AAC SPECIFICATION 373001 AMERICAN ISSUE 12 BELT CONVEYOR IDLERS AND ROLLS COPYRIGHT CONTENTS PAGE 1 SCOPE 2 2 TECHNICAL REQUIREMENTS TO BE SPECIFIED BY THE OPERATING DIVISION ENGINEERING MANAGER 2 3 DEFINITIONS 2 4 REQUIREMENTS 3 4.4 GENERAL 3 4.2 Rous 3 43 DESIGN 3 44 ROLL MATERIAL 3 45 BEARING ASSEMBLY 4 46 IDLERS 6 4.7 CORROSION PROTECTION - MOUNTING BRACKETS 9 5 QUALITY ASSURANCE PROVISIONS 9 5.1 QUALITY MANAGEMENT REQUIREMENTS 9 5.2 DRAWINGS 9 5.3 DESIGN CALCULATIONS 9 5.4 ‘SAMPLING FOR INSPECTION AND TEST 9 5.5 GUARANTEE 8 6 TEST AND INSPECTION METHODS 9 7 MARKING AND PACKING 9 7.4 MARKING 9 72 Packie 10 APPENDIX A : RELATED DOCUMENTS a APPENDIX B : ISSUE RECORD 12 APPENDIX C : RELATED CALCULATIONS 13 [__Me.srec.s7900112.006 1 APPROVED 6 July 2006 Page 1 of 13 ‘Anglo Technical Division accepis no lability for any damage whatsoever that may result from the use ofthis material or the information contained therein, respective ofthe cause and quantum thereof.AAC SPECIFICATION 373001 ISSUE 12 BELT CONVEYOR IDLERS AND ROLLS MS) mse, AMERICAN COPYRIGHT 1 SCOPE This specification details the additions and exceptions to requirements for idlers and rolls complying with SANS for general purpose belt conveyor systems. This specification shall be read in conjunction with SANS 1313, New and upgraded installations shall be specified by the operating division in consultation with the ATD Design Engineer. 2 TECHNICAL REQUIREMENTS TO BE SPECIFIED BY THE OPERATING DIVISION ENGINEERING MANAGER The following requirements as applicable shall be specified on every invitation to tender, contract or order: * Title, reference number, date and issue of this specification * Nominal width of belt to be carried + Number and type of idler(s) (see Clause 4.6) © Troughing angle of rolls (see Clause 4.6.6) + Drop height of return idler(s) (see Clause 4.6.4) + Whether tited outer inclined rolis are required (see Clause 4.6.8) * AAC stock code where applicable + The series (see Clause 4.6.3) * Corrosion protection requirements (Clause 4.7) * Fire retardant qualities, if any, of rubber disks for impact idlers 3 DEFINITIONS For the purpose of this specification the definitions contained in SANS and the following shall apply: APPROVED —: Approved by the Engineer in writing, ENGINEER : The General Manager Engineering of the AAC operating Division or a designated representative. ‘SANS ‘South African National Standard ‘The following terms are defined in the General Conditions of Contract: * AAC Company, Contractor. [AAG_SPEC_3739011200¢ ‘APPROVED 6 sy 2006, Page 20f13 ‘Anglo Technical Division accepts no lability for any damage whatsoever that may result rom the use of tis material or the information contained therein, respective of the cause and quantum thereotAAC SPECIFICATION 373004 ANGLO. AMERICAN ISSUE 12 BELT CONVEYOR IDLERS ANDROLLS == |}————______} COPYRIGHT 42 424 422 43 44 444 442 REQUIREMENTS GENERAL Unless otherwise specified the dimensions and construction of idlers and rolls shall be in accordance with the requirements of SANS 1313 Rous Rolls supplied in accordance with this specification shall have shafts with closed ends and without end caps. Idlers shall be supplied offset and with closed end shafts. Where inline idlers are required open-end shafts are considered acceptable to comply with spacing requirements. DESIGN Component parts of rolls including fabrication, seals, lubrication and assembly shall be designed for a basic life rating of not less than 40 000 hours. ROLL MATERIAL, Rolls shall be manufactured from steel tube complying with the requirements of SANS 657 Patt Ill. The material for non-metallic rolls or roll sleeves shall comply with SANS 1313. Roll diameter and Shell thickness. The nominal roll diameter shall be selected from the range permitted in SANS 1313, to limit the roll rotational speed to 750 min”, or as specified by the Engineer. However, preference should be given to the following range of roll diameters. Type | Nominalrl diameter | Minimum shell] Thick walters 127mm 3.8mm 45mm Troughing/Return 12mm. 4,0 mm 6mm 178 mm 6,0 mm “Impact 459mm. ‘See note Note: Rubber disks in accordance with SANS 1313, DIN 15209 or DIN 15210 form B only shall be specified, Shaft material Shafts shall be manufactured from steel complying with the requirements of BS 970 part 1 Grade 070M20. (EN3A), 'AAG_SPEC_$7300112D0¢ ‘APPROVED «6 vuly 2006 Page 30113 ‘Anglo Technical Division accepts no labilly for any damage whatsoever that may result from the use ofthis material or the information contained therein, respective ofthe cause and quantum thereof.