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ESP Check List

1. The document is a final inspection checklist for ESP Unit #1 that contains 27 inspection points across the fields, ESP top, and transformer areas. 2. Key points inspected in the fields include welding of plates, brackets, guides and structures, hammer positioning, electrode distances and movements, and insulator values. 3. Inspection of the ESP top focused on housing bolting, transformer components and levels, motor access, and insulator condition. 4. Inspectors and quality managers from the erection and commissioning teams signed off on the checklist after verification.

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Prudhvi Raj
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© © All Rights Reserved
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Download as XLS, PDF, TXT or read online on Scribd
961 views

ESP Check List

1. The document is a final inspection checklist for ESP Unit #1 that contains 27 inspection points across the fields, ESP top, and transformer areas. 2. Key points inspected in the fields include welding of plates, brackets, guides and structures, hammer positioning, electrode distances and movements, and insulator values. 3. Inspection of the ESP top focused on housing bolting, transformer components and levels, motor access, and insulator condition. 4. Inspectors and quality managers from the erection and commissioning teams signed off on the checklist after verification.

Uploaded by

Prudhvi Raj
Copyright
© © All Rights Reserved
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
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FINAL INSPECTION CHECKLIST OF ESP UNIT # 1

FIELDS
SL NO. INSPECTION POINT REMARK's
8 7 6 5 4 3 2 1
1 INLET FUNNEL
a Guide Plate position with tacking.
b Inlet funnel wall in side completed welding with structure.
c Correct position of the Door

2 OUTLET FUNNEL
a Screen sheet Joint welding
b Sheet angle welding

3 ESP FIELD's
a Side seal plate welding & Middle vertical plate welding.
b Collecting Rapping Bracket Welding & Hammer Tacking,
c Guide Plate welding & Angle position.
d Spring Back Value. (Random 20 Pcs. / Fields.).
e Top insulator Dust cover 220 mm inside value.
Emitting Rapping shaft (Horizontal and Vertical) support welding & Hammer
f Tacking.

All structure in side welding, intermediate frame bracing connection welding.


g
h Scrap cutting.
i Diagonal stay Tacking.
j Tacking of collecting electrode with Bolting.
k Support Bearing freeness.
l As per Drawing Cashing wall & vertical Beam distance.
m Hopper welding (for AHP)
n Shock bar bolt welding
o Free movement of shock bar in guides
p Straightness of Collecting electrodes
q Distance between collecting electrodes and vertical beams
r Hammer hitting position on the shock pads of Collecting electrode
Lateral shift of hammer with refrence to shock pad centre. Allowable tolerance
s ±5 mm
t No fouling of hammers with gable, walls etc.
u Tension of emitting electrode
v Hammer hitting position on the shock pads of Emitting electrodes
w Axial play of shaft insulators. 10 mm Max.

ESP TOP
a Housing Bolting.
b Transformer (oil Level, Gauge,etc)
c Emitting Drive Motor Door.
d Condition of support insulators
e Heater location & fixing
NAME SIGN.& Date
INSPECTED BY ERECTION JSPL
NAME SIGN. & DATE
CHECKED BY ERECTION QMD
JSPL
COMM.JSPL
EDAC CHECKED JSPL

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