The Open Waste Management Journal
The Open Waste Management Journal
ae
The Open Waste Management Journal, 2017, 10, 13-22 13
DOI: 10.2174/1876400201710010013
REVIEW ARTICLE
Valorisation of the Residues of Coffee Agro-industry: Perspectives
and Limitations
M.C. Echeverria1 and M. Nuti2,*
1
Universitad Tecnica del Norte, Av. 17 de Julio 5-21 y General José Maria Cordova, Ibarra, Ecuador
2
Department of Agriculture, Food and Environment (DAFE), University of Pisa, via del Borghetto 80 – 56124 Pisa,
Italy
Received: September 28, 2016 Revised: December 21, 2016 Accepted: December 22, 2016
Abstract: Over ten million tonnes of solid residues are generated yearly from coffee agro-industry worldwide, along with larger
amounts of wastewaters and cultivation residues. Both wastewaters and solid residues, such as defective coffee beans and spent
coffee grounds, along with coffee husks (pulp and mucilage) that constitute around 60% of the wet weight of the fresh fruit, represent
a relevant source of pollution and environmental threat, particularly from the widely adopted wet processing of coffee berries.
Several attempts have been done to re-use the coffee processing solid residues, which include direct use as fuel in farms, animal feed,
fermentation studies, adsorption studies, biodiesel production, briquetting, pelletizing, tannin extraction and production of specialty
commodities. For the re-use of wastewaters, biogas production and direct delivery on plantations have been proposed or adopted,
along with the treatment through infiltration, irrigation or (anaerobic) lagooning, reed bed and aerobic lagooning. In this study, the
possible alternatives for the re-use and valorisation of the coffee processing and plantation are critically reviewed, taking into account
the experiences with other agro-industrial residues and wastewaters, in the frame of a sustainable agro-industrial development.
Keywords: Coffee processing, Solid residues, Wastewaters, Residue valorisation, Sustainable development.
INTRODUCTION
The gross amount of coffee (Coffea arabica, Grevillea robusta and the Ethiopia’s natural C. arabica Harrar variety)
produced in the world (2015/2016) was 8.598 million metric tonnes according to ICO [1], or 9.162 ×109 kg according to
the United States Department of Agriculture [2]. Therefore, just considering the top ten producing Countries
(Guatemala 224.871 tonnes, Mexico 257.940, Uganda 314.489, Honduras 380.296, India 385.786, Ethiopia 423.287,
Indonesia 814.629, Colombia 892.871, Vietnam 1.818.811, Brazil 2.859.502) yearly over ten million tonnes of (liquid
and solid) residues are produced, to be disposed of. In the coffee-producing countries, the residues and the by-products
of coffee berries processing such as defective coffee beans and spent coffee grounds, along with coffee husks (pulp and
mucilage) that constitute around 60% of the wet weight of the fresh fruit, represent a relevant source of pollution and
environmental threat [3 - 5]. A review of green coffee processing has been published by Ghosh and Venkatachalapathy
[6]. Coffee silverskin and spent coffee grounds (SCG) are the main coffee industry residues [7]. Numerically, 1 tonne of
green coffee generates about 650 kg of SCG, and about 2 tonnes of wet SCG are obtained as residue for each tonne of
soluble coffee produced [8]. Over 6 million tonnes of solid residues were generated only as SCG in 2004 [9]. This
amount excludes the residues from cultivation (pruning, leaves) whose amount is difficult to estimate due to the
differences in agronomic management practices. The above figures of coffee residues are comparable to the amount of
residues and by-products of another problematic agro-industrial commodity, namely the olive oil extraction residues,
totalling in southern European Union 6.01 million m3 (wastewaters) and 8.06 million tonnes (olive husks), respectively
* Address correspondence to this author at the Department of Agriculture, Food and Environment (DAFE), University of Pisa, via del Borghetto 80,
56124 Pisa, Italy; Tel: +39 050 2216642; E-mails: [email protected]; [email protected]
[10]. Between the two problematic residues, there are many more similarities in terms of environmental impacts,
decontamination needs, possible re-uses as it will be discussed later in this paper.
For the solid residues from coffee processing, the applications proposed include the direct use as fuel in farms,
animal feed, liquid and solid-state fermentation, adsorption, biodiesel production and the production of other minor
industrial commodities. For the wastewaters, applications proposed include their direct application in cropped fields,
biogas production, extraction of fine chemicals and production of valuable metabolites via chemical or biotechnological
processes, decontamination via infiltration (e.g. in Colombia), aerobic lagooning or waste treatment plant, reed bed,
anaerobic lagooning (e.g. in Costa Rica). For solid residues from coffee cultivation, leaves are used for making herbal
teas, for the extraction of functional products, or left in situ. Coffee tree pruning’s usually are left in situ to act as mulch
or amendment, or are used as fuelwood, less frequently as bulking agent in appropriate composting processes.
The objective of this study is to critically review the possible alternatives for the re-use and valorisation of the
coffee plantation and processing, in the frame of a sustainable agro-industrial development.
Skin
Pulp
Parchment
Silverskin
Bean
Table 1. Yields of green coffee after dry and wet processing (modified from [4]).
During the primary stage of dry processing, the solid wastes generated are the coffee husks and pulps, and the low-
quality or defective coffee beans. Secondary processing leads to the production of roasted coffee and soluble coffee.
The major solid residue generated during this stage is represented by the spent coffee grounds from soluble coffee
production. Due to the high amounts generated during the two stages, these solid residues (i.e. coffee husks, defective
coffee beans and SCG), having different water content and bulk density, are problematic in terms of disposal, and pose
environmental concerns and specific problems associated with the type of residue. Coffee husks, formed by dry outer
skin, pulp and parchment, are probably the major residue from coffee berries processing [11]: for every tonne of coffee
Valorisation of the Residues of Coffee Agro-industry The Open Waste Management Journal, 2017, Volume 10 15
beans produced, ca. one tonne of husks are generated during dry processing, ca. two tonnes during the wet processing,
depending on the amount of water added. Defective beans represent over 50% of the coffee beans consumed, while
SCG are produced at a proportion of 1.5 tonne (25% moisture) for each tonne of soluble coffee. This solid residue
presents an additional disposal problem, since it can be used to adulterate roasted and ground coffee, being practically
impossible to detect. The technical data of post-harvest processing are summarized in Table 1.
drying
Colour sorting
Fig. (2). Coffee processing and residues produced (adapted from Ghosh and Venkatachalapathy [6]).
According to Franca and Olivera [2] and Ghosh [4] green coffee beans are composed by carbohydrates (ca.60%
w/w), namely insoluble polysaccharides like cellulose and hemicellulose, and soluble carbohydrates such as the
monosaccharides fructose, glucose, galactose and arabinose, the oligosaccharides sucrose, raffinose and stachyose, and
polymers of galactose, mannose, arabinose and glucose. In addition, there are non-volatile aliphatic acids (citric, malic
and quinic acids) and volatile acids such as acetic, propanoic, butanoic, isovaleric and hexanoic acids. Oils and waxes
account for 10-16% of the dry mass, along with proteins and free amino acids (10-11% w/w) and minerals (ca 4% w/w).
The average composition of the coffee beans for the Grevillea arabica cv. Arabica and Robusta are shown in Table 2.
Table 2. Average chemical composition of coffee beans (g/100 g dry weight) (modified from [7]) .
(Table ) contd.....
Component C. arabica G. robusta
Aliphatic acids 1.1 1.2
Chlorogenic acids 6.5 10.0
Lipids 16.2 10.0
Minerals (as ashes) 4.2 4.4
The coffee pulp can replace up to 20% of commercial concentrates in feeds for milking cows [22, 23]. For pigs, the
replacement of cereals with dehydrated coffee pulp can reach up to 16% in the cereal feed. This, in turn, could spare for
human consumption, or other uses, up to 50 kg of cereals at the end of one pig feeding cycle. In field trials in Brazil, the
pigs fed with up to 15% ensiled coffee pulp and 5% of bagasse showed the same weight as those fed with commercial
concentrates [21]. Similar results were obtained when feeding fishes, chicken, lambs and rabbits. The pulp has also been
proposed for silage to reduce the meat production costs. However, due to the presence of caffeine, pre-treatments are
needed which include repeated washings and the use of commercial inoculants to speed-up the fermentation process,
making this alternative poorly feasible economically. Thus, to reduce the costs, animal feeding without pre-treatment is
the more frequently applied technology, and could represent a possible re-use.
Table 4. Use of liquid and solid residues from coffee processing.
The mucilages, and particularly the pulp, are also important for their content of polyphenols, antocyanins and
bioflavonoids. The chemical extraction of these bioactive compounds has been proposed, to be commercialized as food
“natural” supplement. Mucilages and pulp could be used as a source of pectin to be used as a substitute for fat in the
preparation of emulsions such as those for salad dressing and mayonnaise, or to be used as soluble dietary fiber for
humans. Raw unrefined pectins form thermo-soluble irreversible gels with distinct flavour [3]. The pulp is also used as
a source of substrate for fermentation to produce alcoholic beverages [24]. The presence of caffeine is not considered an
obstacle since this compound is often added to the beverages, and there are on the market liqueurs based on coffee, such
as “Caffè Borghetti” in Italy or “Kahlua” in Mexico [3]. The natural sugars of the coffee berry, after the de-pulping
phase, have a distinct fruity flavour, which might be of interest for food industry, once the single chemical compounds
will be analytically identified. However, the large annual production of coffee berries and the fact that 80% of the fruit
becomes waste during processing [25] poses clearly problems of decontamination or requires the re-use of large, yearly
amounts of residues. The re-use of coffee by-products for cosmetic purposes [26] has been recently evaluated
extensively by different research groups [27 - 32]. The results clearly suggest that coffee silverskin aqueous extract may
be used for other applications, such as antiaging cosmetics and dermaceutics, due to the presence of anti-oxydant
Valorisation of the Residues of Coffee Agro-industry The Open Waste Management Journal, 2017, Volume 10 17
compounds, phenols and other bioactive components. However these potential uses, for cosmetics or industrial niche
commodities cannot, though brilliant, cope with the accumulation of million tonnes of solid residues and wastewaters
every year. In addition, there are components in the residues which are poorly degradable such as the tannin and lignin
fractions, and decontamination tools must be put in place to alleviate the overburden of environmental impacts. The
advantages and disadvantages of the uses of coffee residues are summarized in Table 5.
Table 5. Advantages and disadvantages of the coffee husk and pulp utilization, and further developments.
A relatively few studies have focused on the use of coffee husk and coffee pulp as a substrate for mushrooms
production, among them Pleurotus ostreatus, Lentinus edodes and Flammulina velutipes. In all studies, the biological
efficiency of fungi increased 40 to 97% in 60 days and fructification was observed after 20-25 days of inoculation [33 -
36]. With Pleurotus florida, 220 g of mushrooms were obtained after four flushes per 100 g of substrate in optimal
conditions [17]. Caffeine and tannins concentrations of coffee husk decreased 60% and 70%, respectively. However, in
some cases caffeine was found in the fruiting body indicating that it was not completely degraded. Nonetheless, the
results obtained so far suggest the feasibility of using coffee residues as a substrate without pre-treatment for the
18 The Open Waste Management Journal, 2017, Volume 10 Echeverria and Nuti
cultivation of edible and medicinal fungi [30]. Residues remaining after the fungal cultivation have been proposed to
feed ruminants as several toxic compounds decrease while the protein concentration increases (~9%) [34, 35]. There are
no large-scale applications to date, probably because the elevated cost of sterilisation and inoculation in aseptic
conditions [34].
Owing that some of the coffee residues have a high content of volatile solids and sugars, they can be considered
potentially good feedstock for bio-digesters. However, methanogenesis can be hampered by the presence of toxic or
non-biodegradable compounds such as saponins and lignins, thus requiring pre-treatments [37]. The use of
actinobacteria such as Streptomyces has been suggested as a pre-treatment to minimize the content in polyphenols,
which are known to act as antimicrobial compounds [38]. Some studies carried out in Tanzania suggest high methane
(CH4) yields from coffee residues: 650 m3 CH4/tonne of volatile solids for Grevillea robusta solid waste and 730 m3
CH4/tonne of Coffea arabica solid waste. Case studies on the coffee processing factories indicate that exploitation of the
residues for the production of electricity on site is feasible [39]. Although several attempts were carried out as early as
in the 90’s, the technology of bio-gasification is far from being adopted on a large scale. Feasibility studies indicate that
slurries containing 20% (w/v) coffee waste solids can be treated anaerobically in one and two-phase thermophilic
methane fermentation systems at 53°C without discharging anything but the coffee waste residues [40]. Biogas could be
produced by the co-digestion of coffee-pulp and cow-dung mixture under solar radiation [41]. From the first month of
co-digestion at mesophylic conditions, methane content in the biogas attains 50% of the yield. This content increased up
to 60% and remained almost constant for at least eight months of further digestion. Unfortunately combustion emission
of the biogas contain several components like CH4, C3H8, CO, SO2, HI, and probably Br2 which are strongly harmful to
human and animal health (for the presence of isocyanic acid and bromomethane in the biogas). These results indicate
that if the biogas is to be considered as a fuel, the conventional combustion technology has to be upgraded to prevent
these hazardous emissions to the atmosphere.
Coffee tree is widely used as a firewood for domestic use, particularly in small coffee farms, or it is sold for
firewood as whole trees and logs, providing a range of flexible uses and therefore yielding the highest returns per
household. In Kenya there is a heavy reliance on Grevillea robusta to respond to market demands for firewood and
timber [42]. Diversification of fast-growing species would enhance farmers’ product options and the sustainability of
the landscape. However, in several Countries the farmers’ tree planting activities are limited by the lack of coordination
of germplasm supply, leading to a limited diversity and quantity available at farm level. Though varying among
countries, the yields of firewood per ha from annual prunings of coffee bushes can be significant: as an example, in
Costa Rica [43] the yield ranged from 121 kg to 1.6 tonnes/ha for plantations with less than 3.800 coffee bushes (low
density) per hectare; for plantation with more than 3.800 coffee bushes/ha (high density) the range was wider and
covered 288 kg to 2.9 tonnes/ha. The amount of firewood produced had no strong correlation with the plant density.
lndications exist that coffee fuelwood yield is more strongly correlated with pruning intensity, which on its turn depends
on the management practice adopted by the farmer.
Recently [3] a multi-stage bio-refinery concept has been hypothesized, with the potential to convert waste produced
at crop processing operations, such as coffee pulping stations, to valuable biofuels and bio-products using biochemical
and thermochemical conversion technologies. The bioconversion stages use the yeast Kluyveromyces marxianus to
produce bioethanol from sugars, Yarrowia lipolytica to produce bio-based ammonia for fertilizer, and peptides and free
amino acids for animal feed. The lignocellulosic fraction would be treated to release sugars for fermentation in a third
stage, while the residual protein and lignin solids can be jet cooked and passed to a fourth-stage fermenter where
another yeast, Rhodotorula glutinis, would convert methane into isoprenoid intermediates. The mixed residues would
be transferred into pyrocracking and hydroformylation reactions to convert ammonia, protein, isoprenes, lignins, and
oils into renewable gas. The remaining waste could be thermo-converted to biochar as a humus soil enhancer. This
interesting integrative vision of multiple technologies for the treatment of coffee waste has the potential to contribute to
economic and environmental sustainability of the process, though its accomplishment would necessarily depend on the
size of the coffee pulping installations, their localization in a country, their economic robustness and the variety of
expertise involved. Moreover, most of the technologies proposed need to be fully developed yet at industry-level,
assessed for safety-related aspects, and evaluated by using Life Cycle Management tools to uncover the end-of-use
impacts and the overall real sustainability in coffee-producing countries. The requirement for a sustainable coffee
industry, and the subsequent need for the development of methods for the utilization of coffee by-products has been
stressed also by Cholakov [44]. Among these tools, the preparation of renewable fuel additives (e.g. biodiesel) and
carbon adsorbents is a promising alternative to the eventual dumping of biogenic substances, harmful to the
Valorisation of the Residues of Coffee Agro-industry The Open Waste Management Journal, 2017, Volume 10 19
environment. The actual commonly adopted use of coffee husks is the treatment in coarse ovens to dry out the coffee
and obtain the parchment, in addition or in alternative to sun drying, or burning the partially dried husks in a gas
generator coupled to a power converter. The residual heat may be used to dry out more coffee. The use of coffee pulp
for the production of briquettes and pellets for heat generation has recently been proposed [14]. The study included pulp
drying (using air, solar and hot air methods); the production of briquettes and pellets; the evaluation of their energy,
physical and mechanical properties; and the evaluation of pellet quality using X-ray densitometry. The results clearly
show that hot air drying coffee pulps is the best option for coffee residues because of its low drying time. The physical
properties of the pellets and briquettes comply with most of the standards established for these products. A negative
aspect of the pellets is that their durability failed to comply with some requirements specified in the literature, because
of the presence of cracks which may affect the pellet quality. In another recent study, briquettes made from fat dregs
mixed with coffee residue were shown to be easy to ignite, left no stains on hands, burned for a long time, and had good
heat output. These briquettes did not give off sparks and had less smoke and ash content than those of charcoal they
normally used [45].
Finally, the solid residues of coffee processing are very often disposed into arable land and surface water leading to
environmental pollution, although their physical-chemical traits represent an ideal substrate for making excellent
fertilizers. Moreover, when the bio-transformation process, namely composting, is carried out particularly at small-scale
coffee farms, mostly is made in uncontrolled conditions (or just adding animal manure) giving rise to immature, non-
humified and non-sanitized amendments. Bioconversion processes in controlled conditions, with the addition of plant
material and/or microbial starters and/or chemical fertilizers, have been published [46 - 48] sorting beneficial effects
[49]. The polyphenolic compounds can be removed prior to composting in solid-state fermentations, if considered
desirable or economically profitable [50]. Very similar experiences have been described for another agro-industrial
commodity, i.e. the olive oil. To extract olive oil from olives (15-20% w/w) the Countries of Mediterranean basin,
totalling 94% of the world production, which includes the three major producers, i.e. Spain, Italy, Greece (totalling 86%
of the world production), face every year problems surprisingly similar to those of the coffee production and extraction:
vast amount of residues, both solid (olive husks) and wastewaters strongly impacting the environment, recalcitrant to
biodegradation. Also the possible, alternative uses of wastewaters and solid residues of olive oil extraction are very
similar to those described for coffee, including [10] thermo-chemical processes, i.e. combustion, pyrolysis or
gasification; anaerobic digestion; alcoholic fermentation; blending and chemical extraction; agronomic: direct
application by land-spreading, usage as animal feed, composting and subsequent field usage as soil amendment, the re-
use for the production of industrial niche commodities and green amendments. These similarities should allow to
comparatively evaluate the impacts and the possible exit strategies for the disposal coffee residues, particularly taking
into account and comparatively assess the impacts of the various transformation processes. In fact, the main uses of
olive virgin husks and waste waters in the Mediterranean basin are power generation, domestic heating and composting,
the latter process leading to a high-quality, deeply humified “green” fertilizer without the addition of animal manure, at
both industrial [51] and farm level [52]. The use of this amendment has an environmental impact 2-4 times lower than
the use of the husks for the production of electricity and house-hold heating, generates beneficial effects on the quality
of horticultural products, can substitute for turf in the preparation of cultivation substrates. The latter findings have been
calculated using the tools of Life Cycle Impact Assessment [10]. If the correct composting strategy of the coffee
residues could be implemented at a larger scale also in small farms, it could help minimize the eutrophication effects of
nutrient leaching in soil, avoid lagooning of large volumes of wastewaters, and provide the ecosystem with more stable,
humified organic carbon. The latter aspect is particularly relevant in those fields where biodiversity is a conservation
goal and where soils need to restore their fertility through the maintenance or increase of organic matter above the
threshold of 3.5%, which is the minimum to maintain the soil functional biodiversity.
CONCLUSION
The coffee production and processing generates waste amounts of liquid and solid residues, second by quantity only
to traded petroleum industry, and similar to the amounts of another agro-industry, namely the residues of the olive oil
extraction production and processing. For coffee, the vaste amount of residues encompasses the yearly generation of
environmental and agricultural problems. These should be faced and properly assessed, also in terms of Life Cycle
Management options. For a minor part of the global amount of residues, there are different possible re-uses, often
technically feasible. These include the animal feeding through silage to increase the protein content of the dietary
supplement, the use of coffee husk and pulp for edible and medicinal fungi production particularly where detoxification
pre-treatments of the substrate are available, and the possible use of silverskin for cosmetics and dermaceutics.
20 The Open Waste Management Journal, 2017, Volume 10 Echeverria and Nuti
For the majority of the global amounts of residues, the environmental and agricultural problems could be
circumvented by the application of recently developed technologies spanning from bio-gasification and biodiesel
production to composting. For the first two, many improvements of the processes need to be developed to make them
both technically and economically viable. For composting, an increased use of green amendments produced on-farm
from coffee residues would help in minimizing the deleterious facets of residue disposal, i.e. transportation to (long)
distance, decontamination costs, and environmental impacts. In addition, the use of compost could help in maintaining
the carbon stocks in the cultivated soils in the frame of a regenerative agriculture.
CONFLICT OF INTEREST
The authors confirm that this article content has no conflict of interest.
ACKNOWLEDGEMENTS
This work is part of the Project “Utilizacion y valorizacion de los cosechos de la produccion y de la transformacion
del cafe" supported by UTN, Universitad Tecnica del Norte (project leader Dr. Cristina Echeverria PhD). The Aa.
gratefully acknowledge Dr. Elisa Pellegrino and Prof. Laura Ercoli (SSSUP, Pisa, Italy), for the critical reading of the
manuscript.
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