GDP170VX, GDP175VX36, GDP190VX (B909)
SERVICE MANUAL CONTENTS
PART YRM REV
SECTION NUMBER NUMBER DATE
OPERATOR'S CAB........................................................................................................ 524306203 0100 YRM 1290 04/14
FRAME............................................................................................................................ 550055278 0100 YRM 1581 08/13
CUMMINS ENGINE FAULT CODE GUIDE.................................................................... 524211827 0600 YRM 1101 07/14
GM ENGINES 5.7 LITER V-8 LPG................................................................................. 550021072 0600 YRM 1432 07/12
KUBOTA ENGINE REPAIR 3.8L DIESEL W/DPF......................................................... 550059479 0600 YRM 1590 09/13
COOLING SYSTEM........................................................................................................ 524223757 0700 YRM 1123 03/13
LPG FUEL SYSTEM GM 5.7L ENGINE......................................................................... 550021077 0900 YRM 1433 07/12
THREE-SPEED POWERSHIFT TRANSMISSION REPAIR........................................... 524288194 1300 YRM 1317 03/13
DRIVE AXLE WET BRAKE (SPICER)............................................................................ 524296605 1400 YRM 1344 12/13
STEERING AXLE............................................................................................................ 524223764 1600 YRM 1133 07/13
BRAKE SYSTEM............................................................................................................ 524262279 1800 YRM 1247 03/13
HYDRAULIC GEAR PUMP............................................................................................. 524223766 1900 YRM 1136 04/14
HYDRAULIC CLEANLINESS PROCEDURES............................................................... 550073240 1900 YRM 1620 12/14
MAIN CONTROL VALVE................................................................................................ 524223767 2000 YRM 1137 04/14
CYLINDER REPAIR (MAST S/N A513, A514, A613, A614, B513, B514)..................... 524294878 2100 YRM 1328 02/14
HIGH VOLTAGE SWITCH (HVS) IGNITION.................................................................. 524208014 2200 YRM 1097 05/14
WIRE HARNESS REPAIR.............................................................................................. 524223769 2200 YRM 1128 12/14
USER INTERFACE......................................................................................................... 524223770 2200 YRM 1130 12/14
USER INTERFACE......................................................................................................... 524223771 2200 YRM 1131 12/14
ELECTRICAL SYSTEM.................................................................................................. 524223772 2200 YRM 1142 04/14
MAST REPAIR (S/N A513, A514, A613, A614, A643, A644, A683, A684)................... 550000873 4000 YRM 1406 02/14
METRIC AND INCH (SAE) FASTENERS....................................................................... 524150797 8000 YRM 0231 10/13
CALIBRATION PROCEDURES...................................................................................... 524223780 8000 YRM 1134 12/14
DIAGRAMS AND SCHEMATICS.................................................................................... 550055283 8000 YRM 1585 04/14
PERIODIC MAINTENANCE............................................................................................ 550055774 8000 YRM 1586 10/14
CAPACITIES AND SPECIFICATIONS........................................................................... 550055782 8000 YRM 1587 11/12
DIAGRAMS AND SCHEMATICS.................................................................................... 550096331 8000 YRM 1689 04/14
DIAGNOSTIC TROUBLESHOOTING MANUAL............................................................ 524221866 9000 YRM 1112 12/14
Service information for Cummins diesel engines can be ordered through the Hyster Literature Distribution Center.
9000 YRM 1112 ON CD
PART NO. 550055766 (12/14)
0100 YRM 1290 General
General
The overhead guard is an integral part of operator cab is a separate unit and can be removed as a
cab. The operator cab is installed on a platform above complete unit from module and frame of the lift truck.
main frame members. Step plates on both sides of lift See Figure 1.
truck provide access to operator cab. The operator
Figure 1. Operator Cab
1
Cab Replacement 0100 YRM 1290
Cab Replacement
REMOVE, FOR LIFT TRUCK MODELS
GLP/GDP16VX, GLP/GDP18VX, GLP/ WARNING
GDP20SVX, GLP/GDP030VX (C810); GLP/ DO NOT remove the radiator cap from the radiator
GDP20-35VX (GP/GLP/GDP040-070VX) when the engine is hot. When the radiator is hot
(B875, C875); AND GLP/GDP40VX5/VX6, and the cap is removed, the pressure is released
GLP/GDP45SVX5, GLP/GDP45VX6, GLP/ from the system and the steam and boiling cool-
GDP50-55VX (GP/GLP/GDP080, 090, 100, ant can cause burns. Wait 30 minutes for the en-
110, 120VX) (F813, G813, H813, J813) gine to cool. Do a touch test by touching the radi-
ator with your hand. If the radiator is still hot to
NOTE: The EZ Tank Bracket used on these trucks to the touch, wait another 30 minutes before at-
mount LPG tank onto counterweight come in two tempting to remove, check, or fix any part of the
styles. One style of bracket swings out to side of truck cooling system.
and other swings out to side and drops down.
NOTE: Removing radiator cap will help depressurize
NOTE: On lift trucks equipped with LPG, make sure cooling system.
to release EZ Tank Bracket before opening hood.
4. Remove radiator cover to access radiator cap.
Remove radiator cap. See Figure 5.
1. For lift truck models GLP/GDP16VX, GLP/
GDP18VX, GLP/GDP20SVX, GLP/GDP030VX
(C810), tilt steering column to UP position, slide
seat assembly forward, open rear door, and open
hood to disconnect battery. See Figure 2.
2. Tilt steering column to UP position, slide seat as-
sembly forward, open rear sliding window, and
open hood to disconnect battery.
See Figure 3 for lift truck models
• GLP/GDP20-35VX (GP/GLP/
GDP040-070VX) (B875, C875)
• GLP/GDP40VX5/VX6; GLP/GDP45SVX5,
GLP/GDP45VX6; GLP/GDP50-55VX
(GP/GLP/GDP080, 090, 100, 110, 120VX)
(F813, G813, H813, J813)
3. Disconnect air filter hose from rear left corner leg
of cab frame. See Figure 4.
WARNING 1. LATCH 3. REAR DOOR
DO NOT disconnect the heater hoses from the en- 2. HINGE
gine when the engine is hot or when the cooling
Figure 2. Rear Door and Latch for Lift Truck
system is under pressure, to do so could cause
Models GLP/GDP16VX, GLP/GDP18VX, GLP/
serious injury.
GDP20SVX, GLP/GDP030VX (C810)
2
0100 YRM 1290 Cab Replacement
A. LIFT TRUCKS MODELS GLP/GDP20-35VX (GP/GLP/GDP040-070VX) (B875, C875) AND GLP/GDP40VX5/
VX6, GLP/GDP45SVX5, GLP/GDP45VX6, GLP/GDP50-55VX (GP/GLP/GDP080, 090, 100, 110, 120VX)
(F813, G813, H813, J813) WITHOUT AIR CONDITIONING.
B. LIFT TRUCKS MODELS GLP/GDP40VX5/VX6, GLP/GDP45SVX5, GLP/GDP45VX6, GLP/GDP50-55VX
(GP/GLP/GDP080, 090, 100, 110, 120VX) (G813, H813, J813) WITH AIR CONDITIONING.
1. REAR BOTTOM WINDOW 3. AC HOSE
2. RELEASE LATCH
Figure 3. Rear Bottom Window for Lift Trucks Models GLP/GDP20-35VX (GP/GLP/GDP040-070VX) (B875,
C875) and GLP/GDP40VX5/VX6, GLP/GDP45SVX5, GLP/GDP45VX6, GLP/GDP50-55VX (GP/GLP/GDP080,
090, 100, 110, 120VX) (F813, G813, H813, J813)
Legend for Figure 4
NOTE: AIR FILTER HOSE FOR GLP/GDP40VX5/
VX6, GLP/GDP45SVX5, GLP/GDP45VX6, GLP/
GDP50-55VX (GP/GLP/GDP080, 090, 100, 110,
120VX) (F813) SHOWN. AIR FILTER HOSE FOR
OTHER LIFT TRUCK MODELS ARE SIMILAR.
1. CAPSCREW
2. AIR FILTER HOSE
Figure 4. Air Filter Hose Removal
3
Cab Replacement 0100 YRM 1290
A. GLP/GDP16VX, GLP/GDP18VX, GLP/GDP20SVX, GLP/GDP030VX (C810)
B. GLP/GDP20-35VX (GP/GLP/GDP040-070VX) (B875, C875)
C. GLP/GDP40VX5/VX6; GLP/GDP45SVX5, GLP/GDP45VX6; GLP/GDP50-55VX (GP/GLP/GDP080, 090, 100,
110, 120VX) (F813, G813, H813)
D. GLP/GDP40VX5/VX6; GLP/GDP45SVX5, GLP/GDP45VX6; GLP/GDP50-55VX (GP/GLP/GDP080, 090, 100,
110, 120VX) (J813)
1. RADIATOR COVER 2. RADIATOR CAP
Figure 5. Radiator Cover and Cap Location
4
0100 YRM 1290 Cab Replacement
8. Open left side door, remove lock nut, and discon-
CAUTION nect gas spring from cab mounting bracket. See
DO NOT allow any fluid to drain when disconnect- Figure 9.
ing the heater hose from the engine. The method
will help when purging the system during installa- 9. Lift left side door up and over hinge pin and set
tion. aside. See Figure 10.
5. Disconnect and cap heater hoses from engine.
WARNING
See Figure 6.
DO NOT disconnect the heater hoses from the
quick disconnect fittings (inside operator cab) or
WARNING engine when the engine is hot or under pressure,
Replacement, installation and repairs to air condi- to do so could cause serious injury.
tioning units that require discharging and/or refill-
ing of the refrigeration fluid must be performed by 10. Disconnect heater hose quick disconnect fittings.
a certified technician. a. For lift truck models GLP/GDP16VX, GLP/
6. Contact a certified air conditioning specialist to GDP18VX, GLP/GDP20SVX, GLP/GDP030VX
have the refrigerant extracted from the air condi- (C810), open right side door and push buttons
tioning system. on quick disconnect fittings to disconnect
heater hoses from heater assembly hoses (see
NOTE: Step 7 is for lift truck models GLP/ Figure 6). Disconnect heater wire harness con-
GDP40VX5/VX6; GLP/GDP45SVX5, GLP/ nection. See Figure 11.
GDP45VX6; GLP/GDP50-55VX (GP/GLP/GDP080,
090, 100, 110, 120VX) (G813, H813, J813) with a b. For lift truck models GLP/GDP20-35VX
Cummins QSB 3.3L or a Kubota diesel engine. (GP/GLP/GDP040-070VX) (B875, C875), open
right side door and remove radiator cover to
7. If lift truck cab is equipped with an air conditioner/ access quick disconnect fittings. Push buttons
heater unit, disconnect AC refrigerant hoses from on quick disconnect fittings to disconnect
refrigerant compressor. heater hoses from heater assembly (see Fig-
ure 6). Disconnect heater wire harness con-
See Figure 7 for lift truck models nection. See Figure 11.
• GLP/GDP40VX5/VX6; GLP/GDP45SVX5,
c. For lift truck models GLP/GDP40VX5/VX6;
GLP/GDP45VX6; GLP/GDP50-55VX
GLP/GDP45SVX5, GLP/GDP45VX6; GLP/
(GP/GLP/GDP080, 090, 100, 110, 120VX)
GDP50-55VX (GP/GLP/GDP080, 090, 100,
(G813)
110, 120VX) (F813, G813, H813, J813), open
See Figure 8 for lift truck models right side door and located on inner rear cover
there are two port holes (see Figure 6). Push
• GLP/GDP40VX5/VX6; GLP/GDP45SVX5,
buttons on quick disconnect fittings to discon-
GLP/GDP45VX6; GLP/GDP50-55VX
nect heater hoses from heater assembly and
(GP/GLP/GDP080, 090, 100, 110, 120VX)
disconnect heater wire harness connection.
(H813, J813)
See Figure 11.
NOTE: Removing door assemblies requires two peo-
ple.
5
Cab Replacement 0100 YRM 1290
Figure 6. Heater Hose Connection
6
0100 YRM 1290 Cab Replacement
Legend for Figure 6
NOTE: ART SHOWN MAY NOT REFLECT ENGINE IN LIFT TRUCK.
NOTE: MAJOR COMPONENTS OF CAB HAVE BEEN REMOVED FOR CLARITY.
A. LIFT TRUCK MODELS GLP/GDP16VX, GLP/ D. LIFT TRUCK MODELS GLP/GDP40VX5/VX6;
GDP18VX, GLP/GDP20SVX, GLP/GDP030VX GLP/GDP45SVX5, GLP/GDP45VX6; GLP/
(C810) GDP50-55VX (GP/GLP/GDP080, 090, 100, 110,
B. LIFT TRUCK MODELS GLP/GDP20-35VX 120VX) (F813, G813)
(GP/GLP/GDP040-070VX) (B875, C875) E. LIFT TRUCK MODELS GLP/GDP40VX5/VX6;
C. LIFT TRUCK MODELS GLP/GDP20-35VX GLP/GDP45SVX5, GLP/GDP45VX6; GLP/
(GP/GLP/GDP040-070VX) (B875, C875) GDP50-55VX (GP/GLP/GDP080, 090, 100, 110,
120VX) (H813, J813)
1. QUICK DISCONNECT FITTING 4. RIGHT SIDE DOOR ASSEMBLY
2. INNER REAR COVER 5. HEATER HOSES
3. RADIATOR COVER
7
Cab Replacement 0100 YRM 1290
NOTE: MAJOR COMPONENTS OF CAB HAVE BEEN REMOVED FOR CLARITY.
1. HOSE FITTING 3. AC/HEATER UNIT
2. REFRIGERANT COMPRESSOR 4. ENGINE
Figure 7. AC Refrigerant Hose Connections, Lift Truck Models GLP/GDP40VX5/VX6; GLP/GDP45SVX5,
GLP/GDP45VX6; GLP/GDP50-55VX (GP/GLP/GDP080, 090, 100, 110, 120VX) (G813) with Cummins QSB
3.3L Engine
8
0100 YRM 1290 Cab Replacement
NOTE: MAJOR COMPONENTS OF CAB HAVE BEEN REMOVED FOR CLARITY. KUBOTA 3.8L DIESEL EN-
GINE SHOWN, 3.6L DIESEL ENGINE SIMILAR.
A. LIFT TRUCK MODELS GLP/GDP40VX5/VX6; GLP/GDP45SVX5, GLP/GDP45VX6; GLP/GDP50-55VX
(GP/GLP/GDP080, 090, 100, 110, 120VX) (H813)
B. LIFT TRUCK MODELS GLP/GDP40VX5/VX6; GLP/GDP45SVX5, GLP/GDP45VX6; GLP/GDP50-55VX
(GP/GLP/GDP080, 090, 100, 110, 120VX) (J813)
1. HOSE FITTING 3. AC/HEATER UNIT
2. REFRIGERANT COMPRESSOR 4. ENGINE
Figure 8. AC Refrigerant Hose Connection, Lift Truck Models GLP/GDP40VX5/VX6; GLP/GDP45SVX5,
GLP/GDP45VX6; GLP/GDP50-55VX (GP/GLP/GDP080, 090, 100, 110, 120VX) (H813, J813) with Kubota
Diesel Engine
9
Cab Replacement 0100 YRM 1290
Legend for Figure 10
NOTE: RIGHT SIDE DOOR HINGE SHOWN.
1. HINGE PIN
2. DOOR HINGE
NOTE: RIGHT SIDE DOOR SHOWN.
1. GAS SPRING
2. CAB MOUNTING BRACKET
3. LOCK NUT
Figure 9. Gas Spring Mounting Removal
NOTE: MAJOR COMPONENTS OF CAB HAVE
BEEN REMOVED FOR CLARITY.
1. HEATER WIRE HARNESS CONNECTOR
2. REAR GRAB HANDLE HORN BUTTON CON-
NECTOR (TO RIGHT-HAND CHASSIS HAR-
NESS)
Figure 11. Heater Wire Harness and Rear Grab
Handle Horn Button Connectors
Figure 10. Door Removal
10
0100 YRM 1290 Cab Replacement
11. For lift truck models GLP/GDP40VX5/VX6; GLP/ See Figure 14 for lift truck models
GDP45SVX5, GLP/GDP45VX6; GLP/ • GLP/GDP40VX5/VX6; GLP/GDP45SVX5,
GDP50-55VX (GP/GLP/GDP080, 090, 100, 110, GLP/GDP45VX6; GLP/GDP50-55VX
120VX) (G813, H813, J813) with a Cummins QSB (GP/GLP/GDP080, 090, 100, 110,
3.3L or Kubota diesel engine, if lift truck cab is 120VX) (J813)
equipped with an air conditioner/heater unit, dis-
connect AC hoses. c. Disconnect air conditioner wire harness.
a. Remove six fasteners and remove rear cover. See Figure 12 for lift truck models
See Figure 12 for lift truck models • GLP/GDP40VX5/VX6; GLP/GDP45SVX5,
GLP/GDP45VX6; GLP/GDP50-55VX
• GLP/GDP40VX5/VX6; GLP/GDP45SVX5, (GP/GLP/GDP080, 090, 100, 110,
GLP/GDP45VX6; GLP/GDP50-55VX 120VX) (G813)
(GP/GLP/GDP080, 090, 100, 110,
120VX) (G813) See Figure 13 for lift truck models
See Figure 13 for lift truck models • GLP/GDP40VX5/VX6; GLP/GDP45SVX5,
GLP/GDP45VX6; GLP/GDP50-55VX
• GLP/GDP40VX5/VX6; GLP/GDP45SVX5, (GP/GLP/GDP080, 090, 100, 110,
GLP/GDP45VX6; GLP/GDP50-55VX 120VX) (H813)
(GP/GLP/GDP080, 090, 100, 110,
120VX) (H813) See Figure 14 for lift truck models
See Figure 14 for lift truck models • GLP/GDP40VX5/VX6; GLP/GDP45SVX5,
GLP/GDP45VX6; GLP/GDP50-55VX
• GLP/GDP40VX5/VX6; GLP/GDP45SVX5, (GP/GLP/GDP080, 090, 100, 110,
GLP/GDP45VX6; GLP/GDP50-55VX 120VX) (J813)
(GP/GLP/GDP080, 090, 100, 110,
120VX) (J813) 12. Remove lock nut and disconnect gas spring from
cab mounting bracket. See Figure 9.
b. Disconnect air conditioner hoses at bulkhead
bracket and at receiver/drier. 13. Lift door up and over hinge pin and set aside. See
Figure 10.
See Figure 12 for lift truck models
• GLP/GDP40VX5/VX6; GLP/GDP45SVX5, NOTE: Wiper motor cover must be removed before
GLP/GDP45VX6; GLP/GDP50-55VX dash assembly can be removed.
(GP/GLP/GDP080, 090, 100, 110,
14. Unclip and remove front wiper motor cover. See
120VX) (G813)
Figure 15 for lift truck models
See Figure 13 for lift truck models • GLP/GDP16VX, GLP/GDP18VX, GLP/
• GLP/GDP40VX5/VX6; GLP/GDP45SVX5, GDP20SVX, GLP/GDP030VX (C810)
GLP/GDP45VX6; GLP/GDP50-55VX • GLP/GDP20-35VX (GP/GLP/
(GP/GLP/GDP080, 090, 100, 110, GDP040-070VX) (B875, C875)
120VX) (H813)
11
Cab Replacement 0100 YRM 1290
NOTE: MAJOR COMPONENTS OF CAB HAVE BEEN REMOVED FOR CLARITY.
A. FRONT VIEW B. TOP VIEW
1. HOSE WRAP 5. BULKHEAD BRACKET
2. FASTENERS 6. RECEIVER/DRIER
3. REAR COVER 7. FITTINGS
4. AIR CONDITIONER HOSES 8. AIR CONDITIONER WIRE HARNESS
Figure 12. AC System Arrangement and Hose Connections, Lift Truck Models GLP/GDP40VX5/VX6; GLP/
GDP45SVX5, GLP/GDP45VX6; GLP/GDP50-55VX (GP/GLP/GDP080, 090, 100, 110, 120VX) (G813) With a
Cummins QSB 3.3L Diesel Engine
12
0100 YRM 1290 Cab Replacement
NOTE: MAJOR COMPONENTS OF CAB HAVE BEEN REMOVED FOR CLARITY.
A. FRONT VIEW B. TOP VIEW
1. HOSE WRAP 5. BULKHEAD BRACKET
2. FASTENERS 6. RECEIVER/DRIER
3. REAR COVER 7. FITTINGS
4. AIR CONDITIONER HOSES 8. AIR CONDITIONER WIRE HARNESS
Figure 13. AC System Arrangement and Hose Connections, Lift Truck Models GLP/GDP40VX5/VX6; GLP/
GDP45SVX5, GLP/GDP45VX6; GLP/GDP50-55VX (GP/GLP/GDP080, 090, 100, 110, 120VX) (H813) With a
Kubota Diesel Engine
13
Cab Replacement 0100 YRM 1290
NOTE: MAJOR COMPONENTS OF CAB HAVE BEEN REMOVED FOR CLARITY.
A. FRONT VIEW B. TOP VIEW
1. HOSE WRAP 5. BULKHEAD BRACKET
2. FASTENERS 6. RECEIVER/DRIER
3. REAR COVER 7. FITTINGS
4. AIR CONDITIONER HOSES 8. AIR CONDITIONER WIRE HARNESS
Figure 14. AC System Arrangement and Hose Connections, Lift Truck Models GLP/GDP40VX5/VX6; GLP/
GDP45SVX5, GLP/GDP45VX6; GLP/GDP50-55VX (GP/GLP/GDP080, 090, 100, 110, 120VX) (J813) With a
Kubota Diesel Engine
14
0100 YRM 1290 Cab Replacement
Figure 15. Dash Installation
15
Cab Replacement 0100 YRM 1290
Legend for Figure 15
NOTE: MAJOR COMPONENTS OF CAB HAVE BEEN REMOVED FOR CLARITY.
A. GLP/GDP16VX, GLP/GDP18VX, GLP/GDP20SVX (GP/GLP/GDP030VX, GP/GLP/GDP035VX, GP/GLP/
GDP040SVX) (C810) AND GLP/GDP20-35VX (GP/GLP/GDP040-070VX) (B875, C875)
B. GLP/GDP40VX5/VX6; GLP/GDP45SVX5, GLP/GDP45VX6; GLP/GDP50-55VX (GP/GLP/GDP080, 090, 100,
110, 120VX) (F813, G813, H813, J813)
1. CAPSCREWS 5. COWL PANEL
2. FRONT WIPER MOTOR COVER 6. FRONT OPERATOR CAB LEGS
3. DASH ASSEMBLY 7. LOCK NUT
4. KICK PANEL 8. FLANGE BOLT
15. For lift truck models GLP/GDP40VX5/VX6; GLP/ 17. Remove five capscrews from top of dash assem-
GDP45SVX5, GLP/GDP45VX6; GLP/ bly and cowl panel.
GDP50-55VX (GP/GLP/GDP080, 090, 100, 110,
120VX) (F813, G813), remove two lock nuts from 18. Remove two flange bolts securing cowl panel to
front wiper motor cover. Remove front wiper mo- front operator cab legs.
tor cover. See Figure 15.
19. Unclip dash assembly from kick panel. Remove
16. For lift truck models GLP/GDP40VX5/VX6; GLP/ dash assembly.
GDP45SVX5, GLP/GDP45VX6; GLP/
20. Remove kick panel from seal plate assembly. See
GDP50-55VX (GP/GLP/GDP080, 090, 100, 110,
Figure 16.
120VX) (H813, J813), remove three lock nuts
from front wiper motor cover. Remove front wiper
motor cover.
16
0100 YRM 1290 Cab Replacement
Figure 16. Seal Plate Assembly, Kick Panel, and Floor Plate Removal
17
Cab Replacement 0100 YRM 1290
Legend for Figure 16
NOTE: CAB REMOVED FOR CLARITY.
A. GLP/GDP16VX, GLP/GDP18VX, GLP/ B. GLP/GDP40VX5/VX6; GLP/GDP45SVX5, GLP/
GDP20SVX, GLP/GDP030VX (C810) AND GLP/ GDP45VX6; GLP/GDP50-55VX (GP/GLP/
GDP20-35VX (GP/GLP/GDP040-070VX) (B875, GDP080, 090, 100, 110, 120VX) (F813, G813,
C875) H813, J813)
1. CAPSCREWS 5. FLOOR PLATE (LEFT SIDE)
2. KICK PANEL 6. FLOOR PLATE (RIGHT SIDE)
3. SEAL PLATE ASSEMBLY 7. FLOOR PLATE
4. SEAL
21. Remove capscrews and seal plate assembly from
lift truck frame.
22. Disconnect rear grab handle horn button connec-
tor from right-hand chassis harness, located in
right rear corner leg of cab frame. See Figure 11.
23. Disconnect light harness connector from Vehicle
Systems Manager (VSM) and right-hand chassis
harness connector. See Figure 17.
NOTE: Perform Step 24 and Step 25 for lift truck
models GLP/GDP40VX5/VX6; GLP/GDP45SVX5,
GLP/GDP45VX6; GLP/GDP50-55VX (GP/GLP/
GDP080, 090, 100, 110, 120VX) (J813) equipped with
Diesel Particulate Filter (DPF).
24. Disconnect light harness connector from Vehicle
Systems Manager (VSM) and right-hand chassis
harness connector. See Figure 18.
25. Disconnect Diesel Particulate Filter (DPF) display
NOTE: KICK PANEL REMOVED FOR CLARITY.
harness connector from cowl harness. See Fig-
ure 18. 1. VSM
2. LIGHT HARNESS CONNECTOR (TO VSM)
26. Remove rear panels, front panels, and fender 3. HARNESS CONNECTOR (TO RIGHT-HAND
covers to access cab mounting capscrews and CHASSIS HARNESS)
flange nuts. See Figure 19.
Figure 17. Light Harness Connection to Vehicle
27. Remove front and rear cab capscrews and flange System Manager (VSM) for Lift Truck Models GLP/
nuts from lift truck frame. See Figure 20. GDP16VX, GLP/GDP18VX, GLP/GDP20SVX, GLP/
GDP030VX (C810), GLP/GDP20-35VX (GP/GLP/
GDP040-070VX) (B875, C875) and GLP/GDP40VX5/
VX6; GLP/GDP45SVX5, GLP/GDP45VX6; GLP/
GDP50-55VX (GP/GLP/GDP080, 090, 100, 110,
120VX) (F813, G813, H813)
18
0100 YRM 1290 Cab Replacement
NOTE: KICK PANEL REMOVED FOR CLARITY.
1. VSM
2. DPF DISPLAY HARNESS CONNECTOR (TO
COWL HARNESS) NOTE: LEFT SIDE DOOR REMOVED FOR
3. LIGHT HARNESS CONNECTOR (TO VSM) CLARITY.
4. HARNESS CONNECTOR (TO RIGHT-HAND
CHASSIS HARNESS) 1. REAR PANEL (LPG)
2. REAR PANEL (GAS AND DIESEL)
Figure 18. Electrical Harness Connection to 3. FRONT PANEL
Vehicle System Manager (VSM) for Lift Truck 4. FENDER COVER
Models GLP/GDP40VX5/VX6; GLP/GDP45SVX5, 5. SCREWS
6. CAPSCREWS
GLP/GDP45VX6; GLP/GDP50-55VX (GP/GLP/
GDP080, 090, 100, 110, 120VX) (J813) Figure 19. Front and Rear Panels and Fender
Cover Removal
19
Cab Replacement 0100 YRM 1290
WARNING
Make sure that the lifting device has a minimum
capacity to lift 500 kg (1100 lb).
28. Connect a lifting device to a spreader bar or lift
strap, that is through door openings at top of op-
erator's cab (under overhead guard structure).
Place material that will be a cushion at top of door
opening to prevent damage. Operate lifting device
just enough to correctly position spreader bar or
lifting strap on operator's cab. See Figure 21.
CAUTION
Lift the operator cab carefully. Check that all elec-
trical wires and attachments are disconnected
and are not damaged.
29. Carefully lift operator cab away from lift truck. Set
operator cab in a storage area and place blocks
under operator cab to make it stable and prevent
damage to parts still attached.
NOTE: ILLUSTRATION FOR REFERENCE PURPO-
SES ONLY. ACTUAL LIFT TRUCK MAY BE
SLIGHTLY DIFFERENT.
A. FRONT VIEW
B. REAR VIEW
1. CAPSCREWS
2. FLANGE NUTS
Figure 20. Front and Rear Cab Mounting
Figure 21. Lift Strap Connection
20
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