MODEL 1500: Manual No. TI065
MODEL 1500: Manual No. TI065
                            o
                    PARTS MANUAL AND
                  OPERATING INSTRUCTIONS
                  Machine Serial fIIo. ......................... ................. ................................ .
                                MODEL 1500
                                        Manual No. T8065
                                              MANUAL PART NO. 2022705
                                               (Includes Revision 1)
I'!Y-N
Construction    TROJAN          CIRCLE.                BATAVIA,              NEW YORK                      14020
Equipment
October, 1975
                                           INTRODUCTION
fhis manual illustrates and identifies maintenance parts for the Model 1500 Loader, to en-
able to determine the part number and name assigned to the part you wish to order. O:dering
by proper part number and name will help assure the receipt of the pro~er part the f~rst
time without time consuming exchanges of correspondence or other annoy~ng delays.
An index is provided in the front of the manual to help you determine which ~llus~ration
contains the part you wish to order. Determine the basic system or assembly ~n wh~ch the
part is used, and find this system or assembly in the index. It will reference the page(s)
which illustrate and list the part.
This manual contains the latest information available at the time of printing. However, at
the discretion of the Construction Equipment Division, its contents are subject to change
without notice. This reservation is in keeping with the division's policy of constant
progressive improvement and refinement of all our products. As a result of such policy,
certain changes may be made from time to time which will not be covered in this manual.
Because we are constantly upgrading our equipment, it is necessary that the SERIAL NUMBER of
your machine accompany every repair parts order. To assure the receipt of the proper part,
it is essential that the following information be included with your parts order.
                     MACHINE MODEL NUMBER
                     MACHINE SERIAL NUMBER
                     PART NUMBER OF THE DESIRED PART
                     PART NAME OF THE DESIRED PART
                     QUANTITY OF ITEM WANTED
                     NAME AND ADDRESS TO WHICH PART SHOULD BE SENT
USE ONLY PARTS WHICH ARE AUTHORIZED BY EATON CONSTRUCTION EQUIPMENT DIVISION TO ASSURE THAT
ORIGINAL DEPENDABILITY AND PERFORMANCE WILL BE MAINTAINED.
Certain abbreviations are used in the parts list to call your attention to specific situations.
These abbreviations are explained as follows:
     A.R.            -As Required: No specific quantity can be assigned to the part
                     since the number used varies from machine to machine.
     N.S.S.          -Not Serviced Separately: This part is not serviced by itself but,
                     for reasons of matching fit with another part or for other reasons,
                     it is serviced only as part of another assembly.
     N.I.            -Not Illustrated: The part is used on the machine, but is not shown
                     on the parts illustration.
WHEN YOU RECEIVE PARTS:
Check immediately to assure that you have received the correct parts, the correct quantity,
and that they are in good condition.
Report any errors to your Eaton Distributor.
In case of shipment damage, make any claims to the carrier immediately.
                                                                                                   INDEX
                                                                              GENERAL INSTRUCTIONS
                                                                                            Page                                                                                                  Page
       Adjustments ............................................................ 15 thru 20                 Operating Instructions ......................................................... 14,
       Battery ................................................................................. 26        PreparationforOperation .................................................. 6,7
(      CapaCities, Pressures, Electrical System ............................ 12                            Safety Precautions ................................................................. 4
       Filters and Breathers ..................................................... 20, 21                  Start-Up Procedure ........................................................ 12, 13
       Instrument Panel ....................................................... 7 thru 11                  Tires ............................................................................... 26,27
       Lubrication Charts ......................................................... 28, 29                 Torque Chart ...................................................................... 148
       Lubrication Instructions .......................................... 21 thru 25
                                                                                            PARTS LISTING
                                                    A                                               Engine Controls (HG) ..................................................•........ 71
       Accelerator Pedal and Linkage(GM) ................................... 67                            EtherStartingAid ................................................................ 63
       Accelerator Pedal and Linkage (HD) .................................... 69                          Exhaust System (GM) .......................................................... 73
       Accelerator Pedal and Linkage (HG) .................................... 71                          ExhaustSystem(HD) ........................................................... 74
       Air Cleaner (GM) .................................................................. 73              Exhaust System (HG) ........................................................... 75
       Air Cleaner (HD) ................................................................... 74
       Air Cleaner (HG) ................................................................... 75                                                          F
       AirCompressor ......................................................... 130,131                     Fender Installation ............................................................... 51
       Air Compressor Piping (GM) ...................................... 124. 125                          FilterElementAssembly, Hydraulic Oil ......................... 80,81
       Air Compressor Piping (HD) ....................................... 126. 127                         Filter Assembly. Steering HydraulicOil ......................... 80, 81
       Air Compressor Piping (HG) ...................................... 128,129                           Filter Assembly, Transmission Oil .................................... 119
       Air Shift Lever ....................................................................... 89          Floorboards .................................................................... 32, 33
       Air Shift, Reverse to Forward ............................................... 88                    Frame. Main ......................... .......................................... 40,41
       Automatic Bucket Leveler .................................................... 50                    FrpntAxleBrakeGroup ............................................. 142.143
       Axle Assembly. Front ......................................................... 138                  Fuel Filter .......................... ; .................................................. 72
       Axle Assembly. Rear ....................................... : ........ ;......... 139               Fuel Tank and Lines (GM) ..................................................... 66
                                                                                                           Fuel Tank and Lines(HD) ...................................................... 68
                                             B                                                             FueITankandLines(HG) ..................................................... 70
       Battery and Wiring ......................................................... 76, 77
       Brake Controls and Lines .......................................... 122, 123                                                                     G
       Brake. Front and Rear Axle ........................................ 142, 143                        Gauges, Instrument Panel ................................................... 64
       Brake, Parking ................................................................... 120              Grille .............................................................................. 30, 31
       BucketAssembly ................................................................. 46
       Bucket Cylinder .................................................................... 92                                                          H
       Bucket Indicator ................................................................... 47             Head Lights .......................................................................... 78
                                                                                                           Hood ............................................................................... 30,31
                                                   C                                                       Hydraulic Control Valve Levers, Main ... ........................ 86. 87
       Cab ................................................................................. 34,35         Hydraulic Control Valve, Main (2 Spool) ........................ 82, 83
       Clutch Group, Forward. Reverse, 2nd and 3rd .................. 114                                  HydrauliC Pump .............................................................. 90. 91
       Clutch Group. Low ............................................................. 115                 Hydraulic System, Main ................................................. 80, 81
       Clutch Cut-Out Switch ....................................................... 135                   Hydraulic System, Steering ........................................... 96, 97
       Clutch Cut-Out System ...................................................... 121                    Hydraulic System, Transmission ....................................... 106
       Compressor Piping. Air (GM) ..................................... 124, 125
       CompressorPiping.Air(HD) ...................................... 126, 127                                                                         I
       Compressor Piping. Air(HG) ..................................... 128.129                            Instrument Panel .................... ............................................. 64
       Control Valve Assembly
                                                                                                                                                        L
         Main Hydraulic (2 spool) ............................................. 82, 83
                                                                                                           Leveling Arm ................... ............................................... 44.45
       Control Valve Assembly. Transmission .................... 116, 117
                                                                                                           Lift Arm .......................................................................... 44,45
       Converter Assembly. Torque ..................................... 108, 109
                                                                                                           LiftArm Linkage ............................................................. 44,45
       Cylinder, Bucket ................................................................... 92
                                                                                                           Lift Cylinder .......................................................................... 94
       Cylinder, Lift ......................................................................... 94
                                                                                                           Lights ................................................................................... 78
       Cylinder, Steering ................................................................ 98
                                                                                                                                                       M
                                                    D
                                                                                                           Main Frame Components .............................................. 40.41
       Decals .................................................................................. 79
                                                                                                           Main Hydraulic System .................................................. 80.81
       Detent. Bucket Leveler ................................................... 84. 85
                                                                                                           Main Hydraulic Pump ..................................................... 90.91
       Differential Group. Front and Rear Axle .................... 144. 145
                                                                                                           Motor Mounts (GM) ....................................................... 54, 55
       DirectionalLevers ..................................................... 104, 105
                                                                                                           Motor Mounts(HD) ........................................................ 56. 57
       Drive Shaft Assembly ........................................................ 136
                                                                                                           MotorMounts(HG) ................................ :....................... 58,59
       Dual BrakeValve ........................................................ 132, 133
                                                                                                           Muffler(GM) ........................................................................ 73
                                                    E                                                      Muffler(HD) ......................................................................... 74
       Electrical System ........................................................... 76, 77                Muffler(HG) ......................................................................... 15
       Engine and Related Parts (GM) ...................................... 54. 55
       Engine and Related Parts (HD) ....................................... 56. 57                                                                    o
       Engine and Related Parts (HG) ....................................... 58.59                         Oil Filter Assembly, Steering . ...................... 80,81
       EngineControls(GM) .......................................................... 67                    Oil Filter Assembly. Transmission ................. ; .. 119
       Engine Controls (HD) ........................................................... 69                 Oil Filter Element Assembly. Hydraulic .............. 80,81
                                  P                       Page                                 T                        Pag"
      Parking Brake Lever Assembly ........................ 53     ThronleLinkage(GM) ................................ 67
      Parking Brake and Linkage ........................... 52     ThronleLinkage(HO) ................................ 69
      Pivot Group ...................................... 42,43     ThrottleLinkage(HG) ................................ 71
      Planetary Hub, Front and Rear Axle .............. 140, 141   Tires and Wheels ................................... 146
      Power Cluster ..................................... 134      Tools ............................................... 79
      Propeller Shaft ..................................... 137    Torque Converter Assembly ..................... 108,109
      Pressure Regulating Valve Assembly ................. 119     Transmission Assembly ........................ 110, 111
      Pump, Main and Steering HydrauliC ................ 90,91     Transmission Case Assembly ................... 112, 113
                                                                   Transmission Control Valve Assembly ........... 116, 117
                                  R                                Transmission Controls ......................... 104,105
      Radiator Assembly (GM) .......................... .. 60      Transmission Hydraulic System ...................... 106
      RadiatorAssembly(HO) .............................. 61       Transmission Mounting Parts ....................... 107
      Radiator Assembly (HG) .............................. 62
      Radiator and Cooling System (GM) .................... 60                                 V
      Radiator and Cooling System (HO) ..................... 61    Valve Controls, Main ............................. 86,87
      Radiator and Cooling System (HG) ..................... 62    Valve, Dual Brake .............................. 132, 133
      Range Selector Lever .......................... 104, 105     Valve, Main Hydraulic Control (2 Spool) ............. 82,83
      Rear Axle ......................................... 139      Valve. Pressure Regulating .......................... 119
                                                                   Valve, Cushion ..................................... 100
                                  S
      Seat ............................................ 32,33                                  W
      Sheetmetal ..................................... 30,31       Wheels ........................................... 146
      Steering Cylinder .................................... 98    WindshieldWiperKit ............................. 36,37
      Steering Gear Installation ........................... 101   Winterization Kit(GM) ............................... 39
      Steering Gear Assembly ........................ 102, 103     Winterization Kit(HO) ................................ 38
      Steering Hydraulic Filter .......................... 80,81   Winterization Kit(HG) ................................ 38
      Steering Hydraulic System ........................ 96,97     Wiring .......................................... 76,77
      Steering Pump ................................... 90,91
      Steering Valve Assembly (Cushion) ................... 100
      Switch, Clutch Cut-Out ............................. 135
SAFETY PRECAUTIONS
      WHEN PARTS ARE RECEIVED                                    The front axle serial number plate is located on the
                                                                 right rear side of the axle housing near the differential
      1.   Check immediately for quantity, correctness and       carrier. The rear axle serial number plate is located
           condition.                                            on the left front side of the axle housing and is also
      2.   Advise your TROJAN distributor of any error.          near the differential carrier.
      3.   Claims for damages during shipping, should be         The machine model and serial number, engine model
           made to the carrier immediately. Trojan assumes       and serial number, transmission part number and serial
           no responsibility for damage during shipment.         number, front axle part number and serial number and
                                                                 rear axle part number and serial number should be
                                                                 entered in the front of the parts and operator's manual
      SERIAL NUMBER PLATES                                       for quick reference when ordering parts.
      The tractor shovel serial number plate is located in the
      operator's compartment to the right of the seat on the
      valve controls console. (See Fig. 1). Always give the
      serial number of the machine when ordering parts.
                                                                 PREPARATION FOR OPERATION
    Before any operation is performed, study the start-up                ENGINE OIL PRESSURE GAUGE (2 Fig. 3)
    procedure, instrument panel and operating controls and
    shut-down procedure.
                                                                         1.   Location: The engine oil pressure gauge is the first
    Before operating any machine, it is necessary for the                     gauge from the left side of the panel.
    operator to become thoroughly familiar with the loca-
    tion and function of the controls and instruments. Study             2.   Purpose: The engine oil pressure gauge indicates
    the following paragraphs carefully to know the location                   pressure in the engine lubricating system. Refer
    and purpose of each item shown in Fig. 3.                                 to engine manufacturer's operation manual for
                                                                              correct operati ng pressure.
    The operator must work slowly and carefully until he
    becomes thoroughly familiar with the machine. Speed
    and skill will be attained more easily if the necessary              ENGINE WATER TEMPERATURE GAUGE (3 Fig. 3)
    time is spent acquiring complete familiarity with the                1.   Location: The engine water temperature gauge is
    machine and its operation.                                                the second gauge from the left of the panel.
    The right side of the machine is to the right of the                 2.   Purpose: The engine water temperature gauge in-
    operator when he is sitting in the seat facing the bucket,                dicates the temperature of the engine coolant.
    the left side is to the left of the operator in this pOSition.            Refer to engine manufacturer's operation manual
                                                                              for correct operating temperatures.
        CLUTCH CUT-OUT SWITCH (1 Fig. 3)
        1.   Location: The clutch cut-out switch is located to
             the extreme left, on the instrument panel.                  DASH LAMPS (4 Fig. 3)
        2.   Purpose: Position the clutch cut-out switch to the          1.   Location: Two dash lamps are mounted above the
             ON position to automatically disconnect the trans-               instrument panel, one for each side of the panel.
             mission clutches each time the service brakes are
             applied. This allows full engine supplied hydrau-           2.   Purpose: The dash lamps illuminate the instrument
             lic power to be used to operate the lift and bucket              panel during night operation; they are controlled
             cylinders.                                                       by the main light switch.
      27-----4~--------~
                                                                                    <-·------'1;-.:;----12
      26
      25
                                                                                                          13
      24
                                                                                    liJI!P~I---->,---+-;--14
23--~4-+-------~~
                                                                                                          15
      22
21--+-------1
20 19 18 17 TP2218
                                                                                                               TB065
[8]                                        EATON YALE & TOWNE INC.
    AMMETER (5 Fig. 3)                                             TORQUE CONVERTER TEMPERATURE
                                                                   GAUGE (11 Fig. 3)
    1.   Location: The ammeter is the first gauge to the left
         of center on the instrument panel.                        1.   Location: The torque converter temperature gauge
    2.   Purpose: The ammeter indicates the amount of cur-
                                                                        is mounted to the extreme right of the instrument
                                                                        panel.
                                                                                                                                 ,
         flow to and from the batteries. A reading in the
         minus (-) range indicates that the batteries are          2.   Purpose: This gauge indicates the temperature of the
         discharging; a reading in the plus (+) range in-               oil in the torque converter and transmission lub-
         dicates that the batteries are charging.                       ricating system as it leaves the torque converter.
                                                                        It will normally register between 210° and 230°
                                                                        F. If the temperature rises above 230°F., shift to a
    STEERING WHEEL SPINNER (6 Fig. 3)                                   lower operating range. Should the temperature re-
    1.   Location: The steering wheel spinner is located on             main above normal investigate immediately and
         the steering wheel.                                            correct the cause. Refer to the torque converter
                                                                        section in this manual.
    2.   Purpose: The steering wheel spinner allows the
         operator to turn the wheel rapidly and easily in
         either direction.
                                                                   LIGHT SWITCH (12 Fig. 3)
    PLUG BUTTON (7 Fig. 3)                                         1.   Location: The light switch is located to the right
                                                                        of the steering wheel below the air pressure and
    1.   Location: The plug button is located to the left of            transmission clutch pressure gauges on the instru-
         center on the instrument panel.
                                                                        mentpanel.
    2.   Purpose: The plug button is installed for optional
                                                                   2.   Purpose: Turn the switch clockwise to the first
         accessory instal/ation. A special switch may be                position to energize dash lights, headlights, flood-
         installed at this location.
                                                                        lights and red tailights. Turn it clockwise to the
                                                                        second position to energize rear work lights in
    ENGINE HOURMETER (8 Fig. 3)                                         addition to the above.
    1,   Location: The engine hourmeter is mounted just to
         the right of the center of the panel.
    2.   Purpose: The engine hourmeter indicates the op-           IGNITION SWITCH (13 Fig. 3)
         erating time of the machine. It registers the opera-      1.   Location: The ignition switch is located on the lower
         ting time in hours and tenths of an hour. The                  edge of the instrument panel, to the right of the
         operating time, as indicated on the hourmeter,
                                                                        center of the panel.
         should be used as a basis for lubrication and
         maintenance schedules.                                    2.   Purpose: The ignition switch energizes the starting
                                                                        motor circuit. Turn key to right for ON position,
                                                                        further to right to energize the starting motor.
    AIR PRESSURE GAUGE (9 Fig. 3)
                                                                        Release when engine starts. Turn the key to the
    1.   Location: The air pressure gauge is mounted next               OFF position before leaving the operator's seat.
         to the hourmeter, just to the right of the steering            Refer to shut-down procedure.
         wheel.
    2.   Purpose: This gauge indicates the air pressure in
         the air reservoir available for service brake power       ACCELERATOR PEDAL (14 Fig. 3)
         cluster operation. The gauge should read between
         90 and 120 PSI. The machine must not be moved             1.   Location: The accelerator pedal is mounted on the
                                                                        front floorboard, to the right of the operator.
         unless there is at least 60 pounds air pressure in
                                                                   2.   Purpose: Press the accelerator pedal to increase the
         the reservoir. If the air pressure falls below the
                                                                        speed of the machine. Release pressure to decrease
         specified range while operating, shut down immed-
         iately; refer to the brake section of this manual and          speed.
         correct the cause.
       START-UP PROCEDURE                                                                          5.   Run the engine at part throttle for 5 minutes for proper
                                                                                                        warm up.
       Before attempting to start the engine, the operator must
       carefully read the engine starting instructions in the                                      6.   Allow engine oil pressure, transmission clutch pres-
       engine operator's manual. Attempting to start or run the                                         sure, and brake air pressure to stabilize before
       engine before studying these instructions may result                                             moving machine.
       in permanent engine damage.
       With the engine fully serviced in accordance with the                                       COLD WEATHER (+40 o F. and Below for GM Engines;
       applicable engine operator's manual and with the opera-                                     +50o F. and Below for Hercules Engines)
       tor thoroughly familiar with the locations and functions
                                                                                                   1.   Place directional control lever in neutral (N-Start)
       of the Operating Controls, Instruments, and Switches,
                                                                                                        position.
       the tractor shovel is started according to the following
       instructions:                                                                               2.   Set accelerator pedal to full fuel position.
                                                                                                   3.   For Hercules Gasoline Engine, pull choke cable to
       WARM WEATHER                                                                                     close carburetor choke, turn switch key firmly to
                                                                                                        energize starter and keep engine turning over (for
           1.   Place directional control lever in neutral (N-Start)                                    30 sec. intervals) until it starts. When engine starts
                pOSition.
                                                                                                        to fire, keep choke partially closed until engine
           2.   Depress accelerator pedal to full fuel position.                                        warms up sufficiently to run normally.
           3.   Turn ignition key to START position.                                                    For Hercules and GM Diesel Engines, pull the
                                                                                                        optional ether start kit control, release and immed-
          Do not crank for more than 30 seconds in anyone                                               iately turn the ignition switch to start the engine.
          cranking period to avoid overheating the starting                                             Crank in 30 second intervals until engine starts.
          motor.                                                                                        Allow 1-to-2-minute intervals between cranking per-
       CAUTION: If the engine fails to start, do not energize                                           iods to prevent overheating the starting motor.
          the starting motor again until the the starting motor
          has stopped rotating. Engaging the starting motor                                        NOTE: The ether start kit control is connected to an ether
          while rotating may result in serious damage to the                                          start kit mounted on a plate in the engine compart-
          engine or starting motor.                                                                   ment. The starting fluid used in this kit is contained
           4.    Immediately after starting, observe the engine oil                                   in a disposable cylinder. For replacement, order
                 pressure gauge. If no pressure is shown within 10 to                                 Trojan Part No. 2036555. This is the safest and most
                 15 seconds, stop the engine and check the engine                                     modern way to handle this highly volatile fluid.
                 lubrication system.                                                               4.    Check gauges and warm up engine as directed in
                                                                                                         "Warm Weather" procedures 4, 5, and 6 above.
                                                                      SAFETY LINK
       TRANSPORTING THE LOAD
                                                                      Location: The safety link, when not in use is bolted
       When transporting the load, travel speed of the machine        to the access ladder on the left side of the machine.
       will depend on the length of the haul and type of surface      (See Fig. 4).
       over which the machine must travel. Rough terrain and
       sharp turns require fairly slow speeds. Carry a loaded         Purpose: The safety link when installed (See Fig. 5)
       bucket approximately 14 inches above the ground. Never         provides a means of locking both frame sections stat-
       transport a load with the bucket raised more than half         ionary to permit work to be performed between the
       way. Hold the bucket as near to the ground as conditions       frame sections without causing injury to personnel.
       permit to improve stability of the machine, especially         The safety link must also be installed when the unit is
       on slopes or when turni ng.                                    to be transported by truck from one job site to another.
Fig. 4. Safety Links - Carried Position Fig 5. Safety Links - Locked Position
ADJUSTMENTS
    ENGINE CONTROLS
    From time to time it may be necessary to adjust the
    accelerator linkage that controls the speed of the engine.
    These adjustments may be made at the accelerator
    pedal below the floorplate and on the engine in the
    engine compartment. Refer to Fig. 6 for the accelerator
    pedal adjustments. Refer to Fig. 7 for the control linkage
    on the General Motors Engine, Fig. 8 for the control
    linkage on the Hercules Diesel Engine and Fig. 9 for
    the control linkage on the Hercules Gas Engine.
    1.   Loosen the jam nut at the clevis or balljoint.
    2.   Remove the cotter pin and clevis pin on clevises.
         Remove the mounting nut on balijoint.
                                                                                    2       3         4            5
    3.   Turn clevis or balljoint to lengthen or shorten rod.                                                      TP2034
    4.   Lock the clevis or balljoint with the jam nut to prevent              1.   Pedal       4.   Clevis
         loosening.                                                            2.   Rod         5.   Bolt&. Nuts
    5.   Reinstall the clevis pin and cotter pin on clevises.
                                                                               3.   Nut
6. Secure balljoints with the mounting nut. Fig. 6. Accelerator Pedal Adjustment
TP241 0
                                                                       MAIN HYDRAULIC
                                                                       CONTROL VALVE ADJUSTMENT
                                                                       The main hydraulic control valve incorporates two relief
                                                                       valves. The main relief valve can be adjusted manually.
                                                                       The bucket circuit relief valve is pre-set and non-adjust-
                                                                       able.
                                                                       Refer to Fig. 10 for individual relief valve locations. The
                                                                       valve illustration is viewed positioning the person who
                                                                       will be adjusting the valve between the valve and the
                                                                       control cables facing the front of the machine.
                                                                       The main relief valve is located to the right of the bucket
                                                                       control spool. The bucket circuit relief valve is located
                                                                       above the bucket control spool. The pressure gauge port
                                                                       is located on the bottom of the main valve housing.
                    1. Ba/lJoint 2. Nut 3. Clevis
               Fig. 8. Accelerator Rod Adjustment (HD)
               HOIST
              SPOOL
                                                                                          MAIN PUMP
                                                                            io4--....-oo IN LET
                                             ~~~~
            BUCKET
            SPOOL                                                                         GAUGE PORT
                                                                                          MAIN RELIEF
                                                                                          VALVE
TP2430
    With a screwdriver. adjust the main relief valve to 2250     Raise the lift arms and place the bucket in tip-back
    PSI on the gauge. Turn adjusting screw in to increase        position. Apply the parking brake and place the direc-
    pressure. out to decrease pressure. When pressure sta-       tional control lever in "N" neutral position. Have a
    bilizes. hold the adjusting screw and tighten the jam nut.   helper block the lift arms.
    Reinstall the washer and acorn nut.
                                                                 Slowly loosen and remove fill cap on the main hydraulic
    Run engine at maximum speed. Raise bucket off the            tank. Remove the pressure gauge and gauge hose.
    ground. Push the bucket control lever forward and hold
    bucket in the extreme DUMPED position.                       Install the cap. removed at the start of this procedure.
    Check the pressure gauge for the bucket circuit relief       Check the oil level in the hydraulic tank. Refill if neces-
    valve setting. This reading should be 1500 PSI plus          sary. Reinstall fill cap.
    or minus 100 PSI. If this pressure cannot be obtained        In performing these pressure settings. it is assumed that
    a complete new pre-set bucket circuit relief valve must      the cylinder packings have been replaced or are in good
    be ordered from the factory.                                 condition.
                                                                   PROPELLER SHAFTS
                                                                   When installing propeller shafts, make sure the keyways
                                                                   are properly engaged in the mating yokes; install special
                                                                   heat-treated bolts, and torque to 95 Ibs. ft.
TP2409
       FILTERS                                                       Remove rear cup, dump out dust. Reinstall rear cup.
       Various systems of your Trojan Tractor Shovel are pro-        Each 200 hours of operation, remove rear cup, dump out
       tected by filters to prevent dirt from entering the system.   dust. Remove air cleaner element. Clean the element with
       In order to continue to get the best performance from         compressed air (do not exceed 100 PSI) from inside to
       your Trojan, these filters must be cleaned or replaced        outside. The element may also be washed in a filter
       at regular intervals to insure a long component life.         cleaner solution. After cleaning, inspect by holding a
       The change periods listed below are for average condi-        lighted light bulb on the inside diameter of the element.
       tions.                                                        Air holes which do not let light pass through will indicate
                                                                     the element is still dirty.
       REMEMBER                                                      Replace the element each 1000 hours of operation or
                                                                     after 10 cleanings. This period may be extended or
       Oil filter elements, replaced or cleaned as directed, mean    shortened if necessary. Slightest element rupture requires
       a long machine life, minimum down time, and a saving          replacement.
       of repair expense.
                                                                     CAUTION: Always cover engine air intake pipe while
       NOTE: Before attempting to replace or clean any filters,         air cleaner is being serviced. DO NOT USE OIL IN
          breathers or drain plugs, the entire surrounding area         DUST CAP. Keep spare parts on hand to insure a
          must be wiped clean of grease or any foreign mat-             minimum of downtime. (See Parts Listing.)
          erial In servicing these systems, cleanliness is of the
          utmost importance.
           Because of fire hazards and insurance regulations, we
           do not recommend gasoline or any other volatile
           solvent such as naptha, benzene, etc., for cleaning.      DIESEL FUEL FILTERS
           Less flammable fluids, such as kerosene or mineral
           spirits, must be used.                                    The fuel filter and fuel strainer are mounted beneath the
                                                                     operator's compartment near the fuel tank. One-quarter
                                                                     pint of fuel should be drained daily from each to remove
       AIR CLEANER                                                   dirt and water accumulations. Drain cocks are provided
                                                                     at the base of each for this purpose. Replace the fuel
       Check every 8 hours or more often as required. This
                                                                     filter elements after approximately 2000 to 4000 U.S.
       is very important. Excessive exhaust smoke and loss of
                                                                     gallons of fuel consumption. This period may be short-
       power can be caused by a dirty air cleaner.
                                                                     ened or extended depending on the condition of the
       Squeeze bladder vacuator and hold until all dust drops        filter element at replacement. See Parts Listing for element
       out.                                                          part number.
   Change the replaceable type filter element with each          Breathers are installed in various components to relieve
   engine oil change. Detailed changing instructions are pro-    any pressure that is built up by the heat generated in the
   vided in the Engine Maintenance manual. See Parts             lubricant through the operation of the machine.
   Listing for element part number.                              Service on these breathers is necessary and should be
                                                                 adhered to strictly. Failure to do this can result in seal
   MAIN HYDRAULIC FILTER                                         and bearing failures.
                                                                 FUEL
                                                                 Fill the tank with clean fuel. Refer to engine manufacturer's
                                                                 maintenance manual for choice of fuel. See 50-Hour
                                                                 Service. See Capacity Section.
                                                                                        1. Filler Cap
                                                                          Fig. 22. Torque Converter 8t Transmission
                                                                  WHEEL NUTS
                                                                  Se Adjustment Section.
                                                                  AXLES
                                                                  Check lubricant level each 50 hours and keep level up
                                                                  to bottom of level hole. To check the spiral and bevel
                                                                  differential and the planetary hubs, the machine should
                 Fig. 21. EngineOil Fill (HG)                     be run first, then allowed to stand on level ground.
                                                                  After a 5-minute interval, which allows the lubricant
    RADIATOR                                                      to settle to its level, proceed as follows:
    Check coolant level each 8 hours; refill as required with     Remove oil filler plug in rear of housing bowl of each
    clean water. Add a reliable brand of rust inhibitor when      axle for inspection. If lubricant level is below bottom
    anti-freeze is not in use. Twice yearly, drain, flush, and    opening of the filler hole, add necessary lubricant. Rein-
    refill system. Use a recommended automotive permanent-        stall plug. For planetary hubs (4 points) rotate wheel
    type anti-freeze. For temperatures below 32°F. get pro-       until oil level mark in wheel and thrust cap is parallel
    tection necessary by following the anti-freeze manufac-       with ground. Remove level plug; if lubricant level is
    turer's instructions. See capacity section.                   below opening, add necessary lubricant. Re-install plug.
                                                                  DO NOT OVERFILL - SEE LUBE CHART FOR LEVEL
    TRANSMISSION HYDRAULIC SYSTEM                                 PLUGS. Use mUlti-purpose gear lube (API service GL
                                                                  4, CRS-10 level grade or better), SAE-90 or Rockwell
    Check oil level each 8 hours. This check should be per-       Standard specification 0-64, grade 90 viscosity. DO NOT
    formed as soon as the transmission oil temperature            ADD DIFFERENT TYPE OF LUBRICANT. The original
    levels off (approximately 180°F.) with the engine idling,     lubricant must be drained at 1000 hours of operation.
    and the transmission in neutral range.                        See 1ooo-hour service.
    Open bottom drain valve on lower right side of the trans-     FUEL TANK
    mission housing. (See Fig. 23). If oil does not run out,
    fill to level through the filler pipe located on the torque   Open drain plug to remove accumulated water and
    converter housing. (See Fig. 22).                             sediment.
   PROPELLER SHAFTS
   There are two propeller shafts, located as follows: from
   transmission to rear axle and from transmission to for-
   ward drive shaft. Each shaft has 3 points of lubrication,
   one on each spider and bearing assembly and one on
   the slip yoke assembly (total 6 points).
SERVICE EACH 200 HOURS OF OPERATION SERVICE EACH 500 HOURS OF OPERATION
    Drain and refill as follows:                                 For operation in temperatures above OOF., refill with
                                                                 SAE 10 oil with anti-foam characteristics. For operation
    Draining should be accomplished after operating machine,     in temperatures below OaF. to - 25°F., refill with TYPE
    while oil is still warm. Warm oil flows more freely and      "A" SUFFIX "A" AUTOMATIC TRANSMISSION FLUID.
    carries more dirt and sludge with it.                        DO NOT MIX OILS. See Capacity Section.
       To assure satisfactory operation of the electrical system it   Watch for batteries that require excessive water. This
       is important that a regular check of the battery is per- .     may be an indication of a charging system which is out
       formed.                                                        of adjustment.
       CLEANING                                                       CHARGING
       Proper maintenance involves keeping the top of the             The charging rate is correct when the battery maintains
       battery as clean and free of acid as possible to prevent       a minimum specific gravity of 1.260 and does not require
       current loss. To clean corrosion from the battery top and      the addition of more than 1 ounce of water per cell.
       terminals, wash with a cloth moistened with ammonia or
       baking soda in water. Dry thoroughly and coat terminal         When recharging a battery, be sure the charger is
       surfaces with mineral grease or vaseline to prevent cor-       designed to handle the voltage of the unit being charged.
       rosion. Clean the hold-down frame of all corrosion before
       replacing battery.
                                                                      INSTALLATION
       TESTING                                                        When removing the old battery, note carefully the lo-
       The battery should be tested with a hydrometer and kept        cation of the positive battery terminal so that the new
       to a specific gravity of 1.260 or above. Always test           battery can be installed in the same manner in order to
       battery for state of charge before adding water. A dan-        avoid the danger of installing reversed. Remove ground
       gerously low point of charge is indicated by a hydro-          terminal first.
       meter reading of 1.150 which will permit the battery to        The newly installed battery should rest level in the
       freeze at temperatures only a few degrees below the            cradle and be fastened securely. Make sure the battery
       freezing point of water. A specific gravity of 1.260           is not reversed. The tapered positive terminal is 1/16th"
       will permit the battery to withstand temperatures as low       larger at the top than the negative and the opening of
       as -60°F. without freezing.                                    the positive cable clamp terminal is correspondingly
                                                                      large to fit it. Clean tapered terminal posts and inside
       WATER                                                          of clamp bright with sandpaper or a stiff brush, and
                                                                      apply a thin film of mineral grease to the inside of the
       The electrolyte level should be maintained 3/8 inch (0.95cm)   clamp, terminals and over the bolt stud before recon-
       above the separators or insulators by the addition of          necting the terminals. Connect the "grounded" terminal
       distilled water. To avoid overfilling where the liquid level   last. Tighten terminal bolts. Before cranking the engine,
       cannot be easily seen, a special filler syringe will be        turn on lights to be sure ammeter shows "discharge"
       found useful in filling and withdrawing any excess liquid.     or the ammeter pointer shifts to the "minus" side of the
       Do not overfill or underfill the cells of the battery as       scale. This will indicate that the battery is properly in-
       either has a detrimental effect on battery life.               stalled with respect to polarity.
TIRE MAINTENANCE
                                                                               Pressure
                     Tire Size              Ply Rating            Operating            Transporting
                                                                    Load               Without Load
                      13 x 24                    8                     25                    25
                      17.5 x 25                12                      25                     25
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                  7
                  8
                        Lift Arm Pivot
                        Fuel Filter (GM & HD)
                                                                            2
                                                                            2
                                                                                   MPG
                                                                                   Drain
                                                                                               200
                                                                                                       9
                                                                                                       13
                                                                                                            Transmission Hydraulic System Filter
                                                                                                            Air Cleaner (Element)
                                                                                                                                                               1
                                                                                                                                                               1
                                                                                                                                                                        Change
                                                                                                                                                                         Clean
                 11     Batteries                                           6      Check
~                12     Engine Controls (GM)                                2      MPG
                                                                                               300     8    Fuel Filter (GM & HOI                              2        Change
!;;                                                                                                     9   Transmission Filter (Change when Changing Oil)     1        Change
AI               13     Air Cleaner                                         1     Check        400     23   Transmission Hydraulic Oil                         1        Change
                 14     Fuel Filter (GM)                                    2     Drain
~
                                                                                                                                                                          TA
           8     15     Radiator (Permanent Type Anti-Freeze Below
Z                        32° F) (Water with rust inhibitor above 32° F)     1      Check               10   Filter Element, Main & Steering                    1        Change
/11                                                                                            500
                 16     Air Reservoir                                       2      Drain                     Hydraulic (In Reservoir)
Z
$"I              17                                                                                    10
                        Engine Oil (Refer to Engine Manufacturers                                           Main & Steering Hydraulic System                   1        Change
                         Maintenance Manual                                 1      Check                     Oil                                                         SAE
                         for type and change intervals)                             EO        1000                                                                       10-W
                 18     Axle Cradle Pivot                                   2      MPG                 13   Air Cleaner (Element)                              1        Change
                                                                                                       19   Differential Drain & Fill                          2         MPL
                 19     Differential Drain & Fill                           2      MPL                 21   Planetary Drain & Fill                             4        Change
                 23     Transmission Breather                               1      Clean
                 24     Main Pivots (Upper & Lower)                         2      MPG                                     KEY TO SYMBOLS
                 25     Drive Shaft Assembly                                2      MPG         EO - Engine Oil                               MPG - Multi-Purpose Type Grease
                                                                                               SAE 10 - W Hydraulic Oil that is resistant to rust. oxidation and foaming.        I
                 26     Steering Cylinder Pivot & Head                      4      MPG         TA - Type A - Suffix A Automatic Transmission Fluid or Dexron.
                 27     Lift Cylinder Pivot                                 2      MPG         MPL - Multi-Purpose Type Gear Lubricant for Service API GL4 CRC - 10 Level
                 29     Lift Cylinder Head                                  2      MPG                Grade or Better - SAE 90.
                 32     Bucket Pivot                                        2      MPG         BF - Brake Fluid (Conforms to SAE - Spec. 70R3).                                  I
                                                                                             '---~-
                                                                                                                                                                   ..
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                                           5         6 7 8                      14   15   16   17
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                                                                                                         31
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                                                                                                         32
             46   45   44   43   42   41        40         39   38 37   36 35   34                  33
 illo                                                                                                    .
                                                                                                         TP2398
 m
 en
                                      SHEET METAL SHROUDING
                                                                                                                                                     ,
    Item     Part No.       Description                       No. Req'd.    Item   Part No.   Description                        No. Req'd.
        1    2079440  Tank Assy., Hydraulic ....... .                       31     2031475    Bolt.. ...... .... ......... ...                4
        2             Element, Filter (See                                  31A    2031391    Washer, Lock. .. . . . . .. . . . . . .         4
                       Main Hydraulic System) .... .                        31B    2032960    Washer, Flat(N.I.) ...........                  4
        3     2077098 Spring .....................                      1   31C    2031617    Nut........................                     4
        4     2077101 HandleAssy., Tee...........                       1   32     2079267    Gauge, Fuel. . . . . . . . . . . . . . . . .    1
        5     2077111 Cover, Filter Element ........                    1   33     2077067    Cap Assy., Fuel.. . . . . . . . . .. . .        1
        6     2031477 Bolt ....................... ,                    4   33A    2077038    Gasket, Fuel Cap ............                   1
        6A    2031391 Washer, Flat. . . . . . . . . . . . . . . .       4   34     2079448    TankAssy., Fuel .............                   1
        6B    2032960 Washer, Lock (N.I.) ... . ... . .. .              4   35     2033388    Plug, Drain .................                   1
        7     2077567 Clamp. ... .... ..... ..... ....                  2   36     2031560    Bolt........................                    6
        8     2031615 Nut................ ........                      4   36A    2032964    Washer, Flat. . . . . . . . . . . . . . . .     6
     8A       2031389 Washer, Lock ...............                      4   36B    2031621    Nut........................                     6
     9        2079951 Cover, Console.. . . .. . . . . . . . .           1   37     2031426    Bolt........................                    2
    10        2031427 Bolt.... ........ ......... ...                   4   37A    2031389    Washer, Lock ...............                    2
    lOA       2031389 Washer, Lock ...............                      4   38     2077565    Plate.......................                    1
    lOB       2032958 Washer, Flat . . . . . . . . . . . . . . . .      4   39     2071029    Bolt.... ....................                   4
    11        2077751 Console, Valve Control .... . . .                 1   39A    2031391    Washer, Lock ...............                    4
    12        2031477 Bolt........................                      6   39B    2032960    Washer, Flat . . . . . . . . . . . . . . . .    4
    12A       2031391 Washer, Lock ...............                      6   40     2078502    Cowl, Front Deck Assy. .......                  1'
    12B       2032960 Washer, Flat . . . . . . . . . . . . . . . .      6   41     2077566    Shroud Assy., Front. . . . . . . ...            1
    12C       2031617 Nut........................                       6   42     2071029    Bolt........................                    5
    13        2071340 Knob.......................                       2   42A    2031391    Washer, Lock ...............                    5
    14        2079237 Rod .... ............ ..... ...                   2   42B    2032960    Washer, Flat ................                   5
    14A       2031769 Pin, Cotter ...................                   2   43     2038543    Plug, Magnetic Drain ........                   1
    14B       2031391 Washer, Lock (N.I.) . ... . . .. . ..             2   44     2077055    Plate, Valve. . . . . . . . . . . . . . . . .   1
    14C       2031617 Nut(N.I.)....................                     2   45     2077153    Ring, Retainer ..............                   1
    15        2079040 Cover, Battery Box. . . . . . . . . . .           1   46     2077058    Spacer, Pipe ................                   2
    16        2078568 Hold Down Assy., Battery. . . . .                 1   47     2031391    Washer, Lock... . . . . . .. . . .. .           2
    16A       2077987 Tray, Battery (N.I.) ...........                  1   48     2067425    Nut,Lock ...................                    2
    17        2031519 Bolt........................                      5   49     2077054    Spring .....................                    1
    17A       2036818 Washer, Flat(N.I.) ...........                    5   50     2077060    Valve Assy., Pressure Relief (Incl.
    17B       2031393 Washer, Lock ...............                      5                      Items 44,45,49 & 50A thru 52)
    17C       2031619 Nut........................                       5   50A    2077059    Plate, Capture .............. .
    18        2079041 Box, Battery ................                     1   51     2077056    Rod,Valve ................. .
    19        2079039 Hood Assy., Rear............                      1   52     2077152    Ring, Retainer ............. .
    20        2071029 Bolt........ ................                     4   53     2031959    "0" Ring .................. .
    20A       2031391 Washer, Lock ...............                      4   54     2008813    Washer ................... .
    20B       2032960 Washer, Flat . . . . . . . . . . . . . . . .      4   55     2069785    Bolt ....................... .
   *21        2077884 Panel, Side .................                     2   56     2069784    Plate Assy., Cover (Incl. Items
    22        2031473 Bolt....... .................                     4                      53 thru 55 & 56A thru 60) ... .
    22A       2031391 Washer, Lock(N.I.) . . . . . . . . . . .          4   56A    2069137    Plate ...................... .
    22B       2032960 Washer, Flat .. .. . .. . . .. . . .. .           4   57     2005062    "0" Ring .................. .
    22C      '2031617 Nut(N.I.)....................                     4   58     2069140    Spacer .................... .
    23        2079230 Plate, Side . . . . . . . . . . . . . . . . . .   2   59     2069143    Bar ....................... .
   *24        2079613 Seat, Panel Catch ...........                     4   60     2031770    Pin, Cotter ................. .
   *24A       2036097 Screw, Machine. . . . . . . . . . . . .           8   61     2072697    Glass Assy., Sight(lncl.
   *24B       6950888 Washer, Lock ...............                      8                      Items 61A& 61 B) .......... .
   *24C       2031863 Nut........................                       8   61A    2072696    Glass, Sight ............... .
   *25        2062539 Pin........................                       4   61B    2039493    "0" Ring .................. .
   *26        2031757 Pin, Cotter . . . . . . . . . . . . . . . . . .   4   62     2077833    Cap Assy. (lncl.ltems
   *27        2064185 Latch......................                       4                      62A&62B) ................                      1
   *28        2036811 Washer....................                        4   62A    2077716    Cap........................                     1
   *29        2036097 Screw, Machine. . . . . . . . . . . . .           8   62B    6750769    "0" Ring ...................                    1
   *29A       6950888 Washer, Lock(N.I.)...........                     8   63     2031562    Bolt........................                    2
   *29B       2031863 Nut(N.I.)....................                     8   63A    2032964    Washer,Flat(N.I.) ...........                   2
   *30        2079612 Base, Panel Catch ...........                     4   63B    2031621    Nut........................                     2
*Optional Equipment
       -
       ------
       -
       CI
CD
                                                                -
                                                                u:t
                                                                -
                                                                CD
                                                                -
                                                                en
       -
                                           -
                                           eN
                              THINK
                Avoid greasy hands and floor boards.
       G O -_ _ _ _ _ __                                          -~
                           ---
                           ----~
                                 -
,...
                                                                   -
                                                -----------~~-------~
                                                                   -
                                                                   1ft
                                                                   -,...
                                                                   UI
                                                                    -
                                                                    -
                                                                    GO
~~;;-----~
                                                                    THINK
                                                Never leave operators seat with the arms raised.
TB065                                                                                                                                         [35]
                                                                                                      Revision 1 - October, 1975
             1   2   3    4   5   6   7        8    9   10   11 12   13
       33
       32
       31
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                         28               27       26   25      24        23
                                                                                                                                              TP2379
[36]                                                                                                                                                  TB065
                                                                                           ,
             WINDSHIELD WIPER KIT
                                    (ELECTRIC)
                                     (optional)
                                    THINK
        Set parking brake when leaving seat or shutting down for the day.
                                          20                                 19       18       11 16
                                                                                                                                                            TP2422
                                          WINTERIZATION KIT
                                                                         (Optional)
                                                                         (HG&HD)
       Item   Part No.     Description                     No. Req'd.                 Item      Part No.   Description                        No. Req'd.
        1     2049952 Wire, Ignition to Connector                                      8        2032294 Elbow,90o        •••   0   •••••••••••••            2
        2     2080203 Wire, Connector to Connector                                     9        2033033 Nipple ......................                       1
        3             Switch, Ignition (See                                           10        2032038 Clamp. Hose ................                        4
                       Page 64) ...................                                   11        2044426 Grommet ...................                         2
        4     2050575 Connector ..................                           2        12        2055832 Hose .......................                        1
        4A    2051069 Terminal. Bullet .............                         1        13        2035717 Valve, Drain      ••   0   •••••••••••••            1
        5     2079176 Fan, Defroster     •••   0   ••••••••••                1        14        2033084 Coupling ...................                        1
        6     2033155 Heater (lncl. Items                                             15        2033635 Nipple ......................                       1
                       6AThru6D) ................                            1        16                Engine(See
        6A    2021523 Motor, Heater(N.I.)          ••   •••••   0   ••       1                           Page 56 Thru 59)            •••••••••      0   •
68 2022590 Blade, Fan (N.I.) ............. 1 17 2035717 Valve. Drain • ••••• 0 ••••••• 0.
                                19                 18                                            17                        16            15             14
                                                                                                                                                       TP2400
                                                WINTERIZATION KIT
                                                                              (Optional)
                                                                                   (GM)
    Item     Part No.     Description                           No. Req'd.                Item   Part No.   Description                  No. Req'd.
        ,    2049952      Wire, Ignition to Connector ...                               8        2033634    Nipple ......................                    1
        2    2080203      Wire, Connector to Connector.                                 9        2032038    Clamp, Hose ................                     4
        3                 Switch, Ignition (See                                        10        2044426    Grommet ...................                      2
                           Instrument Panel) ..........                                11        2039445    Hose, Feed .................                     1
        4    2050575      Connector ..................                        2        12        2032829    Clamp ......................                     2
        4A   2051069      Terminal, Bullet (N.I.)      ••   0   ••   0   ••   1        13        2031473    Bolt ........................                    2
        5    2079176      Fan, Defroster   ••   ••••••••         0   •••      1        14        2035717    Valve, Shut-Off••   0.0   ••••   0   •••         2
        6    2033155      Heater (Incl. Item                                           15        2053266    Bushing, Reducer ...........                     1
        6A   2021523
                           SA Thru 60) ................
                          Motor, Heater(N.I.) ..........                      ,,
                                                                              1       *16
                                                                                      +16
                                                                                                 2032303
                                                                                                 2032294
                                                                                                            Elbow, 45° .................
                                                                                                            Elbow, 90° .................
                                                                                                                                                             1
                                                                                                                                                             ,
                                                                                                                                                             1
        6B   2022590      Blade, Fan (N.I.)                                           +16A       2053268    Bushing, Reducer ...........
                                                                              ,                                                                              ,
                                            ••••   0   ••••••••
                                                      -----
                                                        -CP,t
                                             \...----------
                                                      -~
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                                                           --
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                                      -
[40]               EATON YALE & TOWNE INC.                      TB065
                                                                                                                                                ,
FRAME GROUP
    Item   Part No.   Description                         No. Req'd.      Item     Part No.   Description                          No. Req'd.
     1     2060723    Screw, Drive ................                 6    +13       2082467    Bar, Tie Down ...............                 1
     2     2058920    Plate, Trojan Name        ••   0   •••••••    1    +13A      2031586    Bolt, Bar to Front Section                    1
     3     2048096    Bolt ........................                 4     13B      2031622    Nut ........................                  1
     3A    2032967    Washer, Flat ................                 8     14       2031580    Bolt ........................                 1
     3B    2031378    Nut   ••   0   •••••••••••••••••••••          4     14A      2031622    Nut ••••••••••••           D   •••••••••••    1
     4     2033249    Fitting, Grease ..............                2     15       2031490    Bolt ........................                 2
     5     2031561    Bolt ........................                 8     15A      2031391    Washer, Lock ...............                  2
     5A    2032964    Washer, Flat ................                 8     15B      2031617    Nut ........................                  2
     5B    2041073    Nut ............ ............                 8     16       2080085    Pin ........................                  2
     6     2079053    DeckAssy...................                   1     17       2077885    Bushing ....................                  2
     7     2077234    Frame Assy., Front ..........                 1     18       2044117    Spacer(1/16"j ..............                 AR
     8     2032415    Bolt ........................                 8     19       2044118    Spacer(Vs"j .................                AR
     8A    2031376    Nut .·0 .....................                16     20       2077892    Cradle Assy.  •   ••   0   ••••••••••••       1
     9     2033250    Fitting, Grease ..............                2     21       2032415    Bolt ........................                 8
    10     2077477    Spacer .....................                  2     21A      2031376    Nut ........................                 16
    11     2077656    Plate, Capture ...............                2     22       2077888    TubeAssy...................                   2
    12     2031557    Bolt ........................                 2     23       2031985    Adapter, Straight ............                1
   *13     2077341    Bar, Tie Down ...............                 1     24       2032007    Elbow, 90 0 . ................                3
   *13A    2031582    Bolt, Bar to Front Section .....              1     25       2081435    Plate, Counterweight ........                 3
                                                                          26       2079158    Frame Assy., Rear ...........                 1
AR As Required
                                                                 THINK
                                                     Stop machine to lubricate or adjust.
5 6 7 8 9 10 11
TP2345
PIVOT GROUP
                                THINK
               Keep the work area as smooth as possible.
N-
    Item     Part No.     Description                        No. Req'd.        Item      Part No.   Description                        No. Req'd.
        1    2077132      Pin Assy. ...................                 2      16A       2031530    Bolt(N.I.) ...................                1
        1A   2031516      Bolt, Pin to Frame. . . . . . . . . . . .     2      16B       2031393    Washer, Lock(N.I,) . . . . . . . . ...        1
        1B   2077182      Plate, Capture (N.I.) ..........              2      16C       2031619    Nut(N.I.) . . .. .. .. . . . . ... . . .. .   1
        1C   2031557      Bolt........................                  2      17        2077536    Bushing....................                   4
        2    2076005      Bushing....................                   2      18        2077034    Link Assy., Front Bucket
        3    2030225      Fitting, Grease.. . . . . . .. . . .. .       2                            (lncl,ltem 17) ..............                1
        4    2077377      Lift Arm Assy. (lncl.                                19        2030225    Fitting, Grease ..............                2
                           Items 2 & 24) .............. .                      20        2030225    Fitting, Grease ..............                1
        5    2077139      Pin Assy................... .                        21        2077028    Lever,BucketFront .. ... .....                1
        5A   2031557      Bolt(N.I.) .................. .                      22        2077137    Pin........................                   1
        5B   2077182      Plate, Capture(N.I.) ......... .                     22A       2031557    Bolt(N.I.) ...................                1
        5C   2037659      Bolt, Pi n to Lever ........... .                    22B       2077182    Plate, Capture (N.I.) ..........              1
        6    2077025      Bucket Lever Assy., Rear                             22C       2037659    Bolt, Pin to Front Lever .......              1
                           (lncl.ltem 10) ............. .                      23        2030225    Fitting, Grease ..............                2
        7                 Cylinder, Bucket (See Sep.                           24        2077535    Bushing....................                   2
                           lIIus.) ..................... .                     25        2073187    Pin ..................... ...                 2
        8    2030225      Fitting, Grease ..............                4      25A       2031530    Bolt(N.I.) ...................                2
     9       2077536      Bushing....................                   4      25B       2031393    Washer, Lock (N.I.) . . . . . . . . .. .      2
    10       2077538      Bushing....................                   2      25C       2031619    Nut(N.I.)....................                 2
    11       2077143      Pin Assy. ...................                 1      26        2077141    Pin Assy. ...................                 1
    11A      2037659      Bolt(N.!.) ...................                1      26A       2031519    Bolt(N.I.) ...................                1
    12       2030225      Fitting, Grease ..............                1      26B       2031393    Washer, Lock(N.I.) . . .. .. . . . . .        1
    13       2080581      Link Assy., Bucket Rear                              27        2077135    Pin Assy. ...................                 1
                           (lncl.ltem 9) ...............                2      27A       2077539    Bushing(N.I.) ...............                 2
    14       2031557      Bolt........................                  4      27B       2031534    Bolt(N.I.) ...................                1
    15       2080612      Pin... ........... ..........                 2      27C       2031619    Nut(N.I.)... .................                1
    15A      2077182      Plate, Capture. . . . . . . . . . . . . . .   4      28                   Cyli nder, Lift (See Sep.
    15B      2031492      Bolt (N.I.) ...................               2                            lIIus.) ..................... .
    15C      2031617      Nut(N.I.) ....................                2      29        2077385    Pin Assy. ...................                 2
    16       2073398      Pin........................                   1      29A       2031519    Bolt........................                  2
                                                                               29B       2031393    Washer, Lock ...............                  2
             (N.!.) Not Illustrated
                                                                        THINK
                                                                   Know the work area.
                                                                           3
                                                                                                                   TPt020
                                           BUCKET ASSEMBLY
   Item    Part No.   Description               No. Req'd.    Item   Part No.   Description                    No. Req'd.
4 2077843 Edge, Cutting, R.H. Side ...... 4 2077836 Edge, Cutting, R.H. Side ......
                                13 12 11          10    9   8
                                                                                                                 TP2336
                                      BUCKET INDICATOR
    Item    Part No.   Description             No. Req'd.           Item   Part No.   Description            No. Req'd.
18--------------~~~1
/:
                                  r
                                 17                       16       15
                                                                             /   '
                                                                                 14        13       12     11
                                                                                                                                           TP2433
1 2 3 4
TP2399
FENDER INSTALLATION
                                    THINK
                              Use care on slopes.
13
12
                                                                                                                                              3
            10
              1 _ _ _--=:::::~~~
              6
            5 -_ _ _ __.
                                                  1
              4
                                                                                                                                             TP2421
                                                                     THINK
                                                 Never leave operators seat with the arms raised.
TP2303
---~
       --
       -
en
                                                -
       CD
       --     ..                                -
                                                1ft
    Item     Part No.     Description                       No. Req'd.                Item   Part No.   Description                No. Req'd.
        1    2035717     Valve, Shut-Off .............                     1          19B    2031391    Washer, Lock .............. .       2
        1A   2032303     Elbow (N.I.) .................                    1          19C    2031617    Nut ...................... ..       2
        2    2035236     Elbow, 90° .................                      1          20     2052051    Belt,Alternator(Matched
        3    2073968     Connector, Female ..........                      2                             Set of 2) .................. .
        4    2081004     Hose.......................                       1          21     2052051    Belt, Fan (Matched
        5                Gauge, Engine Oil Pressure                                                      Set of 2) .................. .     1
                          (See Instrument Panel) ..... .                              22     2077705    Bolt ....................... .      8
        6    2032310     Tee ....................... .                                22A    69501 68   Washer ................... .        8
        7                Switch, Oil Pressure (See Battery                            23     2035717    Valve, Shut-Off ............ .      1
                          and Wiring) ............... .                               24     2053266    Bushing, Reducer .......... .       1
        8    2031985     Elbow,45° ................ .                                 25     2082697    Engine Assy. (lncl. Items
        9    2039266     Adapter,Orive(lncl.ltem                                                         25A Thru 250) ............ .
                          22&22A) .................                        1          25A    6952823    Fan ....................... .
    10       2031477     Bolt........................                     12          25B    2021737    Element, Primary Fuel,
    10A      2031391     Washer, Lock ...............                     12                             Filter(N.I.) ................ .
    11                   Transmission & Converter                                     25C    2021736    Element, Secondary Fuel
                          Assy. (lncl.ltem 9) (See Sep.                                                  Filter(N.I.) ................ .    1
                          lIIus.) ..................... .                             250    6950967    Element, Luboil (N.I.) ........ .   1
    12       2073633     Pulley ..................... .                               26     2031522    Bolt ....................... .      4
    13       2081010     Strap,Adjustment .......... .                                26A    2032962    Washer, Flat ............... .      4
    13A      2031475     Bolt(N.I.) .................. .                              26B    2067435    Nut, Lock .................. .      4
    13B      2031391     Washer, Lock(N.I.) .......... .                              27     2031 529   Bolt ...................... ..      2
    13C      2031617     Nut(N.I.) ................... .                              27A    2032962    Washer, Flat ............... .      2
    14       2031452     Bolt ....................... .                               27B    2067435    Nut, Lock .................. .      2
    14A      2032959     Washer, Flat ............... .                               28     2032962    Washer, Flat ............... .      2
    14B      2031390     Washer, Lock .............. .                                29     2078517    Mount, Engine Front ........ .      1
    15                   Alternator (See Battery                                      30     2032969    Washer, Flat ............... .      2
                          &Wiring) ................. .                                31     2049889    Pad, Mounting ............. .       2
    16       2068569     Kit, Mounting Bracket. . . . . . . .              1          32     2073210    Spacer .................... .       2
    17                   Bolt(Furn. W/ltem 16) .......                     2          33     2031498    Bolt ....................... .      2
    17A                  Washer, Lock (Furn. W/ltem 16)                    2          33A    2031392    Washer, Lock .............. .       2
    17B                  Washer, Flat(Furn. W/ltem 16)                     2          34     2038792    Angle, Engine Support ...... .      1
    18       2031522     Bolt.... . . . . . . . . . . . . . . . . . . . .  1          35     2031488    Bolt ....................... .      2
    18A      2031393     Washer, Lock...............                       1          35A    2031391    Washer, Lock .............. .       2
    18B      2032962     Washer, Flat .. . . . . . . . . . . . . . .       1          36     2031462    Bolt ...................... ..      4
    19       2031475     Bolt........................                      2          36A    2031390    Washer, Lock(N.I.) .......... .     4
    19A      2032960     Washer, Flat. . . . . . . . . . . . . . . .       2          37     2077946    Spacer, Fan ................ .      1
             (N.I.) Not Illustrated
                                                               THINK
                                   Remove or fasten any loose items in the operators compartment.
                                                   -
       -                                            -
                                                   ..,
                                                    -
       -
       c:t
                                                   -
                                                   &ft
                                                   -
                                                   CD
       :=-                                          -
                                                   .....
                                                  ---
                                                    -
                                                   en
                                                   ..,
                                                   c :t
                                                   -
                                                   ..,
       -                                            -
                                                   ..,
                                                   --
                                                   -
                                                   ..,
                                                   ..,
                                                   &ft
-~
    Item    Part No.    Description            No. Req'd.           Item   Part No.   Description                     No. Req'd.
        1   2032007 Elbow ......................        1           20     2048449 Belt, V, Compressor Drive ....                1
        2   2073968 Adapter, Push-Lok ...........       2           21     2073992 Belt, Fan (Matched Set of 2) ...              1
        3   2077639 Hose .......................        1           22     2077705 Bolt ........................                 8
        4   2035717 Valve, Shut-Off ............ .      2           22A    6950168 Washer ....................                   8
        5           Gauge, Engine Oil Pressure                      23     2073967 Adapter, Push-Lok ...........                 1
                     (See Instrument Panel) ......                  24     2077637 Hose .......................                  1
        6   2032310 Tee ........................                    25     2073970 Adapter, Push-Lok ...........                 1
        7           Switch, Oil Pressure (See                       26     2073970 Adapter, Push-Lok ...........                 1
                     Battery & Wiring ...........                   27     2081040 Hose .......................                  1
        8   2031985 Connector ..................                    28     2031999 Elbow, 45° .................                  1
        9   2039266 Adapter, Drive (Incl.                           29     2032295 Elbow, 90°       •••••••••••   0   •••••      1
                     Items 22 & 22A) ............        1          30     2038647 Coupling    ••••••   0   ••••••••••••         1
    10      2031477 Bolt ........................     12            31     2013670 Nipple ......................                 1
    10A     2031391 Washer,Lock ...............       12            32     2053633 Coupling ...................                  1
    11              Converter Assy., Transmission (lncl.            33     2013670 Nipple ......................                 1
                     Item 9) (See Sep. lIIus.) ......               34     2031522 Bolt ........................                 4
    12      2073633 Pulley ......................        1          34A    2032962 Washer, Flat ................                 4
    13              Strap, Adjust. (Furn. W IEngine)     1          34B    2067435 Nut, Lock ...................                 4
    14      2031429 Bolt ........................        1          35     2031527 Bolt ........................                 2
    14A     2031389 Washer, Lock ...............         1          35A    2032962 Washer, Flat ................                 2
    14B     2032958 Washer, Flat ................        1          35B    2067435 Nut, Lock ...................                 2
    15              Alternator (See Battery & Wiring                36     2079252 Bracket ....................                  1
    16      2068569 Kit, Mounting Bracket ........       1          37     2078517 Mount, Engine Front .........                 1
    17              Bolt (Furn. W litem 16) .......      1          38     2032969 Washer, Flat ................                 2
    17A             Washer, Lock (Furn. W/ltem 16)       1          39     2031522 Bolt ........................                 2
    17B             Washer, Flat(Furn. W/ltem 16)        1          39A    2067435 Nut, Lock .............. , ....               2
    18      2031522 Bolt ........................        1          40     2049889 Pad, Mounting       •••••••••••      0   ••   2
    18A     2031393 Washer, Lock ...............         1          41     2041570 Washer, Flat ................                 4
    18B     2032962 Washer, Flat ................        1          42     2043276 Fan ........................                  1
    19      2031475 Bolt ........................        2          43     2073967 Adapter, Push-Lok ...........                 1
    19A     2032960 Washer, Flat ................        2          44     2078264 EngineAssy. (lncl. Item 42,
    19B     2031391 Washer, Lock ...............         2                          44A&44B) ................                    1
    19C     2031617 Nut ........................         2          44A    2022817 Element, Luboil (N.I.) .........              1
                                                                    44B    2079431 Element, Fuel Filter(N.I.) .....              2
            (N.I.) Not Illustrated
                                                         THINK
                                                    Use care on slopes.
                  --                       -
                                           ,....
    Item     Part No.   Description                     No. Req'd.            Item   Part No.   Description                          No. Req'd.
        1    2073967    Adapter, Push-Lok . . . . . . . . . . .   2           20     2031522    Bolt........................                    1
        2    2054212    Filter, Oil (Furn.                                    20A    2031393    Washer, Lock...............                     1
                         W/Engine) ............... .                          20B    2032962    Washer, Flat . . . . . . . . . . . . . . . .    1
        2A   2022817    Element Assy.,                                        21     2031475    Bolt........................                    2
                         Luboil (N.J.) ................           1           21A    2032960    Washer, Flat . . . . . . . . . . . . . . . .    2
        3    2032295    Elbow, 90° .................              2           21B    2031391    Washer, Lock ...............                    2
        4    2077967    Hose.......................               1           21C    2031617    Nut........................                     2
        5    2079240    EngineAssy... ,. .... .. .. .. . .        1           22     2069862    Belt, Fan (Matched Set of 2)                    1
        5A   6952926    Filter, Fuel(N.J.) .............          1           23     2048449    Belt, V, Compressor Drive                       1
        6    2035717    Valve, Shut-Off .............             2           24     2077705    Bolt.. .. . . .. . . . .. . .. . . . . . .. .   8
        6A   2032007    Elbow, 90° (N.L) . .. . . .. . . .. . .   1           24A    6950168    Washer(Furn. WlTrans.
        7               Gauge, Engine Oil Pressure                                               -Converter) .. , . . . . . . . . . . . . .     8
                         (See Page 64) ............. .                        25     2039266    Adapter, Drive (Furn.
        8               Switch, Oil Pressure                                                     WIT orque Converter) . . . . . . .             1
                         (See Page 76 & 77) ........ .                        26     2077936    Hose.. .. .. .. .. . . . .. .. . . . .. .       1
     9       2032310    Tee........................                1          27     2033256    Valve, Drain ................                   1
    10       2031996    Elbow,45° .................                2          28     2053633    Coupling...................                     1
    11       2073968    Adapter, Push-Lok .. '" . . .. . .         2          29     2013670    Nipple......................                    1
    12       2031477    Bolt........................              12          30     2031522    Bolt........................                    4
    12A      2031391    Washer, Lock ...............              12          30A    2032962    Washer, Flat. . . . . . . . . . . . . . . .     4
    13                  Transmission-Converter                                30B    2067435    Nut, Lock ...................                   4
                         Assy (See Page 107) ...... ..                        31     2031527    Bolt.... .. .. . . .. . . .. .. . . . .. .      2
    14       2073633    Pulley ..................... .                        31A    2032962    Washer, Flat. . . . . . . . . . . . . . . .     2
    15                  Strap, Adjustment                                     31B    2067435    Nut, Lock ...................                   2
                         (Furn. W/Engine) .......... .                        32     2079252    Bracket ....................                    1
    16       2031429    Bolt ....................... .                        33     2078517    Mount, Front Engine . . . . . . . . .           1
    16A      2031389    Washer, Lock .............. .                         34     2032969    Washer, Flat . . . . . . . . . . . . . . . .    2
    16B      2032958    Washer, Flat ............... .                        35     2049889    Pad, Mounting ..............                    2
    17                  Alternator (See Battery                               36     2031522    Bolt........................                    2
                         &Wiring) ................. .                         36A    2067435    Nut, Lock ...................                   2
    18       2068569    Kit, Mounting Bracket. . . . . . . .       1          37     2041570    Washer, Flat . .. . . . . . . . .. .. ..        4
    19                  Bolt(Furn. Wlltem 18) .......              2          38     2043276    Fan (Furn. W/Engine) ........                   1
    19A                 Washer, Lock(Furn.                                    39     2073970    Adapter, Push-Lok . . . . . . . . . . .         2
                         Wlltem 18)................                2          40     2031999    Elbow,45° .................                     2
    19B                 Washer, Flat (Furn.                                   41     2077966    Hose.... .. . .. .. .. . .. .. . . . ..         1
                         Wlltem 18) ................               2
                        (N.J.) Not Illustrated
                                                           THINK
                               Set parking brake when leaving seat or shutting down for the day.
                                                                                                                                 l
                                                                                                                                 )
TP2323
Item Part No. Description No. Req'd. Item Part No. Description No. Req'd.
                                                                     THINK
                                                         Give the job your full attention.
                                                                                                       r   /
                                                                                                       1,/
                                                                                                                                                              1.......--12
                                                       17                        16        15        14                    13
                                                                                                                                                                        TP2355
    Item   Part No.     Description                               No. Req'd.                     Item         Part No.   Description                              No. Req'd.
     1     2002872      Hose .......................                                  1          11           2032962 Washer, Flat ................                              2
     2     2077937      Rod, Brace ..................                                 2          12           2031525 Bolt ........................                              2
     3     2033212      Valve, Drain        ••   0   ••••••••••         0   ••        1          13           2031562 Bolt ........................                              4
     4     2031619      Nut  •••    0   ••••••••••••••••            0   •••           8          13A          2032964 Washer, Flat(N.I.)                 •   •••••••   0.0       4
     5     2031393      Washer, Lock         ••••••      0   •••••      0   o.        8          13B          2031395 Washer, Lock                •   •••••••••   0   ••••       4
     6     2077313      Cap, Radiator ...............                                 1          13C          2031621 Nut       .0   ••••••   0   ...........     0   ••••       4
     7     2077112      Radiator (lncl.ltem 6) ........                               1          14           2077241 Shroud,Fan . ...............                               1
     8     2067435      Locknut         ••••••••••••••••            0   •••           2          15           2032040 Clamp, Hose ................                               4
     9     2049889      Mount. Rubber ..............                                  2          16           2031473 Bolt ........................                              6
    10     2078548      Bar, Mount         •••••••••         0   ••••••      0        2          16A          2031391 Washer, Lock ...............                               6
                                                                                                 16B          2032960 Washer, Flat ................                              6
           (N.I.) Not Illustrated                                                                17           2002872 Hose .......................                               1
                                                        17                       16     15       14                    13
                                                                                                                                                         TP2355
       Item   Part No.     Description                               No. Req'd.              Item         Part No.   Description                     No. Req'd.
        1     2003766     Hose .......................                            1          12           2031525    Bolt ........................            2
        2     2077937     Rod, Brace ..................                           2          13           2031562    Bolt ........................            4
        3     2033212     Valve, Drain ............... .                          1          13A          2032964    Washer, Flat(N.I.) ...........           4
        4     2031619     Nut   •••    0   ••••••••••••••••••••                   8          13B          2031395    Washer, Lock ...............             4
        5     2031393     Washer, Lock ...............                            8          13C          2031621    Nut •••••••••••••   0   ••••••••••       4
        6     2077313     Cap, Radiator            ••••••   0   •••••••      0    1          14           2077241    Shroud, Fan   ••••••    0   •••••••••    1
        7     2077112     Radiator(lncl.ltem 6)                 ••••••      0.    1          15           2032040    Clamp, Hose ................             4
        8     2067435     Locknut          .0   •••••••••••••••         0   ••    2          16           2031473    Bolt ........................            6
        9     2049889     Mount, Rubber ..............                            2          16A          2031391    Washer, Lock ...............             6
       10     2078548     Bar, Mount             ••••••••••      0   ••••••       2          16B          2032960    Washer, Flat ................            6
       11     2032962     Washer, Flat ................                           2          17           2002872    Hose .......................             1
              (N.I.) Not Illustrated
(Optional)
    Item     Part No.     Description                    No. Req'd.        Item   Part No.   Description                  No. Req'd.
        A    2079583      Ether Kit, Quick Start (I ncl.                    8     2079578    Bracket  ....................           1
                           Items3thru6,9,12& 14)          •• o'             9     2036099    Screw ......................            2
        1    2078764      Decal   •••   0   ••••••••••••••••••              9A    2031866    Washer, Lock ...............            2
        2                 Not Applicable                                    9B    2031863    Nut ........................            2
        3    2036558      Fitting ......................          1        10     2036559    Valve & Bracket .............           1
        4    2036556      Tube .......................            1        11     6952388    Stop ••••   0   ••••••••••••••••••      1
        5    6952578      Clamp ......................            1        12     2031816    Screw ......................            1
        6    2036555      Cylinder ....................           1        13     2036557    Coupler Assy. ...............           1
        7    2031521      Bolt(GM Only) ..............            2        14     2005792    Cable, Control ...............          1
        7A   2031393      Washer, Lock(GM Only) ......            2        15     2033516    Nut ........................            1
        7B   2046888      Spacer(GMOnly) (N.I.)                   2
                                                                                        ~~
                                                                                    ~
            14   13     12     11        10                  9       8    7     6               5     4              3
                                                                                                                                    TP2305
                                       INSTRUMENT PANEL
   Item     Part No.   Description             No. Req'd.                Item       Part No.   Description                      No. Req'd.
                                                           THINK
                                       A careful operator is a good man to work with.
                                                   ~t1
                                                                  18 17                       16             15       14       13 12 11                     TP2407
       Item   Part No.     Description                          No. Req'd.             Item   Part No.       Description                                No. Req'd.
        1     2032009      Elbow, 90°    •••   0   ••••••••••      0   ••   1          12     2073968        Connector, Swivel ...........                       1
        2     2073969      Connector, Swivel ...........                    2          13     2081037        Elbow, 90° .................                        2
        3     2076982      Hose .......................                     1          14     2031960        "0" Ring ...................                        2
        4     2079448      Tank, Fuel ..................                    1          15                    Filter, Fuel (See
        5     2038544      Elbow,900 .................                      1                                 Page 72) ...................
        6     2049101      Breather    •••••••••••      0   ••••   0   ••   1          16     2076963        Hose .......................
        7     2076976      Hose .......................                     1          17     2077022        Con!lector, Swivel ...........
        8     2031475      Bolt ........................                    4          18                    Elbow, 90° (Furn.
        8A    2031391      Washer, Lock (N.I.) ...........                  4                                 W/Engine)        ••   0   ••••   0   ••••••••
                                                                            THINK
                                                                Give the job your full attention.
                                            17          16       15       14                            13      12         11        10
                                                                                                                                                         TP2405
                                          ACCELERATOR LINKAGE
                                                                               (GM)
   Item      Part No.   Description                           No. Req'd.              Item       Part No.    Description                           No. Req'd.
        1    2040074    Pellet Assy., Cable . . . . . . . . . . .          1           8B        2033514     Nut,Jam ...................                          1
        2    2032762    Joint, Ball ..................                     2           9         2049926     Pedal Assy., Accelerator .....                       1
        2A   2031370    Nut........................                        2          10         2077974     Bracket ....................                         1
        2B   2031390    Washer, Lock. . . . . . . . . . . . . . .          2          11         2077988     Rod, Accelerator ............                        1
        2C   2033514    Nut,Jam ...................                        2          12         2031952     Spring .....................                         1
        20   2050132    Rod, Throttle . . . . . . . . . . . . . . . .      1          13         2049610     Clip, Spring .................                       1
        3    2077989    BelicrankAssy. .............                       1          14         2031675     Clevis. . .. . .. . . . . . . . . . . . .. . .       1
        4    2031661    Pin, Clevis ..................                     1          15         2032806     Clip........................                     2
        4A   2031759    Pin, Cotter. . . . . . . . . . . . . . . . . .     1          16         2039529     Pellet, Cable ................                       1
        5    2031370    Nut, Lock...................                       1          17                     EngineAssy. (See
        6    2007026    Cable......................                        2                                  Page 54 & 55) ............. .
        7    2031968    Pin........................                        1          18         2031473     Bolt ....................... .
        7A   2031758    Pin, Cotter . . . . . . . . . . . . . . . . . .    2          18A        2031391     Washer, Lock .............. .
        8    2032762    Joint, Ball ..................                     1          18B        2031617     Nut ....................... .
        8A   2031370    Nut........................                        1
                                                                             THINK
                                                                      Use lights after dark.
       Item   Part No.   Description                           No. Req'd.               Item       Part No.   Description                       No. Req'd.
        1     2032009    Elbow, 90 .. ' " ............
                                   0
                                                                             1          13         2034486    Elbow, 90 0   ••••••••••      0   ••••••       1
        2     2073969    Connector, Swivel Nut ..... ..                      1          14         2049101    Breather  ••••••••••••••           0   ••••    1
        3     2034486    Elbow, 900    ••••      ••••   ••••••••         0   1          15         2073968    Connector, Swivel Nut .......                  1
        4     2077634    Hose .......................                        1          16         2077640    Adapter, Straight
        5     2073968    Connector, Swivel Nut            ••••      0   ••   1                                 (Incl.ltem 16A) .............
        6     2076963    Hose .......................                        1          16A        2031960    "O"Ring   •••   0   ••••••••••     0   ••••
                                                                           THINK
                                                                    Never coast in neutral.
                                  ACCELERATOR LINKAGE
                                                                         (HD)
    Item   Part No.   Description                     No. Req'd.                Item        Part No.   Description                           No. Req'd.
     1     2049610    Clip ........................                  1          10A         2031394    Washer, Lock          •••   0   •••••••••••       2
     2     2031952    Spring  •••   0   •••••••••••••••••            1          10B         2032963    Washer, Flat ................                     2
     3     2031370    Nut •••••••••••••••••        0.0   ••••        1          11          2031370    Nut . .......................                     1
     4     2031675    Clevis ......................                  1          12          2031675    Clevis ......................                     1
     5     2031968    Pin ........................                   1          13          2031661    Pin, Clevis ..................                    1
     5A    2031758    Pin, Cotter ..................                 2          13A         2031759    Pin, Cotter ..................                    1
     6     2049926    Pedal Assy., Accelerator .....                 1          14          2053083    BelicrankAssy.          •   •••••••••   0   ••    1
     7     2031661    Pin, Clevis ..................                 1          15          2073660    Rod ........................                      1
     7A    2031759    Pin, Cotter ..................                 1          16          2006970    Joint, Ball ..................                    2
     8     2077974    Bracket  •••      o •••••••••••••••   0        1          16A         2031389    Washer, Lock ...............                      2
     9     2077973    Rod, Accelerator ............                  1          17          2031369    Nut •   •••••   0   •••••   0".0   ••••••   00    4
    10     2031536    Bolt ........................                  2
                                                               THINK
                                        Never engage in horseplay or practical jokes on the job.
TP2413
   Item    Part No.   Description             No. Req'd.           Item   Part No.   Description             No. Req'd.
       1   2032007    Elbow, 90 0 .................                 5     2049101    Breather . ..................
       2   2073968    Connector, Swivel Nut .......                 6     2053263    Bushing, Reducer . ..........
       3   2073971    Hose .......................                  7     2034486    Elbow, 90 0 .................
       4   2033385    Plug .......................                  8     2073968    Connector, Swivel Nut . ......
THINK
                                                                                                   11        10    9      8              1
                                                                                                                                                         TP2415
                                  ACCELERATOR LINKAGE
                                                                             (HG)
    Item    Part No.   Descril!tion                          No. Req'd.             Item    Part No.       Descril!tion                            No. Reg'd.
        1   2007026    Cable, Choke ................                       1        10      2031370        Nut,Lock .................•.                           1
        2   2031952    Spring .....................                        1        11      2049610        Clip, Tension ................                         1
        3   2077974    Bracket    •••   0   •••••   •   ••••••   •   •••   1        12      2040988        Guide,Rod ..................                           1
        4   2031758    Pin, Cotter ..................                      2        13      2031475        Bolt ........................                          1
        5   2031968    Pin ••••   0   •••••••••••••••••••                  1        13A     2031391        Washer, Lock ...............                           1
        6   2049926    Pedal Assy., Accelerator .....                      1        13B     2031617        Nut . .......................                          1
        7   2031661    Pin, Clevis ..................                      1        14      2077983        Rod, Throttle ................                         1
        8   2031759    Pin, Cotter ..................                      1        15      2031370        Nut,Lock ...................                           1
        9   2031675    Clevis ......................                       1        16      2032762        Joint, Ball •••••   0   •••   0   •••   0   ••••       1
                                                                            THINK
                                                                      Know the work area.
0-" -+--------7-4
                                                   FUEL FILTER
                                                           (GM &. HD)
Item Part No. Description No. Req'd. Item Part No. Description No. Req'd.
                                                                                                                                                          7
                                                                                                                                                          8
                                                                                                                                                          9
            23-----.-
                                                                                                                          ~~      .....--10
                                                                                                                          ~~-11
22 ~
21-----~'
20 19 18 17 16 15 14 13 12 TP2420
    Item         Part No.    Description            No. Req'd.              Item      Part No.    Description                            No. Req'd.
        A        2052546 Air Cleaner Assy. (Inc!.                           12A                   Washer, Lock (N.S.S.)
                          Items 1 & 14& 16Thru 23) ...         1                                   (Order Item 14) ............                               2
     1           6952793 "0" Ring     •••••••••••••••••   '0   1            12B                   Nut(N.S.S.) (Order
     2           2031475 Bolt ........................         4                                   Item 14) ...................                               2
     2A          2032960 Washer, Flat ................         6            13        6950652     BodyAssy...................                                 1
     2B          2031391 Washer, Lock ...............          4            14        2036853     Band, Mount ................                                2
     2C          2031617 Nut ........................          4            15        6950090     Element Assy.           •   ••••••••   0   ••••             1
     3           6952991 Clamp ......................          1            16        2022515     Washer, Gasket .............                                1
     4           2079524 Cap, Air Stack ...............        1            17        2022516     Screw, Thumb ..............                                 1
     5           2035725 Elbow, 90° Rubber ...........         1            18        6950653     Baffle Assy..................                               1
     6           2079523 Tube .......................          1            19        6950086     ClampAssy. ................                                 1
     7           2032044 Clamp ......................          4            20        2057939     Valve, Vacuator             ••••••••••      0   ••          1
     8           2035663 Elbow, 45° Rubber ...........         1            21        6752875     Spring     ••••   0   ••••••••••••••            •   •       1
     9           2031452 Bolt ........................         4            22        6952791     CupAssy....................                                 1
     9A          2031390 Washer, Lock ...............          4            23                    Gasket. Exhaust
    10           2077975 Adapter Assy., Flange ........        1                                   (Fum. W/Engine) ...........                                1
    11           2038266 Gasket .....................          1            24        2077964     Flange Assy.................                                1
    12                   Bolt(N.S.S.) (Order                                25        2046958     Clamp, Muffler ..............                               1
                          Item 14) ...................         2            26                    Bolt(Furn. W/Engine) ........                               4
                                                                            26A                   Washer, Lock
                 (N.S.S.) Not Serviced Separately                                                  (Fum. W/Engine) ...........                                4
                                                                            27        2078650     Muffler Assy. • • • • • • • • • • • • • '0                  1
                                                         I I
                                                         !~-                                             '-
                                                                                                           J
                                                         lU ~ ----
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                                                                                                                        /~
            19----                                                                                                                                     8
18---- 9
10
17-----\\
16 15 14 13 12 11 TP23S3
       Item       Part No.   Description                     No. Req'd.           Item        Part No.   Description                         No. Req'd.
        A         2079477    Air Cleaner Assy. (lncl.                              8A                    Washer, Lock(N.S.S.)
                              Items 9 & 11 Thru 17) .......           1                                   (Orderltem 10) .............                      2
        1         2057033 Gasket .....................                1            88                    Nut(N.S.S.)
        2         2031519 80It ........................               2                                   (Order Item 10) .............                     2
        2A        2031393 Washer, Lock ...............                2            9          6952882    8odyAssy...................                        1
        3         2079469 Flange Assy. . ...............              1           10          2002276    Band, Mount ................                       2
        4         2031452 Bolt ... "_....................             4           11          6952885    Element Assy.         •••••   0.0   ••••••         1
        4A        2032gs.s.. Washer, Flat ................            6           12          6950220    Gasket .....................                       1
        4B        2031390 Washer, Lock ...............                4           13          6952792    Nut Assy....................                       1
        4C        2031616 Nut                                                     14          6950222    Baffle ......................                      1
                                                                      4
                                                                                                         Clamp Assy. . ...............
                                  •••••••••   0.0   ••••••••••••
                                                                                  15          6952887                                                       1
        5         2048007 Cap, Air Stack ...............              1           16          6952840    Valve, Vacuator ..0 ..........                     1
        6         2032044 Clamp, Hose ................                4           17          2062454    CupAssy....................                        1
        7         2067596 Elbow, 90° .................                1           18          2046925    Nipple, Pipe .................                     1
        8                    Bolt(N.S.S.)                                         19          2034031    Clamp, Muffler ..............                      1
                              (Order Item 10) .............           2           20          2078565    Muffler Assy. • • • • • • • ' 0 ' • • • • •        1
                                                                 THINK
                                          TAKE time to be SAFE or you won't HAVE time to get old.
21--:
                                                                                                                                                            8
            20-
                                                                                                                                                            9
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                      /.;.----~-- ~--"
                 //
17--'
            16---.~
                                            15           14         13        12           11                                                               TP2417
    Item         Part No.    Description                      No. Req'd.            Item        Part No.   Description                           No. Req'd.
        A        2079477     AirCleaner Assy. (lncl.                                 8B                    Nut (N.S.S.) (Order
                              Items 9 & 11 Thru 17) .......              1                                  Item 10) ...................                        2
        1        2063801     Hose .......................                1           9          6952882    BodyAssy...................                          1
        2        2032041     Clamp ......................                2          10          2002276    Band, Mount ................                         2
        3        2079183     Manifold Assy., Air Intake ....             1          11          6952885    Element Assy.      •   •••   0   •••••••••           1
        4        2031452     Bolt ........................               4          12          6950220    Gasket .....................                         1
        4A       2032959     Washer, Flat ................               8          13          6952792    Nut Assy. (lncl.
        4B       2031390     Washer, Lock ...............                4                                  Item 12) ...................
        4C       2031616     Nut   •••••••••••••   0   ••••••••••        4          14          6950222    Baffle ......................
        5        2048007     Cap,AirStack ...............                1          15          6952887    Clamp Assy. ................
        6        2032042     Clamp ......................                2          16          6952840    Valve, Vacuator        ••••••••       0   ••••
                                                                    THINK
                                                   Keep the work area as smooth as possible.
TB065
                                                           EATON YALE Be TOWNE INC.                                                                                 [75]
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                      36   35       34 33 32       31               30 29 28 27     26          25   24 23          22         21
                                                                                                                                                  TP2301
~
m                                                                                                                                            ..
                                       BATTERY AND WIRING
    Item     Part No.    Description               No. Req'd.        Item      Part No.   Description                No. Req'd.
        1    2079410     Connector ................. .       3       20        2082253    Harness, Headlight ......... .      1
        2                Starter (Furn. W/Engine) .... .     1       21        2079410    Connector ................. .       4
        3    2077956     Cable, Starter .............. .     1       22        2078456    Wire, light Switch to
        3A   2032834     Clip, Wire (Starter Cable                                         Panel light ............... .      2
                          &Wire)(N.I.) .............. .               23       2078483    Wire, Circuit Breaker to
        4    2046238     Switch, Stop light .......... .                                   light Switch .............. .
        5    6901391     Switch, Safety ............. .               24       2078634    Switch, light .............. .
        6    2077960     Harness, MainWiring ....... .                25       2062644    Switch, Ignition ............ .
        7    6950156     Brush Assy., Horn .......... .               26       2078488    Wire, Horn Relay to Steer
        8    2050575     Connector ................. .                                     Column Horn Wire ......... .
        9    2058276     Wire, Instrument Panel                       27       2033377    Relay, Horn ................ .
                          Ground ................... .                28       2048655    Horn ...................... .
    10       2078490     Wire, Circuit Breaker to                     28A      2048656    Bracket, Horn (N.J.) ......... .
                          Pressure Switch ........... .               28B      2048657    Nut(N.J.) .................. ..
    11       2079392     Wire, light Switch to                        28C      2031450    Bolt, Horn Bracket & Relay
                          Terminal Block ............ .                                    toFrame(N.J.) ............. .
    12       2063741     Wire,Hourmeterto                             280      2031390    Washer, lock(N.I.) .......... .
                          Pressure Switch ........... .      1        28E      2031616    Nut(N.I.) ................... .
    13       2082253     Harness, Headlight ......... .      1        29       2078489    Wire, Horn Relay to Horn .... .
    13A      2032859     Clip, Wire (Headlight Harness                30       2078485    Wire, Horn RelayWireto
                          to Headlight Mounting                                            Steer Column ............. .
                          Bolt)(N.I.) ................. .    2        31       2077957    Cable, Ground ............. .
    14       2078481     Wire, Circuit Breaker to                     32                  Battery, 6 Volt, 150 Amp.
                          Ammeter ................. .        1                             Hr., Type4-H .............. .      2
    15       2057049     Block, Circuit Breaker Gang .. .    1        32A      2078568    Hold Down Assy., Battery
    15A      2038628     Bolt(N.J.) .................. .     2                             (N.J.) ..................... .     1
    15B      2031389     Washer, lock(N.J.) .......... .     2        32B      2078504    Block, Pine Spacer (N.J.) ..... .   1
    15C      2031615     Nut(N.J.) ................... .     2        32C      2079237    Rod (N.I.) .................. .     2
    16       2078673     Block, Terminal ............ .      1        320      2031391    Washer, lock(N.J.) .......... .     2
    16A      2036101     Screw(N.J.) ................ .      2        32E      2031617    Nut(N.J.) ................... .     2
    16B      6950888     Washer, lock(N.J.) .......... .     2        32F      2077987    Tray, Battery(N.I.) .......... .    1
    16C      2031863     Nut/N.J.I .................. ..     2        32G      2031769    Pin,Cotter(N.J.) ............ .     2
    17       2063741     Wire,HourmetertoGrol,Jnd .. .       1        33       2033412    Cable,Jumper ............. .        1
    18       2078482     Wire, Circuit Breaker to                     34       2073556    Resistor ................... .      1
                          Ignition Switch ............ .     1        35       2078283    Alternator ................ ..      1
    19       2033439     Connector, line ............ .      2        36                  Shut Down, Fuel
                                                                                           (Fum. W/Engine .......... .
             (N.J.) Not Illustrated                                   37       2078311    Harness, Tailight ........... .
                                                             THINK
                                                 Give the job your full attention.
                                                                                               11   10   9
                                                                                                         TP2388
                                                            THINK
                                     TAKE time to be SAFE or you won't HAVE time to get old.
                                                                   4
                                                                 ~5
TP2299
                           TOOLS
        Item   Part No.   Description               No. Req'd.
                          DECALS
                           (Not Illustrated)
                                                                          C¥:t
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---------------
    Item     Part No.    Description                            No. Req'd.      Item   Part No.   Description                      No. Req'd.
        1    2031477     Bolt........................                       4   19                Cylinder Assy., Bucket
        1A   2031391     Washer, Lock...............                        4                      (See Page 92) ............. .
        2    2070814     FlangeHalf.................                        2   20                Cylinder Assy., lift
        3    2031521     Bolt........................                       4                      (See Page 94) ............. .
        3A   2031393     Washer, Lock ...............                       4   21     2031916    Adapter, Straight
        4                Sleeve Assy. (See                                                         (Incl.ltem 21A) . . . . . . . . . . .. .   4
                          Page 108 & 109) .......... .                          21A    2031961    "O"Ring ...................                 4
        5    2080183     Plate, Adapter .............. .                        22     2077258    Hose, Upper Right ...........               1
        5A   2077945     Gasket (N.I.) .............. ..                        22A    2075274    Hose, Upper Left (N.I.) . . . . . . . .     1
        6    2073604     Gasket .................... .                          23     2038058    Hose, Lower Right . . . . . . . . . . .     1
        7                Pump, Main(See                                         23A    2037840    Hose, Lower Left(N.I.) . . . . . . . .      1
                         Page 90 & 91)                                          24     2077671    Hose.......................                 1
        7A   2031519     Bolt, Pump to                                          25     2031938    Elbow, 45° (Incl.
                          Adaptor (N.I.) ...............                    2                      Item 25A) ..................               1
        7B   2031393     Washer, Lock (N.I.) . . . . . . . . . . .          2   25A    2031961    "O"Ring ...................                 1
        7C   2032029     Adapter, Straight(N.I.) .......                    1   26     2038058    Hose.......................                 1
        70   2075587     Cap(N.I.)...................                       1   27     2077148    Tee .... ....................               2
        8    2032040     Clamp, Hose ................                       2   28     2031916    Adapter, Straight
     9       2058057     Hose.. . . . . . . . . . . . . . . . . . . . . .   1                      (lncl.ltem 28A) . .. . . . . .. . . . .    4
    10       2059343     Hose.......................                        1   28A    2031961    "O"Ring ...................                 4
    11       2080904     Elbow, 45° .................                       1   29     2031521    Bolt........................                4
    12       2077943     TubeAssy.,Suction..........                        1   29A    2031393    Washer, Lock ...............                4
    12A      2033309     "O"Ring...................                         1   30     2033319    Flange Half .................               2
    13       2080905     Hose.... .. .. .. .. .. .. .. .. .. .              1   31     2031477    Bolt.... ....................               4
    14       2038737     Elbow, 90°                                             31A    2031391    Washer, Lock ...............                4
                          (I ncl.ltem 14A) ............ .                       32     2070814    Flange Half .................               2
    14A      2031961     "O"Ring .................. .                           33     2072742    Valve, Pressure Relief. . . . . . . .       1
    15                   Valve, Main(See                                        34     2077603    SupportAssy., Angle. . . . . . . . .        1
                          Page 82 & 83) ............ ..                         35     2076846    Connector, Male ............                2
    15A      2033927     Adapter, Straight(N.I.) .......                    1   36     2077605    Hose.......................                 1
    15B      2075587     Cap(N.I.)...................                       1   37     2077094    Element, Filter ..............              1
    15C      2053393     Bolt, Valve Mounting (N.I.)                        4   38                Reservoir, Main Hydraulic
    150      2031391     Washer, Lock(N.I.)...........                      4                      (SeePage30&31) ........ .
    16       2077351     Hose. .. . .. .. . .. .. .. .. . . . . . .         1   39     2080379    Manifold Assy. ..............               1
    16A      2072631     "O"Ring...................                         1   40     2045180    Hose.......................                 1
    17       2031916     Adapter, Straight                                      40A    2072631    "O"Ring ............... .....               1
                          (lncl.ltem 17A) .. .... .. .. .. .                1   41     2031540    Bolt........................                2
    17A      2031961     "O"Ring...................                         1   42     2033319    Flange Half .................               2
    18       2031929     Elbow, 90° (Incl. Item 18A) ...                    1   43     2077943    Tube Assy., Suction. . . . . .. .. .        1
    18A      2031963     "O"Ring...................                         1   43A    2033309    "O"Ring ...................                 1
                                                                      THINK
                                               Never lift the bucket over ground crew or truck cab.
                                                                                                                                                          ~~___ 25
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                                    1         51                        O£-                      -19                                        ~ ~\              "             93
                                    50                      qfl)~                               aL         80                         <9(;)\ \                    92
                                              ~v-
                                                    .A      IJj              -        83
                                                                                      _
                                                                                                     82                               1           90
                                                                                                                                                        91
                                        (j))~~" _                      85                  84                                               89
                                         --             _ 81                86                                                        88
                                                                                                                                                                                                TP2431
iii
o                                                                                                                                                                                          ..
8l
                        MAIN CONTROL VALVE ASSEMBLY
    Item    Part No.   Description                        No. Req'd.             Item   Part No.      Description                      No. Req'd.
        A   2078135    Valve Assy., Control (Incl.                               48     6750674 "0" Ring...................                      1
                        Items 1 thru 91) ........... .                           49     6751350 Cap, Load Check. .. . . . . . .. .. .            1
        B   6751355    Valve Assy., Check & Overload                             50     6751332 Cap........................                      1
                        Relief (lncl. Items                                      51     2033967 Ring, Snap. . . . . . . . . . . . . . . . . .    1
                        62&69thru71) ............                    1           52     6751303 Spacer.....................                      1
        1   6750960    Plug, Adjusting. . . . . . . . . . . . . .    1           53     6751304 Spring .....................                     1
        2   6751342    Spring .....................                  1           54     6751085 Washer....................                       1
        3   6750957    Cam ............... ........                  1           55     6751303 Spacer.....................                      1
        4   6750955    Detent, Washer .............                  1           56     6751300 Retainer....................                     1
        5   6750956    Ball.................... ....                 8           57     6750336 "O"Ring ...................                      1
        6   6751341    CapAssy....................                   1           58     6750336 "O"Ring ...................                      1
        7   6751340    Stud.......................                   1           59     6751300 Retainer....................                     1
        8   6751338    Retainer....................                  1           60     6751333 Retainer & Wiper. . . . . . . . . . . .          1
        9   6751339    Spring .....................                  1           61             Spool, Bucket Control
    10      6751337    Retainer....................                  1                           (N.S.S.)(Order Item A) ...... .
    11      6751336    Retainer....................                  1           62     6751384 Relief Assy., Overload
    12      2033948    "O"Ring ...................                   1                           (I ncl. Items 63 thru 68) ..... .
    13      6750336    "O"Ring ...................                   1           63     6750674 "O"Ring .................. .
    14      6751335    Sleeve.....................                   1           64     6751354 Ring, Back-Up .............. .
    15                 Spool, Hoist Control                                      65     2041355 "O"Ring .................. .
                        (N.S.S.)(Orderitem A) . . . . . . .          1           66     6750936 Ring, Back-Up .............. .
    16      6751334    Sleeve.....................                   1           67     2040259 "O"Ring .................. .
    17      6750346    "0" Ring...................                   1           68     6750936 Ring, Back-Up .............. .
    18      6751318    Retainer, Seal. . . . . . . . . . . . . . .   1           69     6751351 Spring .................... .
    19      6750336    "0" Ring...................                   1           70     6751352 Poppet .................... .
    20      6751316    Wiper......................                   1           71     6751353 Sleeve, Check Seat ......... .
    21      6751317    Retainer.. . . .. .. . . .. . . .. . .. .     1           72             Housing (N.S.S.)
    22      2044992    "0" Ring...................                   1                           (Order Item A) ............. .
   23       6751315    Eye........................                   1           73     6751361 Poppet Load Check,
   24       6751362    Cap, Check Seat . .. . . . . .. . .. .        2                           Bucket Spool (lncl. 1
   25       2041342    "0" Ring. .. .. .. . . .. . . . .. . . .      2                           each of Items
   26       6751363    Cap, Load Check. .. . . . . . . . .. .        2                           24 Thru 36) ................                    2
   27       6751364    Ball..... ...................                 2           74     6751345 Poppet Assy. ................                    1
   28       6750674    "0" Ring ...................                  2           75     6751347 Spring .....................                     1
   29       6751354    Ring, Back-Up. .. .. . . .. . .. . . .        2           76     2039191 Seat.......................                      1
   30       2041355    "O"Ring ...................                   2           77     2039188 Plunger....................                      1
   31       6750936    Ring, Back-Up. .. .. . . .. . . . .. .        2           78     2039187 Spring .....................                     1
   32       2040259    "0" Ring...................                   2           79     6750627 "O"Ring ...................                      1
   33       6750936    Ring, Back-Up. .. . .. . . .. . . .. .        2           80     6750628 Ring, Back-Up...............                     1
   34       6751351    Spring .....................                  2           81     2041342 "0" Ring...................                      1
   35       6751352    Poppet.....................                   2           82     6751343 Cap........................                      1
   36       6751353    Sleeve.....................                   2           83     6751344 Screw, Set. . . . . . . . . . . . . . . . . .    1
   37       6750288    Plug.......................                   1           84     2039183 Stat-O-Seal ................                     1
   38       6751366    Adapter....................                   1           85     2033514 Nut,Jam ...................                      1
   39       6751274    Plug.......................                   1           86     2039183 Stat-O-Seal ................                     1
   40       6751353    Sleeve, Check Seat ..........                 1           87     2039182 Nut, Acorn . . . . . . . . . . . . . . . . . .   1
   41       6751352    Poppet.....................                   1           88     2041385 Seat.......................                      1
   42       6751351    Spring .....................                  1           89     2041355 "O"Ring ...................                      1
   43       6750936    Ring, Back-Up. .. . . . .. . . . . .. .       1           90     6750628 Ring, Back-Up.. . . .. . .. . . .. ..            1
   44       2040259    "0" Ring...................                   1           91     6751348 Sleeve, Seat ................                    1
   45       6750936    Ring, Back-Up. . . . . . . . . . . . . . .    1           92     6751349 Sleeve, Drain ...............                    1
   46       2041355    "0" Ring ...................                  1           93     2041342 "O"Ring ...................                      1
   47       6751354    Ring, Back-Up. .. . . .. . . . .. .. .        1           94     6751021 Plug.......................                      1
                                                                         THINK
                                                      Keep the brakes properly adjusted.
       24----------           8                         I
                                                                                     1
                        :::u
                                                       ~-o~~~------------------------ 2
                                                      C)~~~------------------------- 3
       23
22--------~ I ~ ~-~- 4
       21------------------~~~l                        ~~                            5
                                                      -~-=~~~-------- 6
                                                       ~.--
                                                         ... ----- 7
       2 0 - - -_ _ _
                                                      1-
                                                      . . -__-
                     .~
                                                                                     8
       19----------+•. ~~                             ~
                                                      u--~-- _                       9
       1 8 -_ _ _ _ _ _ _         ~~
10
                                                                                     12
                                                                                     13
14
TP2432
                                THINK
         Never engage in horseplay or practical jokes on the job.
en ________________,
       -
                                 - - -
                                 en   CD   r-   co
                  VALVE CONTROLS
        Item      Part No.     Description               No. Req'd.
                                   THINK
              Look carefully before starting machine in motion.
       Item   Part No.    Description                        No. Req'd.           Item   Part No.   Descri~tion             No. Req'd.
        1     2034486     Elbow, Adapter, 90 ••••..• 0.
                                                  0
                                                                      1            8     2073971    Hose .......................      1
        2     2073968     Adapter, Hose, Push-Lok .....               4            9                Nut,Jam (Furn. W/ltem 12)         1
        3     2032007     Adapter, Elbow, 90 0 .........              3           10     2031477    Bolt ........................     2
        4                 Lever, Shift (See Sep. lIIus)                           lOA    2031391    Washer, Lock(N.I.) ...........    2
        5     2080599     Lever Assy., Control                                    lOB    2031617    Nut(N.I.) ....................    2
                           (lncl./tems 5A Thru 7) .......             1           11     2080990    Bracket, Mount ..............     1
        5A    2080600     Lever, Control ...............              1           12     2046020    Cylinder, Air ................    1
        6     2077717     Bearing      •••••••••••    0   ••••••••    2           13     2076965    Hose .......................      1
        7     2077718     Seal   ••••••••••   0   ••••••••••••        2           14                Reservoir, Air (See Air
                                                                                                     Compressor Piping) .........
              (N.I.) Not Illustrated
                                                                  (
                               :~
                               18~
                               17~                                                ~--:
                               16~S
                                                                                  @-----
                                                                                  0-----          6
                                                                                                  7
                               15
                                              Iiil
                                                                                  1-----
                                                                                  0-----          8
                                                                                  Q __- - - 9
~-----10
~'4----11
~ __ 12
                                                I
                                                \~                .'
                                                        -~                                                                        TP2284
                                                           THINK
                                       Never leave operators seat with the arms raised.
                                        19
                         16   17   18
               14   15
          13   I
 ~
 z
 ~
 r
 PI
 AI
 a
 z~
 PI
 Z
 P
  ~
 3l
               MAIN AND STEERING HYDRAULIC PUMP
    Item    Part No.   Description                                No. Req'd.         Item      Part No.   Description                   No. Req'd.
        A   2078120    Pump Assy., Main(lncl.                                        18        6800124    Bearing  ••   eo   ••••••••••••••••      1
                        Items 1 thru 41 ) ....... .....                              19        6800127    Shaft ......................             1
        B   6955419    Kit. Cartridge (lncl. Items                                   20        6800257    Seal .......................             1
                        5 thru 9 & 32 thru 38 ........                               21        6800490    Body .......................             1
        C   6955456    Kit, Cartridge (Incl. Items                                   22        6800258    Wiper ......................             1
                        12 thru 16& 25 thru 31 ) ... ..                              23        6800128    Washer ....................              1
        D   6955051    Kit, Seal (Incl.ltems 5 thru                                  24        6800479    Ring, Snap ..................            1
                        8,15,16,20,22                                                25        6800256    Ring, Back-up ...............            1
                        25 thru 27 & 38) ............                       1        26        6800254    "O"Ring ...................              1
     1      6800119    Bolt ........................                        4        27        6800252    "0" Ring ...................             1
     2      6800121    Plug  • • • • • • • • • • • • • • • • 0:   ••••••    1        28        6800108    Kit, Vane(lncl. 1OVanes &
     3      6800118    Ring,Snap ..................                         1                              10 Inserts) .................           1
     4      6800485    Cover ............... .......                        1        29        6800107    Rotor ••••••••••••••••••       0   •••   1
     5      6800247    Ring, Back-up ...............                        1        30        6800305    Plate, Wear .................            1
     6      6800249    "O"Ring ...................                          1        31        6800260    Screw ......................             2
     7      6800250    Ring, Back-up ...............                        1        32        6800259    Screw ......................             2
     8      6800251    "0" Ring .................. .                        1        33        6800115    Pin ........................             2
     9      6800484    Plate, Pressure ..............                       1        34        6800493    Plate, Wear .................            1
    10      6800122    Bolt ........................                        4        35        6800494    Ring (See Note) ..............           1
    11      6800123    Housing ....................                         1        36        6800112    Kit, Vane (lncl. 10Vanes&
    12      6800102    Pin ........................                         2                              10 Inserts) .................           1
    13      6800550    Ring .......................                         1        37        6800495    Rotor (See Note) .............           1
    14      6800304    Plate, Pressure ..............                       1        38        6800248    "0" Ring ...................             1
    15      6800253    Ring, Back-up ...............                        1        39        6800496    Valve, Relief ................           1
    16      6800255    "0" Ring .................. .                        1        40        6800121    Plug .......................             1
    17      6800125    Ring, Lock ................. .                       1        41        6800120    Spring .....................             1
                                                                             THINK
                                                                      Use lights after dark.
                         1                                j
                    ~
                 23 22          21     20· 19        18       17       16 15        14                13               12
                                                                                                                                                        TP2339
       Item   Part No.       Description                  No. Req'd.           Item      Part No.   Description                                   No. Req'd.
        A     2079145        Cylinder Assy., Bucket                            10        2081136 Seal, Piston .................                                  1
                              (IncL Item 1, 3 thru 12                          11        2081132 Spacer .....................                                    1
                              & 14thru 23) ...............                     12        6700701 Screw,Set ..................                                    2
        B     6955443        Kit, Service (Incl. Items                         13        2030225 Fitting, Grl:!ase ..............                                1
                              6 thru 8, 10, 16, 20,                            14        2077537 Bushing ....................                                    1
                              22&23) ...................                1      15        6955437 Rod Assy. (IncLltem 14) ......                                  1
        1     2077537        Bushing ....................               1      16        2081131 Wiper ......................                                    1
        2     2030225        Fitting, Grease ..............             1      17        2081137 Nut, Cartridge ...............                                  1
        3     6955436        Body Assy. (lncLltem 1) ..... .            1      18        6750221 Plug, Nylon            •••••••••••••              0   •••       2
        4     2075186        Nut,Lock ...................               1      19        2081128 Stuffing Box            •••   0   ••••••••••••                  1
        5     2081133        Piston, Rear Half  .0   ••••••••••         1      20        2081130 Seal      •   •••••••••••          0   ••••••••••               1
        6     2081135        Bearing   •••••••••••••••••      0   ••    1      21        2081129 Bearing, Rod ................                                   1
        7     2081136        Seal, Piston .................             1      22        6700741 Ring, Back-Up ...............                                   1
        8     2072632        "0" Ring ...................               1      23        6700740 "O"Ring           •   •••••••••         0   ••••••••            1
        9     2081134        Piston, Front Half ............            1
                                                                 THINK
                                     Set parking brake when leaving seat or shutting down for the day.
, ~
              'Vo~~,                                                 rJ ~IOi
                             WO~ ~                                               \lilV,.vn
                                           ~(~ '~CVOo~
                                                         ~@~" ~                                                          fJJ@·
                                                                             q~                            '~
                   23   22    21     20    19       18    17    16
                                                                         ~15     14
                                                                                          \
                                                                                          13                  12
                                                                                                                                                      TP2338
       Item       Part No.   Description                 No. Req'd.         Item      Part No.     Description                              No. Req'd.
        A         2079144    Cylinder Assy., Lift (Incl.                    10        2081152      Seal. Piston. . . . . . . . . . . . . . . . .          1
                              Items 1, 3 thru 13                            11        2081153      Spacer.....................                            1
                              & 15 thru 23) .............. .                12        6700701      Screw. Set. . . . . . . . . . . . . . . . . .          1
        B         6955444    Kit. Service (lncl. Items                      13        6955439      Rod Assy. (Incl. Item 15) ......                       1
                              6 thru 8, 10, 16, 20,                         14        2030225      Fitting, Grease. . . . . . . . . . . . . .             1
                              22&23) .................. .                   15        2057986      Bushing... . . . . . . . . . . . . . . . . .           1
        1         2077091    Bushing ................... .                  16        2081131      Wiper. . . . . . . . . . . . . . . . . . . . . .       1
        2         2030225    Fitting, Grease ............. .                17        2081154      Nut, Cartridge. .. . . . . . . . .. .. .               1
        3         6955438    Body Assy. (Incl.ltem 1) ..... .               18        6750221      Plug, Nylon .................                          1
        4         2075186    Nut,Lock .................. .                  19        2081146      Stuffing Box ................                          1
        5         2081150    Piston Half, Rear ........... .                20        2081130      Seal.......................                            1
        6         2081151    Bearing, Piston ............. .                21        2081129      Bearing, Rod . . . . . . . . . . . . . . . .           1
        7         2081152    Seal, Piston ................ .                22        2081148      Ring, Back-Up. . . . . . . . . . . . . . .             1
        8         2072632    "O"Ring .................. .                   23        2081147      "0" Ring ...................                           1
        9         2081149    Piston Half, Front ........... .
                                                                     THINK
                                                                Use care on slopes.
           23   22   21           20       19       18                     17     16
                                                                                 TP2418
                 20      19    18       17        16 15 14 13 12       11
                                                                                                                                      TP2335
Item Part No. Description No. Req'd. Item Part No. Description No. Req'd.
                                                              THINK
                                        Never leave operators seat with the engine running.
2 3
TP2212
CUSHION VALVE
                                       THINK
                                Never coast in neutral.
                                                     0"
                                                     ® ..                                                              3
                                                  ~'4. -            ....
                     14                                    ~                                                           4
                                                                                                                       5
                                                                                                                    -&
                                                                                                                      7
-----9
                                                                                                 /
                                                                                         /
                                                                                      \-.--------------10
                     11------------~
TP2214
        :~   /
        .-
    ----
                 - - - - - -                -----~TB065
[102]             EATON YALE & TOWNE INC.
                        STEERING GEAR SHAFT
                  COLUMN AND ORBITAL UNIT ASSEMBLY
Item Part No. Description No. Req'd. Item Part No. Description No. Req'd.
                                                             THINK
                                      Never lift the bucket over ground crew or truck cab.
~\M-\~--3
~ 4
   25
                                                            5
19
18
        17     16   15   14     13     12   11   10   9
                                                          TP2428
                                    THINK
        Remove or fasten any loose items in the operators compartment.
TP2424
TRANSMISSION MOUNTING
        \~
        \
            \
    Item     Part No.    Description                       No. Req'd.        Item   Part No.   Description                          No. Req'd.
        1    2030814     Screw......................                     4   33     6901756    Impeller....................                     1
        2    2031392     Washer, Lock ...............                    4   34     6901725    Ring, Retainer ..............                    1
        3    6901727     Ring, Snap. . . . . . . . . . . . . . . . . .   2   35     6901789    Baffle, Oil (Incl.ltem 15) . . . . . .           1
        4    2019228     Bearing....................                     2   36     6901724    Ring, Seal ..................                    1
        5    6901726     Support, Bearing ............                   2   37     6701365    Spring, Detent ..............                    2
        6    6901728     Gear.......................                     2   38     2039490    Ball, Detent . . . . . . . . . . . . . . . . .   2
        7    6901749     Ring, Snap. . . . . . . . . . . . . . . . . .   1   39     6901679    Gasket.....................                      1
        8    6901747     Ring Assy., Sleeve & Snap (Incl.                    40                Valve Assy., Control
                          Items 7 & 9), Charging Pump.                                          (See Sep. lIIus.)
        8A   6901750     Ring Assy., Sleeve & Snap (Incl.                    41     2031391    Washer, Lock ...............                     9
                          Item 9) Main Pump. . . . . . . . . .           1   42     2031481    Screw......................                      9
     9       2039312     Ring, Snap. . . . . . . . . . . . . . . . . .   2   43                Not Applicable
    10       6901739     Gasket. . . .. . . . . . . . . . . . . . .. .   1   44                Not Applicable
    11       6901742     "O"Ring ...................                     1   45     2039267    Screw......................                      8
    12       6901741     "O"Ring ...................                     1   46     6950168    Washer....................                       8
    13       6901743     "O"Ring ...................                     1   47     2039266    Kit, Ring Gear
    14                   Pump, Filter & Reg. Valve                                              (I ncl.ltems 45 & 46 .........                   1
                          (SeeSep.lllus.)                                    48     2039325    Sleeve.....................                       1
    15       2039278     Seal,Oil ....................                   1   49     2031475    Screw......................                      24
    16       6901729     Gear,lmpeller Hub ..........                    1   49A    2031391    Washer,Lock ...... .........                     24
    17       2039290     Ring, Snap. . . . . . . . . . . . . . . . . .   1   50     2039265    Cover......................                       1
    18       2039292     Ring, Seal ..................                   1   51     2039261    Bearing....................                       1
    19       6901720     Support, Stator. . . . . . . . . . . . . .      1   52     2039324    Ring, Retainer ..............                     1
    20       6900781     Shaft, Turbine. . . . . . . . . . . . . . .     1   53     6901794    "0" Ring...................                       1
    21       6900786     Gear.......................                     1   54     2039262    Ring, Retainer ..............                     1
    22       6900785     Ring, Retainer ..............                   1   55     6901762    Turbine ....................                      1
    23       6901711     Housing & Tube Assy., Converter                 1   56                Not Applicable
    24       6901719     Bearing....................                     1   57     2039262    Ring, Retainer ..............                     1
    25       2039293     Ring, Seal ..................                   1   58     2039263    Ring, Retainer ..............                     1
    26       2035686     Washer, Lock. .. . . . . . . . . . .. .         6   59     6901763    Member, Reaction. . . . . . . . .. .              1
    27       2031519     Screw......................                     6   60     6901396    Spacer.....................                       1
    28       2030811     Screw......................                     8   61     6901761    Ring, Retainer ..............                     1
    29       2039277     Washer....................                      8   62     6901807    Cover,PumpHole(N.I.) .......                      1
    30       6901760     Bearing....................                     1   63     6901808    Gasket, Pump Hole Cover (N.I.)                    1
    31       6901757     Hub,lmpeller ...............                    1   64     2031473    Screw, Pump HoleCover(N.I.) .                     2
    32       6901758     "O"Ring ...................                     1   64A    2031391    Washer, Lock(N.I.) . . .. . . . ....              2
44
                                                58
            46
                                       /~--61
                                       ~62
        Item   Part No.   Description             No. Req'd.    Item   Part No.   Description               No. Req'd
         1     6901713    Tube, Suction ...............     1   37     6901581    Clip ........................         1
         2     2033387    Plug, Pipe ...................    1   38     2031390    Washer, Lock ...............          1
         3                Not Applicable                        39     2031449    Screw ......................          1
         4     6901711    Housing & Tube Assy., Converter   1   40     6750089    "O"Ring ...................           1
         5     6901715    Sleeve, Tube ................     1   41     2031391    Washer, Lock ...............          1
         6     6901068    Sleeve, Tube ................     1   42     2031473    Screw ......................          1
         7     6901582    Sleeve .................... .     1   43     6901068    Sleeve, Tube ................         1
         8     6901583    Lock .......................      1   43A    6901206    "0" Ring . ................ - .       1
         9     2031390    Washer, Lock .............. .     1   44     6901590    Rivet .......................         1
        10     2031449    Screw ......................      1   45     6901584    Gasket .....................          1
        11     2031449    Screw ......................      1   46     2039343    Pin,Dowel ..................          2
        12     2031390    Washer, Lock ...............      1   47     6901591    Tube, Low Speed Clutch ......         1
        13     6901583    Lock ...................... .     1   48     2031392    Washer, Lock ...............         10
        14     6901582    Sleeve .....................      1   49     2031498    Screw ......................         10
        15     2049101    Breather ...................      1   50     6901683    Case Assy., Transmission . ...        1
        16     2032294    Ell, Street ...................   1   51     6901596    Pin, Dowel ..................         2
        17     6901069    Sleeve, Tube ................     3   52     6901598    Gasket .....................          1
        18                Not Applicable                        53     6901595    Cover, Transmission Case Rear         1
        19                Not Applicable                        54     2031392    Washer, Lock ...............         13
        20     2031392    Washer, Lock ...............      4   55     2031498    Screw ......................         13
        21     2031501    Screw ......................      4   56     2035345    Plug, Pipe ...................        1
        22     2031392    Washer, Lock .............. .     4   57     2031372    Nut •••••••••••••••••••   0   ••••    2
        23     2031505    Screw ......................      4   58     2031392    Washer, Lock ...............          2
        24     2031449    Screw ......................      1   59     6901068    Sleeve, Tube ................         1
        25     2031390    Washer, Lock .............. .     1   59A    6901206    "O"Ring ...................           1
        26     6901718    Tube, Oil Supply .............    1   60     6901597    Stud .......................          2
        27     2003450    "O"Ring .................. .      1   61     6901211    Plug, Drain .................         1
        28     6901717    Tube, 3rd Speed .............     1   62     2033384    Plug, Oil Level ...............       2
        29     6901581    Clip ........................     1   63     6950187    Gasket .....................          1
        30     2031390    Washer, Lock ...............      1   64     6901599    Screen Assy .................         1
        31     2031449    Screw ......................      1   65     6901587    Tube Assy., Suction ..........        1
        32     6901714    Tube, Lube ..................     1   66     6901066    Washer ....................           1
        33     2031390    Washer, Lock ...............      1   67     6901589    Clip ........................         1
        34     2031449    Screw ......................      1   68     6901566    Plug, Pipe ...................        2
        35     2003450    "O"Ring ...................       1   69     2007972    "0" Ring . ..................         1
        36     6901716    Tube, Reverse ...............     1   70     6901588    Washer ....................           1
                                                                71     2030767    Screw ......................          2
               Note: For Complete Transmission-Converter
                     Assy. Order Trojan PIN2078292.
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        1234                                       567                     8              :
    ,-------------------------------------------------------------------~
                      CLUTCH GROUP
                 FORWARD, REVERSE, 2ND 3RD
                                                THINK
                           Look carefully before starting machine in motion.
                                      12
                                      13
                                      14
                                      15
                                           10
16
                                      17
                                      18
                                      19
20
        8
                             8  4
        9
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                                INC~.- - - -
                                                ----
[116]       EATON YALE & T:OW:N:-E=                    TB065
            TRANSMISSION CONTROL VALVE ASSEMBLY
        \ -
               a--37
                                                    ---~
[118]                  EATON YALE   &~::~=------~
                                    : TOWNE INC.       TB065
            CHARGING PUMP, FILTER
        AND PRESSURE REGULATOR VALVE
                                    THINK
                   Keep the work area as smooth as possible.
                                THINK
         Never engage in horseplay or practical jokes on the job.
                                  14        13          12            11 10                      9              8
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                             BRAKE CONTROLS AND LINES
    Item    Part No.   Description                         No. Req'd.        Item     Part No.   Description                          No. Req'd.
        1   2076989    Hose ...................... .                  1      28       2079283    Hose ...................... .
        2   2079162    Elbow,90 0 • • • • • • • • • . • • • • • • •   1      29       2073969    Connector, Swivel Nut ...... .
        3   2073969    Connector, Swivel Nut ...... .                 2      30       2079260    Fitting, Bulkhead ........... .
        4   2079161    Elbow,90 0 • • • • • • • • • . • • • • • • •   1      31       2079284    Connector, Swivel Nut ...... .
        5   2073969    Connector, Swivel Nut ...... .                 1      32       2073969    Connector, Swivel Nut ...... .
        6   2032313    Tee ....................... .                  1      33       2032009    Elbow, 90 0 • • • • • • • . . • • • • • • • •
        7              Gauge, Air Pressure                                   34       2033042    Bushing, Reducer .......... .
                        (See Page 64) ............. .                        35                  Switch, Stop Light
        8   2013670    Nipple ..................... .                                              (See Page 76 & 77) ........ .
     9      2033383    Plug ...................... .                         36       2079284    Hose ...................... .
    10      2032310    Tee ....................... .                         37       2079113    Hose ...................... .
    11      2032007    Elbow,90 0 • • • • • • • • • • • • • • • • •          38       2033398    Bolt, Connector ............ .
    12      2073968    Connector, Swivel Nut ...... .                        39       2012038    Fitting, Brake .............. .
    13                 Valve, Brake(See                                      39A      2033395    Gasket, Power Cluster ...... .
                        Page 1 32 & 133) .......... .                        39B      2012046    Gasket, Bolt ............... .
    14      2079281    Hose ...................... .                  1      40       2031477    Bolt ....................... .
    15      2032007    Elbow,90 0 • • • • • • • • • • • • • • • • •   1      40A      2031400    Washer,Lock ............. ..
    16      2073968    Connector, Swivel Nut ...... .                 1      40B      2031617    Nut ...................... ..
    17      2079162    Elbow,90 0 • • • • • • • • • • • • • • • • •   1      41       2079306    LineAssy., Brake ........... .
    18      2079302    Line Assy., Brake ........... .                1      42       2040438    Bar, Mount ................ .
    19      2033395    Gasket .................... .                  1      43       2079308    line Assy., Brake ........... .
    20      2033397    Fitting, Brake .............. .                1      44       2032764    Tee ....................... .
    21      2012046    Gasket .................... .                  1      45       2032009    Elbow,90 0 . • . • • • • • • . • . • • • • .
    22      2033398    Bolt ....................... .                 1      46       2073969    Connector, Swivel Nut ...... .
    23      2033395    Gasket .................... .                  1      47                  Cluster, Power (See
    24      2033379    Connector, Inlet ............ .                1                            Page 134) ................ .
    25      2012046    Gasket .................... .                  1      48       2031450    Bolt ...................... ..                  8
    26      2033394    Bolt ....................... .                 1      48A      2031391    Washer, Lock .............. .                   8
    27      2079304    LineAssy., Brake ........... .                 1
                                                                      THINK
                                                                Know the work area.
TB065
                                                         EATON YALE & TOWNE INC.                                                                 [123]
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                                                                          (GM)
    Item      Part No.     Description                      No. Req'd.           Item   Part No.   Description                          No. Req'd.
         1    2031477      Bolt........................               4          23     2076993    Hose.......................                     1
         1A   2031391      VVasher,Lock .. ..... ........             4          24     2063821    Hose.......................                     1
         2    2077882      Adapter, Straight. . . . . . . . . . . .   1          25     2079282    Hose.......................                     1
         3    2031479      Bolt........................               4          26     2073970    Connector, Swivel Nut .......                   1
         3A   2031391      VVasher,Lock ...............               4          27     2038470    Elbow,900 .................                     1
         3B   2031617      Nut........................                4          28     2076843    Connector, Swivel Nut .......                   1
         4                 Compressor, Air (See                                  29     2077935    Hose.......................                     1
                            Page 130 & 131) .......... .                         30     2076848    Connector, Male ............                    1
         4A   2044107      Gasket .................... .                         31     2032295    Elbow,90 ..................                     1
         5                 Governor (Furn.                                       32     2073969    Connector, Swivel Nut. . . . . . .              1
                            VV ICompressor) ........... .                        33     2054598    Valve, Check. . . . . . . . . . . . . . . .     1
         6    2035236      Elbow, 90° .................               1          34     2079161    Elbow,900 .................                     1
         7    2073968      Connector, Swivel Nut .......              1          35     2031479    Bolt........................                    4
         8    2031996      Elbow,900 .................                1          35A    2032960    VVasher, Flat . . . . . . . . . . . . . . . .   4
     9        2073968      Connector, Swivel Nut .......              1          35B    2031391    VVasher,Lock ... .... .... ....                 4
    10        2053266      Bushing, Reducer ...........               1          35C    2031617    Nut........................                     4
        11    2076961      Hose.......................                1          36     2034221    Valve, Blow-Off .............                   1
    12        2079292      Hose.......................                1          37     2033212    Valve, Drain ................                   2
        12A   2032813      Clamp, HoseSupport(N.J.)                   1          38     2059175    Reservoir, Air ...............                  1
        13    2012082      Nipple,45° .................               1          39     2032293    Elbow,900 .................                     1
        14    2073968      Connector, Swivel Nut .......              1          40     2054598    Valve, Check. . . . . . . . . . . . . . . .     1
        15    2035236      Elbow,900 .................                1          41     2033384    Plug.......................                     1
        16    2054765      Clamp, Hose ................               2          42     2079161    Elbow, 90° .................                    1
        17    2073969      Connector, Swivel Nut. .. .. . .           1          43     2073969    Connector, Swivel Nut .......                   1
        18    2079162      Elbow, 90° .................               1          44     2078840    Tee........................                     1
        19                 Valve, Brake(See                                      45     2031996    Elbow, 90° .................                    1
                            Page 132 & 133) .......... .                         46     2073968    Connector, Swivel Nut .......                   1
    20        2079161      Elbow,900 ................ .                          47     2077950    Hose.......................                     1
    21        2073969      Connector, Swivel Nut ...... .                        48     2073967    Connector, Male ............                    1
    22        2077934      Hose ...................... .                         49     2049350    Bracket ....................                    1
                                                                   THINK
                                               A careful operator is a good man to work with.
T8065
                                                          EATON YALE & TOWNE INC.                                                                  [125]
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                                        AIR COMPRESSOR PIPING
                                                                    (HD)
        Item   Part No.     Description               No. Req'd.           Item   Part No.   Description                         No. Req'd.
         1     2031479      Bolt ....................... .     4           27     2031999    Elbow, 90° .................                   1
         1A    2032960      Washer, Flat ............... .     8           28     2073969    Connector, Swivel Nut .......                  1
         1B    2031391      Washer, Lock .............. .      4           29     2079161    Elbow, 90° .................                   1
         1C    2031617      Nut ....................... .      4           30     2031479    Bolt........................                   4
         2     2077882      Adapter, Straight ........... .    1           30A    2032960    Washer, Flat . . . . . . . . . . . . . . . .   4
         3     2031475      Bolt ....................... .     4           30B    2031391    Washer, Lock ...............                   4
         3A    2031391      Washer, Lock .............. .      4           30C    2031617    Nut........................                    4
         3B    2032960      Washer, Flat ............... .     4           31     2033212    Valve, Drain ................                  2
         4                  Compressor, Air (See                           32     2032295    Elbow, 90° .................                   1
                             Page 130 & 131) .......... .                  33     2076848    Connector, Male ............                   1
         4A    2044107      Gasket .................... .                  34     2054598    Valve, Check. . . . . . . . . . . . . . . .    1
        5                   Governor (Furn.                                35     2077935    Hose.......................                    1
                             W/Compressor) ........... .                   36     2033384    Plug.......................                    1
        6      2079313      Plate, Mount ............... .      1          37     2076843    Connector, Swivel Nut .......                  1
        7      2032007      Elbow,900 ................ .       1           38     2054598    Valve, Check. . . . . . . . . . . . . . . .    1
        8      2073968      Connector, Swivel Nut ...... .     1           39     2032007    Elbow, 90° .................                   1
     9         2032007      Elbow,900 ................ .       1           40     2078840    Tee........................                    1
    10         2073968      Connector, Swivel Nut ...... .     1           41     2073968    Connector, Swivel Nut .......                  1
    11         2053266      Bushing, Reducer .......... .      1           42     2070524    Hose.......................                    1
    12         2012082      Nipple,45° ................ .      1           43     2077932    Hose.......................                    1
    13         2077000      Hose ...................... .      1           44     2079161    Elbow,900 .................                    1
    14         2073968      Connector, Swivel Nut ...... .     1           45     2059175    Reservoir,Air ...............                  1
    15         2032007      Elbow,900 ................ .       1           46     2073969    Connector, Swivel Nut .......                  1
    16         2054765      Clamp ..................... .      2           47     2032293    Elbow,900 .................                    1
    17         2077934      Hose ...................... .       1          48     2034221    Valve, Blow-Off .............                  1
    18         2073969      Connector, Swivel Nut ...... .      1          49     2073966    Connector, Male ............                   1
    19                      Valve, Brake (See                              50     2079314    Mount Assy.,
                             Page132& 133) ......... ..                                       Compressor(N.I.) .......... .
    20         2079162      Elbow,900 ................ .                   51     2079329    Strap, Support(N.I.) ......... .
    21         2079161      Elbow,900 ................ .                   52     2031482    Bolt, Mount Assy.
    22         2073969      Connector, Swivel Nut ...... .                                    toEngine (N.I.) ............ .
    23         2076993      Hose ...................... .                  53     2031477    Bolt, Strap to Engine (N.I.) ... .
    24         2047337      Hose ...................... .                  54     2031477    Bolt, Compressor Strap
    25         2073993      Hose ...................... .                                     to Mount Assy. (N.I.) ....... .
    26         2073970      Connector, Swivel Nut                          54A    2031391    Washer, Lock(N.I.) .......... .
                                                                           54B    2031617    Nut(N.I.) ................... .
               (N.I.) Not Illustrated
                                                                THINK
                                          Never leave operators seat with the engine running.
TB065
                                                    EATON YALE 8c TOWNE INC.                                                                [127]
                                      -~-------~TB065
[128]   EATON VA LC:: & TOW NE INC.
                                      AIR COMPRESSOR PIPING
                                                                            (HG)
    Item     Part No.    Description                         No. Req'd.            Item   Part No.   Description             No. Req'd.
        1    2031479     Bolt........................                   4          25     2073970 Connector, Swivel Nut               1
        1A   2032960     Washer, Flat . . . . . . . . . . . . . . . .   8          26     2038470 Elbow,900 ................ .        1
        1B   2031391     Washer,Lock ...............                    4          27     2076843 Connector, Swivel Nut ...... .      1
        1C   2031617     Nut........................                    4          28     2077935 Hose ...................... .       1
        2    2077882     Adapter, Straight. . . . . . . . . . . .       1          29     2076848 Connector, Male ........... .       1
        3    2031475     Bolt........................                   4          30     2032295 Elbow,900 ................ .        1
        3A   2032960     Washer, Flat . . . . . . . . . . . . . . . .   4          31     2073969 Connector, Swivel Nut ...... .      1
        3B   2031391     Washer, Lock ...............                   4          32     2054598 Valve, Check ............... .      1
        4                Compressor, Air (See                                      33     2079161 Elbow,900 ................ .        1
                          Page 130 & 131) .......... .                             34     2031479 Bolt ....................... .      4
        4A   2044107     Gasket .................... .                             34A    2032960 Washer, Flat ............... .      4
        5                Governor (Furn.                                           34B    2031391 Washer,Lock .............. .        4
                          W /Compressor) ........... .                             34C    2031617 Nut ....................... .       4
     6       2031996     Elbow,45° .................                    1          35     2034221 Valve, Blow-Off ............ .      1
     7       2073968     Connector, Swivel Nut .......                  1          36     2033212 Valve, Drain ............... .      2
     8       2032007     Elbow,900 .................                    1          37     2059175 Reservoir,Air .............. .      1
     9       2073968     Connector, Swivel Nut .......                  1          38     2032293 Elbow,900 ................ .        1
    10       2077932     Hose.......................                    1          39     2054598 Valve, Check ............... .      1
    11       2077959     Hose.......................                    1          40     2033384 Plug ...................... .       1
    12       2007152     Nipple,900 .................                   1          41     2079161 Elbow,900 ................ .        1
    13       2073968     Connector, Swivel Nut. .. .. . .               1          42     2073969 Connector, Swivel Nut ...... .      1
    14       2036538     Elbow,45° .................                    1          43     2078840 Tee ....................... .       1
    15       2054765     Clamp......................                    2          44     2032007 Elbow,900 ................ .        1
    16       2073969     Connector, Swivel Nut .......                  1          45     2073968 Connector, Swivel Nut ...... .      1
    17       2079161     Elbow, 90° .................                   1          46     2070524 Hose ...................... .       1
    18                   Valve, Brake (See                                         47     2073967 Connector, Male ........... .       1
                          Page132& 133) .......... .                               48     2079313 Plate, Mount ............... .      1
    19       2079162     Elbow,900 .................                    1          49     2079314 MountAssy., Compressor (N.L)        1
    20       2073969     Connector, Swivel Nut .......                  1          50     2077965 Strap, Support (N.I.) ......... .   1
    21       2077934     Hose.......................                    1          51     2031482 Bolt, MountAssy. to Engine (N.L)    1
    22       2076993     Hose.......................                    1          52     2031478 Bolt, Strap to Engine(N.I.) ... .   1
    23       2049971     Hose.......................                    1          52A    2031391 Washer, Lock(N.I.) .......... .     1
    24       2079282     Hose.......................                    1          52B    2031617 Nut(N.I.) ................... .     1
             (N.L) Not Illustrated
                                                                    THINK
                                                       Stop machine to lubricate or adjust.
        AIR STRAINER
          ASSEMBLY
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                               AIR COMPRESSOR ASSEMBLY
Item Part No. Description No. Req'd. Item Part No. Description No. Req'd.
                                                                    THINK
                                                        Stop machine to lubricate or adjust.
                                                    ~.
        46
        4S
                                                                    8
        44
                                                                    9
        43
        42                                          C~~·           10
        41
        40
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TP1151
Item Part No. Description No. Req'd. Item Part No. Description No. Req'd.
                                                              THINK
                                       Carry the bucket close to the ground when travelling.
                                                        22        21   20    19      18       17    16     15    14
                                                                                                                         TP2358
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TP796
Item Part No. Description No. Req'd. Item Part No. Description No. Req'd.
                                                             THINK
                                      Never lift the bucket over ground crew or truck cab.
Item Part No. Description No. Req'd. Item Part No. Description No. Req'd.
    A      2077077     Drive Shaft Assy. (IncL                     7      2077082    Bearing Assy., Roller .........       1
                        Items 2, 6 thru 8B, 10,                    8      2031482    Bolt ........................         4
                        12& 13 ................... .         1     8A     2031391    Washer, Lock ...............          4
    1      2031579     Bolt ........................         2     8B     2031617    Nut ........................          4
    lA     2032965     Washer, Flat ................         2     9      2032140    Bolt ........................         4
    2      2077078     Sub-Assy, Drive Shaft ........        1     9A     2031371    Nut ........................          4
    3      2034881     Spider & Bearing Assy ........        1     9B     2033515    Nut,Jam ...................           4
    3A     2030224     Fitting, Grease(N.L) ........ .       1    10      2081365    Yoke .......................          1
    4      2032138     Bolt ........................         4    11      2032965    Washer, Flat ................         1
    4A     2033515     Nut ....................... .         4    12      2032921    Nut ........................          1
    5      2032138     Bolt ........................         4    13      2031776    Pin, Cotter ..................        1
    5A     2033515     Nut ........................          4
    6      2077083     Angle, Bearing Mount ........         1
                                                           THINK
                                             Avoid greasy hands and floor boards.
                          <~                                                                      ~ ~()
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   Item      Part No.     Description                                                             No. Req'd.                   Item   Part No.    Description                                                                No. Req'd.
    A        2042734     Shaft Assyo, Propo                                                                                     B     2057952     ShaftAssyo, Propeller (6CL)
                          (6C) (Incl. Items                                                                                                        (Incl.ltems
                          1 Thru 9)       0   0   0   0   0   0   0   0   0   0   0   0   ••      0.0..                1                           1 Thru 9)         0   0   0   0   00000000                        ••      0.000                   1
        1    2034875     Yoke Assyo, Slip ...                                 00.00               ••••            0    1        1     6950018     Yoke Assyo, Slip                           0.00.0000.0..                                           1
    2        2034879     Washer, Felt                 0   0   0   0   •   0   0   0   ••      0   0   •   •   •   •    1        2     6950021     Washer, Felt                   00      ••      0.00000.                        0   0   0   0       1
    3        2034878     Retainer, Felt . o.                          0   ••••            0   0   ••      0   0   0    1       3      6950020     Retainer, Felt                     0   ••••••                  00000.                  0   0       1
    4        6950016     Tube Assyo ..                0   ••      0   •••         0   0   0   0   0   0   0..          1       4      6951317     Tube Assy.             0   0   0   0   •   0   •   0   •   0   0   0   0   0   ••      0   •       1
    5        2030224     Fitting, Grease                      0   •••         00.00.0.                        0   0    3       5      2050894     Fitting, Grease .                          0   0   0   0   0   0   0   0   ••      0   •   •       3
    6        2034877     Washer, Retainer                                 000         ••      00      0   •   •   •    2       6      6950019     Washer, Retainer                                   0   0   0   0   •••         0   0   0   0       2
    7        2033515     Nut, Jam         0   0   0   0   •   0   0   0   •   0   ••      0   0   ••••            0   16       7      2033515     Nut  00   ••   0   ••••            0000.               0   0   0   ••      0   0   •   0   •      16
    8        2034881     Spider & Bearing                                                                                      8      6950025     Spider & Bearing Assyo (Incl.
                          Assyo (Incl. Item 5)                                    0.00            •••         0   0    2                           Item8A).              0   0   •••         00000.0.00                              ••      0       2
        8A   2034887     Washer, Cork(Nol.) .... o.                                               0   0000             8        8A    6950022     Washer, Cork                       0"          0   •   0   0   0   0   0   0   0   0   0   •       8
        9    2034888     Capscrew ..                  0   0   ••••            0   0   •   0   0   0   0   •   0   0   16        9     2034888     Capscrew ...                       0   0   0   •   0   ••      0   ••      0   0   •   0   •      16
                                                                                                       THINK
                                                                                          Never carry a rider in the bucketo
        * For Machines having sin 15-1011 thru 15-1013, 15-1022 thru 15-1027 & 15-1034 thru 15-1039.
        + For Machines having sin 15-1014thru 15-1021, 15-1 028thru 15-1033, 15-1040 & higher.
        * For Machines having sin 15-1011 thru 15-1013, 15-1022 thru 15-1027 & 15-1034 thru 15-1039.
        + For Machines having sin 15-1014thru 15-1021, 15-1 028thru 15-1033,15-1040& Higher.
                                                    THINK
                                             Never coast in neutral.
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Item Part No. Description No. Req'd. Item Part No. Description No. Req'd.
             2016934 Oil Seal and Retainer Assy.                              21     2016974 Capscrew, Ring Gear Lock. . . .                    8
                           (lncl. Item 2) .............. .                    22     2044164 Lock.......................                        4
        2    2016938      Seal, Oil ................... .                     23     2016956 Hub & Sleeve Assy., Ring
        3    2034693      Seal, Brake Drum ........... .                                         Gear......................                     1
        4                 Spider & Cam Assy. (See Brake                       24     2016972    Gear, Planetary Ring .........                  1
                           Group. . . .. . . .. .. . . . . . . . . . .   1    25     2016968    Nut,HubBearing ............                     1
        5    2032879      Spindle, Wheel Bearing ......                   1   26     2016970    Lock, Bearing, Nut ...........                  2
        6    2032224      Bolt, Spindle to Housing. . . . . .            12   27     2017602    Washer&PinAssy...........                        1
        6A   2032877      Washer(N.I.)................                   12   28     2017534    Gear, Planetary Sun .........                   1
        6B   2034836      Nut........................                    12   29     2017608    Ring, Retainer Snap .........                   1
        7    2016906      Seal .......................                    1   30     6600249    Washer,lnnerThrust ........                     3
        8    6601058      Shaft ......................                    1   31     2017614    Pinion, Planetary. . . . . . . . . . . .        3
        9    2016930      Cone, Inner Bearing .........                   1   32     2044167    Washer, Outer Thrust . . . . .. . .             3
    10       2016914      Cup, Inner Bearing. . . . . . . . . . .         1   33     2040505    Gasket, Spiderto Hub. . . . . . . .             1
    11       2032876      Bolt, Brake Drum to Hub ......                 10   34     2017628    Spider, Planetary Gear. . . . . . .             1
    12       2032878      Drum, Brake ................                    1   35     6600250    Shaft, Planetary Pinion . . . .. . .            3
    13       6600835      Slinger, Oil .................                  1   36     2017646    Button, Thrust. . . . . . . . . . . . . . .     1
    14       2017688      Stud, Wheel ................                   12   37     2019076    Nut, Spider to Hub ...........                  12
    15       2006506      Plug, Oil Drain ..............                  1   37A    2031393    Washer, Lock(N.I.) . . . . . .. . . . .         12
    16       6601056      Hub & Cup Assy. (Incl.                              38     2019046    Gasket, Spider Cover ........                    1
                           Items 10, 17 & 19) ..........                  1   39     2034308    Cover & Thrust Button Assy.
    17       6600860      Stud, Spiderto Hub ..........                  12                      (Incl. Item 36) ..............                  1
    18       2017694      Nut, Wheel .................                   12   40     2034287    Plug, Oil Filler. . . . . . . . . . . . . . .    1
    19       2016910      Cup, Outer Bearing ..........                   1   41     2037635    Capscrew, Spider Cover. . . . . .                8
    20       2018184      Cone, Outer. . .. . . .. . . . .. . . . .       1   41A    6600861    Washer, Spider Cover. . . . . . . .              8
                                                                     THINK
                                                       Avoid greasy hands and floor boards.
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    Item   Part No.     Description                          No. Req'd.   Item     Part No.   Description              No. Req'd.
    1      2018446      Yoke Assy., .................                2    15A      2034698    Washer, Guide Pin ...........     2
    2      2018430      Boot   ••••••••••••••         0   ••••••••   2    16       6600880    Spider, Brake (Incl. Items
    3      2018426      Piston ......................                2                         11, 12, 14, 15, 17)
    4      2018420      Cup ........................                 2                         18& 19) ...................      1
    5      2018414      Spring      •   0   •••••••••••••••••••      1    17       6600154    Pin, Brake Anchor ...........     2
    6      2034810      Cylinder Assy., Wheel (Incl.                      17A      6600879    Snap Ring, Brake
                         Items 2 thru 5) ..............              1                         AnchorPin(N.I.) ............     2
     7     2018566      Screw, Bleeder ..............                1    18       2018338    Spring, BrakeAdjusting
     8     2033379      Connection, Inlet ............               1                         Cam ......................       2
     9     2012046      Gasket, Outside .............                1    19       2018316    Adjusting Cam, BrakeShoe ...      2
     9A    2033395      Gasket, Inside ...............               1    20       2018374    Spring, Brake Shoe Return ...     1
    10     2033394      Bolt ........................                1    21       2032873    ShoeAssy., Brake (Incl.
    11     2018330      Washer ....................                  2                         Items 24,27 & 28) ..........     2
    12     2040533      Pin, Brake Shoe Adjusting                         22       2034696    Link, Anchor Pin .............    1
                         Cam ......................                  2    23       2018354    "c" Washer,Anchor Pin . ....      2
    13     2037613      Capscrew, Cylinder to                             24                  Shoe, Brake(N.S.S.) (Order
                         Spider ................... .                2                         Item 21) ...................     2
    13A    2031391      Washer, Lock ...............                 2    25       2018468    Washer, Guide Pin ...........     6
    14     2034693      Seal, Brake Drum ............                1    26       2018486    "C"Washer, GuidePin .......       2
    15     2034699      Pin, Brake Shoe Guide                        2    27       2034691    Lining, Brake Shoe ..........     2
                                                                          28       2034547    Rivet .......................    28
           (N.I.) Not Illustrated
           (N.S.S.) Not Serviced Separately
                                                                   THINK
                                            TAKE time to be SAFE or you won't HAVE time to get old.
3 4 5 6 7 8 9 to 11 12 13 14 15 16 17 18 19 20 21
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                                   AXLE DIFFERENTIAL GROUP
    Item      Part No.   Description                       No. Req'd.      Item   Part No.      Description         No. Req'd.
    *A        6601109    Carrier Assy .• Differential                      15             Cup, Bearing (N.S.S.)
                          (5.29 to 1)(Incl.ltems                                           (Order Item E) ............. .
                          1 Thru 19 &                                      16     6601068 Gasket .................... .
                          24 Thru47) ............... .                     17     6601066 Cover & Oil Seal Assy. . ..... .
    +A        6601108    Carrier Assy .• Differential                      18             Not Applicable ............. .
                          (6.20to 1)(Incl.ltems                            19     2031499 Bolt ...................... ..     8
                          1 Thru 19 &                                      20     2016674 Washer ................... .       1
                          24Thru47) ............... .                      21     6600809 Nut ....................... .      1
        B     6601061    Carrier & CapAssy.•                               22     2035849 Pin. Cotter ................. .    1
                          Differential (Incl.ltems                         23     6601079 Companion Yoke & Slinger
                          9&43Thru46) ............ .                                       Assy. (Rear Axle) .......... .
        C     6601070    Case Assy .• Differential                         23     6601075 Companion Yoke & Slinger
                          (Incl.ltems 5,41. & 47) ..... .                                  Assy. (Front Axle) .......... .
    *0        6601069    Gear & Pinion Assy .•                             24     6601067 Seal. Oil ................... .
                          Drive (Incl. Items                               25             Cone. Bearing (N.S.S.)
                          28&42) .................. .                                      (Order Item E) ............. .
    +0        6601094    Gear&PinionAssy.•                                 26             Cage(N.S.S.)
                          Drive (Incl. Items                                               (Order Item E) ............. .
                          28&42) .................. .                      27             CuP. Bearing(N.S.S.)
        E     6601063    Cage Assy .• Pinion                                               (Order Item E) ............. .
                          Forward Bearing (Incl.                           28             Pinion. Drive(N.S.S.)
                          Items 13. 14. 15.                                                (Order Item D) ............ ..    1
                          25.26&27) .............. .                       29     6601071 Ring. Lock ................. .     1
        1     2040742    Ring. Adjusting ............. .                   30     2040752 Washer. Thrust ............ .      4
        2     2040745    Cup. Bearing ............... .                    31             Bushing (N.S.S.)
        3     2040744    Cone. Bearing .............. .                                    (Order Item 32) ............ .    4
    *4                   Rivet (For Replacement.                           32     2040743 Gear ...................... .      4
                          Order +4 Thru +4B) . . . . . . . . . .      12   33     2040740 Spider .................... .      1
    +4        6601095    Bolt(N.I.)...................                12   34     2040750 Gear. Side ................. .     2
    +4A       2016838    Nut(N.I.)....................                12   35     2040741 Washer. Thrust ............ .      2
    +4B       2031769    Pin. Cotter (N.I.) .............             12   36     2040744 Cone. Bearing .............. .     1
        5                Flange Half. Differential                         37     2040742 Ring. Adjusting ............. .    1
                          Case (N.S.S.) (Order                             38     2044169 Pin. Cotter ................. .    2
                          ItemC) ................... .                     39     2040745 CuP. Bearing ............... .     1
        6                Block. Thrust                                     40             Nut(NotApplicable) ......... .
                          (Not Applicable) ........... .                   40A            Washer(NotApplicable) ..... .
        7                Not Applicable ............. .                    41             Plain Half. Differential
        8                Not Applicable ............. .                                    Case (N.S.S.) (Order Item C) ..
        9                Carrier. Differential                             42             Gear. Drive(N.S.S.)
                          (N.S.S.) (Order Item B) ...... .                                 (Order Item D) ............. .
    10        6601073    Shim(.010).................                  AR   43             Cap. Bearing(N.S.S.)
    10        6601072    Shim(.OO5).................                  AR                  (Order Item B) .............. .    1
    10        6601074    Shim(.003).................                  AR   44     6600032 Washer ................... .       4
    11        6601077    Washer. Thrust .............                  1   45     6601062 Bolt ....................... .     4
    12        2041742    Bearing. Rear. . . . . . . . . . . . . . .    1   46             Cap. Bearing (N.S.S.)
    13                   Cone. Bearing (N.S.S.)                                            (Order Item B) ............. .
                          (Order Item E) .............•                    47     6600814 Bolt. Long (Incl.
    14                   Spacer (N.S.S.)                                                    inltemC) ................. .     8
                          (Order Item E) ............. .
*For Machines Having Serial Number 15-1 011 Thru 15-1013.15-1022 Thru 15-1027 & 15-1034 Thru 15-1039.
+For Machines Having Serial Number 15-1014 Thru 15-1021.15-1 028Thru 15-1033. 15-1040 & Higher.
                                                                   THINK
                                               A careful operator is a good man to work with.
TP2213
                                   THINK
        Remove or fasten any loose items in the operators compartment.
                                     BOLT TORQUE
         THREAD            HEX         TORQUE (Lbs.-Ft.)        TORQUE (Lbs.-Ft.)
          SIZE             SIZE         SAE GRADE 5              SAE GRADE 8
                        Bolt & Nut       Dry    Oiled             Dry    Oiled
          1/4-20     7/16                    5          4            9        7
          1/4-28     7/16                    6          5           12        9
          5/16-18    1/2                    10          7           20       15
          5/16-24    1/2                    13         10           25       19
          3/8-16     9/16                   18         13           36       27
          3/8-24     9/16                   24         18           47       35
          7/16-14    5/8 Be 11/16           33         25           59       44
          7/16-20    5/8 Be 11/16           37         28           74       55
          1/2-13     3/4                    47         35           91       68
          1/2-20     3/4                    60         45          117       88
          9/16-12    13/16 Be 7/8           68         51          132      100
          9/16-8     13/16 Be 7/8           86         65          166      125
          5/8-11     15/16                  95         71          181      136
          5/8-18     15/16                 124         93          240      180
          3/4-10     1-1/8                 175        131          340      255
          3/4-16
          7/8-9
                     1-1/8
          3/4-16 WHEEL MOUNTING
                     1-5/16
                                           218
                                          TORQUE
                                           286
                                                      163
                                                      214
                                                         ....      424
                                                                   500
                                                                   555
                                                                            318
                                                                            415
          7/8-14     1-5/16                344        258          679      510
          1"-8       1-1/2                 428        320          836      626
          1"-14      1-1/2                 545        410         1058      790
          1-1/8-7    1-11/16               605        455         1175      880
          1-1/8-12   1-11/16               768        575         1494     1120
          1-1/4-7    1-7/8                 878        660         1705     1280
          1-1/4-12   1-7/8                1080        810         2115     1580
          1-3/8-6    2-1/16               1265        950         2455     1840
          1-3/8-12   2-1/16               1635       1230         3180     2380
          1-1/2-6    2-1/4                1551       1130         3011     2260
          1-1/2-12   2-114                1972       1480         3830     2870
        Use Grade 5 Torques on ordinary fasteners. Use oUed column
        when white lead is used. Use Grade 8 Torques for propeller shaft bolts.
                                                 NUMERICAL INDEX
        Trojan Part No.                                                                                                                      Page
        2030224, 2030225 .. ........... ..... ..... ... .... ........... .... ............... ... ........ .... ...... ..... ... .......         11
        2030741 to 2030930 ........................................................... .....................................                      3
        2030986 to 2031127 ............................................................................................... .                      5
        2031150 to 2031367                    .............................................................................................. .    6
        2031369 to 2031388 .................................................................................................. .                   2
        2031389 to 2031402 ................................................................................................. .                    2
        2031425 to 2031614 .................................................................................................. .                  4
        2031615 to 2031634 .................................................................................................. .                   2
        2031757 to 2031797 ........................................................ ........................................                     11
        2032083 to 2032272 ........... ... .... ............................. ........... ... ..... ............................. ...             7
        2032328 to 2032471 ..................................... ................ ............................ ............                       9
        2032472 to 2032689 .......................................................... ........................................                   10
        2032957 to 2032971 .......................................................... ........................................                    2
        2033247 to 2033250 ........ ..................... .............................. . ........ .......... ..... ............ ....           11
        2037563 to 2037752 ........................................................... ....................................                       8
                                                                    WASHERS
                 SPRING LOCKWASHERS                                                       FLAT WASH ERS
                      (SAE Medium)                                                        (SAE Standards)
       Trojan                                            Nominal               Trojan                        Nominal
      Part No.                                            Size                Part No.                        Size
      2031389    ...............................            1,4"             2032957
      2031390    ...................... ..                  ~t               2032958
      2031391    ................... ..                     %"               2032959
      2031392    ...................... ..                  Kt               2032960
      2031393    ...............................            V2"              2032961
      2031394    ...........................                ~6"              2032962
      2031395    .......................                    !V8"             2032963
      2031396    ...................... ......              3,4"             2032964
      2031397    ...............................            %"               2032965
      2031398    ...................... ..                    1"             2032966
      2031399    ...................... .. . . . ... .     1Va"              2032967
      2031400    ...............................           11,4"             2032968
      2031401    ...............................           1%"               2032969
      2031402    ........................... ...           lV2"              2032970
                                                                             2032971
          Thread      1/4"-28   5/16"-24   3/8"-24   7/16"-20    1/2"-20   9/16"-18   5/8"-18   3/4"-16   7/8"-14   1"-14
           Hex.        7/16"       1/2"     9/16"      5/8"        3/4"     13/16"     15/16"    1-1/8"   1-5/16"   1-1/2"
           Lgt.                                                 Trojan Part Numbers
               Yz"    2030741   2030764    2030787
               o/a"   2030742   2030765    2030788
               3,4"   2030743   2030766    2030789   2030810     2030831
            'fa"      2030744   2030767    2030790   2030811     2030832
              1"      2030745   2030768    2030791   2030812     2030833   2030852    2030871
           1Ya"       2030746   2030769    2030792   2030813     2030834   2030853    2030872
           1~"        2030747   2030770    2030793   2030814     2030835   2030854    2030873   2030890
           1%"        2030748   2030771    2030794   2030815     2030836   2030855    2030874   2030891
           1Yz"       2030749   2030772    2030795   2030816     2030837   2030856    2030875   2030892   2030907   2030920
203.       13,4"      2030750   2030773    2030796   2030817     2030838   2030857    2030876   2030893   2030908   2030921
203·          2"      2030751   2030774    2030797   2030818     2030839   2030858    2030877   2030894   2030909   2030922
           2~"        2030752   2030775    2030798   2030819     2030840   2030859    2030878   2030895   2030910   2030923
           2Yz"       2030753   2030776    2030799   2030820     2030841   2030860    2030879   2030896   2030911   2030924
           23,4"      2030754   2030777    2030800   2030821     2030842   2030861    2030880   2030897   203091Z   2030925
              3"      2030755   2030778    2030801   2030822     2030843   2030862    2030881   2030898   2030913   2030926
           3~"        2030756   2030779    2030802   2030823     2030844   2030863    2030882   2030899   2030914   2030927
           3Yz"       2030757   2030780    2030803   2030824     2030845   2030864    2030883   2030900   2030915   2030928
           33,4"      2030758   2030781    2030804   2030825     2030846   2030865    2030884   2030901   2030916   2030929
                4"    2030759   2030782    2030805   2030826     2030847   2030866    2030885   2030902   2030917   2030930
           4Yz"       2030760   2030783    2030806   2030827     2030848   2030867    2030886   2030903   2030918
                5"    2030761   2030784    2030807   2030828     2030849   2030868    2030887   2030904   2030919
           5Yz"       2030762   2030785    2030808   2030829     2030850   2030869    2030888   2030905
                6"    2030763   2030786    2030809   2030830     2030851   2030870    2030889   2030906
                                      GREASE FITTINGS
         Trojan                               Thread
        Part No.                                Size                                    Angle
        2030224                               1,4"-28                                  Straight
        2033247                               1,4"-28                                    45°
        2033248                               1,4"-28                                    90°
        2030225                               Va" NPTF                                 Straight
        2033249                               Va" NPTF                                   45°
        2033250                               Va" NPTF                                   90°