Technical Information
PlantCruise by Experion
Profibus Gateway Module Specification
PC03-160-110
Release 110
February 2014, Version 1
Profibus Gateway Module, PC03-160-110
Revision History
Revision Date Description
1.0 February 2014 Release Publication
Profibus Gateway Module, PC03-160-110
Table of Contents
1. Product Introduction ................................................................................................. 1
1.1. Architecture Overview ................................................................................................. 1
1.2. Series 8 Profibus Gateway Module Overview ............................................................... 2
2. Specifications ........................................................................................................... 3
2.1. Series 8 Profibus Gateway Module Hardware .............................................................. 3
2.2. Series 8 PGM & Control Processor Integration ............................................................. 7
Profibus Gateway Module, PC03-160-110 1
1. Product Introduction
PlantCruise by Experion TM is a member of Honeywell’s Experion family, PlantCruise by Experion is specifically
designed to meet the customer needs in target markets (Chemicals, Industrial Power, F&B, Bio-fuels, …), through
integrating state-of-the-art technology from the award-winning Experion Process Knowledge System (PKS) with
innovative design of Series 8 I/O modules and cabinets, validated wider range of COTS options, easy engineering and
maintenance capabilities, and integrator-friendly programs and tools. PlantCruise by Experion is the perfect platform
for process, asset and business management with small to medium complexity, and enables customers to increase
their profitability and productivity and accessibility to local support without sacrificing quality and reliability in an
increasingly competitive environment.
1.1. Architecture Overview
The PlantCruise by Experion platform comprises many different integrated hardware and software solutions depending
upon the needs of the application. This pictured architecture is a representation of many of the possible nodes that can
be used in the PlantCruise by Experion architecture. Note that the architecture is highly scalable and not all nodes are
necessary or required.
Figure 1 - Sample PlantCruise by Experion Architecture
Profibus Gateway Module, PC03-160-110 2
1.2. Series 8 Profibus Gateway Module Overview
This document provides technical information for the Series 8 Profibus Gateway Module (PGM), released with
PlantCruise by Experion.
The PROFIBUS Gateway Module provides a common module platform to support the interface to the PROFIBUS DP
and the C300 Controller. The PGM is developed in the Series 8 form factor for use with the C300 Controller. The Series
8 form factor employs an Input Output Termination Assembly (IOTA) and an electronics module which mounts and
connects to the IOTA.
As a PROFIBUS gateway, PGM is always a master and communicates with the PROFIBUS compatible slave devices.
The PGM mounts in the same fashion and shares all characteristics, power and grounding, certifications, and meets all
environmental rating as all other Series 8 components.
The PGM is optionally redundant and supports two DP networks per module.
Figure 2 - PlantCruise by Experion Architecture with PGM
Profibus Gateway Module, PC03-160-110 3
2. Specifications
Specifications for Series-8 I/O modules are shown below.
2.1. Series 8 Profibus Gateway Module Hardware
The PGM supports the following functions.
• Redundancy
• Cold start command
• PlantCruise by Experion events and alarms
• PlantCruise by Experion Bulk Build utility
• PlantCruise by Experion import/export functionality
• Qualification and Version Control
• Peer-to-peer communications
Series 8 IOTA Layout
Figure 3 - . Series 8 PGM IOTA Layout
IOTA Characteristics:
• Standard six inch Series 8 IOTA
• Mounts onto a standard Series 8 carrier channel assembly. Power per header board though cables.
• Redundancy is configured with two IOTAs interconnected by a redundancy sync cable (orange CAT5e, uses the
same as those used for C300 redundancy).
• Provides two to 9-pin D-subminiature female PROFIBUS network connections.
• Each 9-pin D-sub connector provides 5 VDC +/-5% for terminator bias voltage (power is sourced from the PGM
module).
• Provides Cat5e connections for standard FTE cables.
• Provides 3 rotary switches to set FTE device index (address)
Profibus Gateway Module, PC03-160-110 4
Series 8 PGM Connections:
As with all Series 8 modules, the PGM mounts on a Series 8 IOTA (I/O Terminal Assembly). There is only one (6 inch)
IOTA for the PGM. Redundancy is accomplished using two IOTAs, two PGMs, and an interconnecting sync cable.
IOTA connectors:
FTE A (yellow) and FTE B (green) CAT5e connectors.
A DB9F connector for DP network 1 (top) and 2 (bottom).
A CAT5e connector for the redundancy sync cable. This is used when the PGM is configured in a redundant
configuration. The sync cable interconnects to the primary and backup IOTA and PGM modules.
Three thumb wheel switches to establish the PGM FTE index address. When redundant, primary PGM is assigned an odd
address and backup is set to the next even address.
As with all Series 8 modules and IOTAs, power and grounding is accomplished using the I/O Link cables and header
board arrangement.
Profibus Gateway Module, PC03-160-110 5
Detailed Specifications, Modules, and Capacities – Profibus Gateway Module
Parameter Specification
8C-IP0102, PROFIBUS Gateway ASSY, Coated
Input / Output Model
8U- IP0102, PROFIBUS Gateway ASSY, Uncoated
8C-TPOXA1, Coated
IOTA (64pt) PWA
8U-TPOXA1, Uncoated
Supervisory network type Series 8 PGM is a standard FTE node.
Voltage Rating 24 VDC
Module current rating 430 mA
Operating Temperature 0 to 60 °C
Temperature
Storage temperature -40 to 85 °C
Series 8 PGM mounting Mounts on the standard Series 8 mounting assembly (on an
IOTA) and must mount in a standard Series 8 cabinet.
Series 8 PGM power and grounding Must use the standard Series 8 power system.
PROFIBUS DP (V0) supported? Yes – including standard and extended status bytes.
PROFIBUS DP (V1) supported? PGM acts as a DP Master Class-2 device for FDM. FDM
uses vendor provided DTMs to enable DPV1 messaging
over the DP network.
Profidrive DSB has some V1 capabilities (see users
manual).
Module Removal and Insertion
Supported
Under Power
PROFIBUS DP (V2) supported? Not supported in release R110.
DP network media redundancy Supported using 3rd party Redundancy Link Modules (like
ABB RLM and Siemens Y Link).
DP Slave device redundancy DP network can include redundant slaves. PGM has no V1
capability with respect to Slave redundancy. FDM may be
able to manage this using vendor supplied DTMs.
PROFIBUS PA and PA devices supported? Yes, using 3rd party PA to DP converters/couples.
Asset Management? Yes- Using Honeywell FDM.
PGM acts as a Master Class-2 device allowing FDM to
access the DP network and DP Slaves. FDM utilizes DTMs
to communicate with DP slaves.
Simulation supported? No simulation capabilities for R110.
HART over PROFIBUS support Yes – Using FDM and Slaves that support HART devices.
Class I, Division 2, Group A, B, C, D; T4 Class I,
Agency certifications
Zone 2 AEx/ Ex nA II C T4
Class I, Division 2, Group A, B, C, D; T4 Class I, Zone
2, Ex nA II C T4
Profibus Gateway Module, PC03-160-110 6
PGM Capacities and Limits
Capacity Item Limit or Constraint
Maximum number of Series 8 PGMs per Engineering 80 redundant or non-redundant.
station (or redundant Engineering station pairs)
Maximum number of Series 8 PGMs per C300. 4 PGMs or redundant pairs
Note: for R110 a given PGM can be assigned to one (8 DP networks)
and only one C300 (or redundant pair). No other
peer connections are allowed.
Maximum number of DP networks per PGM 2
Address range per DP network. 0-125
Maximum number of Slaves and Masters per DP Theoretical max is 125 but other factors (like
network (DP Stations). memory/latency time) will govern the actual max
Note: per RS485 standard, maximum number of implemented on a given project.
devices per a given electrical segment is 32.
Repeaters are required to achieve the maximum of
125.
Maximum number of DSB blocks per PGM 250
Note: A DSB (Device Support Block) is used to
represent one slave on the DP network.
Maximum number of different DSB (Slave) types per 20
PGM.
Note: A DSB (Device Support Block) is used to
represent one slave on the DP network.
Maximum number of different PDC types per 16
DSB
PGM Configuration Options
PGM2 Configuration Specifications
PROFIBUS Communication Profiles Supported DP (only) – PGM2 is DP Master Class-1
PROFIBUS Baud Rates Supported1 12 Mbps, 6 Mbps, 3 Mbps, 1.5 Mbps, 500 Kbps, 187.5
Kbps, 93.75 Kbps, 19.2 Kbps, 9.6 Kbps
Support for Multi-Master Configurations Yes
Support for PROFIBUS Slave Diagnostics Yes
Valid PROFIBUS Station address range2 0 - 127
Number of PROFIBUS Networks per PGM2 2
Maximum Input Data Size per PGM2 PROFIBUS 3.5K Bytes per DP network
Network (all slave stations). For DP V0 input data.
Note 1 – Each PROFIBUS Network per PGM2 may be configured with a different Baud Rate. Any change to the
PGM2 Baud Rate may require restart of all PB slave devices.
Note 2 – Some PROFIBUS Station Addresses are reserved for special purposes as follows:
Address 0 is Master class 2 default address
Address 1 is reserved for master class 1 (PGM2)
Address 2 is reserved for slave with changeable address
Address 126 is reserved for slave with changeable address
Address 127 is reserved for broadcast messages
Addresses 3 – 125 are reserved for PROFIBUS slaves
Profibus Gateway Module, PC03-160-110 7
2.2. Series 8 PGM & Control Processor Integration
C300 Integration
Refer to Figure 4 - Series 8 PGM and C300 Integration (Local Configuration)and Figure 5 - Series 8 PGM and C300
Integration (Remote Configuration) below, which show the PGM is a standard FTE node and interfaces to the
C300. The figure shows a redundant configuration, but the PGM can also be implemented in a non-redundant
configuration by using only one PGM.
Figure 4 - Series 8 PGM and C300 Integration (Local Configuration)depicts a typical local configuration. Both the
C300 and PGMs are in the same cabinet complex and use the same
Figure 5 - Series 8 PGM and C300 Integration (Remote Configuration) depicts a typical remote configuration. The
C300 is in one cabinet and PGM is in another cabinet. In this case the PGM is remote from the C300 (or local to
the process equipment).
Important Note: Differences for end-to-end response time between local and remote configurations is negligible.
Recovery time from FTE fault difference is significant – rough numbers are a few hundred msecs (local) vs. a few
seconds (remote).
Figure 4 - Series 8 PGM and C300 Integration (Local Configuration)
Figure 5 - Series 8 PGM and C300 Integration (Remote Configuration)
Profibus Gateway Module, PC03-160-110 8
TM
Experion is trademarks of Honeywell International Inc..
All other products and brand names shown are trademarks of their respective owners.
This docum ent contains Honeywell proprietary information. It is published for the sole usage of Honeywell Process Solutions’
customers and prospective customers worldwide. Information contained herein is to be used solely for the purpose submitted,
and no part of this document or its contents shall be reproduced, published, or disclosed to a third party without the express
permission of Honeywell International Inc..
While this information is presented in good faith and believed to be accurate, Honeywell disclaims the implied warranties of
merchantability and fitness for a particular purpose and makes no express warranties except as may be stated in its written
agreement with and for its customer.
In no event is Honeywell liable to anyone for any indirect, special or consequential damages. The information and
specifications in this document are subject to change without notice.
Profibus Gateway Module, PC03-160-110 9
Sales and Service
For application assistance, current specifications, pricing, or name of the nearest Authorized Distributor, contact one
of the offices below.
ASIA PACIFIC EMEA AMERICA’S
Honeywell Process Solutions, Honeywell Process Solutions, Honeywell Process Solutions,
(TAC) hfs-tac- Phone: + 80012026455 or Phone: (TAC) 1-800-423-9883 or
[email protected] +44 (0)1344 656000 215/641-3610
(Sales) 1-800-343-0228
Australia Email: (Sales)
Honeywell Limited
[email protected] Email: (Sales)
Phone: +(61) 7-3846 1255
FAX: +(61) 7-3840 6481 or
[email protected]Toll Free 1300-36-39-36 (TAC) or
Toll Free Fax:
[email protected] (TAC)
1300-36-04-70
[email protected]China – PRC - Shanghai
Honeywell China Inc.
Phone: (86-21) 5257-4568
Fax: (86-21) 6237-2826
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Phone: +(65) 6580 3278
Fax: +(65) 6445-3033
South Korea
Honeywell Korea Co Ltd
Phone: +(822) 799 6114
Fax: +(822) 792 9015
Specifications are subject to change without notice.
For more information
To learn more about SmartLine Transmitters,
visit www.honeywellprocess.com
Or contact your Honeywell Account Manager
Process Solutions
Honeywell
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Honeywell Control Systems Ltd
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PC03-160-110, Ver.1
February 2014
www.honeywellprocess.com 2014 Honeywell International Inc.
