New Era University
College of Engineering and Architecture
Mechanical Engineering Department
One Subic Power Generation
Corporation
An Engineering Plant Tour Report
Presented by:
Presented to:
Engr. Erwin T. Sta. Maria
Instructor
A. INTRODUCTION
The One Subic Diesel Power Plant is located at Subic gateway District, Subic Bay
Freeport Zone. The plant consists of 7 Turbo Charged Wartsila Diesel Engines each of 14.5
MW making-up the 116 MW total plant generating capacity. It is a subsidiary of PHINMA
ENERGY.
One of the Chimneys and Transformers of the One Subic
Diesel Power Plant
B. PLANT LOCATION AND LAYOUT
The plant is located 232 meter away near the Subic Bay Port Development Project. The
plant has 51,500 sq. meter total land area as shown in the figure above. Below is the plant
layout of One Subic Power Generation Corporation-Diesel Power Plant.
C. PLANT KEY DATA AND MAJOR EQUIPMENT
Plant Key Data
Name of the Plant One Subic Power Generation Corporation
Subic gateway District, Subic Bay Freeport
Location/ Address
Zone, Subic 2209
Plant Capacity (gross) 8 x 14.5 MW
Plant Capacity (Site) Rating 116 MW
Designed Operation Philosophy Base Load and Peak Load
Types of useable fuel 11 KV/110 KV
Plant Owner Heavy Fuel Oil (HFO)
Plant Major Equipment
1. Prime Mover Wartsila 18V46
2. Generator
3. Main Power Transformer
4. Station Transformer
5. Black Start generator
6. Fuel Treatment Separator
7. Lube Oil Purification
8. Exhaust Gas Boiler
9. Auxiliary Boilers
10. Starting Air Compressor
11. Plant Control System
1. Prime Mover – 8 Engines (Wartsila – Finland)
Type Wartsila 18V46
Number and Arrangement of Cylinders 18 cylinders, V-Type
Cylinder Bore Diameter 460 mm
Stroke Length 580 mm
Engine Speed 500-514 rpm
Mean Piston Speed 9.7 m/s
Swept Volume per Cylinder 96.4 L
Compression Ratio 16:1
Output 14.5 MW
Wet Sump Capacity 16,000 L
Cooling Water Volume of Engine 2500 L
Turbo Charger (ABB – Switzerland)
Type VTR 454-D32
Approximate Speed 16,000 rpm
Lubrication Engine Driven
2. Generator – 8 Gen. (ABB Oy-Helsinki, Finland)
Type AMG 1600SS12
Rated Apparent Power 20,000 kVA
Rated Power 14.5 MW
Voltage 11,000 V
Current 1050 A
Frequency 60 Hz
No of Phase 3 Phase
Speed 500-514 rpm
No of Poles 12 P
Connections Y (Star)
Power Factor 0.8
3. Main Power Transformer
Rated Power 40,000 kVA
Rated Frequency 60 Hz
Phases 3
Rated Voltage (HV/LV) 110,000/11,000 V
Rated Current (HV/LV) 210.194/2101.944 A
Connection Symbol YNd1
Types of Cooling ONAF (ONAN 60%)
Type of Insulating Oil Mineral
No. of Tap Positions 21 Nos-On-load tap charger
Transportation Weight 50000 kg
Oil Volume 20000 L
4. Lube Oil Purification System
LO Separator – 8 Units (One per Engine)
Max. Density of Feed 1100 kg/Cu.mt
Max. Density of Sediment 1350 kg/Cu.mt
Max. Density of Operation Liquid 1000 kg/Cu.mt
Bowl Speed 5175 rpm
Separator EL. Motor (11.5 kW Capacity)
Feeder Pump (1.5 kW, 8500 L/hr Capacity)
5. Fuel Purification System
HFO Separator – 4 Units
Max. Den. Of Feed 1.1 kg/cu. mt
Max. Den. Of Operating Liquid 1.0 kg/cu. mt
Bowl Speed 4140 rpm
Separator EL. Motor (15.5 kW)
Feeder Pump (2.5 kW, 8500 L/hr Capacity)
6. Fuel Unloading Units
HFO Unloading Units – 3 Units
Unloading Pump 28.6 cu. mt/hr
Motor 11 kW
7. Fuel transfer Unit
HFO Transfer Unit
Transfer Pump 32.6 cu mt/hr @ 4 bar
Motor 15 kW
8. Fuel Feeder Unit
HFO Feeder
Feed Pump 32 cu mt/hr
Motor 11 kW
LFO Feeder
Transfer Pump 30 cu mt/hr
Motor 7.5 kW
9. Fuel Booster Unit (2 units)
Total Power Max 52.650 kW
HFo Viscosity 380 cSt/50 deg. C
Fuel Consumption max. 13 cu mt/hr
Viscosity set point min. 16 cSt
Injection Temp. max. 130 deg. C
Fuel pres. @ unit max 10 bar
HFO day Tank Temp. 90 deg C
Booster Pump 49.7 cu mt/ hr
Motor 15 kW
Steam Heater 2 sets 400 kW
10. HT/LT Cooling Water Radiators
Casing Material Hot dip galvanizing steel
Finned Coil Cu/Al
Internal Volume 550 L
Electric Motors
No. of Motors 140
Capacity 7.5 kW/3 Phase 5 rows for 1 engine
11. Compressed Air System
Starting Air System-SPERRE 2 unit 140 cu mt/hr
Starting Air System-Ingersol Rand 2 sets 54 cu mt/hr
Starting air vessel capacity(3000L*4)
Instrument Air Unit 2.11 cu mt/hr
12. Ventilation System
Ventilation Fans Type 1 (7 units) 26 kW, 1440 rpm
Ventilation Fans Type 2 (2 units) 30 kW, 1460 rpm
Auxiliary Fans (21 units) 4.4 kW
13. Exhaust Gas Boiler
Design Press. 10 bar
Working Press. 7 bar
Design Horizontal
Steam Production 4270 kg/hr
Exhaust Gas Flow 31.5 kg/s
Exhaust gas Temp max. 400 deg C
Maintenance Form
