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Unidirectional Carbon Fiber Fabric
Shanghai Horse Construction is a China manufacturer of unidirectional(UD) carbon
fiber fabric.High strength,high modulus unidirectional carbon fiber form a carbon
fiber reinforced polymer lamination (CFRP wrap/fabric/sheet) to strengthening,
rehabitation and repair concrete, steel, masonry, timber, wood structures.
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Unidirectional Carbon Fiber Fabric
Horse Construction's carbon fiber reinforced polymer (CFRP composite
strengthening system) for structural strengthening, repairing and retrofitting of
masonry, concrete, steel and wooden substrates.FRP composite strengthening of
columns,beams,slabs,walls,piles,pier caps in
building,bridge,highway,railway,tunnels,piers and civil airport.
Unidirectional Carbon Fiber Fabric
HM unidirectional carbon fiber reinforced polymer(CFRP wrap/fabric/sheet) is high
tensile strength structural reinforcement material used for shear strengthening,
confinement strengthening, flexural strengthening. The unidirectional carbon fiber
fabric specifications are 200gsm, 230gsm, 300gsm, 530gsm, 600gsm etc
About 30000000m2 HM carbon fiber reinforced
polymer(CFRP) wrap used in existing structural
elements
• easy installation
• corrosion resistance
• short construction period
• no maintenance required
• light weight,no influence to original structure
• low cost,cost effective compared with other method
Where to use carbon fiber reinfroced polymer(CFRP)
Load Increases
• increased live loads in warehouses
• increased traffic volumes on bridges
• installation of heavy machinery in industrial buildings
• vibrating structures
• changes of building utilization
Seismic Reinforcement
• concrete column wrapping, beam strengthening, wall strengthening, slab
strengthening
• masonry walls reinforcement
• fiber reinforced polymer(FRP) jacketing
Damage to Structural Parts
• aging of construction materials
• fire
• removal of walls or columns
• vehicle impact
Change The Structural System
• removal of slab sections for openings
• change the positation of concrete wall and column
Correct mistakes in design or construction
• lack of reinforcing bars
• lack of member cross section
Improve Structural State
• reduce the deformation
• reduce the stress of the original structure
• the crack reinforcement
HM unidirectional carbon fiber fabric is stronger than
steel
• flexible
• high strength
• high modulus
• easy to install
• long shelf life
• light self weight
• high toughness
• anti high temperature
• environmental-friendly
• for shear strengthening, confinement strengthening, flexural strengthening
Why choose HM CFRP wrap?
• aviation grade yarn
Japan imported aviation grade raw material, good quality and stable performance.
• powerful weaving techniques
excellent flatness enable epoxy easy to penetrate, hence high bonding strength can be
achieved
• advanced equipment
advanced Machine, large output, various width, stable quality
• full strain, give full play to high strength CFRP
fiber state evenly, each fiber is under same stress, enable the even and stable property
Substrates
• concrete substrate
• steel substrate
• masonry substrate
• timber substrate
• wood substrate
Structure
• buildings
• bridges
• tunnels
• piers/wharfs
• civil airport
• highway,rail way
Elements
• columns strengthening
• beams strengthening
• slabs strengthening
• walls strengthening
• piles strengthening
• pier caps strengthening
Matched carbon fiber glue system
carbon fiber adhesive system includes carbon fiber primer HM-180 ,carbon fiber
leveling adhesive HM-180CE,carbon fiber impregnated adhesive HM-180C3P.
How to use
• surface treatment
• applying primer
• leveling
• applying carbon fiber adhesive
• externally bonded CFRP
• applying carbon fiber adhesive again
• curing and protecting
VIDEO: https://www.horseen.com/Horse-Construction-video/Carbon-Fiber-Reinforced-
Polymer-FRP-Composite-Strengthening-System
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HM-20 Unidirectional Carbon Fiber Wrap
HM-20 carbon fiber wrap.pdf
HM-23 Unidirectional Carbon Fiber Wrap
HM-23 carbon fiber wrap.pdf
HM-30 Unidirectional Carbon Fiber Wrap
HM-30 carbon fiber wrap.pdf
HM-53 Unidirectional Carbon Fiber Wrap
HM-53 carbon fiber wrap.pdf
HM-60 Unidirectional Carbon Fiber Wrap
HM-60 carbon fiber wrap.pdf
Carbon Fiber Typical Data
Storage Condition Store dry at 40°-95° F(4° -35°)
Shelf Life 10 years
Color Black
Primary Fiber Directi
0°(unidirectional)
on
200g/㎡(5.84 oz./sq.y
Arear Weight HM-20
d.)
230g/㎡(6.72 oz./sq.y
HM-23
d.)
300g/㎡(8.76 oz./sq.y
HM-30
d.)
450g/㎡(13.14 oz./sq.
HM-45
yd.)
530g/㎡(15.48 oz./sq.
HM-53
yd.)
HM-60 600g/㎡(17.52 oz./sq.
yd.)
Carbon Fiber Typical Fiber Properties
Dry Fiber Typical Properties
Standrad Value of Te
4900MPa(7.1×105psi)
nsile Strength
Tensile Elastic Modul
234500MPa(34×105psi)
us
Elongation 1.7%
Laminate Fiber Typical Properties
Standrad Value of Te
3800MPa(5.51×105psi)
nsile Strength
Tensile Elastic Modul
234500MPa(34×105psi)
us
Elongation 1.7%
With Concrete Concrete Damaged: ≥2.5MPa
Densiy 1.8g/cc(0.065lbs.in3)
Norminal Fiber Thick HM-20 0.111mm(0.0044in.)
ness
HM-23 0.128mm(0.0050in.)
HM-30 0.167mm(0.0065in.)
HM-45 0.251mm(0.0097in.)
HM-53 0.295mm(0.0114in.)
HM-60 0.333mm(0.0130in.)
Unidirectional black weaves carbon fiber wrapping( bidirectional carbon fiber cloth
can be customized by requirements)
Typic width are 10cm, 15cm, 20cm, 25cm, 30cm, 50cm, 60cm.
other width can be customized by requirements
Shanghai Horse Construction Carbon fiber wrap roll length should be 100m/roll
Carbon fiber reinforced polymer(CFRP fabric/wrap/sheet) for structural strengthening of
column,beam,slab,wall
>>The treatment of concrete surface
The cosmetic layer, oil, dirt etc. Of concrete surface should be chiseled off and then rubbed off 1 ~2
mm thick surface layer with the
angle grinder, concrete components should be handled by chamfering on the corner, dust was
blew out with compressed air after the
completion Of polishing, and finally the surface was wiped by cotton cloth dipped in acetone, and
kept dry for use. If the concrete
needed to strengthen existed cracks, first choose HM-120M perfusion adhesive or HM-120L pouring
crack adhesive to perfuse according
to the size of crack, and then strengthen.
>>Primer construction
When construction, two components of primer A and B were weighed according to the stipulated
proportion of preparing glue, and
dumped into a clean container and stirred to uniformity (when mixing, best mix along the same
direction to avoid the air from forming
air bubbles.) Brush or roller brush was used to evenly brush on the concrete surface, after the glue
surface layer dried, it should be
brushed several times depending on the particular circumstances, but the coating thickness did not
exceed 0.4 mm, and it should
not be missed out to brush, or have flowing or bubbles, waiting for glue curing (curing time was
depended on the site temperature,
it was appropriate when finger felt dry, generally not less than 2 hours), then the next process was
proceeded. The glue prepared
every time should be used up one time during the applicable period of the glue.
>>Leveling construction
The pores and defects on concrete surface were filled by leveling adhesive.When depression area was
existed, the prepared leveling
adhesive was used to repair and fill through scraper embedding and scraping, the position emerging
altitude difference such as the
joint of templates should be filled by leveling adhesive, which tried to minimize the height difference.
The treatment of corner was that
it was repaired to smooth arc through leveling adhesive, its radius was not more than 20mm. After
the leveling adhesive cured (curing
time was depended on the site temperature, it was appropriate when finger felt dry, generally not less
than 2 hours), the next process
should be proceeded further.
>>Paste of carbon fiber cloth
Carbon fiber impregnated adhesive was smeared to the pasted area evenly,the corner site was more
smeared appropriately. Paste after
hauling carbon fiber cloth tight and alignment, use a plastic scraper or roller (a paint roller that the
villus was removed outside) to roll
repeatedly along the same direction, until the glue compound exuded. And then smear
impregnated adhesive to the outside surface
of the carbon fiber cloth evenly, and roll repeatedly, 50 that the impregnated adhesive can immerse
the carbon fiber cloth in two ways,
if it is multi-paste, until your fingers touch dry, the next layer of paste can be beginner. If the carbon
fiber cloth needs overlapping
>>Curing and conservation
Prevent rain or moisture 24 hours after the completion of construction, and pay attention to
protection against a hard Object bumping
into the surface of the construction. When the average air temperature is 20 , 25 ℃ , the curing time
is not less than 3 days; when
the average air temperature is 10 ℃, the curing time is not less than 7 days.
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