2007-2010 ; 2@ HONDA Cray pE/FMITE/TM/FPE/FPM FourTrax Rancher®A Few Words About Safety Service Information “The service and repair information contained in this manual is intended for use by qualified, professional technicians, ‘Attempting service or repairs without the proper training, tools, and equipment could cause injury to you or others. It could also amage the vehicle or create an unsate condition. This manual describes the proper methods and procedures for performing service, maintenance, and repairs. Some procedures require the use of specially designed tools and dedicated equipment. Any person who intends to use a replacement part, service procedure or a tool that is not recommended by Honda, must determine the risks to their personal safety and the safe operation of the vehicle It you need to replace a part, use genuine Honda parts with the correct part number or an equivalent part. We strongly recommend that you do not use replacement parts of inferior quality For Your Customer's Safety AWARNING Proper service and maintenance are essential to the cusiomer’s safety and the reliability of the vehicle. Any error or oversight while servicing a vehicle Improper service or repairs can create an in fauity operation, damage tothe vehicle, or injury to others. Lnsafe conattion that can cause your customer ‘can result in faulty operation, damage . rey or others to be seriously hurt or killed. For Your Safety Follow the procedures and precautions in this Because this manual is intended for the professional service technician, we manual and other service materials caretuly do not provide warnings about many basic shop safety practices (e.g. Hot — parts-wear gives). If you have nat received shop safety training or do not feel confident about your knowledge of sale servicing practice, we CNN recommended that you de not attempt to perform the procedures described” Falure to properly tollow instructons. and in this manual Precautions can cause you to be seriously hurt ‘Some of the most important general service safety precautions are given or liat below. However, we cannot warn you of every conceivable hazard that can Follow the procedures and precautions inthis ‘arise in pertorming service and repair procedures. Only you can decide manual careful ‘whether or not you should perform a given task Important Safety Precautions ‘Make sure you have a clear understanding of all basic shop safety practices and that you are wearing appropriate clothing and using safety equipment. When performing any service task, be especially caretul ofthe folowing: * Read all of the instructions before you begin, and make sure you have the tools, the replacement or repair parts, and the skills required to perform the tasks safely and completely * Protect your eyes by using proper safety glasses, goggles or face shields any time you hammer, dil, orind, pry or work around pressurized air or liquids, and springs or other stored-eneray components. If there is any doubt, put on eye protection. * Use other protective wear when necessary, for example gloves or safely shoes. Handling hot or sharp parts can cause severe bburns or cuts. Before you grab something that looks like it can hurt you, stop and put on gloves. * Protect yourself and cthers whenever you have the vehicle up in the air. Any time you it the vehicle, ether witha hoist or a jack, ‘make sure that itis always securely supported. Use jack stands. Make sure the engine is off before you begin any servicing procedures, unless the instruction tells you to do otherwise ‘This will help eliminate several potential hazards * Carbon monoxide poisoning from engine exhaust, Be sure there is adequate ventilation whenever you run the engine. * Burns from hot parts or coolant. Let the ngine and exhaust system cool before working in those areas. *Inlury from moving parts. If the instruction tells you to run the engine, be sure your hands, fingers and cothng are out ofthe way Gascinevaors and hystogen gases tom bates ae explosive ordcn the are exclosive To reduce the psstlity of a fre o explosion, be atl whon working around gasoline or batteries, ‘ ee eee * Use only a nonflammable solvent, not gasoline, to clean parts. ‘+ Never drain or store gasoline in an open container. * Keep all cigarettes, sparks and flames away from the battery and all fuel-elated parts,HOW TO USE THIS MANUAL CONTENTS TlSeauvbeaet her enter GENERAL INFORMATION pak Cperating condlion and ihe exssion TECHNICAL FEATURES Protection Agency (EA) Cavtomia Ae Resourene Bost Bruin gene (EM) FRAME/BODY PANELS/EXHAUST SYSTEM [IE CGumporeites oro Paal wear Wat ome Got, fe: bean MAINTENANCE EI Sector + ad 4 spi oth whole aie. Sesion 3 Nutimias LUBRICATION SYSTEM ps ane Soren ALeeiin GaN) ls ane - . COOLING SYSTEM Ha Eris arte wapope te weston en wn wa — See ee eee ENGINE RENOVALANGTALLATION [ e fae ve ciated posacaes me Te newenet CYLINDER HEADIVALVE CYLINDER/PISTON | 10 CLUTCH/GEARSHIFT LINKAGE El ALTERNATOR/STARTER CLUTCH EE Jeulmate armed scons aw have pond sey massages {ANKCASE/TRANSMISSION/CRANKSHAFT/ BPN paca portblewsnyosuonslvolaaiareded | (—-—SALANCER FRONT WHEEL/SUSPENSION/STEERING EZ ean we Errno St) sn myo em re ro REAR WHEEL/SUSPENSION Ea "Shed ince sonal words DANGER WAAING, 6 CAUTION. BRAKE SYSTEM Ea or “ou WILL be KILLED or SERIOUSLY FRONT DRIVING MECHANISM yeu teow boven FMF EJFPM/FPE models} BX iit eed tow tc REAR DRIVING MECHANISM ED wg. wom vros ant tow | | parTERVcHARGING svsTEM SRE len nail ia icy IGNITION SYSTEM ED (as oe te recone te meee ve tw ELECTRIC STARTER gt | LIGHTS/METERS/SWITCHES E / ELECTRIC SHIFT PROGRAM _(ESP: TE/FE/FPE models / ELECTRIC POWER STEERING —— _ (EPS: FPMIFPE models} EI WIRING DIAGRAMS El “Tnoustesioomne ENGINE Sion? WF you dont know the source of the trouble, go to seston 26 | Ifyou are not fariar wth this woh, rad Tectia! Features in | “Teubleshootng. | CHASSIS. ELECTRICAL