41.0 34.5 39.3 (31) 20 1 1/4 (US) is a measured value; it is used here for the inter-
nal or external dimension.
40 24 1 1/2 60 49.9 52 x 2 42 50.5 52 x 1.5 44.8     1 1/2 - 11 47.8 1 7/8 - 12 48.1 2 - 12 1 1/4 - 11 1/2 40.5 1 1/2 - 11 60.3 63.5 63.5 40 24 1 1/2
(38)  
  45.4  47.6 48.1  50.7 47.0 44.8 (38)
50 32       2 - 11 2 1/2 - 12 2 - 11 1/2 50 32 Unit 1 SIZE = 1/16 inch
(51) 2 62.9 65 x 2 56.6  
  59.6 61.5  63.5 58.9 71.4 79.4 (51) 2 e. g., Size 8 = 8 x 1/16 = 8/16 = 1/2 inch.
60 40 2 3/8 75.9 78 x 2 84.1 60 40 2 3/8
76 48 3 101.6 76 48 3
Rated pressure in acc. with DIN EN 20066:
If hose and fitting have different 270° 90°
Note: Pipe fittings FS, FL and FF are not standardised, and must not be used for new designs! Characteristics for SF connectors:
Measuring conical threads: External diameter = 1st thread turn; Internal diameter = largest thread turn rated pressures (perm. operating pressure of the hose
Key to abbreviations: L = light series, S = heavy series, SW = width across flats (guideline value, supplier-independent), SF = Shoulder height 6.7 - 9.5 mm item and nominal pressure of the hose fitting) only the
lower pressure may be applied to the hose assembly.
A = Hose connector, internal thread, H = Hose connector, external thread SF6 = Shoulder height 8.8 - 12.6 mm
* Pipe diameter 14 not standardised, subject to changes SF9 = Shoulder height 14.6 mm
SFK = Shoulder height 8.1 mm

Dimensions for hose identification Comparison Conversion

DIN and HANSA-FLEX designators for hose connectors
Pressure: Length/Diameter:
DN 5 6 8 10 12 16 19 25 31 38 51 60 63 76 90 102 114 127 152 178 203 254 DN 20066 A C D E N P R S
1 psi  0.06865 bar 1 inch  25.4 mm
Inches 3/16 1/4 5/16 3/8 1/2 5/8 3/4 1 1 1/4 1 1/2 2 2 3/8 2 1/2 3 3 1/2 4 4 1/2 5 6 7 8 10 HANSA-FLEX AFL A HL HS AOL AOS SF SF6 1 bar  14.5035 psi 1 mm  0.03934 inch
1 MPa  10 bar
1bar  0.1 MPa
1kPa  0.01bar
1 bar  100 kPa

HANSA-FLEX AG
Zum Panrepel 44 · 28307 Bremen
Tel.: +49 - 421 - 48 90 70 · Fax: +49 - 421 - 489 07 48
www.hansa-flex.com · [email protected]