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High Temperature Shift Converter 104-D1: Sumber: P&ID Amoniak Plant P-III (Mass Balance Sheet), 2017

The document provides input and output compositions and operating conditions for various units in an ammonia plant. It shows that the primary reformer (101B) converts methane into carbon monoxide and hydrogen. The secondary reformer (103D) further converts carbon monoxide into carbon dioxide and hydrogen. The high temperature shift converter (104D1) and low temperature shift converter (104D2) further convert carbon monoxide into carbon dioxide and hydrogen.

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49 views

High Temperature Shift Converter 104-D1: Sumber: P&ID Amoniak Plant P-III (Mass Balance Sheet), 2017

The document provides input and output compositions and operating conditions for various units in an ammonia plant. It shows that the primary reformer (101B) converts methane into carbon monoxide and hydrogen. The secondary reformer (103D) further converts carbon monoxide into carbon dioxide and hydrogen. The high temperature shift converter (104D1) and low temperature shift converter (104D2) further convert carbon monoxide into carbon dioxide and hydrogen.

Uploaded by

raden
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as DOCX, PDF, TXT or read online on Scribd
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Data Desain Komposisi Komponen Masuk dan Keluar HTSC 104 D1

High Temperature Shift Converter 104-D1


Komponen Input Output
kmol/h % mol kmol/h % mol
CH4 23,47 0,2252 23,47 0,2252
CO 884,12 8,4842 248,06 2,3804
CO2 525,16 5,0395 1161,21 11,1433
H2O 3662,61 35,1472 3026,56 29,0435
H2 3741,14 35,9008 4377,2 42,0045
N2 1565,69 15,0247 1565,69 15,0247
Ar 18,59 0,1784 18,59 0,1784
Total 10420,78 100 10420,78 100
Sumber : P&ID Amoniak Plant P-III (Mass Balance Sheet), 2017

Data Desain Komposisi Komponen Masuk dan Keluar LTSC 104 D2


Low Temperature Shift Converter 104 D2
Komponen Input Output
kmol/h % mol kmol/h %mol
CH4 23,47 0,2252 23,47 0,2252
CO 248,06 2,3804 23,8 0,2284
CO2 1161,21 11,1433 1385,47 13,2952
H2O 3026,56 29,0435 2802,3 26,8915
H2 4377,2 42,0045 4601,46 44,1566
N2 1565,69 15,0247 1565,69 15,0247
Ar 18,59 0,1784 18,59 0,1784
Total 10420,78 100 10420,78 100
Sumber : P&ID Amoniak Plant P-III (Mass Balance Sheet), 2017

Data Desain Kondisi Operasi Shift Converter


Unit T (oC) P (kg/cm2)
High Temperature Shift Converter 482 34,1
Low Temperature Shift Converter 302 34,1
Sumber : P&ID Amoniak Plant P-III (Mass Balance Sheet), 2017
Data Desain Aliran Masuk dan Keluar HTSC 104 D1 dan LTSC 104 D2
HTSC 104 D1 LTSC 104 D2
Parameter
IN OUT IN OUT
Mass Flow (kg/jam) 166380,72 166381,05 166381,05 166381,14
Temperatur (oC) 365 431,85 209,98 234
Tekanan (bar) 31,07 30,09 29,07 28,39
Sumber : P&ID Amoniak Plant P-III (Mass Balance Sheet), 2017

Palembang, 31 Agustus 2017


Mengetahui,
Asistant Superintendent Amoniak,

M. Rio Rinaldy
Badge. No 11.2516
Data Aktual Komposisi Komponen Masuk dan Keluar pada Primary
Reformer 101 B, Secondary Reformer 103 D, High Temperature Shift
Converter 104 D1, dan Low Temperature Shift Converter 104 D2

Data 22 Mei 2017 Pukul 07.00 WIB


% mol
Komponen 101 B 103 D 104 D1 104 D2
IN OUT IN OUT IN OUT IN OUT
CH4 96,07 14,63 14,63 1,12 1,12 0,88 0,88 0,85
CO2 0,32 10,2 10,2 8 8 12,2 12,2 17,6
CO 0,1 10,15 10,15 13,94 13,94 4,22 4,22 0,66
N2 1,25 0,5 0,5 21,47 21,47 20,83 20,83 20,08
H2 2,26 64,52 64,52 55,47 55,47 61,87 61,87 60,81
Total 100 100 100 100 100 100 100 100

Data 29 Mei 2017 Pukul 07.00 WIB


% mol
Komponen 101 B 103 D 104 D1 104 D2
IN OUT IN OUT IN OUT IN OUT
CH4 90,27 14,74 14,74 1,28 1,28 0,92 0,92 1
CO2 6,03 9,7 9,7 7,6 7,6 14,7 14,7 18,4
CO 0,05 10,11 10,11 14,13 14,13 4,76 4,76 1
N2 1,44 0,55 0,55 21,36 21,36 20,18 20,18 19,75
H2 2,21 64,9 64,9 55,63 55,63 59,44 59,44 59,85
Total 100 100 100 100 100 100 100 100

Data 5 Juni 2017 Pukul 07.00 WIB


% mol
Komponen 101 B 103 D 104 D1 104 D2
IN OUT IN OUT IN OUT IN OUT
CH4 97,94 13,84 13,84 0,85 0,85 0,6 0,6 0,59
CO2 0,32 10,7 10,7 8,4 8,4 15,5 15,5 17,8
CO 0,01 9,98 9,98 13,09 13,09 3,74 3,74 0,46
N2 1,01 0,36 0,36 21,84 21,84 21,11 21,11 20,35
H2 0,72 65,12 65,12 55,82 55,82 59,05 59,05 60,8
Total 100 100 100 100 100 100 100 100
Data 12 Juni 2017 Pukul 07.00 WIB
% mol
Komponen 101 B 103 D 104 D1 104 D2
IN OUT IN OUT IN OUT IN OUT
CH4 95,71 10,18 10,18 0,2 0,2 0,4 0,4 0,55
CO2 0,03 10,29 10,29 7,93 7,93 14,52 14,52 16,9
CO 0,01 6,19 6,19 11,38 11,38 3,03 3,03 0,13
N2 1,45 1,04 1,04 23,35 23,35 21,58 21,58 21,1
H2 2,8 72,3 72,3 57,14 57,14 60,47 60,47 61,52
Total 100 100 100 100 100 100 100 100

Data 19 Juni 2017 Pukul 07.00 WIB


% mol
Komponen 101 B 103 D 104 D1 104 D2
IN OUT IN OUT IN OUT IN OUT
CH4 97,94 14,2 14,2 0,99 0,99 0,77 0,77 0,74
CO2 0,32 10,4 10,4 8 8 15,2 15,2 17,6
CO 0,01 9,6 9,6 13,16 13,16 3,75 3,75 0,22
N2 1,01 0,37 0,37 21,64 21,64 21,11 21,11 20,52
H2 0,72 65,43 65,43 56,21 56,21 59,37 59,37 60,92
Total 100 100 100 100 100 100 100 100
Data Aktual Laju Alir Steam dan Gas Inletpada
Primary Reformer 101 B dan Secondary Reformer 103 D

Data 22 Mei 2017 Pukul 07.00 WIB


Parameter Nilai Satuan
Flow Gas Proses Inlet 101 B 15980 kg/h
Flow Steam Proses Inlet 101 B 58230 kg/h
Flow Udara Proses Inlet 103 D 28070 Nm3/h
Flow Steam Proses Inlet 103 D 1700 kg/h

Data 29 Mei 2017 Pukul 07.00 WIB


Parameter Nilai Satuan
Flow Gas Proses Inlet 101 B 14930 kg/h
Flow Steam Proses Inlet 101 B 54840 kg/h
Flow Udara Proses Inlet 103 D 25609 Nm3/h
Flow Steam Proses Inlet 103 D 1600 kg/h

Data 5 Juni 2017 Pukul 07.00 WIB


Parameter Nilai Satuan
Flow Gas Proses Inlet 101 B 15940 kg/h
Flow Steam Proses Inlet 101 B 58090 kg/h
Flow Udara Proses Inlet 103 D 28781 Nm3/h
Flow Steam Proses Inlet 103 D 1600 kg/h

Data 12 Juni 2017 Pukul 07.00 WIB


Parameter Nilai Satuan
Flow Gas Proses Inlet 101 B 19540 kg/h
Flow Steam Proses Inlet 101 B 71790 kg/h
Flow Udara Proses Inlet 103 D 35419 Nm3/h
Flow Steam Proses Inlet 103 D 1600 kg/h

Data 19 Juni 2017 Pukul 07.00 WIB


Parameter Nilai Satuan
Flow Gas Proses Inlet 101 B 18640 kg/h
Flow Steam Proses Inlet 101 B 67410 kg/h
Flow Udara Proses Inlet 103 D 33534 Nm3/h
Flow Steam Proses Inlet 103 D 1700 kg/h
Data Aktual Temperatur serta Tekanan Masuk dan Keluar pada
Primary Reformer 101 B danSecondary Reformer 103 D

Data 22 Mei 2017 Pukul 07.00 WIB


Parameter T (oC) P (kg/cm2)
Syngas Inlet 101 B 449 31,6
Steam Inlet 101 B 386 39,8
Syngas Inlet 103 D 787 30,6
Steam Inlet 103 D 386 39,8
Udara Inlet 103 D 248 32,03
Syngas Outlet 101 B 787 30,6
Syngas Outlet 103 B 921 30

Data 29 Mei 2017 Pukul 07.00 WIB


Parameter T (oC) P (kg/cm2)
Syngas Inlet 101 B 450 31,7
Steam Inlet 101 B 385 39,8
Syngas Inlet 103 D 793 30,7
Steam Inlet 103 D 385 39,8
Udara Inlet 103 D 252 32,37
Syngas Outlet 101 B 793 30,7
Syngas Outlet 103 B 930 30

Data 5 Juni 2017 Pukul 07.00 WIB


Parameter T (oC) P (kg/cm2)
Syngas Inlet 101 B 448 31,7
Steam Inlet 101 B 384 39,8
Syngas Inlet 103 D 788 30,8
Steam Inlet 103 D 384 39,8
Udara Inlet 103 D 295 32,79
Syngas Outlet 101 B 788 30,8
Syngas Outlet 103 B 934 30,1
Data 12 Juni 2017 Pukul 07.00 WIB
Parameter T (oC) P (kg/cm2)
Syngas Inlet 101 B 451 31,8
Steam Inlet 101 B 387 40
Syngas Inlet 103 D 796 30,8
Steam Inlet 103 D 387 40
Udara Inlet 103 D 255 32,67
Syngas Outlet 101 B 796 30,8
Syngas Outlet 103 B 937 30,1

Data 19 Juni 2017 Pukul 07.00 WIB


Parameter T (oC) P (kg/cm2)
Syngas Inlet 101 B 449 32
Steam Inlet 101 B 386 38,5
Syngas Inlet 103 D 790 30,9
Steam Inlet 103 D 386 38,5
Udara Inlet 103 D 255 30,81
Syngas Outlet 101 B 790 30,9
Syngas Outlet 103 B 936 30,2

Data Aktual Temperatur serta Tekanan Masuk dan Keluar pada


High Temperature Shift Converter (HTSC) 104 D1 dan
Low Temperature Shift Converter (LTSC) 104 D2

Temperatur (oC) P (kg/cm2)


Waktu
104 D1 104 D2 104 D1 104 D2
Operasi
IN OUT IN OUT IN OUT IN OUT
22-Mei-17 362 390 197 222 28,4 28 28,2 26,6
29-Mei-17 358 384 198 218 28,2 28 28 26,3
05-Jun-17 366 388 200 223 28,7 28,3 28,3 26,5
12-Jun-17 370 395 202 227 30,2 29,2 29,2 27,2
19-Jun-17 372 398 205 228 29,1 28,5 28,5 26,5

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