Trickle Flow Residence Time in Packed Columns
Trickle Flow Residence Time in Packed Columns
Abstract-The residence time distributions in packed columns under trickle-flow conditions have been
measured with by injection of a tracer. Analysis of the results obtained in columns packed with Ras-
chig rings of 6.4, 10.3 and 22 mm indicated the occurrence of two different elementary mechanisms
causing a spread in residence time, viz. an eddy diffusion process and mass exchange with stagnant
areas. The rate of this mass transfer was expressed in terms of the height of a transfer unit, which was
found to be about O-4-0.6 m.
1083
W. P. M. VAN SWAAIJ, J, C. CHARPENTIER and J. VILLERMAUX
MEASURING METHODS AND PROPERTIES In 1953 Otake and Okada[l2] proposed for
OF THE PACKINGS the dynamic hold-up for packed columns with-
Residence time distributions were measured out gas flow:
in two columns containing different packings of
dumped Raschig rings (see Fig. 1). Packing and
column dimensions are presented in Table 1.
Only the system water-air was studied.
This correlation was found to hold for the wet-
table packings used in our investigation for water
and other liquids, accuracy being within 20 per
cent [ 131. Non-wettable packings had lower
hold-ups than indicated by Eq. (1).
The static hold-up or capillary hold-up, PC,
was found by weighing dry and wet packing in a
separate column element. A packing had a
somewhat higher static hold-up after prolonged
use than during the first hours of water contact.
The static hold-up for wettable packings was
correlated with the Eiitvos number[ 141 (see
Fig. 2).
Fig. 1. General arrangement of the equipment. 1. Column; In most of the earlier work, the residence time
2. Calming section; 3. Static pressure measuring point; distribution was measured outside the column.
4. Packing; 5. Grid; 6. Calming section; 7. Liquid distributor;
This means that either the liquid flow from the
8. Static pressure measuring point; 9. Roots compressor; 10.
Water ring pump; 11. Orifice plates; 12. Gas flow rifuter; 13. column had to be mixed (De Waal[6]) or the
Filter; 14. Wet bulb thermometer; 15, 50 1 container; lb
Centrifugal pump; 17. Rotameters; 18. Sergot quick closing --____._
pfqc)cJ
valve; 19. Shock wave eliminator; 20. Beaudoin valve. WATER WITH SURFACE-ACM/E AGENT
----SHULMAN
EPC’ m3/m3
As a complete description of residence time
distributions in packed columns cannot be given 1 l OTAKE
0 SMLMAN
without some knowledge of the hydrodynamic
4- 0 PROST
properties, we also measured the liquid hold-up, 05- +DE WAAL
WATER
1084
Table 1. Properties of the packings
La
8
Height of the b
measuring Specific
section Porosity surface Number of
Wetting particles s.
m (4 (S&J s
dk m (void fraction) 8, properties m-l per m3
:
0 5.
I 10.0 10.6 -1.7 10.3 4.41 2+8 0.10 1.567 0.69 1.34 non- 1360 721,890 s
wettable g
*
silicone-
B
coated a
0 g
II 10.0 10.6 -1.7 IO.3 4.41 2.08 0.10 1.567 0.69 5.0 wettable 1360 721,890
E
0
III 6.5 6.3 ~0.8 6.4 2.13 2.10 0.10 1.63 0.70 5.0 wettable 2818 3,2O8,O93 B
p 5
IV 21.5 22.5 ==3.3 22 8.72 2.72 0.193 2.47 0.733 2.2 wettable 687.8 62,194 g
W. P. M. VAN SWAAIJ, J. C. CHARPENTIER and J. VILLERMAUX
n 1.8 46,6
l 5.3 72.9
A 9.2 72.3
74.7
0 4-O 4.5 8’
where: 8 = ut/Z, u = mean real fluid velocity, different packings as functions of the ratio of the
Pe = P&let number = (uZ/D) , D = diffusion static to the dynamic hold-up. For packings with
coefficient. d 3 10 mm the experimental Bodenstein num-
We calculated the P&let numbers by compar- bers are grouped around a single curve. For
ing the place and the height of the peak of the /3& > 8 the Bodenstein numbers reach a con-
experimental curves with the theoretical values stant and no longer depend on the hold-up
derived from Eq. (2) (see for example Fig. 7). ratio. The spread in residence time for &/PC > 8
In order to compare the results obtained with is probably caused by elementary mechanisms,
such as a division of rivulets by the particles,
remixing in the cavities between the particles
C
t (C DIAGRAM FOR THE MODEL) etc. These mechanisms are the same as those
‘1 A L =2.3kg/m”.sEc
PeE15.5
which cause the spread in residence time in
single-phase flow. In Fig. 9 a comparison is made
between data on single-phase flow dispersion
collected by Levenspiel and Bischoff[21] and
those of trickle flow for &/PC > 8. The disper-
sions for trickle flow and single-phase flow are
essentially the same under these conditions.
For &/PC > 8 an additional mechanism
Fig. 7. Comparison of the experimental curve with the
“axially dispersed plug flow” model; experimental curve increases the spread in residence time. The
fitted to the model. higher dispersion values belonging to these
conditions are not due to a diffusion-like process
different packings we introduced the P&let superimposed on the flow. This we concluded
number based on the nominal diameter of the from backmixing tests with a coloured tracer.
packing elements, which is also called Boden- For trickle flow without gas flow backmixing
stein number: was always very low.
From the shape of the residence time distri-
bution curves it may be deduced that there
occurs a slow mass exchange with stagnant
Figure 8 gives the Bodenstein numbers for the regions, causing “tailing”. This mass transfer
1088
Residence time distribution in packed columns
influence of the gas flow rate on the Bodenstein Fig. 10. Measured hold-up and hold-up calculated from mean
number for countercurrent flow. Before the load- residence time and liquid flow rate (packing IV).
ing point no influence of the gas flow can be
detected. In the loading region the Bodenstein
number increases and the residence time dis- the liquid induced by the countercurrent gas
tribution curves become more symmetrical. In flow gives rise to lower Bodenstein values.
this region the dynamic hold-up increases and At cocurrent flow we also found an influence
apparently there is better contact between the of the gas flow rate. But generally the effects
stagnant regions and the dynamic phase. When were smaller and the relation with the gas flow
the flooding point is approached, backmixing of rate rather complicated [ 141.
1089
W. P. M. VAN SWAAIJ, J. C. CHARPENTIER and J. VILLERMAUX
3
0 RAS4JilG RINGS, 64 mm, WETTABLE C4 c2
K
A RASCHIG RINGS, iO.3 mq WETTABLE
l RASCHIG RINGS, 22 mm, WETTABI
A RASClilG RINGS, 40.3 mm, NON-WETTABLE
V RASC-llG RbJGS, 25.4 mm, DE WAAL
0 RASGilG RINGS, 12.7 mm, HooGENMw)RN STAGNANT REGION
AND LIPS
I III I I
t 2 3 45 40 20 pd lOBILE PHASE
Bo l L = 17.4 kg/mz.s
2t RASCHIG RINGS, 22 mm
V L = 7.9 kg/mz.s I
‘I L = 7.9 kg/m’s
l L = 2.3 !q/m2a 1 RASCHIG RINGS, 10 mm
x+m C,andC,+ 0
where
=+z
~+$cY~+N(C,-C2) (4)
+V-_(P)~
N*
PP* N
with initial conditions 8 = 0, C1 = C2 = 0 and
boundary conditions for a pulse injection: As this static liquid is situated mainly on the
1090
Residence time distribution in packed columns
contact points of the packing, there will be no Figure 14 gives the height of a transfer unit:
axial mixing within this phase.
can be deduced from the mass balances: from the standard deviation of the model dis-
tribution function and the experimental standard
deviation. Figure 16 gives the exchange flow
C(i- 1) = C,(i) +vy (15) fraction (Yas a function of the Reynolds number.
e=$,7=j[LX71+(1-(Y)72],
_+!_--!--_;-m l
Raschig rings 6.4 mm 2 008710 0.624 160 3.8 1.2920 1.2888 81 0.0391 166 1.2955
Z = 1.63 m 2.3 007138 0664 160 3.8 1.2300 1.2348 81 0.0385 198 1.2402
Pc=S% 3 0*05446 0686 160 4.7 1.1919 1.1752 81 00445 2.19 1.1790
5 0.03566 0.756 160 5.1 1.1198 1.1124 81 00442 3.10 1.1144
7.9 O-03234 0.804 160 3.8 I.1062 1.1023 81 0.0338 409 1.1043
10 0.02568 0.816 160 5.0 1.0787 10798 81 00402 4.42 1.0809
Raschig rings 10-3 mm 1*8* 004062* 0*800* 72* 6*1* l-1274* 1.1261* 37* 0*0711* 4*0* 1.1280
Z= 157m 2.3 0.1524 0.541 72 3.3 1.5361 1.5111 37 0*0700 1.18 1.5322
Pc=5% 7.9 0.1054 0.677 72 2.6 1.3966 1.3554 37 0.0530 2.10 1.3710
*pF = 1.34% 11.1 00684 0.737 72 3.3 1.2361 1.2212 37 0.0583 2.80 1.2291
Raschig rings 22 mm 2.3 007284 0.619 140 4.9 1.2210 1.2355 71 0.0540 1.63 1.2413
Z = 2.47 m 2.3 009286 0605 140 3.9 1.3175 1.3068 71 00457 I.53 1.3142
& = 2.2% 5 0.05162 0661 140 6.1 1.1574 1.1623 71 00616 1.95 1.1673
5 0.03916 0.717 140 6.4 1.1198 1.1228 71 0.0598 2.53 1*1251
1805 0.03862
0.02772 0.751
0.770 140 7.8
5.0 1.1223
1.0846 10856
1.1218 71 00485
00623 3.02
3.34 10870
1.1245
= 0.0147 -nF2
I>=000743
*Non-wettable packing.
systematic differences between R,,, and R,,,, of Nancy. We thank him and Professor Rietema (Eindhoven)
can be detected. for the encouragingdiscussions.
CONCLUSIONS
If the static hold-up of a packed column is low
in relation to the dynamic hold-up (as it is with NOTATION
non-wettable packings, high liquid flow rates or
A Column cross section, m2
large packing elements), the spread in residence
Bo Bodenstein number
time for the liquid phase in packed columns is
very small and comparable to the dispersion at C concentration, mole/m3
single-phase flow. The Bodenstein numbers vary CO concentration of the tracer if it was
between 0.5-2. If the ratio &/& is smaller than uniformly distributed over the
8, the dispersion increases because of slow mass measuring section, mole/m3
C’ ymIlm02
transfer between the stagnant regions and the
mobile phase. The height of a transfer unit for e L(C) . Laplace transform of C
this mass transfer is about 06-0~4 m and depends D axial dispersion coefficient, m2/sec
only little on the diameter of the packing ele- Dl axial dispersion coefficient in the
ments used. mobile phase, mVsec
d nominal particle diameter, m
Acknowledgments-The present investigation was carried 4 diameter of sphere having the same
out under the direction of Professor P. Le Gaff, University specific surface as the particle, m
1093
W. P. M. VAN SWAAIJ, J. C. CHARPENTIER and J. VILLERMAUX
REFERENCES
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1181 CHARPENTIER J. C., Thesis, University of Nancy 1968.
1094
Residence time distribution in packed columns
ReSum& La distribution des temps de sejour du fluide en Ccoulement ruisselant dans des colonnes d
gamissage en et6 determinCe par injection de traceur. L’analyse des r&hats obtenus dans des
garnissages d’anneaux Raschig de 6,4; 10,3 et 22 mm conduit B invoquer deux mtcanismes ClCmen-
taires responsables de la dispersion des temps de sejour, B savoir un processus de diffusion turbulente,
et un Bchange de mat&e avec des zones stagnantes. L’importance du transfert de mat&e est carac-
t&see par une hauteur d’unite de transfer& qui a et6 trouvee ici Cgale B environ 0,4-0,6 m.
1095