DUCTILE IRON

PIPE FITTINGS
to ISO / EN
L L
STANDARDS
PRODUCT CATALOG
DN

45°

dn

DN

dn

DN

90°

DN

d
L
 Company Profile
For over 90 years, the men and women who make up the McWane family of companies have
demonstrated pride and a commitment to excellence in the products they make. Founded in
1921, McWane, Inc. is a family owned business based in Birmingham, Alabama, with 14 iron
foundries and related businesses across the United States, Canada, Australia, China, India and
Abu Dhabi. McWane’s divisions focus on the safe, environmentally friendly manufacturing of
ductile iron pipe, soil pipe, soil fittings and utility fittings, waterworks valves and fire hydrants,
propane and compressed air tanks and fire extinguishers.

McWane International was created in 1992 to accommodate the growing global demand for
McWane products. This activity eventually grew into full coordination of the international sales
efforts of McWane Inc.’s manufacturing across the U.S.A., Canada, Australia, China and, most
recently, our new plant in Abu Dhabi, UAE.

“We recognize a significant opportunity to manufacture and supply

water, sewer and plumbing products for the Middle East and North
African regions,” said Ruffner Page, Jr., CEO of McWane, Inc. “It’s our
next step towards bringing quality McWane products to even more of
the world with our facility in Abu Dhabi.”

The growth of the company's international sales during the last two decades required more
attention be focused outside the US, and McWane International was strengthened for this
purpose.

In addition to our U.S. made AWWA Standard Ductile Iron Fittings, for many years, McWane
International has supplied McWane Branded Quality Certified Ductile Iron Fittings to ISO & EN
Standards through OEM facilities and our Tyler Xian Xian manufacturing facility in China in sizes
ranging from 80mm up to 2600mm diameters.

Today McWane International works as a team to supply waterworks, fire protection and plumbing
products world wide, as well as our new ductile iron poles. The team is active in South and North
America, the Caribbean, the Middle East and Asia including China and the Pacific Islands.

McWane is proud of our heritage and will continue our tradition of creating world-class quality
products through our recognized family of manufacturers. McWane’s global footprint has made
an impact around the world. Our growing global operations are expanding this footprint to bring
water to the world.

www.mcwaneinternational.com
www.mcwanegulf.com
 Table of Contents
EN545 / ISO 2531 • FLANGED & SOCKET FITTINGS

FLANGED JOINTS Page PUSH ON JOINTS Page

Flange Dimension 04 Push on & Mechanical Joints 24

Flange Gaskets 05 Double Socket 90º & 45ºBend 25
Double Flanged 90º Bend 06 Double Socket 22.5º &11.25º Bend 25
Double Flanged 45º Bend 06 Double Socket 90º Duck-foot Bend 26
Double Flanged 22.5º Bend 07 All Socket Cross 26
Double Flanged 11.25º Bend 07 All Socket Tee 27
Double Flanged 90º Long Radius Bend 08 Double Socket Tee with Flanged Branch 29
Double Flanged 90º Duckfoot Bend 08 All Socket 45º Angle Branch 31
All Flanged Tee 09 All Socket Radial Tee 31
All Flanged 45º Angle Branch 12 Double Socket Tee / Flanged Level Invert 32
All Flange True Wye 12 Double Socket Concentric Taper 33
All Flanged Radial Tee 13 Flange x Socket Piece 34
All Flanged Cross 13 Flange x Spigot Piece 34
Flanged Hatchbox 14 Collars 34
Flanged Bellmouth 14 T Type Push on Gaskets 35
All Flanged Level Invert Tee 15 K Type Gaskets 36
Double Flanged Concentric Taper 16 K Type Glands 37
Double Flanged Flat Taper 17 Tie Bar Joint 38
Blank Flange 18 Annexures 39
Puddle Pipe 19 Coatings 40
Bolts & Nuts 20 Flange Tightening 41
MECHANICAL FITTINGS ISO Standards 42

Couplings
21
Flange Adaptors
22
Dismantling Joints
23
04
42 EN545 FLANGED FITTINGS
ANNEXURE-3

FLANGE DIMENSIONS
Dimensions in mm

DN Nominal Bolts
Dia DN D1 D2 D3 DE C R Φd Size Nos.
80 200 160 132 98 19.0 6 19 M16 8
Φd 19.0
100 220 180 156 118 6 19 M16 8
150 285 240 211 170 19.0 8 23 M20 8
200 340 295 266 222 20.0 8 23 M20 8
250 400 350 319 274 22.0 10 23 M20 12
300 455 400 370 326 24.5 10 23 M20 12
350 505 460 429 378 24.5 10 23 M20 16
400 565 515 480 429 24.5 10 28 M24 16
D1 D2 D3 450 615 565 530 480 24.5 12 28 M24 20
DE 500 670 620 582 532 26.5 12 28 M24 20
600 780 725 682 635 30.0 12 31 M27 20
700 895 840 794 738 32.5 16 31 M27 24
800 1025 950 901 842 35.0 16 34 M30 24
900 1115 1050 1001 945 37.5 16 34 M30 28
1000 1230 1160 1112 1048 40.0 16 37 M33 28
1100 1340 1270 1218 1152 42.5 20 37 M33 32
1200 1455 1380 1328 1255 45.0 20 40 M36 32
1400 1675 1590 1530 1462 46.0 20 43 M39 36
1500 1785 1700 1640 1668 47.5 20 43 M39 36
C 49.0
1600 1915 1820 1750 1565 20 49 M45 40
1800 2115 2020 1950 1875 52.0 20 49 M45 44
2000 2325 2230 2150 2082 55.0 20 49 M45 48
2200 2550 2440 2370 2288 59.0 20 56 M52 52
2400 2750 2650 2570 2495 62.0 20 56 M52 56
2600 2960 2850 2780 2702 65.0 20 56 M52 60

Dimensions in mm Dimensions in mm

Nominal Bolts Nominal Bolts

DiaDN D1 D2 D3 DE C R Φd Size Nos. DiaDN D1 D2 D3 DE C R Φd Size Nos.
80 200 160 132 98 19.0 6 19 M16 8 80 200 160 132 98 19.0 6 19 M16 8
100 220 180 156 118 19.0 6 19 M16 8 100 235 190 156 118 19.0 6 23 M20 8
150 285 240 211 170 19.0 8 23 M20 8 150 300 250 211 170 20.0 8 28 M24 8
200 340 295 266 222 20.0 8 23 M20 12 200 360 310 274 222 22.0 8 28 M24 12
250 400 355 319 274 22.0 10 28 M24 12 250 425 370 330 274 24.5 10 31 M27 12
300 455 410 370 326 24.5 10 28 M24 12 300 485 430 389 326 27.5 10 31 M27 16
350 520 470 429 378 26.5 10 28 M24 16 350 555 490 448 378 30.0 10 34 M30 16
400 580 525 480 429 28.0 10 31 M27 16 400 620 550 503 429 32.0 10 37 M33 16
450 640 585 548 480 30.0 12 31 M27 20 450 670 600 548 480 34.5 12 37 M33 20
500 715 650 609 532 31.5 12 34 M30 20 500 730 660 609 532 36.5 12 37 M33 20
600 840 770 720 635 36.0 12 37 M33 20 600 845 770 720 635 42.0 12 40 M36 20
700 910 840 794 738 39.5 16 37 M33 24 700 960 875 820 738 46.5 16 43 M39 24
800 1025 950 901 842 43.0 16 40 M36 24 800 1085 990 928 842 51.0 16 49 M45 24
900 1125 1050 1001 945 16 40 M36 28 900 1185 1090 1028 945 55.5 16 49 M45 28
46.5 60.0
1000 1255 1170 1112 1048 16 43 M39 28 1000 1320 1210 1140 1048 16 56 M52 28
50.0 1100 1420 1310 1240 1152 64.5 20 56 M52 32
1100 1355 1270 1218 1152 53.5 20 43 M39 32
1200 1530 1420 1350 1255 69.0 20 56 M52 32
1200 1485 1390 1328 1255 57.0 20 49 M45 32 1400 1755 1640 1560 1462 74.0 20 62 M56 36
1400 1685 1590 1530 1462 60.0 20 49 M45 36 1600 1975 1860 1780 1668 81.0 20 62 M56 40
1500 1820 1710 1640 1565 62.5 20 56 M52 36 1800 2195 2070 1985 1875 88.0 20 70 M64 44
1600 1930 1820 1750 1668 65.5 20 56 M52 40 2000 2425 2300 2210 2082 95.0 20 70 M64 48
1800 2130 2020 1950 1875 70.0 20 56 M52 44
2000 2345 2230 2150 2082 75.0 20 62 M56 48
2200 2555 2440 2370 2288 81.0 20 62 M56 52
2400 2765 2650 2570 2495 86.0 20 62 M56 56
2600 2965 2850 2780 2702 91.0 20 62 M56 60
Flange dimensions to EN1092-2 / ISO 7005-2

*All dimensions are in mm

 EN545 FLANGED FITTINGS 05

FLANGE GASKETS

N x Ød
e e

ØID ØID
ØPCD ØOD
ØOD

Full face Gasket Ring Type Gasket

Nominal Thick Ring type Full face PN10 Full face PN 16
Diameter -ness PN 10 & PN16
DN mm ID OD ID PCD OD N d1 ID PCD OD N d
mm mm mm mm mm Nos mm mm mm mm Nos. mm
80 3.0 85.0 132.0 85.0 160.0 200.0 8 19.0 85.0 160.0 200.0 8 19.0
100 3.0 105.0 156.0 105.0 180.0 220.0 8 19.0 105.0 180.0 220.0 8 19.0
125 3.0 124.0 184.0 124.0 210.0 250.0 8 19.0 124.0 210.0 250.0 8 19.0
150 3.0 155.0 211.0 155.0 240.0 285.0 8 23.0 155.0 240.0 285.0 8 23.0
200 3.0 205.0 266.0 205.0 295.0 340.0 8 23.0 205.0 295.0 340.0 8 23.0
250 3.0 255.0 319.0 255.0 350.0 400.0 12 23.0 255.0 355.0 400.0 12 28.0
300 3.0 305.0 370.0 305.0 400.0 455.0 12 23.0 305.0 410.0 455.0 12 28.0
350 5.0 355.0 429.0 355.0 460.0 505.0 16 23.0 355.0 470.0 520.0 16 28.0
400 5.0 410.0 480.0 410.0 515.0 565.0 16 28.0 410.0 525.0 580.0 16 31.0
450 5.0 452.0 544.0 452.0 565.0 615.0 20 28.0 452.0 585.0 640.0 20 31.0
500 5.0 510.0 609.0 510.0 620.0 670.0 20 28.0 510.0 650.0 715.0 20 34.0
600 5.0 610.0 720.0 610.0 725.0 780.0 20 31.0 610.0 770.0 840.0 20 37.0
700 6.0 716.0 794.0 716.0 840.0 895.0 24 31.0 716.0 840.0 910.0 24 37.0
800 6.0 807.0 901.0 807.0 950.0 1015.0 24 34.0 807.0 950.0 1025.0 24 40.0
900 6.0 907.0 1001.0 907.0 1050.0 1115.0 28 34.0 907.0 1050.0 1125.0 28 40.0
1000 6.0 1009.0 1112.0 1009.0 1160.0 1230.0 28 37.0 1009.0 1170.0 1255.0 28 43.0
1100 6.0 1110.0 1215.0 1110.0 1270.0 1340.0 32 37.0 1110.0 1270.0 1355.0 32 43.0
1200 6.0 1212.0 1328.0 1212.0 1380.0 1455.0 32 40.0 1212.0 1390.0 1485.0 32 49.0
1400 6.0 1409.0 1530.0 1409.0 1590.0 1675.0 36 43.0 1409.0 1590.0 1685.0 36 49.0
1500 6.0 1511.0 1640.0 1511.0 1700.0 1785.0 36 43.0 1511.0 1710.0 1820.0 36 56.0
1600 6.0 1612.0 1750.0 1612.0 1820.0 1915.0 40 49.0 1612.0 1820.0 1930.0 40 56.0
1800 6.0 1815.0 1950.0 1815.0 2020.0 2115.0 44 49.0 1815.0 2020.0 2130.0 44 56.0
2000 6.0 2019.0 2150.0 2019.0 2230.0 2325.0 48 49.0 2019.0 2230.0 2345.0 48 62.0
2200 6.0 2215.0 2370.0 2215.0 2440.0 2550.0 52 56.0 2215.0 2440.0 2555.0 52 62.0
2400 6.0 2418.0 2570.0 2418.0 2650.0 2750.0 56 56.0 2418.0 2650.0 2765.0 56 62.0
2600 6.0 2622.0 2780.0 2622.0 2850.0 2960.0 60 56.0 2622.0 2850.0 2965.0 60 62.0

*All dimensions are in mm

06 EN545 FLANGED FITTINGS

ITEM CODE: B90

Unit Wt. Kgs. Unit Wt. Kgs. Unit Wt. Kgs.
DN L
PN10 PN16 PN25
50 150 6.0 6.0 6.0
65 165 7.0 7.0 7.0
80 165 9.6 9.6 9.6 DOUBLE FLANGED
100 180 15.6 15.6 15.6 90° BEND
150 220 20.5 20.5 20.5
200 260 31.0 31.0 35.0
250 350 49.5 49.5 56.7
300 400 69.5 69.5 80.3
350 450 90.6 96.0 111.8
400 500 117.0 126.0 148.0
L L
450 550 147.2 163.0 184.8
500 600 184.2 211.0 232.2
600 700 276.6 324.0 347.6
700 800 394.6 418.0
800 900 543.2 573.0
900 1000 708.0 746.0 R
1000 1100 919.0 988.0
1200 1300 1,452.2 1,562.0
1400 1270 2199.0 2,335.0
1500 1300 2,273.0 2,449.0
1600 1270 2,663.0 2,841.0

ITEM CODE: B45

Unit Wt. Kgs. Unit Wt. Kgs. Unit Wt. Kgs.
DN L
PN10 PN16 PN25
50 150 5.0 5.0 5.0
65 165 7.0 7.0 7.0
80 130 9.3 9.3 9.3
DOUBLE FLANGED
100 140 11.4 11.4 11.4 45° BEND
125 150 14.6 14.6 14.6
150 160 18.9 18.9 18.9
200 180 27.5 27.5 31.5
250 350 54.5 54.5 61.7
300 400 76.5 76.5 87.3 L L
350 298 77.1 82.5 98.3
400 324 98.0 107.0 129.0
450 349 119.2 135.0 156.8
500 375 148.2 175.0 196.2
600 426 215.6 263.0 286.6
700 478 311.6 335.0
800 529 414.2 444.0
900 581 538.0 576.0 R
1000 632 684.0 753.0
1100 695 857.0 927.0
1200 735 1,077.2 1,187.0
1400 775 1,430.4 1,544.0
1500 810 1,677.0 1,853.0
1600 845 1,915.0 2,119.0
1800 910 2,465.0 2,717.0
2000 980 3,149.0 3,455.0
2200 3,446.0 3,805.0

*All dimensions are in mm

 EN545 FLANGED FITTINGS 07

ITEM CODE: B22

Unit Wt. Kgs. Unit Wt. Kgs. Unit Wt. Kgs.
DN L
PN10 PN16 PN25
DOUBLE FLANGED 80 130 9.2 9.2 9.2
100 140 11.5 11.5 11.5
22.5° BEND 125 150 16.0 16.0 16.0
150 160 18.6 18.6 18.6
200 180 27.0 27.0 31.0
250 350 54.5 54.5 61.7
L 300 400 77.5 77.5 88.3
L
350 298 77.6 83.0 98.8
400 324 98.0 107.0 129.0
450 349 119.2 135.0 156.8
500 375 149.2 176.0 197.2
600 426 219.6 267.0 290.6
700 478 252.0 342.0
800 529 288.0 448.0
900 581 361.0 588.0
1000 632 459.0 773.0
R
1100 683 600.0 947.0
1200 735 717.0 1213.0
1400 835 1021.0 1635.0
1500 886 1100.0 2014.0
1600 940 1190.0 2325.0
1800 1640.0 1864.0
2000 2,081.0 2357.0
2200 2,593.0 2908.0

ITEM CODE: B11

Unit Wt. Kgs. Unit Wt. Kgs. Unit Wt. Kgs.
DN L
DOUBLE FLANGED PN10 PN16 PN25
80 130 9.2 9.2 9.2
11.25° BEND 100 140 11.5 11.5 11.5
125 150 16.0 16.0 16.0
150 160 18.6 18.6 18.6
200 180 27.0 27.0 31.0
250 350 55.0 55.0 62.2
300 400 78.0 78.0 88.8
350 298 78.1 83.5 99.3
L L 400 324 99.0 108.0 130.0
450 349 119.2 135.0 156.8
500 375 148.2 175.0 196.2
600 426 220.6 268.0 291.6
700 478 240.0 343.0
800 529 270.0 451.0
900 581 303.0 592.0
1000 632 382.0 778.0
1100 683 550.0 952.0
1200 735 590.0 1220.0
R
1400 835 827.0 1643.0
1500 885 1,100.0 2025.0
1600 940 1,203.0 2336.6
1800 1,342.0 1566.0
2000 1,694.0 1970.0
2200 2,075.0 2390.0

*All dimensions are in mm

08 EN545 FLANGED FITTINGS

ITEM CODE: L90

DOUBLE DN L
Unit Wt. Kgs. Unit Wt. Kgs. Unit Wt. Kgs.
PN10 PN16 PN25
FLANGED 80 380 13.8 13.8 13.8
90° LONG 100 400 18.0 18.0 18.0
150 450 30.0 30.0 30.0
RADIUS BEND 200 500 45.5 45.5 49.5
250 550 65.0 65.0 72.2
300 600 89.5 89.5 100.3
350 650 115.6 121.0 136.8
400 700 148.0 157.0 179.0
L L
450 750 181.2 197.0 218.8
500 800 225.2 252.0 273.2
600 900 331.6 379.0 402.6
700 1000 465.6 489.0
R 800 1100 631.2 661.0
900 1200 816.0 854.0
1000 1300 1,048.0 1,117.0
1200 1500 1,627.2 1,737.0

DOUBLE ITEM CODE: BB4

Unit Wt. Kgs. Unit Wt. Kgs. Unit Wt. Kgs.
FLANGED DN L C D
PN10 PN16 PN25
90° DUCKFOOT
50 150 95 150 8.6 8.6 8.6
BEND 80 165 110 180 14.1 14.1 14.1
100 180 125 200 17.8 17.8 18.8
L 150 220 160 250 30 30 32
200 260 190 300 46.5 46 50.5
250 350 225 350 75 75 82
300 400 255 400 106 105 116
R
L 350 450 290 450 139 145 162
400 500 320 500 178 189 212
450 550 355 550 229 249 275
500 600 385 600 283 313 337
600 700 450 700 428 481 509
C 700 800 515 800 700 741 811
800 900 580 900 846 884 982
900 1000 645 1000 1118 1165 1286
1000 1100 710 1100 1698 1781 1937
D sq.
1200 1300 840 1300 2599 2709

*All dimensions are in mm

 EN545
EN545 SOCKET & FLANGED FITTINGS
MECHANICAL JOINT FITTINGS 09
37

ITEM CODE: T90

Unit Wt. Kgs. Unit Wt. Kgs. Unit Wt. Kgs.

dn L H
PN10 PN16 PN25
80 80 330 165 15.6 15.6 15.6
100 80 360 175 18.4 18.4 18.4
100 360 180 19.4 19.4 19.4
150 80 440 205 28.5 28.5 31
100 440 210 29.5 29.5 32
150 440 220 32.5 32.5 36
200 80 520 235 42 41.5 46
100 520 240 43 42 47.5
150 520 250 46 45 51
200 520 260 49.5 49 56 ALL FLANGED TEE
250 80 700 265 49.7 49.3 56.7
100 700 275 68 67 75
150 700 300 72 71 81
200 700 325 76 75 85 dn
250 700 350 82 81 93
300 100 800 300 94 93 105
150 800 325 98 97 109 H

200 800 350 102 101 114

250 800 375 109 108 121 DN
300 800 400 116 115 131
350 100 850 325 116 122 139
150 850 325 119 125 142
200 850 325 121 128 146 L
250 850 352 128 134 154
300 850 425 132 138 160
350 850 425 142 151 176
400 100 900 350 143 154 177
150 900 350 144 156 181
200 900 350 148 159 184
250 900 350 151 161 198
300 900 450 160 184 213
350 900 450 170 183 215
400 900 450 174 191 215
450 100 950 375 176 193 225
150 950 375 182 199 231
200 950 375 190 207 240
250 950 375 199 216 250
300 950 475 210 227 263
350 950 475 219 240 279
400 950 475 231 254 296
450 950 475 243 269 315
500 100 1000 400 210 241 265
150 1000 400 214 243 269
200 1000 400 215 245 271
250 1000 400 218 258 280
300 1000 500 227 255 287
350 1000 500 239 262 298
400 1000 500 242 276 311
450 1000 500 249 298 327
500 1000 500 252 297 332
10 EN545 FLANGED FITTINGS 37

ITEM CODE: T90

Unit Wt. Kgs. Unit Wt. Kgs. Unit Wt. Kgs.
DN dn L H
PN10 PN16 PN25
600 100 1100 450 268 329 352
150 1100 450 283 340 370
200 1100 450 305 358 388
250 1100 450 307 360 392
300 1100 550 312 374 398
350 1100 550 326 380 413
400 1100 550 329 387 427
450 1100 550 338 417 448
500 1100 550 349 420 464
600 1100 550 355 434 477
700 80 520 505 252 294
ALL FLANGED TEE 100 540 510 253 295
150 595 515 255 296
(continued) 200 650 525 258 298 --
250 705 530 310 335
300 760 540 319 342
dn
350 815 545 340 375
400 870 555 343 379 --
450 925 560 429 436
H 500 980 570 442 481
600 1200 585 476 523
700 1200 600 477 523 --
DN
800 80 560 570 340 378
100 580 570 345 383
150 635 575 349 387
200 690 585 352 390 --
L 250 745 590 372 410
300 800 600 423 427
350 855 605 443 471
400 910 615 441 484 --
450 965 620 519 563
500 1020 630 561 599
600 1350 645 613 678 --
700 1350 660 663 711
800 1350 675 657 715 --
900 80 600 625 423 471
100 620 630 428 476
150 675 635 432 480
200 730 645 436 484 --
250 785 650 499 533
300 840 660 523 569
350 895 665 538 588
400 950 675 541 594 --
450 1005 680 673 729
500 1060 690 726 784
600 1500 705 787 860 --
700 1500 720 843 901
800 1500 735 860 913
900 1500 750 853 924 --
1000 80 640 685 518 564 --
100 660 690 524 572
150 715 695 534 582
200 770 705 546 629 --

*All dimensions are in mm

 EN545 SOCKET
EN545& MECHANICAL
FLANGED JOINT FITTINGS
FITTINGS 11
35

ITEM CODE: T90

Unit Wt. Kgs. Unit Wt. Kgs.
DN dn L H
PN10 PN16
1000 250 825 710 631 703
300 880 720 651 739
350 935 725 660 753
400 990 735 668 755
450 1045 740 850 911
500 1100 750 955 1007
600 1650 765 1007 1116
700 1650 780 1067 1152
800 1650 795 1085 1168
900 1650 810 1095 1219 ALL FLANGED TEE
1000 1650 825 1105 1229
1200 80 635 805 995 1081 (continued)
100 660 810 996 1082
150 715 815 998 1084 dn
200 775 825 1000 1086
250 830 830 1002 1094
300 890 840 1004 1106 H
350 950 845 1006 1113
400 1005 855 1008 1122
450 1065 860 1078 1204 D
500 1120 870 1109 1255
600 1240 885 1101 1256
700 1355 900 1279 1423
800 1470 915 1291 1439 L
900 1585 930 1427 1662
1000 1700 945 1494 1664
1200 1935 975 2321 2321
1400 100 970 905 1227 1363
200 1085 920 1231 1367
400 1320 950 1514 1656
600 1550 980 1655 1818
800 1780 1010 1886 2041
1000 2015 1040 2131 2309
1200 2245 1070 2567 2767
1400 2480 1100 2781 2985
1600 600 1600 1090 2167 2398
800 1835 1120 2452 2675
1000 2065 1150 2740 2986
1200 2300 1180 3058 3327
1400 2530 1210 3498 3770
1600 2760 1240 3886 4192
1800 600 1655 1200 2694 2972
800 1885 1230 3023 3299
1000 2120 1260 3375 3669
1200 2350 1290 3740 4056
1400 2580 1320 4254 4574
1600 2815 1350 4691 5147
1800 3045 1380 5123 5501
2000 600 1705 1310 3300 3642
800 1940 1340 3844 4169
1000 2170 1370 4112 4459
1400 2635 1430 4966 5340
1600 2865 1460 5625 6033
2000 3330 1520 6648 7107

*All dimensions are in mm

12 EN545 FLANGED FITTINGS 37

ALL FLANGED
45° ANGLE BRANCH
ITEM CODE: H45
Unit Wt. Kgs. Unit Wt. Kgs. Unit Wt. Kgs.
DN L K
PN10 PN16 PN25
80 500 375 21.0 21.0 21.0
K 100 540 405 27.0 27.0 27.0
150 640 480 47.0 47.0 47.0
200 735 560 71.0 71.0 77.0
45 ° 250 830 640 105.0 105.0 115.8
300 930 715 147.0 147.0 163.2
350 880 790 177.0 188.0 213.0
400 970 870 238.0 255.0 288.0
450 1060 950 295.0 321.0 367.0
500 1140 1025 369.0 414.0 449.0
K
600 1310 1180 545.0 625.0 667.0
700 1550 1430 830.0 875.0
L
800 1700 1570 1570.0 1615.0
900 1850 1700 1597.0 1669.0
1000 2050 1900 2070.0 2196.0
1200 2350 1950 2665.0 2857.0

ALL FLANGED
TRUE WYE
ITEM CODE: Y90
Unit Wt. Kgs. Unit Wt. Kgs. Unit Wt. Kgs.
DN L
PN10 PN16 PN25
90 ° 80 165 15.6 15.6 15.6
100 180 19.3 19.3 19.3
L 150 220 32.5 32.5 32.5
200 260 49.0 49.0 55.0
L 250 350 81.0 81.0 91.8
300 400 115.0 115.0 131.2
350 450 157.9 166.0 189.7
400 500 231.0
450 550 295.0
500 600 385.0
600 700 591.0

*All dimensions are in mm

 EN545 FLANGED FITTINGS 13
33

ALL FLANGED
RADIAL TEE
ITEM CODE: TT1

Unit Wt. Kgs. Unit Wt. Kgs. Unit Wt. Kgs.

DN L A B r
PN10 PN16 PN25
80 545 165 380 330 23.0 23.0 23.0
R
100 580 180 400 340 29.5 29.5 29.5
B 150 670 220 450 385 48.5 48.5 48.5
200 760 260 500 430 72.5 72.5 78.5
250 900 350 550 475 106.0 106.0 116.8
300 1000 400 600 515 146.0 146.0 162.2
350 1100 450 650 560 195.9 204.0 227.7
400 1200 500 700 605 250.5 264.0 297.0
A B 450 1300 550 750 650 308.3 332.0 364.7
L 500 1400 600 800 690 392.8 433.0 464.8
600 1600 700 900 780 561.9 633.0 668.4

ALL FLANGED CROSS

ITEM CODE: C00

Unit Wt. Kgs. Unit Wt. Kgs. Unit Wt. Kgs.

DN L H
PN10 PN16 PN25
80 330 165 20.5 20.5 20.5
100 360 180 24.5 24.5 24.5
H 150 440 220 41.0 41.0 41.0
200 520 260 60.5 60.5 68.5
250 700 350 99.5 99.5 113.9
300 800 400 143.0 143.0 164.6
350 850 425 178.2 189.0 220.6
H 400 900 450 218.0 236.0 280.0
450 950 475 254.4 286.0 329.6
500 1000 500 316.4 370.0 412.4
600 1100 550 447.2 542.0 589.2
700 1200 600 633.2 680.0
L 800 1350 675 903.4 963.0
900 1500 750 1,190.0 1,266.0
1000 1650 825 1,537.0 1,675.0
1200 1950 975 2,452.4 2,672.0

*All dimensions are in mm

14 EN545 FLANGED FITTINGS 37

FLANGED HATCHBOX
C D

A
L
ITEM CODE: ZZ1

hex bolts stud bolts Unit Wt. Unit Wt. Unit Wt.
DN L A C D
Kgs. PN10 Kgs. PN16 Kgs. PN25
Qty / Size Qty / Size
80 800 400 520 200 10 x M16 68.3 68.3 68.3
100 800 400 535 235 10 x M20 73.5 73.5 73.5
150 800 400 550 300 10 x M24 4 x M24 100.0 100.0 100.0
200 800 400 560 360 12 x M24 4 x M24 107.0 107.0 111.0
250 950 500 675 425 14 x M27 4 x M27 155.0 155.0 162.2
300 950 500 685 485 18 x M27 6 x M27 193.0 193.0 203.8
350 950 500 705 555 18 x M30 6 x M30 259.6 265.0 280.8
400 1100 600 820 620 18 x M33 6 x M33 317.0 326.0 348.0
450 1100 600 820 670 18 x M33 8 x M33 369.2 385.0 406.8
500 1200 600 830 730 22 x M33 4 x M33 415.2 442.0 463.2
600 1200 600 845 845 22 x M36 4 x M36 426.6 474.0 497.6

FLANGED BELLMOUTH
ITEM CODE: AA3

Unit Wt. Kgs. Unit Wt. Kgs.

DN L D B R
PN10 PN16
80 135 160 80 100 5.2 5.2
L
100 140 185 85 106 6.3 6.3
150 155 245 95 119 11.0 11.0
200 170 310 110 137 24.0 24.0
250 190 370 120 150 32.0 32.0
300 210 435 135 169 44.0 44.0
350 225 495 145 181 72.0 75.0
D
400 245 560 160 200 92.0 98.0
450 260 620 170 212 111.0 120.0
500 280 685 185 231 138.0 153.5
600 300 810 210 262 185.3 221.0
700 340 210.0 225.0
R
800 380 225.0 244.0
900 420 260.0 284.0
1000 440 327.0 369.0
B
1200 490 457.0 512.0
1400 515 646.0 702.0
1600 540 906.0 995.0
1800 1185.0 1297.0
2000 1530.2 1668.0

*All dimensions are in mm

 EN545 FLANGED FITTINGS 33
15

ALL FLANGED LEVEL

dn
INVERT TEE
L/2 L/2

L H
ITEM CODE: I00

Unit Wt. Kgs. Unit Wt. Kgs. Unit Wt. Kgs.

DN dn L H
PN10 PN16 PN25
100 80 360 195 19.5 19.5 19.5
150 80 440 220 29.5 29.5 29.5
100 440 220 30.5 30.5 30.5
200 80 520 250 42.5 42.5 46.5
100 520 250 43.5 43.5 47.5
250 80 700 275 66.0 66.0 73.2
100 700 275 68.5 68.5 75.7
300 80 800 305 92.0 92.0 102.8
100 800 305 95.5 95.5 106.3
150 800 305 99.0 99.0 109.8
350 80 850 340 115.6 121.0 136.8
100 850 340 117.6 123.0 138.8
150 850 340 122.6 128.0 143.8
400 80 900 365 144.0 153.0 175.0
100 900 365 147.0 156.0 178.0
150 900 365 153.0 162.0 184.0
200 900 365 158.0 167.0 191.0
450 80 950 380 172.2 188.0 209.8
100 950 380 173.2 189.0 210.8
150 950 380 181.2 197.0 218.8
200 950 380 186.2 202.0 225.8
500 80 1000 400 210.2 237.0 258.2
100 1000 400 214.2 241.0 262.2
150 1000 400 221.2 248.0 269.2
200 1000 400 228.2 255.0 278.2
600 80 1100 435 302.6 350.0 373.6
100 1100 435 303.6 351.0 374.6
150 1100 450 312.6 360.0 383.6
200 1100 450 322.6 370.0 395.6
700 150 600 500 238.6 262.0
200 650 500 244.6 268.0
800 150 670 540 349.2 379.0
200 690 540 358.2 388.0
900 150 720 580 443.0 481.0
200 730 580 445.0 483.0
1000 150 770 630 556.0 625.0
200 770 630 558.0 627.0
1200 150 800 700 800.2 910.0
200 850 700 835.2 945.0

*All dimensions are in mm

30
16 EN545 SOCKET & MECHANICAL
EN545 FLANGED JOINT FITTINGS
FITTINGS

DOUBLE FLANGED DOUBLE

CONCENTRIC FLANGED
TAPER DN dn DN dn FLAT TAPER
ITEM CODE: RR1 ITEM CODE: RR2

L L

Unit Wt. Kgs. Unit Wt. Kgs. Unit Wt. Kgs.

DN dn L
PN10 PN16 PN25
100 80 200 9.5 9.5 9.8
150 80 400 16 16 17
100 300 15 15 17.5
200 100 600 27 27 29
150 300 22 22 25
250 150 600 38 38 43
200 300 30 29 36
300 150 600 46 46 52
200 600 51 51 59
250 300 40 41 49
350 200 600 58 60 71
250 600 65 70 79
300 300 50 52 66
400 200 600 66 71 84
250 600 72 77 92
300 600 79 84 101
350 300 58 67 86
450 250 600 80 88 97
300 600 86.8 95 107
350 600 92.7 104 118
400 300 72.4 81 113
500 250 700 99.4 114 130
300 600 96.2 111 129
400 600 110 130 153
450 300 116 139 157
600 300 800 145 171 191
400 600 132 164 190
450 600 140 175 195
500 600 149 190 216

*All dimensions are in mm

 EN545
EN545 SOCKET & FLANGED FITTINGS
MECHANICAL JOINT FITTINGS 33
15
29
17

DOUBLE FLANGED DOUBLE

CONCENTRIC FLANGED
TAPER FLAT TAPER
(continued) DN dn DN dn (continued)
ITEM CODE: RR1 ITEM CODE: RR2

L L

Unit Wt. Kgs. Unit Wt. Kgs. Unit Wt. Kgs.

DN dn L
PN10 PN16 PN25

700 450 700 190 213 251

500 600 178 208 252
600 600 195 236 288
800 500 800 255 285 347
600 600 234 275 340
700 600 250 285 374
900 450 1100 347 380 467
500 1000 337 377 470
600 800 315 366 462
700 600 293 333 446
800 600 308 352 468
1000 500 1200 452 501 585
600 1000 427 487 574
700 800 403 452 556
800 600 369 418 540
900 600 373 438 545
1200 700 1345 698 768 882
800 1160 695 765 897
900 975 628 708 871
1000 790 586 692 881
1400 1200 850 814 947 1223
1600 1400 910 1103 1273 1641
1800 1600 970 1463 1664 2135
2000 1800 1030 1800 2079 2715
2200 2000 2250 2570
 30
18 EN545 SOCKET & MECHANICAL
EN545 FLANGED JOINT FITTINGS
FITTINGS

BLANK FLANGE

PCD

ITEM CODE: K10 (PN 10)

ITEM CODE: K16 (PN 16)
ITEM CODE: K25 (PN 25)

Unit Wt. Kgs. Unit Wt. Kgs. Unit Wt. Kgs.

DN
PN10 PN16 PN25
80 3.9 3.9 3.9
100 4.8 4.8 4.8
150 8.1 8.1 8.1
200 11.4 11.4 13.4
250 16.6 16.6 20.2
300 23.0 23.0 28.4
350 34.3 37.0 44.9
400 44.0 48.5 59.5
450 55.6 63.5 74.4
500 69.6 83.0 93.6
600 106.3 130.0 141.8
700 157.3 169.0
800 220.1 235.0
900 288.0 307.0
1000 378.5 413.0
1100 501.0 536.0
1200 604.1 659.0
1400 847.2 904.0
1500 978.0 1092.0
1600 1239.0 1409.0
1800 1717.0 1858.0
2000 2272.0 2407.0
2200 2372.0 3097.0
Flange dimensions to EN1092-2 / ISO 7005-2

ITEM CODE: KK2 For PN10 welded on flange without drilling for Puddle

*All dimensions are in mm

 EN545 FLANGED FITTINGS 33
15
29
27
19

FLANGED (FABRICATED) WALL PIECES / ANCHORING PIPES

(DOUBLE FLANGE AND FLANGE X PE WITH PUDDLE FLANGE)

b min b min b min C min

FD OD OD FD

a a
L L

ITEM CODE: PP1 ITEM CODE: PP2

Weight of short Weight of flange

Nominal OD flange anchoring spigot with
L* FD a b c
Dia Pipes with flanges flanges
DN mm mm mm mm mm mm PN 10 PN 16 PN 25 PN 10 PN 16 PN 25
kg kg kg kg kg kg
80 98 600 200 16.0 120 200 17.5 17.5 17.5 15.7 15.7 15.7
100 118 600 220 16.0 120 200 21.0 21.0 22.0 18.9 18.9 19.4
150 170 600 285 18.0 130 200 33.0 33.0 34.5 30.0 30.0 30.5
200 222 600 340 20.0 130 200 44.5 44.6 48.0 39.5 39.5 41.5
250 274 1000 400 20.0 155 300 79.0 80.0 86.0 67.0 68.0 71.0
300 326 1000 455 20.5 155 300 104.0 107.0 118.0 86.0 88.0 94.0
350 378 1000 505 20.5 170 300 130.0 138.0 154.0 109.0 113.0 122.0
400 429 1000 565 20.5 170 300 156.0 167.0 191.0 131.0 135.0 147.0
500 532 1000 670 22.5 190 300 213.0 299.0 277.0 178.0 193.0 206.0
600 635 1000 780 25.0 200 300 286.0 339.0 354.0 237.0 263.0 271.0
700 738 1500 895 27.5 220 300 480.0 586.0 413.0 481.0
800 842 1500 1015 30.0 240 300 610.0 519.0
900 945 1500 1115 32.5 260 300 621.0 729.0
1000 1048 1500 1230 35.0 300 300 745.0 880.0

* Length and puddle flange location as per customer specification

*All dimensions are in mm

20 FLANGED (FABRICATED) DUCTILE PIPE EN545

FLANGE X PLAIN END PIPE TYPE AR

Nominal Weight with flange

Diameter PN 10 PN 16 PN 25
L
DN Kg Kg Kg
80 350 7.9 8.0 8.0
100 350 9.6 9.6 10.1
150 400 17.1 17.1 18.1
200 400 24.5 24.0 25.5
250 400 33.0 33.0 35.5
300 450 46.0 45.0 49.0
350 450 58.0 58.0 64.0
400 480 70.0 74.0 83.0
500 520 104.0 117.0 123.0
600 560 144.0 169.0 172.0
700 600 189.0 187.0 225.0
800 600 239.0 250.0 291.0 L
900 600 272.0 295.0 -
1000 600 328.0 369.0 -
1100 600 394.0 430.0 -
1200 600 456.0 520.0 -
1400 710 664.0 732.0 -
1500 745 812.0 900.0 -
1600 780 922.0 1024.0 -
1800 850 1196.0 1322.0 -
2000 920 1534.0 1687.0 -
2200 990 1948.0 2115.0 -
2400 1060 2409.0 2611.0 -
2600 1130 2918.0 3153.0 - L

FLANGE X FLANGE PIPE TYPE AF

Weight with Flange Weight with Flange
Nominal
Diameter Effective length = 250mm * Effective length = 500mm *
DN PN 10 PN 16 PN 25 PN 10 PN 16 PN 25
kg kg kg kg kg kg
80 9.6 9.6 9.8 12.9 12.9 13.3
100 11.5 11.5 12.5 13.4 13.4 16.9
150 19.0 19.0 21.0 26.0 26.0 28.0
200 26.5 26.0 29.0 36.5 36.0 39.5
250 40.5 39.5 45.5 57.0 56.0 62.0
300 53.0 52.0 59.0 75.0 73.0 80.0
350 69.0 71.0 83.0 99.0 100.0 112.0
400 80.0 88.0 106.0 113.0 123.0 141.0
500 95.0 122.0 157.0 104.0 117.0 138.0
600 129.0 178.0 201.0 139.0 166.0 215.0
700 207.0 170.0 265.0 289.0 255.0 350.0
800 267.0 223.0 352.0 373.0 329.0 458.0
900 318.0 264.0 426.0 447.0 393.0 556.0
1000 395.0 340.0 556.0 550.0 495.0 711.0
1200 - - - 549.0 661.0 822.0

Length can be supplied from the range of 0.3m to 5.9m. Larger sizes are available upon customer request.

*All dimensions are in mm

 MECHANICAL FITTINGS 21

COUPLINGS
H

ITEM CODE:70R

SIZE COUPLING L H SETTING WEIGHT

CODE TOLERANCE MM MM MM GAP MM KG

DN 40 40 - 52 154 180 20 3.0

DN 50 59 - 78 173 180 20 3.5
DN 80 83 - 102 197 180 20 4.2 1 Body / Center sleeve Ductile Iron OR
DN 100 108 - 118 207 180 20 4.5 Carbon Steel
DN 100 B 109 - 128 223 180 20 4.5
DN 125 135 - 153 257 180 20 7.2 2 End ring Ductile Iron / Carbon Steel
DN 150 159 - 170 266 220 20 8.0 3 Gasket Rubber EPDM
DN 150 B 159 - 182 286 220 20 9.0 Stud Galvanized Steel
4
DN 150 C 180 - 193 293 220 20 10.0
5 Washer Galvanized Steel
DN 175 190 - 205 304 220 20 10.5
DN 200 218 - 234 335 220 20 12.0 6 Nut Galvanized Steel
DN 225 235 - 250 351 220 20 12.5 7 Coating Fusion Bonded Epoxy
DN 225 B 250 - 267 369 220 20 13.0
DN 250 272 - 286 387 220 20 13.5
DN 250 B 286 - 304 408 220 20 15.5
DN 300 315 - 328 430 220 20 16.0
DN 300 B 340 - 350 464 260 25 18.0
10/ PN 16
DN 300 C 360 - 370 484 260 25 20.0
DN 350 350 - 360 474 260 25 19.0
DN 350 B 376 - 387 500 260 25 21.0
DN 400 396 - 406 522 260 25 21.5
DN 400 B 407 - 417 531 260 25 22.0
DN 400 C 426 - 436 550 260 25 22.5
DN 400 D 436 - 446 559 260 25 23.0
DN 450 450 - 460 573 260 25 24.5
DN 450 B 464 - 474 588 260 25 26.0
DN 450 C 478 - 488 602 260 25 27.0
DN 450 D 520 - 532 644 260 25 29.0
DN 500 500 - 510 623 260 25 30.0
DN 500 B 535 - 545 659 260 25 32.0
DN 500 C 583 - 593 706 260 25 33.0
DN 550 559 - 571 685 260 25 34.0
DN 600 606 - 616 730 260 25 35.0
DN 600 B 629 - 638 752 260 25 36.0

*All dimensions are in mm

24
22 EN545 SOCKET & MECHANICAL
MECHANICAL JOINT FITTINGS
FITTINGS

FLANGE ADAPTOR

10/ PN 16

Optional Drilling : ANSI 150

ITEM CODE:80R

SIZE COUPLING D L
CODE RANGE MM MM MM

DN 40 40 - 52 154 180
Body Ductile Iron / Carbon Steel DN 50 59 - 78 173 180
DN 80 83 - 102 197 180
End ring Ductile Iron / Carbon Steel
DN 100 108 - 118 207 180
Gasket EPDM DN 100 B 109 - 128 223 180
DN 125 135 - 153 257 180
DN 150 159 - 170 266 220
DN 150 B 159 - 182 286 220
DN 150 C 180 - 193 293 220
Coating Fusion Bonded Epoxy DN 175 190 - 205 304 220
DN 200 218 - 234 335 220
DN 225 235 - 250 351 220
DN 225 B 250 - 267 369 220
DN 250 272 - 286 387 220
DN 250 B 286 - 304 408 220
DN 300 315 - 328 430 220
DN 300 B 340 - 350 464 260
DN 300 C 360 - 370 484 260
DN 350 350 - 360 474 260
DN 350 B 376 - 387 500 260
DN 400 396 - 406 522 260
DN 400 B 407 - 417 531 260
DN 400 C 426 - 436 550 260
DN 400 D 436 - 446 559 260
DN 450 450 - 460 573 260
DN 450 B 464 - 474 588 260
DN 450 C 478 - 488 602 260
DN 450 D 520 - 532 644 260
DN 500 500 - 510 623 260
DN 500 B 535 - 545 659 260
DN 500 C 583 - 593 706 260
DN 550 559 - 571 685 260
DN 600 606 - 616 730 260
DN 600 B 629 - 638 752 260

Flanges avaliable to PN10, PN16, and ANSI 150

* Please contact us for large dimensions

*All dimensions are in mm

 MECHANICAL FITTINGS 23

DISMANTLING JOINTS

Minimum Longitudinal Adjustment: -/+ 20 MM

10 & PN 16

C
C

Body & End Ring Ductile Iron / Rolled Steel

2 EPDM
3
4
5

No. Of Tie Bars Light Duty (Type 7S-R) Heavy Duty Three Flange (Type 7D-H)
Nominal Flange based of % Restraining Normal Unit weight Normal Unit weight
size (mm) Type length C (25% Restrained)
25% 50% 100% Length C (25% Restrained)
(MM) (KG) (MM) (KG)

50 PN 16 4 4 8 194 8 200 8
80 PN 16 4 4 8 194 10 200 10
100 PN 16 4 4 8 194 12 200 12
150 PN 16 4 4 8 194 18 200 17
200 PN 16 4 6 12 194 24 200 25
250 PN 16 4 6 12 194 38 220 38
300 PN 16 4 6 12 194 40 230 40
350 PN 16 4 8 16 295 63 230 70
400 PN 16 5 8 16 295 75 240 80
450 PN 16 5 10 20 300 99 240 114
500 PN 16 5 10 20 300 134 260 140
600 PN 16 5 10 20 300 153 280 190
700 PN 16 6 12 24 300 162 280 230
800 PN 16 6 12 24 300 184 310 300
900 PN 16 7 14 28 307 232 315 325
1000 PN 16 7 14 28 307 282 320 450
1200 PN 16 8 16 32 320 282 350 520
Remarks
1. Standard supply is with 25% Tie Bar ( 25% restrained). In case of full restrained request please specify
2.The Tie rod and sizes may vary on both models . Please ask for the approved drawing in case of an order

*All dimensions are in mm

24 EN545 SOCKET & MECHANICAL JOINT FITTINGS

McWane supplies a wide range of fittings suitable for Push- on and Mechnical Joint type
Ductile Iron pipes manufactured to ISO 2531 / EN 545 Standards.
Sockets are integrally cast and generally to Class K12 .

Nominal
T TYPE PUSH ON JOINT Diamter DN
OD D L

80 98 140 85
100 118 163 88
150 170 217 94
200 222 278 100
-------------------------- 250 271 336 105
300 326 393 110
350 378 448 110
400 429 500 110
D 450 480 552 120
500 532 604 120
600 635 713 120
700 738 824 150
-------------------

800 842 943 160

----------------

-------------------------- 900 945 1052 175

1000 1048 1158 185
L 1100 1152 1267 200
1200 1255 1377 215
1400 1462 1610 239
1500 1565 1695 247
1600 1668 1814 262

MECHANICAL JOINT (K-TYPE) Nominal

OD B D L
Bolt
Diamter DN size no.
80 98 170 210.0 80 M16x85 4
100 118 186 232.0 80 M20x90 4
150 170 241 287.0 80 M20x90 6
200 222 292 338.0 80 M20x90 6
250 274 348 394.0 80 M20x90 8
300 326 399 445.0 110 M20x100 8
350 378 458 504.0 110 M20x100 10
400 429 512 558.0 110 M20x110 12
DB OD 450 480 575 625.0 110 M20x110 12
500 532 618 664.0 110 M20x110 14
600 635 725 771.0 110 M20x120 14
700 738 839 893.0 120 M24x120 16
800 842 942 996.0 120 M24x120 20
900 945 1052 1,118.0 120 M30x140 20
1000 1048 1160 1,226.0 130 M30x140 20
1100 1152 1272 1,338.0 130 M30x140 20
L
1200 1255 1372 1,438.0 130 M30x140 28
1400 1462 1591 1,657.0 130 M30x150 28
1500 1565 1700 1,766.0 130 M30x150 28
1600 1668 1790 1,874.0 160 M30x150 30
1800 1875 2023 2089.0 170 M30x160 34
2000 2082 2239 2305.0 180 M30x160 36
2200 2288 2453 2519.0 190 M30x170 40
2400 2495 2668 2734.0 200 M30x170 44
2600 2702 2883 2949.0 210 M30x180 48

*All dimensions are in mm

 EN545 SOCKET & MECHANICAL JOINT FITTINGS 25

ITEM CODE: S-B90 ITEM CODE: S-B22

DOUBLE DN B
Unit Wt. Kgs.
DN B
Unit Wt. Kgs. DOUBLE
T-Type K-Type T-Type
T-Type K-Type
K-Type
SOCKET 80 100 8.6 80 40 7.5 -- SOCKET
90° BEND 100 120 11.4 100 40 9.5 22.5° BEND
150 170 20.5 150 55 16.0
200 220 33 200 65 24.0
B B
250 270 48.5 250 75 33.5
B B
300 320 68 300 85 44.5
350 370 98.4 350 95 58.0
400 420 129 400 110 74.0
450 470 163 450 120 102.0
R
500 520 204 500 130 111.0
600 620 303 600 150 157.0 R
700 720 436 700 175 217.0
800 820 595 800 195 287.0
900 920 793 900 220 373.0
1000 1020 986 1000 240 470.0
1200 1220 1624 1624 1200 285 716.0 851.0
1400 1220 2419 2419 1400 260 933.0 1241.0
1600 1290 3014 1600 280 1259.0 1377.0
1800 3833 1800 305 1663.0 1837.0
2000 4783 2000 330 2144.0 2373.0

ITEM CODE: S-B45 ITEM CODE: S-B11

DOUBLE Unit Wt. Kgs. Unit Wt. Kgs. DOUBLE
DN B DN B
T-Type K-Type T-Type K-Type
SOCKET 80 30
SOCKET
80 55 8.0 7.0
45° BEND 100 65 10.0 100 30 9.0 11.5° BEND
150 85 17.5 150 35 15.0
200 110 27.0 200 40 22.0
250 130 38.5 250 50 30.5
B B 300 150 53.0 300 55 40.5
B B
350 175 70.0 350 60 52.0
400 195 89.0 400 65 65.0
450 220 123.0 450 70 91.9
500 240 129.0 500 75 96.0
600 285 202.0 600 85 134.0
R 700 330 282.0 700 95 181.0
800 370 378.0 800 110 239.0 R
900 415 496.0 900 120 305.0
1000 460 635.0 1000 130 381.0
1200 550 986.0 1109.0 1200 150 568.0 724.0
1400 515 1273.0 1632.0 1400 130 747.0 1047.0
1600 565 1740.0 1893.0 1600 140 1007.0 1134.0
1800 610 2296.0 2222.0 1800 1331.0 1549.0
2000 660 2970.0 3020.0 2000 1702.0 1985.0
2200 710 3762.0 2200 1900.0 2183.0

*All dimensions are in mm

26 EN545 SOCKET & MECHANICAL JOINT FITTINGS

ITEM CODE: S-BB4

DOUBLE SOCKET Unit Wt. Kgs.
DN L C D R T-Type
90° DUCK-FOOT BEND
80 100 110 180 80.0 11.3
100 120 125 200 95.0 14.8
L 150 170 160 250 145.0 28.5
200 220 190 300 195.0 44.5
250 270 225 350 245.0 68.5
300 320 255 400 290.0 100.0
R
350 370 290 450 340.0 133.0
L 400 420 320 500 390.0 180.0
450 470 355 550 435.0 230.0
500 520 385 600 485.0 294.0
600 620 450 700 580.0 442.0
700 720 515 800 675.0 618.0
C 800 820 580 900 775.0 832.0
900 920 645 1000 870.0 1,113.0
1000 1020 710 1100 970.0 1,435.0
1200 1220 840 1300 1,165.0 2,153.0
D sq.

ITEM CODE: S-C00

ALL SOCKET EQUAL CROSS DN L H

Unit Wt. Kgs.
T-Type K-Type
80 165 85 15.0
100 190 95 20.0
150 255 125 33.5
200 315 155 51.0
250 375 185 75.0
H 300 435 220 101.0
350 495 250 137.0
400 560 280 177.0
H
500 680 340 272.0
600 800 400 399.0
700 925 460 712.0
L 800 1045 525 963.0
900 1170 585 1262.0
1000 1290 645 1612.0 1612.0
1200 1535 765 2498.0 2498.0
1400 1780 890 3445.0 3445.0

*All dimensions are in mm

 EN545 SOCKET & MECHANICAL JOINT FITTINGS 33
15
29
27

ITEM CODE: S-T90

Unit Wt. Kgs.
DN dn L H T-Type ALL SOCKET TEE
80 80 170 85 12.5
100 80 170 95 15
100 190 95 16
150 80 170 120 21.5
100 195 120 23.5
150 255 125 28
200 80 175 145 30
100 200 145 32
150 255 150 37
200 315 155 43
250 80 175 165 40
100 200 165 43
150 260 175 51
200 315 180 56
250 375 185 53
300 80 180 190 51
100 200 195 54
150 260 200 64
dn
200 320 205 70
250 375 210 80
300 435 215 56
350 80 180 215 64
100 205 220 67
150 265 225 80
200 320 230 85
250 380 235 97
300 435 240 106 H
350 495 245 116
400 100 210 245 82
150 265 240 97 DN
200 325 255 102
250 380 260 116
300 440 265 127
350 500 270 137
400 555 275 150
450 100 210 270 106 L
150 270 275 116
200 325 280 127
250 385 285 138
300 445 290 149
350 500 295 161
400 500 300 173
450 615 305 186
500 150 270 300 137
200 330 305 141
250 390 315 161
300 445 315 174
350 505 320 187
400 560 325 199
450 620 330 214
500 680 340 234
600 150 280 350 185
200 335 355 188
250 395 360 215
300 450 365 231
400 570 375 258
450 625 380 280
500 685 390 296
600 800 400 343
700 200 345 405 259
250 400 410 277
300 460 420 297
400 575 430 337
450 635 435 361
500 690 440 380
600 810 450 430
700 925 460 486

*All dimensions are in mm

28
30 EN545
EN545 SOCKET
SOCKET & MECHANICAL
& MECHANICAL JOINT
JOINT FITTINGS
FITTINGS

ITEM CODE:S-T90 ALL SOCKET TEE (Continued)

Unit Wt. Kgs.

DN dn L H T-Type

800 200 350 455 330

250 410 460 352
300 465 470 374
350 525 475 398
400 580 480 420
450 640 485 448
500 700 490 472
600 815 500 526
700 930 510 586
800 1045 525 655
H
900 200 355 505 410
300 470 515 462 DN
400 590 530 518
500 705 540 574
600 820 550 635
700 935 560 700
800 1050 570 774
L
900 1170 585 858
1000 200 360 555 502
300 480 570 564 ITEM CODE:K-T90
400 595 580 626
500 710 590 690 dn Unit Wt. Kgs.
DN L H K-Type
600 825 600 758
700 940 610 831 1600 1000 1325 945 2246.0
800 4060 625 913 1200 1560 965 2564.0
900 1175 635 1000 1400 1790 990 2863.0
1000 1290 645 1096 1600 2020 1010 3246.0
1200 300 490 670 816 1800 1000 1340 1045 2805.0
400 605 680 884 1200 1570 1065 3162.0
500 720 690 966 1400 1800 1090 3503.0
600 840 700 1054 1600 2035 1110 3923.0
700 955 710 1143 1800 2265 1135 4400.0
800 1070 725 1239 2000 1000 1350 1145 3437.0
900 1185 735 1339 1200 1580 1165 3846.0
1000 1300 745 1447 1400 1815 1190 4244.0
1200 1535 765 1697 1600 2045 1210 4695.0
1400 400 620 780 1096 1800 2280 1235 5218.0
500 735 790 1198 2000 2510 1255 5787.0
600 850 800 1304 2200 1000 1360 1245 3998.0
700 965 810 1412 1200 1595 1265 4453.0
800 1080 825 1527 1400 1825 1290 4916.0
900 1200 835 1649 1600 2060 1310 5433.0
1000 1315 845 1774 1800 2290 1335 5974.0
1200 1545 865 2049 2000 2520 1355 6573.0
1400 1780 890 2323 2200 2755 1375 7230.0

*All dimensions are in mm

 EN545 SOCKET & MECHANICAL JOINT FITTINGS 33
15
29

ITEM CODE: V-T16

DOUBLE SOCKET
DN dn L H Unit Wt. Kgs. TEE WITH PN16 FLANGE
T-Type
BRANCH
80 80 170 160 13.5
100 80 170 175 16 dn
100 190 180 17
150 80 170 205 23
100 195 210 24.5
150 255 220 29.5
200 80 175 235 31.5
H
100 200 240 34
150 255 250 39
200 315 260 46
250 80 175 265 44 DN
100 200 270 43.5
150 260 280 56.5
200 315 290 57
250 375 300 66
300 100 200 300 55 L
150 260 310 68
200 320 320 70
250 375 330 81
300 435 340 91
350 100 205 330 68
150 265 340 81.3
200 320 350 86
250 380 360 114
300 435 370 118
350 495 380 120
400 100 210 360 83
150 265 370 98
200 325 380 102
250 380 390 118
300 440 400 131
350 500 410 146
400 560 420 156
450 100 210 390 107
150 270 400 119
200 325 410 129
250 385 420 140
300 445 430 154
350 500 440 169
400 560 450 185
450 615 460 200
500 100 215 420 116
150 270 430 137
200 330 440 141
250 390 450 165
300 445 460 179
350 505 470 195
400 565 480 205
450 620 490 228
500 680 500 247

Weight with PN16 Flange indicated . PN10 & PN 25 Flanges are also available

*All dimensions are in mm

30 EN545 SOCKET & MECHANICAL JOINT FITTINGS

DN dn L H Unit Wt. Kgs. ITEM CODE: V-T16

T-Type

600 100 220 480 171

150 280 490 187
200 340 500 189
250 395 510 218
300 450 520 235
400 570 540 263
450 625 550 293 DOUBLE SOCKET TEE
500 685 560 309 WITH PN16 FLANGE BRANCH ( Continued)
600 800 580 366
700 200 345 525 242
300 460 540 300 dn
400 575 555 325
450 635 560 378
500 690 570 406
600 810 585 445
700 925 600 475 H
800 200 350 585 306
250 410 590 351
300 465 600 371
400 580 615 403 DN
500 700 630 537
600 815 645 605
700 930 660 635
800 1045 675 642 L
900 200 355 645 379
300 470 660 455
400 590 675 495
500 705 690 681
600 820 705 774
700 935 720 803
800 1050 735 823 ITEM CODE: V-K16
900 1170 750 838 Unit Wt. Kgs.
1000 200 360 705 462 DN dn L H
K-Type
250 420 710 521
1400 1000 1505 1150 2451
300 480 720 552
400 595 735 596 1200 1740 1180 2798
500 710 750 867 1400 1970 1210 3130
600 825 765 973 1600 2200 1240 3551
700 940 780 1000
800 1060 795 1021 1600 800 1275 1120 2136
900 1175 810 1076 1200 1505 1150 2451
1000 1290 825 1086
1400 1740 1180 2798
1200 200 375 825 682
300 490 840 769 1600 1970 1210 3130
400 605 855 856 1800 2200 1240 3551
500 720 870 973
1800 1000 1520 1260 3032
600 840 885 1027
700 955 900 1184 1200 1750 1290 3426
800 1070 915 1210 1400 1980 1320 3807
900 1185 930 1427 1600 2215 1350 4277
1000 1300 945 1470
1200 1535 975 1448 1800 2445 1380 4735
1400 300 680 935 1273 2000 1200 1760 1400 4134
400 800 950 1368 1400 1995 1430 4580
500 915 965 1464
1600 2225 1460 5097
600 1030 980 1505
800 1260 1010 1728 1800 2460 1490 5609
1000 1495 1040 1996 2000 2690 1520 6168
1200 1725 1070 2439
1400 1960 1100 2765
Weight with PN16 Flange indicated . PN10 & PN 25 Flanges are also available

*All dimensions are in mm

 EN545 SOCKET & MECHANICAL JOINT FITTINGS 33
31

ALL SOCKET
45° ANGLE BRANCH
ITEM CODE: S-H45

DN L H Unit Wt. Kgs.

T Type
80 500 375 19.0 H
100 540 405 26.0 45 °
150 640 480 46.0
200 735 560 72.0
250 830 640 106.0
300 930 715 151.0
350 880 790 169.0
H
400 970 870 209.0
L
450 1060 950 281.0
500 1140 1025 347.0
600 1310 1180 511.0

ALL SOCKET
RADIAL TEE
ITEM CODE: S-TT1

Unit Wt. Kgs.

DN A B L R T Type
R
80 165 380 545 330 21.0
B
100 180 400 580 340 28.0
150 220 450 670 385 47.0
200 260 500 760 430 72.5
250 350 550 900 475 107.0
300 400 600 1000 515 150.0
350 450 650 1100 560 206.0 A B

*All dimensions are in mm

32 EN545 SOCKET & MECHANICAL JOINT FITTINGS 37

ITEM CODE: V-I00

Unit Wt. Kgs.

DN Branch L H
T-Type
DOUBLE SOCKET
200 100 200 240 36.5
150 250 250 44 TEE WITH FLANGED
250 100
150
200
255
270
280
47.5
62
LEVEL INVERT
200 315 290 65
300 100 205 300 59
150 260 310 74
200 320 320 79
350 100 205 330 73
150 265 340 92
200 325 350 96
400 100 210 360 89
150 265 370 101
200 325 380 114
250 380 390 133
450 100 210 400 114 L
150 270 400 130
200 325 410 142
250 385 420 154
300 445 430 174
500 100 215 420 124
150 274 430 150
200 330 440 157
250 390 450 181
300 445 460 201
600 100 220 480 185
150 280 490 199
200 340 500 205
250 395 510 238 H
300 450 520 257
350 510 530 289
400 570 540 300
700 100 230 510 261
150 285 515 265
200 345 525 269
300 460 540 324
800 100 235 570 328
150 290 575 335
200 350 585 336
250 410 590 379
300 465 630 401
900 150 300 635 409
200 355 645 416
300 470 660 491
400 590 675 542
1000 150 305 695 565
200 360 705 569
300 480 720
1200 200 375 825 725
400 605 855
1400 200 565 920 840
400 800 950
600 1030 980 Weight with PN16 Flange indicated . PN10 & PN 25 Flanges are also available
1600 400 810 1060
1800 400 820 1170
2000 400 835 1280
600 1065 1310
2200 400 1395
600 1420

*All dimensions are in mm

 EN545 SOCKET
EN545 &&
SOCKET MECHANICAL JOINT
MECHANICAL JOINT FITTINGS
FITTINGS 33
35

ITEM CODE: S-RR1

DOUBLE SOCKET CONCENTRIC TAPER DN dn L Unit Wt. Kgs.

T-Type

100 80 90 8.5
150 80 190 13.5
100 150 13.8
200 100 250 20.5
150 150 21
250 100 300 28.5
150 250 29
200 150 29
300 100 450 39
L
150 350 39.5
200 250 39.5
250 150 38.5
350 150 460 52
200 360 51
250 260 50
300 160 50
400 200 460 67
250 360 66
300 260 64
350 160 62
450 200 560 89
250 460 89
300 360 88
350 260 86
400 160 83
500 250 560 101
300 460 100
350 360 98
400 260 94
450 160 99
600 300 660 152
350 560 151
400 460 142
450 360 149
500 260 131
700 500 480 194
600 280 178
800 600 480 252
700 280 229
900 700 480 318
800 280 288
1000 800 480 392
900 280 354
1200 1000 480 570
1400 1200 360 711

*All dimensions are in mm

34 EN545 SOCKET & MECHANICAL JOINT FITTINGS 37

FLANGE X SOCKET PIECE FLANGE X SPIGOT PIECE

ITEM CODE: R-A16 ITEM CODE: U-A16

DN L Unit Wt. Kgs. DN L Unit Wt. Kgs.

80 130 7.4 80 350 7.8
100 130 9.0 100 360 9.7
150 135 14.2 150 380 15.8
200 140 20.0 200 400 23.0
250 145 27.5 250 420 32.0
300 150 36.0 300 440 42.5
350 155 48.5 350 460 55.5
400 160 60.0 400 480 70.0
450 165 78.5 450 500 88.0
500 170 93.0 500 520 109.0
600 180 135.0 600 560 159.0
700 190 159.0 700 600 194.0
L 800 200 208.0 800 600 254.0 L
900 210 258.0 900 600 295.0
1000 220 324.0 1000 600 369.0
1200 240 521.0 1200 600 520.0
1400 310 723.0 1400 710 734.0
1600 330 999.0 1600 780 1024.0
1800 350 1263.0 1800 850 1322.0
2000 370 1581.0 2000 920 1687.0
2200 390 1950.0 2200 990 2115.0

With PN 16 Flanges
COLLAR SOCKET
ITEM CODE: S-AA4

DN d L
Unit Wt. Kgs.
T Type
80 109 160 7.9
100 130 160 9.9
150 183 165 15.9
200 235 170 23.0
250 288 175 31.5
300 340 180 41.0
350 393 185 52.0
400 445 190 64.0
450 498 195 91.0
500 550 200 93.0
600 655 210 129.0
700 760 220 172.0
800 865 230 223.0
900 970 240 282.0
1000 1075 250 349.0
1200 1285 270 560.0
1400 1477 340 816.0
1600 1683 360 1094.0
Collar 1800 1889 380 1427.0
2000 2095 400 1818.0
2200 2316 420 2845.0

*All dimensions are in mm

 EN545 SOCKET & MECHANICAL JOINT FITTINGS 35

T-TYPE PUSH ON GASKET

DN d1 d2 d3 T1 Wt. Kgs.
80 126 123 16 26 0.13
100 146 144 16 26 0.22
125 172 170 16 26 0.29
150 200 198 16 26 0.36
200 256 254 18 30 0.50
250 310 308 18 32 0.72
300 366 364 20 34 0.94
350 420 418 20 34 1.25
400 475 473 22 38 1.54
450 528 526 23 38 2.00
500 583 581 24 42 2.45
600 692 690 26 46 3.34
700 809 803 33.5 55 4.55
800 919 913 35.5 60 5.51
900 1026 1020 37.5 65 6.50
1000 1133 1127 39.5 70 8.00
1100 1242 1235 41.5 74 9.00
1200 1352 1345 43.5 78 13.30
1400 1569 1549 41.5 80 17.50
1500 1677 1660 42.0 70
1600 1799 1779 42.0 70

ISO 4633 Standards available (EPDM/NBR)

*All dimensions are in mm

36 EN545 SOCKET & MECHANICAL JOINT FITTINGS

K - TYPE PUSH ON GASKET

DN D1 D2 D3 L M a b

100 116 111 11 45 15 4 4

150 167 162 11 45 15 4 4
200 218 213 11 45 15 4 4 D3 D2

250 269 264 11 45 15 4 4

R2 R2
300 319 312 15 49 18 4 4
350 370 363 15 49 18 4 4

L
400 420 413 15 49 18 4 4

ab
450 471 465 15 49 18 4 4 M D1

500 521 514 15 49 18 4 4

600 622 615 15 49 18 4 4
700 723 716 18 61 21 4 4
800 825 818 18 61 21 4 4
900 926 919 18 61 21 4 4
1000 1027 1020 18 62 21 4 5
1200 1230 1223 20 62 21.5 4 5
1400 1430 1423 20 62 21.5 4 5
1500 1532 1525 20 62 21.5 4 5
1600 1635 1628 23 80 27 4 5
1800 1833 1825 23 80 27 4 5
2000 2035 2027 23 80 27 4 5
2200 2235 2227 23 80 27 4 5
2400 2440 2432 23 80 27 4 5
2600 2645 2637 23 80 27 4 5

ISO 4633 Standards available (EPDM/NBR)

*All dimensions are in mm

 EN545 SOCKET & MECHANICAL JOINT FITTINGS 37

DUCTILE IRON GLAND (K-TYPE)

D1
D2

A
L
n-d

b
R
5
D3
D4
ITEM CODE: G-AA8

DN D1 D2 D3 D4 A L R b n - d Weight/ Kg

100 234 188 122 146 16 35 5 2 4-23 4.1

150 288 242 174 198 17 36 5 2 6-23 5.7

200 341 295 226 250 18 37 5 2 6-23 7.5

250 395 349 278 302 19 38 5 2 8-23 9.5

300 455 409 330 354 20 39 5 2 8-23 12.2

350 508 462 382 406 21 40 5 2 10-23 14.6

400 561 515 433 457 22 41 7 2 12-23 17.2

450 667 621 536 560 24 43 7 2 14-23 22.9

500 773 727 639 663 25 44 7 2 14-23 28.5

600 892 838 743 773 26 45 7 2.5 16-27 38.6

700 999 945 847 877 28 47 9 2.5 20-27 47.4

800 1123 1057 950 980 29 48 9 2.5 20-33 61.9

900 1231 1165 1054 1083 30 49 9 2.5 20-33 63.8

1000 1338 1272 1158 1187 31 50 9 2.5 24-33 68.5

1200 1444 1378 1262 1290 32 51 9 2.5 28-33 82.5

1400 1657 1591 1469 1497 34 53 9 3 28-33 104

1500 1766 1700 1573 16.5 35 54 9 3 30-33 119

1600 1874 1808 1676 1711 36 55 9 3 30-33 123

1800 2089 2023 1883 1918 38 57 11 3 34-33 162

2000 2305 2239 2090 2125 40 59 11 3 36-33 196

2200 2519 2453 2296 2331 43 62 11 3 40-33 238

2400 2734 2668 2503 2538 46 65 11 3 44-33 318

2600 2949 2883 2710 2745 49 68 11 3 48-33 378

*All dimensions are in mm

 TIE BAR RESTRAINT FOR T TYPE (PUSH-ON) JOINT

Welded Ring
Bell End 12mm square steel rod

Spigot End

Split
Flange

MATERIALS
Tie Split Flange Ductile Iron ASTM A536 Grade 65-45-12, FBE Coated
Tie Bars Carbon Steel, BS EN ISO 898-1 Grade 8.8, Zinc Coated
Heavy Hex Nuts Carbon Steel, BS4190 Grade 8.0, Zinc Coated
Washers Carbon Steel, BS4320 Form E, Zinc Coated

Pipe Split Bolt Working

Bolt Hole
DN OD Flange Circle Pressure

OD PCD Dia. No. Length Size Bars

80 98 200 160 19 4 300 M16 40
100 118 220 180 19 4 305 M16 40
150 170 285 240 23 4 330 M20 40
200 222 340 308 23 6 345 M20 40
250 274 400 370 28 6 365 M24 30
300 326 455 427 28 6 385 M24 30
350 378 520 482 28 8 390 M24 20
400 429 580 537 31 8 415 M27 20
450 480 640 585 31 10 430 M27 20
500 532 715 650 34 10 445 M30 20
600 635 840 770 37 10 460 M33 20
700 738 910 867 37 12 515 M33 16
800 842 1025 993 40 12 555 M36 16
900 945 1125 1120 40 14 590 M36 16
1000 1048 1255 1207 43 14 625 M39 10
1100 1152 1355 1270 43 16 660 M39 10
1200 1255 1485 1432 49 16 705 M45 10
1400 1462 1685 1590 49 18 760 M45 10
1500 1565 1820 1800 56 18 830 M52 10

*All dimensions are in mm

 39

Appendices

*All dimensions are in mm

40 ANNEXURE-1

FLANGE BOLT TIGHTENING

If all bolts are not tightened simultaneously in a flanged joint , the effect of tightening one bolt in the
flange will have an effect on the preload in other previously tightened bolts in the flange. It is recom-
mended to follow the procedure given below to minimize bolt preload variations due to elastic inter-
actions.

A) Torque

Start the tightening procedure by lubricating the nuts and bolts, then hand tighten until they are snug
against the flanges. If an air wrench is used make sure the pressure is set to the minimum. When
tightening, always use the correct sequential bolt order for the flange.
900 0’

4 and 8 Bolt Flanges 45 0 0’

• First round - 30% of final torque (flange sequential order) 1 3

• Second round- 60% of final torque (flange sequential order) 00 90 0

• Third round - 100% of final torque (flange sequential order)
• One final time - clockwise or counter clockwise sequentially 2700 1800

around the flange. 4 2

12 Bolt Flanges and More

4 Bolt Flanges
• First round - 20% of final torque (flange sequential order)
• Second round - 40% of final torque (flange sequential order)
• Third round - 80% of final torque (flange sequential order)
• Fourth round - 100% of final torque (sequential order) 45 0 0’

• One final time - clockwise or counter clockwise sequentially 22 0 30’

5
around the flange.
1

8 00 45 0 3

Required torque values are depending on the flange size 3150 90 0

and pressure rating. 2700 1350

4 2250 1800 7

B)Tightening Sequence 6 2

4 Bolt Tightening sequence 8 Bolt Flanges

• Sequential Order: 1-2, 3-4
• Rotation Order: 1, 3, 2, 4
30 0 0’
8 Bolt Tightening Sequence 15 0 0’

• Sequential Order: 1-2, 3-4, 5-6, 7-8

• Rotation Order: 1, 5, 3, 7, 2, 6, 4, 8 00 30 0
3300 60 0
3000 90 0

12 Bolt Tightening Sequence 2700 1200

• Sequential Order: 1-2, 3-4, 5-6, 7-8, 9-10, 11-12 2400

2100 1800
1500

• Rotation Order: 1, 5, 9, 3, 7, 11, 2, 6, 10, 4, 8, 12

Similarly follow the same sequence for other sizes. 12 Bolt Flanges

*All dimensions are in mm

 ANNEXURE-2 41

LINING & COATING FOR DUCTILE IRON PIPE & FITTINGS

McWane Ductile Iron pipes are offered with various coatings and linings as detailed below:
Type Internal (Lining) External (Coating)
Standard Sulphate resistant cement Metallic Zinc plus bituminous
mortar type V (ISO 4179) paint (ISO 8179-1)
Additional Protection High alumina cement mortar Polyethylene sleeving
(installed on site)
Other Coatings Fusion Bonded Epoxy lining (FBE) Fusion Bonded Epoxy coating

Induron Protecto 401TM ceramic epoxy Zinc / Aluminum coating

Ceramapure PL90™ up to 400mg/sqm (85% / 15%)

Seal coat

a) Cement lining thickness

Maximum crack width &
DN Nominal Value Tolerance*
radial displacement
80 - 300 3.5 -1.5 0.8

350 - 600 5 -2 1.0

700 -1200 6 -2.5 1.2

1400 - 2000 9 -3 1.5

* A negative tolerance only is required by the standards.
Note: Pipe end may have a chamfer of maximum length 50mm.

b) Bitumen coating
The mean thickness of bitumen coating shall not be less than 70 µm and local minimum thickness shall
not be less than 50 µm.
c) Metallic Zinc coating
When metallic zinc spray is applied, the mean mass of the Zinc per unit area shall not be less than
130g/m2, with a local minimum of 110g/m2.
d) Epoxy coating
Fusion Bonded Epoxy coating available internally up to a thickness of 500 µm. Externally up to 120 µm
in accordance with EN 14901.
e) Ceramic Epoxy Protecto 401TM lining
Protecto 401TM is applied to the interior of ductile pipe and fittings, utilizing specialized application
equipment and stringent specifications. The lining is designed to be applied at a nominal 40-mil
(1000µm) thickness. A non-destructive pinhole detection test and a thickness test are performed to insure
a sound, chemically resistant protective lining for ductile iron pipe and fittings. This lining is not suitable
for potable water pipelines.
f) Ceramapure PL90™ is certified for cold end uses only to NSF/ANSI International Standard 61 for
potable water immersion service. Ceramapure™ PL90 meets or exceeds AWWA C-210.
42 ANNEXURE-3

General Specifications for ISO /EN Pipes & Fittings - Ductile Iron

ISO 2531 Ductile iron pipes, fittings and accessories for pressure pipelines.
ISO 7186 Ductile iron products for sewage applications.
ISO 4179 Ductile iron pipes for pressure and non pressure pipelines - centrifugal cement
mortar lining general requirements.
ISO 8179 Ductile iron pipes - external zinc coating.
ISO 4633 Rubber seals-joint rings for water supply, drainage and sewerage pipelines –
Meets the specification for materials.
ISO 8180 Ductile iron pipes - Polyethylene sleeving.
ISO 7005-2 Metallic flanges - Part 2 cast iron flanges. Hexagon head bolts – produced
grades A and B.
ISO 4032 Hexagon nuts, style1 - Produced grades A and B.
ISO 14901 Epoxy coating (heavy duty) of ductile iron fittings and accessories
BS EN545 Requirements and testing methods for Ductile iron pipes, fittings and
accessories and their joints for water pipelines.
BS EN598 Requirements and testing methods for Ductile iron pipes, fittings and
accessories and their joints for sewerage applications.
BS EN1092-2 Metallic flanges - Part 2 cast iron flanges
BS 4027 Requirements for composition, strength, physical and chemical properties of
three strength classes of specification for sulfate-resisting Portland cement.
BS 3416 Specification for bitumen based coatings for cold application, suitable for use
in contact with potable water.
BS 2494 Specification for elastomeric seals for joints in pipe work and pipelines.

REMARKS:
The specifications in the brochure are subject to revision without prior notice based on our product modification and sourcing programme.
While we make every effort to generate the correct information in the catalog , we do not guarantee that the information is complete and accurate
 ANNEXURE-4 43

Tyler Xianxian is an ISO 14001:2004 manufacturing facility and also certified to OHAS 18001:2007
McWane Gulf is an ISO 14001:2004 manufacturing facility and also certified to OHAS 18001:2007
 mg/sp/29/2016

McWane International McWane Gulf, Tyler Union Tyler Xian Xian

1201 Vanderbilt Road,Birmingham AL 35234, USA PO Box 4305, 1501 West 17th Street Ghuazhong Town Xianxian
Ph.: 205-716-6600, Fax: 205-324-7250 Abu Dhabi U.A.E. Anniston AL 32602 Heibi Province 062255, PRC
email: [email protected] www.mcwanegulf.com USA
www.mcwaneinternational.com email: [email protected]

McWane International, McWane Gulf, Tyler Union and Tyler Xianxian are divisions of McWane USA