Penyusunan FEED Redesign Relokasi DOC. NO.

:
Jalan MT. Haryono dan Jalan MH. RDMP-L2-60-CVL-CAL-102A4
Thamrin, Kali Cinyemeh serta Jalan
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Cilacap
CALCULATION FOR BRIDGES ON PAGE NO. : 1/8
CROSS COUNTRY PIPE WIDTH
SPAN 30 M

11. SECTION DESIGN

11.1. Bored Pile

PILE DATA

Pile Cap Size Bore Pile

Width in x-direction, Bx = 4.50 m Diameter pile, d = 0.8 m
Width in x-direction, By = 22.00 m Length of pile, L = 27 m
Front Toe, L1 = 1.85 m Ctr.of outer pile to edge, a = 1 m
Back Toe, L2 = 1.85 m No. of pile = 14 pcs
Thickness Concrete strength, fc' = 35 Mpa
hp = 0.80 m spacing in x-direction, xi = 2.5 m
ht = 1.10 m spacing in y-direction, yi = 3.4 m

REINFORCEMENT

Max. axial force, Pmax = Pall = 2825 kN

Max. moment, Mmax = 1187 kNm
Load factor, K = 1.2 φ= 0.9
Ultimate axial load, φPn = Pu = K.Pmax = 3390 kN Pn = 3766.56 kN
Ultimate moment, φMn = Mu = K.Mmax = 1424 kNm Mn = 1582.58 kNm
Pile diamater, Dpile = 800 mm
Area of pile, Ag = 502655 mm2
Compressive strength, f'c = 35 Mpa = 5 ksi
Kn = Pn/(fc'*Ag) = 0.21
Rn = Mn/(fc'*Ag*d) = 0.11
From interaction diagram, ρ = 0.02 where, γ= 0.8
As need = ρ *Ag = 10053 mm2
Use reinforcement Dbar = 32 mm
As = 804 mm2
= 13
Flexural Reinforcement 14 D 32 mm
Ratio = 0.89
Use D13 - 100 mm as shear reinforcement
Penyusunan FEED Redesign Relokasi DOC. NO. :
Jalan MT. Haryono dan Jalan MH. RDMP-L2-60-CVL-CAL-102A4
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 Penyusunan FEED Redesign Relokasi DOC. NO. :
Jalan MT. Haryono dan Jalan MH. RDMP-L2-60-CVL-CAL-102A4
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11.2. Pile Cap

11.2.1. X-DIRECTION
Detail calculation for moment and shear due to piles reaction can be found at
Appendix D

Design shear and moment of pile-cap

Ultimate Moment (Mu = Mup - Mus)
Mu = 6254 kNm
or Mu / L = 284 kNm/m
Ultimate Shear (Vu = Vup - Vus)
Vu = 19238 kN
or Vu / L = 874 kN/m

11.2.1.1. Design for flexural reinforcement

Ultimate moment for design, Mu = 284 kNm

Concrete class, f'c = 28 Mpa
Steel Reinforcement class, fy = 390 Mpa
Pile cap thickness, h = h7+h8 = 1100 mm
Concrete cover, d' = 75 mm
Elastic modulus of steel, Es = 2.E+05 Mpa
Shape factor for concrete block, ϐ1 = 0.85
ρb = ϐ1*0.85*fc'/fy*600/(600+fy) = 0.031
Rmax=0.75*ρb*fy*[1-1/2*0.75*ρb*fy/(0.85*fc;)] = 7.419059917
Reduction factor for flexure, φ = 0.8
Effective thickness pile-cap, d= h - d' = 1025 mm
Width of pile-cap, b = 1000 mm
Nominal moment for design, Mn = Mu/φ = 355.329 kNm
Moment resistance factor, Rn=Mn/(b.d2) = 0.33821 Nmm < Rmax OK
Ratio for area of steel
Ratio required, ρr = 0.0009 m= 16.39
Minimum steel ratio, ρmin = 0.002
Governed steel ratio, ρ = 0.0020
Area of steel required, Asreq = 2050 mm2
 Penyusunan FEED Redesign Relokasi DOC. NO. :
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Use rebar diameter, D = 25 mm Ab = 490.874 mm2

Spacing of rebar = 239.451 mm
Rebar design: = D 25 - 200 mm
As = 2454 mm2
Design ratio =
= 0.84
Asreq / As
For T&S define 50% of main reinforcement
As' = 1227.18463 mm2
Use rebar diameter = 19 mm Ab' = 283.529 mm2
Spacing of rebar = 231.04 mm
Rebar design: =
Rebar design: = D 19 - 200 mm
As = 1418 mm2
Design ratio =
= 0.87
Asreq / As

11.2.1.2. Design for shear reinforcement

Ultimate shear force, Vu = 874442 N

Reduction factor for shear, φ = 0.6
Ultimate capacity of concrete, Vcmax = 0.5*φ*(√fc')*b*d
Vcmax = 1627137 N > Vu OK
Vc = 0.17*(√fc')*b*d = 922044 N > Vu No required
φVs = Vu - φVc = 321216 N
Nominal shear force, Vs = 535360 N
Use rebar diameter, D = 16 mm spacing, Sy = 350 mm
Area of steel, Av=0.25*π*D2*b/Sy = 574 mm2
Spacing of shear reinf. (X) direction
Sx= Av*fy*d/Vs = 429 mm
Rebar design: X-direction = D 16 - 450 mm
y-direction = D 16 - 350 mm
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11.2.1.3. Check for punch-shear due to pile reaction

Punch-shear requirement, fv = 0.3*√fc' = 1.587 Mpa

Reduction factor for
= 0.6
shear, φ
r=
Bored-pile spacing X-direction, X = 2500 mm 1250
X/2 =
r=
Bored-pile spacing X-direction, X = 3400 mm 1700
y/2 =
Bored-pile to edge of pile-cap, a = 1000 mm
r (min x,y,d/2) = 512.5 mm
hp = h7 = 800 mm
ht = h7 + h8 = 1100 mm
Lt = b7 = 1850 mm
Depth of critical
punch-shear,
h = hp+(r+a)/Lt*(ht-
= 1045.27 mm
hp)
Effective depth of critical punch-shear,
d = h - d' = 970.27 mm
Length of critical section of punch-shear,
Lv = 2*(r+a) + π/2*r = 3830.0 mm
Area of critical section of punch-shear,
Av = Lv * 4003419. mm
=
h 8 2
Nominal puch-shear capacity, Pn=Av*fv = 6.4E+06 N
Capacity for punch-shear, φPn = 3813 kN
Maximum Axial Pile reaction, Rp = 2849 kN < φPn OK

11.2.2. Y-DIRECTION
11.2.2.1. Design for flexural reinforcement

Area of cross section,

A1 = Bx * h7 = 3600000 mm2
A2 = (b6 * h5)/2 = 277500 mm2
A3 = (b7 * h8)/2 = 277500 mm2
A4 = b3 * h8 = 306000 mm2
 Penyusunan FEED Redesign Relokasi DOC. NO. :
Jalan MT. Haryono dan Jalan MH. RDMP-L2-60-CVL-CAL-102A4
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Atot =
= 4461000 mm2
A1+A2+A3+A4
Effective thickness pile-cap, d= h - d' = 1025 mm
Width of pile-cap, b = 1000 mm
Minimum steel ratio, ρmin = 0.002
Area of steel required,
= 8922 mm2
Asreq
Use rebar diameter, D = 19 mm Ab = 283.529 m
Spacing of rebar = 200 mm Bx= 4500 m
Area of steel, As = 6167 mm2
= 12334 mm2
Rebar
= D 19 - 200 mm
design:

11.3. Breast Wall

11.3.1. Ultimate shear and moment on breast wall
Detail calculation for moment and shear due to piles reaction can be found at Appendix E

SUMMARY OF LOAD COMBINATION FOR ULTIMATE STRESS DESIGN

Vertical Horizontal Moment
Load Combination P Tx Ty Mx My
(kN) (kN) (kN) (kNm) (kNm)
STRENGTH - I 20619 3903 216 11578 931
STRENGTH - III 12743 3232 438 6936 1804
STRENGTH - V 12743 3232 251 6936 983
EXTREME - I 30% 14427 7295 3649 21490 12798
SERVICE LOAD - I 12916 3252 271 9021 1162
Max 20619 7295 3649 21490 12798
1 meter 937 977 582

11.3.2. Flexure Reinforcement

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Compressive strength, f'c = 28 Mpa = 4 ksi

Steel yield strenght, fy = 390 Mpa = 60 ksi
Length of breast wall, By = 22000 mm
For 1 meter width:
breastwall width, b = 1000 mm
breastwall thickness, h = 800 mm
Area of breastwall, Ag = b x h = 800000 mm2
Kn = Pn/(fc'*Ag), where Pn = Pu/φ
Rn = Mn/(fc'*Ag*h), where Mn = Mu/φ
Strength reduction factor:
Bending Moment, φ = 0.9 |ACI 318-14; 21.2|
Shear, φ = 0.75 |ACI 318-14; 8.5; 21.2|
Concrete cover, d' = 75 mm
Effective depth, h' = h - 2d' = 650 mm
γ = h'/h = 0.813

Ultimate Load For 1 meter width

Load Combination Pu Mu Pn Mn
Kn Rn
(kN) (kNm) (kN) (kNm)
STRENGTH - I 20619 11578 1041 585 0.046 0.033
STRENGTH - III 12743 6936 644 350 0.029 0.020
STRENGTH - V 12743 6936 644 350 0.029 0.020
EXTREME - I 30% 14427 21490 729 1085 0.033 0.061
SERVICE LOAD - I 12916 9021 652 456 0.029 0.025

From interaction diagram, ρ = 0.01 Kn Rn ρ

2
As need = ρ *Ag = 8000 mm 0.046 0.033 0.01
Use reinforcement Dbar = 25 mm 0.029 0.020 0.01
2
As = 491 mm 0.029 0.020 0.01
2
As (comp) = As (tension) = 1/2 As need = 4000 mm 0.033 0.061 0.01
s = 122.72 mm 0.029 0.025 0.01
0.01

Use:
Compression 2D 25 - 200 ρ = 0.00614
Tension 2D 25 - 200 ρ = 0.00614
ρ = 0.01227
 Penyusunan FEED Redesign Relokasi DOC. NO. :
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11.3.3. Shear Reinforcement

Ultimate axial force, Pu = 937 kN

Ultimate moment, Mu = 977 kNm
Height of abutment, L = 1950 mm
For 1 meter width:
breastwall width, b = 1000 mm
breastwall thickness, h = 800 mm
Strength reduction factor:
Bending Moment, φ = 0.9
Shear, φ = 0.75
As = 9817 mm2
Vu = Mu/L= 500930 N
d' = 75 mm
d = h - d' = 725 mm
Vcmax = 0.2*fc*b*d = 4060000 N
φVcmax = 3045000 N > Vu OK
ϐ1 = 1.4 - d/2000 = 1.038
ϐ2 = 1+Pu/(14*fc'*b*h) = 1.003
ϐ 3 = 1.00
Vuc = ϐ1ϐ2ϐ3* b*d*√(As*fc/(b*d)) = 464550 N
Vc = Vuc + 0.6*b*d = 899550 N
φVc = 674662 N > Vu OK
= only min shear reinfrocement
Vs = Vu/φ = 667906 N
Use D 16 spacing Sy = 350 mm
2
Area Asv = = 574 mm
Sx = Asv*fy*d/Vs = 243 mm
Use D 16 spacing Sx = 200 mm
spacing Sy = 350 mm