HAVER & BOECKER

Information

HAVER
Hydro-Clean
HAVER -Hydro-Clean

Based on years of experience in

processing plants, systems and
components for process
engineering, HAVER &
BOECKER has developed a
system for cleaning raw material
mixtures with particle sizes of
0 - 80 mm, to comply with the
TL MIN-StB 2000 and DIN 4226
norms regarding deleterious
material content in stone
aggregates for concrete and
mortar.

The result of this technological

challenge is called
HAVER -Hydro-Clean – a high
pressure cleaning system for Stony material contaminated with dirt
production rates of 50 to 400 tons
of output material per hour. It is
ideal for the sand and gravel
industry, and the natural stone and
recycling industrie.

The material throughput rates are

adjustable according to the level
of contamination. Only 0.12 to
0.30 cubic meters of circulation
water are needed to clean 1 Tonne
of dirt or clay contaminated
material with an energy
requirement of 0.3 to 0.5 kWh.

The modular construction of the

HAVER -Hydro-Clean assures
flexible adaption to existing local
Washed stony material
conditions and allow rapid
installation. This makes it a single
solution, or it may be added to an
existing process, or alternatively washing results
as a complete solution that 16% after
includes downstream screening 14%
before
machines, dewatering screens and
deleterious material content

water circulation. 12%

10%
Whatever the case may be,
8%
[%]

functional and economical success

is assured for the operator. 6%
4%
2%
0%
gravel gravel gravel limestone
0 - 80 mm 0 - 45 mm granite dolomite
2 - 8 mm 0 - 45 mm 0 - 63 mm 0 - 56 mm

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The central component of this
development is a vertically 1
supported vessel in which the dirty
raw material enters from the side.
The material is spread and washed
inside the washing chamber by
high pressure water jets that are 2
fixed to a rotating washer head.
3
The operating pressure of 40 bars
to 200 bars intensively interacts 4
with the material and cleans the
stone particles of stubborn dirt and 1. input material
breaks-up agglomerates. The 2. washing rotor
scrubbing and abrasive forces that 3. high pressure
nozzles 5
arise from the turbulence enhance 6
the cleaning process. 4. washing chamber
5. material discharge
The distance between the washing 6. dirty water
rotor and the material bed is
variable and allows the system to
be optimally adapted to various
material types.

The resulting dirty water then

flows through plastic insert screen
meshes, which are installed
inside the exterior jacket of the Illustration of the HAVER-Hydro-Clean principle
washing vessel, and then flows out
of the washing chamber.

Level sensors located at the

material inlet provide exact data
to the PLC control unit, thereby
allowing a regulated material
flow into the system and assuring
consistent quality.

The remaining dirt material still

on the particles may be rinsed
off by downstream washing
classification.

When compared to conventional

systems, hardly any wear occurs
due to the water-jet “cleaning
tool“. The maintenance-friendly
design of the HAVER -Hydro-
Clean allows easy exchange of
the few standard components that
are subject of wear.

Cut-away view of the washing vessel

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HAVER -Hydro-Clean

In addition to the modular design

of the HAVER -Hydro-Clean
interior, its construction is laid out
to suit modular plant concepts.
Based on the container module
design, it provides for considerable
savings in space and weight during
the installation of new plants, or
when integrated into existing
plants. The flexible range of

C
accessories assures adaption to
individual technical requirements
and conditions.

Basic equipment:
– hopper with wear protection
interior
– heavy duty high pressure pump
B
– vessel jacket made of PU
– adjustable withdrawal belt unit
– protective filter for the high
pressure pump
– completely wired switch cabinet
with software
– electrical drive-out unit for
maintenance positon
– integrated maintenance platform

A
Together we’ll analyze your site
and discuss the equipment size and
accessories needed to suit your
specific application. In the final
result, your specific requirements
will be met by a modularly
designed machine.

HAVER-Hydro-Clean 2000 T (Twin)

Sizes

Model A B C Capacity Pressure Electrical power

HC 700 2590 2440 2925 up to 100 t/h 60-200 bar 25-45 kW

HC 1000 3050 2600 3490 up to 200 t/h 60-200 bar 75-110 kW
HC 2000 T (Twin) 3050 3950 3490 up to 400 t/h 60-200 bar 150-220 kW

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Depending on each With the HAVER- – rapid adjustment to – reduced water
individual application, Hydro-Clean, the best changes in raw consumption
you can select from our cleaning results are materials input – reduced operating costs
accessory list - without achieved with minimal – optimum adjustment of – reduced spare parts
delaying the delivery wear and water use. the desired cleaning costs
time: This offers advantages in quality – short delivery time
– hopper lifting processing: – structural support frame – minimal planning work
– heater for the high pres- – optimum removal of – remote maintenance – versatile in use
sure pump contaminants – after sales service
– field bus connection for – cleaning deep into Your economic – remote maintenance
the PLC controller material pores by advantages are:
– structural support frame penetrating water jets – low initial purchase
– remote maintenance price

Incoming material Spray rotor in operation

HAVER-Hydro-Clean module with integrated pump and switch Washed product

5
HAVER -Hydro-Clean

With the HAVER -Hydro-Clean as

the core component, HAVER &
BOECKER developed the
washing system for processing
minerals shown in the middle
diagram. When one compares
this innovative process from
HAVER & BOECKER with the
widely used conventional washing
systems shown in the upper
diagram, one quickly notices that
the technical investment in
processing is significantly reduced.
As the opertaor, this system brings
you direct advantages:
– fewer machines
– reduced space requirements
– fewer parts that wear Conventional washing process
– reduced water circulation
amounts
– reduced energy consumption
– smaller and lighter structural
steel construction

In a addition to the direct advan-

tages and benefits, there are also
numerous peripheral advantages.
For example:
– reduced building height
– shorter belt conveyors
– quicker adaption to material
input changes (fewer minutes)
– quicker installation times
– moving the system is possible
when needed, etc.
For you as the plant operator these
advantages lead to significant Washing process using the HAVER-Hydro-Clean
financial benefits, also with respect
to investment costs and during the
entire service lifetime of the plant.
This innovative process also
allows material processing to be
again economically feasible at
locations where other plant con-
cepts have long been unprofitable.
Through great space savings and
compactness, many plants once
again become feasible with this
concept. Through this economi-
cally and technically optimized
plant design, in combination with
the advanced technology of the
HAVER -Hydro-Clean system, you
now have at your disposal plant
technology that is setting new
standards. Compact plant engineering in an area where space is tight

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In addition to a broad Due to efficient machine very short time. Always HAVER & BOECKER
range of applications in design and thanks to at the center of plant also designs turnkey
the natural stone industry, well thought-out control planning are of course plants with great attention
HAVER & BOECKER technology that meets the specific requirements to detail, from project
has also applied its the needs of the of the customer, which planning to installation
extensive knowledge and operators, the plant can determine the final and start-up, while
experience to washing be adapted to process design of every HAVER always considering the
systems for processing a new input material in a & BOECKER plant. special needs of the client.
building rubble.

Due to its extraordinary

plant features, it was
possible to set up a rub-
ble processing plant on
an area of only 25 by
38 meters.

The primary components

of this plant are:
– material input
– pre-screening
– washing
– classification
– sand recovery
– de-watering
including feeding ramp
and bunkers for the
finished product.

Schematic process diagram for washing building rubble

Exact planning using the most up-to-date CAD technology

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 HAVER & BOECKER
Process Engineering
Combining modern technologies with
rugged machine construction

The machines and plants shown in this leaflet as well as the stated technical parameters are examples of customer-specific technical solutions. Therefore they are subject to modifications.
PM 218 E 2696 0304 1 Fe

HAVER-Hydro-Clean

HAVER & BOECKER

Machinery Division Münster
Robert-Bosch-Str. 6 • D-48153 Münster, GERMANY
Phone: +49-251-97 93-0 • Telefax: +49-251-9 79 31 56
E-mail: [email protected] • Internet: http://www.haverboecker.com
Affiliated Company Brazil: HAVER & BOECKER Latinoamericana Màqs. Ltda.
Phone: +55-19-3879-9100 • Telefax: +55-19-3879-14 10
E-mail: [email protected] • Internet: http://www.haverbrasil.com.br
Affiliated Company Canada: W.S. TYLER CANADA
Phone: +1-905-688-2644 • Telefax: +1-905-688-9582
E-mail: [email protected] • Internet: http://www.wstyler.on.ca