2008 Isuzu Ascender LS

2008 STEERING Power Steering - Ascender, Envoy & Trailblazer

2008 STEERING

Power Steering - Ascender, Envoy & Trailblazer

SPECIFICATIONS
FASTENER TIGHTENING SPECIFICATIONS

Specification
Application Metric English
Adjuster Plug Lock Nut 75 N.m 55 lb ft
Cylinder Line End Fitting 32 N.m 24 lb ft
Cylinder Line Retaining Plate 12 N.m 106 lb in
Flow Control Valve Fitting 75 N.m 55 lb ft
Inner Tie Rod Housing 100 N.m 74 lb ft
Lower Intermediate Shaft to Power Steering Gear Input
40 N.m 30 lb ft
Shaft Pinch Bolt
Outer Tie Rod Retaining Nut 57 N.m 42 lb ft
Outer Tie Rod to Inner Tie Rod Jam Nut 75 N.m 55 lb ft
Power Steering Cooler Mounting Bolts 20 N.m 15 lb ft
Power Steering Gear to Frame Mounting Bolts 110 N.m 81 lb ft
Power Steering Hose Assembly to Frame Brackets
10 N.m 89 lb in
Mounting Bolts
Power Steering Hose Assembly to Front Crossmember
10 N.m 89 lb in
Bracket Mounting Bolt
Power Steering Hose Assembly to Power Steering Gear
12 N.m 106 lb in
Retaining Bolt
Power Steering Hose Assembly (Pressure Hose) to Power
25 N.m 18 lb ft
Steering Pump
Power Steering Hose Assembly to Wheel Well Bracket
10 N.m 89 lb in
Mounting Bolt
Power Steering Pump Bracket Mounting Bolts 50 N.m 37 lb ft
Power Steering Pump Mounting Bolts 25 N.m 18 lb ft

POWER STEERING PUMP SPECIFICATIONS

High Flow High Flow

(Liters per (Gallons per Pressure Pressure
Vehicle Engine Code Engine Size Minute) Minute) Relief (kPa) Relief (PSI)
TrailBlazer,
LL8 4.2L 10.2/11.7 2.7/3.1 10342/11032 1500/1600
Envoy
TrailBlazer LL8 4.2L 11.7/13.2 3.1/3.5 10342/11032 1500/1600
Ext, Envoy
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 2008 Isuzu Ascender LS
2008 STEERING Power Steering - Ascender, Envoy & Trailblazer

Ext
TrailBlazer
Ext, Envoy LH6 5.3L 11.7/13.2 3.1/3.5 10342/11032 1500/1600
Ext
TrailBlazer SS LS2 6.0L 11.7/13.2 3.1/3.5 9652/10342 1400/1500
Rainier LH6 5.3L 10.2/11.7 2.7/3.1 10342/11032 1500/1600

COMPONENT LOCATOR
POWER STEERING GEAR DISASSEMBLED VIEW

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 2008 Isuzu Ascender LS
2008 STEERING Power Steering - Ascender, Envoy & Trailblazer

Fig. 1: Identifying Power Steering Gear Components

Courtesy of GENERAL MOTORS CORP.

Callout Component Name

1 Torque Prevailing Nut
2 Outer Tie Rod Assembly

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 2008 Isuzu Ascender LS
2008 STEERING Power Steering - Ascender, Envoy & Trailblazer

3 Hexagon Jam Nut

4 Tie Rod End Clamp
5 Rack and Pinion Boot
6 Boot Clamp
7 Inner Tie Rod Assembly
8 Shock Dampener Ring
9 External TORX® Screw
10 Cylinder Line Retaining Plate
11 O-ring Seal
12 Cylinder (RH) Line
13 Cylinder (LH) Line
14 O-ring Seal
15 Rack and Pinion Gear (Partial)
16 Shock Dampener Ring
17 Inner Tie Rod Assembly
18 Boot Clamp
19 Rack and Pinion Boot
20 Tie Rod End Clamp
21 Hexagon Jam Nut
22 Outer Tie Rod Assembly
23 Torque Prevailing Nut

POWER STEERING PUMP DISASSEMBLED VIEW (CB SERIES PUMP)

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 2008 Isuzu Ascender LS
2008 STEERING Power Steering - Ascender, Envoy & Trailblazer

Fig. 2: Exploded View Of Power Steering Pump Components (CB Series)

Courtesy of GENERAL MOTORS CORP.

Callout Component Name

1 Hydraulic Pump Reservoir Assembly (Typical)
2 Reservoir Capstick Assembly
3 O-Ring Seal
4 Flow Control Spring
5 Control Valve Assembly
6 O-Ring Seal
7 O-Ring Union Fitting
8 Hydraulic Pump Housing Assembly
9 Reservoir Retaining Clip (RH)
10 Reservoir Retaining Clip (LH)

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 2008 Isuzu Ascender LS
2008 STEERING Power Steering - Ascender, Envoy & Trailblazer

DIAGNOSTIC INFORMATION & PROCEDURES

DIAGNOSTIC STARTING POINT - POWER STEERING SYSTEM (W/O ELECTRO-HYDRAULIC
STEERING)

Begin the system diagnosis by reviewing the system Description and Operation. Refer to Power Steering
System Description and Operation (w/o Electro-Hydraulic Steering). Reviewing the Description and
Operation information will help you determine the correct symptom diagnostic procedure when a malfunction
exists. Reviewing the Description and Operation information will also help you determine if the condition
described by the customer is normal operation. Refer to Symptoms - Power Steering System in order to
identify the correct procedure for diagnosing the system and where the procedure is located.

SYMPTOMS - POWER STEERING SYSTEM

Review the system description and operation in order to familiarize yourself with the system functions. Refer to
Power Steering System Description and Operation (w/o Electro-Hydraulic Steering).

Visual/Physical Inspection

 Inspect for aftermarket devices which could affect the operation of the power steering system.
 Inspect the easily accessible or visible system components for obvious damage or conditions which could
cause the symptom.
 Inspect for leaking power steering components. If necessary, refer to Power Steering Fluid Leaks.
 Verify the power steering fluid level per operating specification. Refer to Checking and Adding Power
Steering Fluid.
 Inspect the power steering fluid for the following indications of contamination:
 Milky fluid - water

 Brown fluid - burnt

 Debris in fluid - plastic or dirt

 If necessary, flush the power steering system. Refer to Power Steering System Flushing.

Symptoms List

Refer to a symptom diagnostic procedure from the following list in order to diagnose the symptom:

 Power Steering Fluid Leaks

 Rattle, Clunk, or Shudder Noise from the Power Steering System (4.2L) or Rattle, Clunk, or
Shudder Noise from the Power Steering System (Except 4.2L)
 Whine or Growl Noise from the Power Steering System
 Steering Effort Hard in One or Both Directions
 Steering Effort Too Easy in One or Both Directions

POWER STEERING SYSTEM TEST

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 2008 Isuzu Ascender LS
2008 STEERING Power Steering - Ascender, Envoy & Trailblazer

Fig. 3: Testing Rack & Pinion System Pressures

Courtesy of GENERAL MOTORS CORP.

Callout Component Name

1 Power Steering Return Hose
2 Power Steering Pressure Hose

Test Description

The numbers below refer to the step numbers on the diagnostic table.

5: This step tests the system for restrictions.

7: This step tests the following components for the following conditions:
 The pump for internal leaks

 The power steering pipes for kinks

8: This step tests the ability of the pump to regulate flow at maximum pressure.

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 2008 Isuzu Ascender LS
2008 STEERING Power Steering - Ascender, Envoy & Trailblazer

10: This step tests the ability of the pump to regulate flow under normal operating conditions.
12: This step tests the internal components of the pump and the gear.

Step Action Value(s) Yes No

DEFINITION: The Power Steering System Test Procedure will perform the following functions:

 Test the operation of the hydraulic power steering system.

 Test the operation of the power steering pump and power steering gear.
 Identify restrictions in the system.
Inspect the power steering fluid for the following
indications of contamination:

 Milky fluid - water

1  Brown fluid - burnt -
 Debris in fluid - plastic or dirt

Is the fluid free of contamination? Go to Step 3 Go to Step 2

Flush the power steering system. Refer to Power
2 Steering System Flushing. -
Did you complete the procedure? Go to Step 3 -
IMPORTANT:
In order to accurately diagnose the system, the
malfunction must be present during the test
3 procedure. -

Attempt to duplicate the condition.Is the

condition present? Go to Step 4 System OK
1. Turn the ignition switch to the OFF
position.
2. Place a drain pan under the vehicle in order
to catch any power steering fluid.
3. Disconnect the power steering pressure
pipe/hose from the power steering pump or
4 the power steering gear as necessary. -
4. Install the J 44721 Power Steering System
Analyzer. See Special Tools.
5. Fill the power steering system. Refer to
Checking and Adding Power Steering
Fluid.

Did you complete the installation? Go to Step 5 -

1. Fully open the J 44721 valve. See Special
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 2008 Isuzu Ascender LS
2008 STEERING Power Steering - Ascender, Envoy & Trailblazer

Tools.
2. Start the engine.

NOTE:
Refer to Steering Wheel in the Full Turn
Position Notice .

3. Turn the steering wheel and BRIEFLY

hold the steering wheel against the steering
1 379 kPa
5 stop in order to release any trapped air
(200 psi)
from the system.
4. Inspect and ensure that all of the power
steering pipe/hose connections are not
leaking.
5. Ensure that the steering wheel is OFF the
steering stop. Observe the pressure reading.

Is the pressure reading greater than the specified

value? Go to Step 6 Go to Step 7
IMPORTANT:
A restriction may be present in the power
steering system. Turn OFF the engine
6 IMMEDIATELY. -

Locate and repair the restriction.Did you

complete the repair? Go to Step 18 -
1. Allow the engine to run until the engine
reaches full operating temperature.
2. Record the pressure reading and flow
reading.
3. Partially close the J 44721 valve until the
system pressure reaches the specified 4 827 kPa
7 value, then record the FLOW reading. See (700 psi)
Special Tools.
4. Subtract second flow reading from the first
flow reading.

Is the flow DECREASE greater than 3.8 L (1 gal)

per minute? Go to Step 13 Go to Step 8

NOTE:
Do not leave the valve fully closed for more
than 5 seconds, or the pump could be
damaged internally.
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 2008 Isuzu Ascender LS
2008 STEERING Power Steering - Ascender, Envoy & Trailblazer

Fully close then open the J 44721 valve 3 times.

See Special Tools. Record all of the high
pressure readings. Refer to Power Steering
8 -
Pump Specifications for power steering system
pressure relief specifications.Are the 3 high
pressure readings within specifications? Go to Step 9 Go to Step 15
Are the 3 high pressure readings within 245 kPa
9 -
(50 psi) of each other? Go to Step 10 Go to Step 14
1. Increase the engine speed to approximately
1,500 RPM.
2. Record the flow reading. Refer to Power
10 Steering Pump Specifications for power -
steering system pressure specifications.

Is the actual flow reading within specifications? Go to Step 11 Go to Step 13

Is the difference between the actual flow reading
11 and the maximum flow specification more than -
3.8 L (1 gal) per minute? Go to Step 16 Go to Step 12
NOTE:
Refer to Steering Wheel in the Full Turn
Position Notice .
12 -
Turn the steering wheel from steering stop to
steering stop and record the FLOW readings at
each stop.Is the flow LOWER than 3.8 L (1 gal)
per minute? Go to Step 18 Go to Step 17
Replace the power steering pump. Refer to
Power Steering Pump Replacement (4.2L) or
13 Power Steering Pump Replacement (Except -
4.2L).
Did you complete the replacement? Go to Step 18 -
1. Remove the power steering pump flow
control valve. Refer to Power Steering
Pump Flow Control Valve Replacement
- Off Vehicle (CB Series).
2. Inspect the flow control valve.

14 If any burrs or scratches are noticed on the -

flow control valve, replace the flow control
valve. Do NOT attempt to clean the flow
control valve. Refer to Power Steering
Pump Flow Control Valve Replacement
- Off Vehicle (CB Series).

3. Inspect the flow control valve bore.

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 2008 Isuzu Ascender LS
2008 STEERING Power Steering - Ascender, Envoy & Trailblazer

If any burrs or scratches are present in the

control valve bore, replace the power
steering pump. Refer to Power Steering
Pump Replacement (4.2L) or Power
Steering Pump Replacement (Except
4.2L).

Did you complete the repair?

Go to Step 18 -
Replace the power steering pump flow control
valve. Refer to Power Steering Pump Flow
15 Control Valve Replacement - Off Vehicle (CB -
Series).
Did you complete the replacement? Go to Step 18 -
1. Remove the power steering pump flow
control valve and inspect for any wear or
damage. Do NOT disassemble the flow
control valve.
2. If the flow control valve is worn damaged,
16 replace the flow control valve. Refer to -
Power Steering Pump Flow Control
Valve Replacement - Off Vehicle (CB
Series).

Did you complete the repair? Go to Step 18 -

The power steering gear is leaking across the
piston or bypassing the valve circuit. Replace the
17 power steering gear. Refer to Steering Gear -
Replacement.
Did you complete the replacement? Go to Step 18 -
Test the power steering system for the original
18 condition. -
Does the original condition still exist? Go to Step 5 Go to Step 19
1. Disconnect and remove the J 44721 from
the vehicle. See Special Tools.
2. Connect the vehicle power steering
pipes/hoses.
19 3. Bleed the power steering system and add -
fluid as necessary. Refer to Power
Steering System Bleeding.

Did you complete the repair? System OK -

POWER STEERING FLUID LEAKS

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 2008 Isuzu Ascender LS
2008 STEERING Power Steering - Ascender, Envoy & Trailblazer

Step Action Yes No

Did you review the Power Steering System General Go to Symptoms -
1 Description and perform the necessary inspections? Power Steering
Go to Step 2 System
Verify that power steering fluid leaks are present.
2
Is the power steering system leaking? Go to Step 3 System OK
Inspect the power steering system fittings.
3
Are the fittings leaking? Go to Step 8 Go to Step 4
Inspect the power steering hoses.
4
Are the hoses leaking? Go to Step 9 Go to Step 5
Inspect the power steering pump, shaft seal, and the
reservoir for leaks.
5
Is the power steering pump, shaft seal, or reservoir
leaking? Go to Step 10 Go to Step 6
Inspect the power steering gear for leaks.
6
Is the power steering gear leaking? Go to Step 11 Go to Step 7
Inspect the power steering cooler for leaks.
7
Is the power steering cooler leaking? Go to Step 12 Go to Step 3
Tighten the fittings. Refer to Fastener Tightening
8 Specifications.
Did you complete the repair? Go to Step 13 -
Replace the power steering hoses. Refer to Power
Steering Gear Inlet and Outlet Hose Replacement
9 (4.2L) or Power Steering Gear Inlet and Outlet
Hose Replacement (Except 4.2L).
Did you complete the repair? Go to Step 13 -
Replace the power steering pump or shaft seal. Refer to
Power Steering Pump Replacement (4.2L) or Power
10 Steering Pump Replacement (Except 4.2L) or Power
Steering Pump Shaft Seal Replacement (CB).
Did you complete the repair? Go to Step 13 -
Replace the power steering gear. Refer to Steering
11 Gear Replacement.
Did you complete the repair? Go to Step 13 -
Replace the power steering cooler. Refer to Power
Steering Fluid Cooler Replacement (4.2L) or Power
12
Steering Fluid Cooler Replacement (Except 4.2L).
Did you complete the repair? Go to Step 13 -
Operate the system in order to verify the repair.
13
Did you correct the condition? System OK Go to Step 3

RATTLE, CLUNK, OR SHUDDER NOISE FROM THE POWER STEERING SYSTEM (4.2L)

Step Action Yes No

Did you review the Power Steering System Description Go to Symptoms -
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 2008 Isuzu Ascender LS
2008 STEERING Power Steering - Ascender, Envoy & Trailblazer

and perform the necessary inspections? Power Steering

1
Go to Step 2 System
Verify that a rattle, clunk or shudder noise is present.
2
Is a rattle, clunk or shudder noise present? Go to Step 3 System OK
Inspect the power steering hoses for proper routing and
clearance.
3
Is the routing or clearance of the power steering hoses
incorrect? Go to Step 11 Go to Step 4
Inspect the engine drive belt for cracking or excessive
wear. Refer to Drive Belt Falls Off and Excessive
4
Wear Diagnosis .
Is the drive belt cracked or excessively worn? Go to Step 12 Go to Step 5
Inspect the power steering pump pulley for damage.
5
Is the power steering pump pulley damaged? Go to Step 13 Go to Step 6
Inspect the power steering pump and the power
steering mounting bracket/brace for the proper
installation. Refer to Power Steering Pump
6
Replacement (4.2L) or Power Steering Pump
Replacement (Except 4.2L).
Is the power steering pump installation incorrect? Go to Step 14 Go to Step 7
Inspect the power steering gear for the proper
7 installation. Refer to Steering Gear Replacement.
Is the power steering gear installation incorrect? Go to Step 15 Go to Step 8
Inspect the power steering gear rack bearing preload
for the proper adjustment.
8
Is the power steering gear rack bearing preload
adjustment incorrect? Go to Step 16 Go to Step 9
Inspect the suspension.
9
Is the suspension worn? Go to Step 17 Go to Step 10
Inspect the intermediate shaft.
10
Is the intermediate shaft worn? Go to Step 18 Go to Step 3
Adjust or replace the power steering hoses. Refer to
Power Steering Gear Inlet and Outlet Hose
11 Replacement (4.2L) or Power Steering Gear Inlet -
and Outlet Hose Replacement (Except 4.2L).
Did you complete the repair? Go to Step 19
Replace the engine drive belt. Refer to Drive Belt
12 Tensioner Replacement . -
Did you complete the repair? Go to Step 19
Replace the power steering pump pulley. Refer to
Power Steering Pump Pulley Replacement (4.2L) or
13 Power Steering Pump Pulley Replacement (Except -
4.2L).
Did you complete the repair? Go to Step 19
Install the power steering pump correctly. Refer to

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 2008 Isuzu Ascender LS
2008 STEERING Power Steering - Ascender, Envoy & Trailblazer

Power Steering Pump Replacement (4.2L) or Power

14 Steering Pump Replacement (Except 4.2L). -
Did you complete the repair? Go to Step 19
Install the power steering gear correctly. Refer to
15 Steering Gear Replacement. -
Did you complete the repair? Go to Step 19
Adjust the power steering gear rack bearing preload.
16 -
Did you complete the repair? Go to Step 19
Replace the worn suspension components. Refer to
Diagnostic Starting Point - Suspension General
17 -
Diagnosis .
Did you complete the repair? Go to Step 19
Replace the intermediate shaft. Refer to Upper
Intermediate Steering Shaft Replacement or Lower
18 -
Intermediate Steering Shaft Replacement .
Did you complete the repair? Go to Step 19
Operate the system in order to verify the repair.
19
Did you correct the condition? System OK Go to Step 3

RATTLE, CLUNK, OR SHUDDER NOISE FROM THE POWER STEERING SYSTEM (EXCEPT
4.2L)

Step Action Yes No

Did you review the Power Steering System Description Go to Symptoms -
1 and perform the necessary inspections? Power Steering
Go to Step 2 System
Verify that a rattle, clunk, or shudder noise is present.
2
Is a rattle, clunk, or shudder noise present? Go to Step 3 System OK
Inspect the power steering hoses for proper routing and
clearance.
3
Is the routing or clearance of the power steering hoses
incorrect? Go to Step 11 Go to Step 4
Inspect the engine drive belt for cracking or excessive
wear. Refer to Drive Belt Falls Off and Excessive
4
Wear Diagnosis .
Is the drive belt cracked or excessively worn? Go to Step 12 Go to Step 5
Inspect the power steering pump pulley for damage.
5
Is the power steering pump pulley damaged? Go to Step 13 Go to Step 6
Inspect the power steering pump and the power
steering mounting bracket/brace for the proper
installation. Refer to Power Steering Pump
6
Replacement (4.2L) or Power Steering Pump
Replacement (Except 4.2L).
Is the power steering pump installation incorrect? Go to Step 14 Go to Step 7
Inspect the power steering gear for the proper
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 2008 Isuzu Ascender LS
2008 STEERING Power Steering - Ascender, Envoy & Trailblazer

installation. Refer to Steering Gear Replacement.

7
Is the power steering gear installation incorrect? Go to Step 15 Go to Step 8
Inspect the power steering gear rack bearing preload
for the proper adjustment.
8
Is the power steering gear rack bearing preload
adjustment incorrect? Go to Step 16 Go to Step 9
Inspect the suspension.
9
Is the suspension worn? Go to Step 17 Go to Step 10
Inspect the intermediate shaft.
10
Is the intermediate shaft worn? Go to Step 18 Go to Step 3
Adjust or replace the power steering hoses. Refer to
Power Steering Gear Inlet and Outlet Hose
11 Replacement (4.2L) or Power Steering Gear Inlet
and Outlet Hose Replacement (Except 4.2L).
Did you complete the repair? Go to Step 19 -
Replace the engine drive belt. Refer to Drive Belt
12 Replacement - Accessory .
Did you complete the repair? Go to Step 19 -
Replace the power steering pump pulley. Refer to
Power Steering Pump Pulley Replacement (4.2L) or
13 Power Steering Pump Pulley Replacement (Except
4.2L).
Did you complete the repair? Go to Step 19 -
Install the power steering pump correctly. Refer to
Power Steering Pump Replacement (4.2L) or Power
14
Steering Pump Replacement (Except 4.2L).
Did you complete the repair? Go to Step 19 -
Install the power steering gear correctly. Refer to
15 Steering Gear Replacement.
Did you complete the repair? Go to Step 19 -
Adjust the power steering gear rack bearing preload.
16
Did you complete the repair? Go to Step 19 -
Replace the worn suspension components. Refer to
Diagnostic Starting Point - Suspension General
17
Diagnosis .
Did you complete the repair? Go to Step 19 -
Replace the intermediate shaft. Refer to Upper
Intermediate Steering Shaft Replacement or Lower
18
Intermediate Steering Shaft Replacement .
Did you complete the repair? Go to Step 19 -
Operate the system in order to verify the repair.
19
Did you correct the condition? System OK Go to Step 3

WHINE OR GROWL NOISE FROM THE POWER STEERING SYSTEM

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