® ®

OPERATING MANUAL:
PUMP DRIVES
NOTICE D’UTILISATION :
ENTRAÎNEMENTS DE
POMPES
BEDIENUNGSANLEITUNG:
PUMPENANTRIEBE
MANUAL DE OPERACIÓN:
PROPULSORES DE
BOMBAS
MANUALE DI ISTRUZIONI:
7523 and 7550 Console Drive
AZIONAMENTI
MANUAL DE OPERAÇÃO:
ACIONADORES DE
BOMBA

Model Nos. 7523-60

Modèles nº
Modellnummern 7523-70
Números de modelo
Modelli nº 7550-30
Modelos N°
7550-50
77301-20
77301-30
77301-23 Wall Mount Controller with 77301-21 Pump Drive and A-1299-0996
77301-22 Benchtop Controller Edition 02
®
Cole Cole-Parmer Instrument Co. " 1-800-MASTERFLEX (627-8373) (U.S. and Canada only) "
Parmer
11 (847) 549-7600 (Outside U.S.) (847) 549-7600 (Local) " www.masterflex.com
"

Barnant Company " 1-800-637-3739 (U.S. and Canada only) "

11 (847) 381-7050 (Outside U.S.) " (847) 381-7050 (Local) " www.barnant.com
 ® ®

EU Declaration of Conformity
Name of Apparatus: MASTERFLEX® PWM BLDC L/S® Pump Drive
Model Numbers: 7523-60 and -70; 77921-40; 7550-30 and -50; 77924-10;
77301-20, -30, -21*, -22* and -23*; 77923-60 and -70
Description of Apparatus: Digital-controlled, variable speed, peristaltic pump motor drive
with remote I/O. Used with pump head and tubing to pump fluids.
7523-60 (600 rpm) and -70 (100 rpm); 77921-40 (Bundled 7523-60)
7550-30 (600 rpm) and -50 (100 rpm); 77924-10 (Bundled 7550-30)
77301-20 – Modular Benchtop System; 77301-30 – Modular NEMA System
77301-22 – Modular Benchtop Controller
77301-23 – Modular NEMA Controller
77301-21 – Modular Motor
77923-60 – Bundled 77301-20; 77923-70 – Bundled 77301-30

Barnant Company declares that the above models are in conformity to the following
harmonized standards and directives:

Applicable Applicable Manufacturer’s

Directives Specifications Report Number

73/23/EEC EN61010-1/A2:1995 TR0285

93/68/EEC

89/336/EEC EN61326-1/A1:198 TR0286

92/31/EEC
93/68/EEC

The last two digits of the year in which the current configuration of the above models was
assessed per the Low Voltage Directive is: 02.
*Evaluated for EMC as part of a system.

Manufacturer: Barnant Company Division

Cole-Parmer Instrument Company
28W092 Commercial Avenue
Barrington, IL 60010-2392
USA
Tel.: 847-381-7050

Manufacturer’s Signature: 23 September, 2002

Larry J. Jones Date
Vice President, Engineering

i
 ® ®

PUMP DRIVES—MODEL NOS.

TYPE SYSTEM PUMP DRIVES CONTROLLER
Benchtop Modular 77301-20 77301-21 77301-22
NEMA Modular 77301-30 77301-21 77301-23
Std. Console, 600 rpm 7523-60 — —
Std. Console, 100 rpm 7523-70 — —
Console w/SIO, 600 rpm 7550-30 — —
Console w/SIO, 100 rpm 7550-50 — —

ENTRAÎNEMENTS DE POMPES—MODÈLES Nº
TYPE SYSTÈME ENTRAÎNEMENTS DE POMPES CONTRÔLEUR
Modulaire sur banc 77301-20 77301-21 77301-22
Modulaire NEMA 77301-30 77301-21 77301-23
Console standard, 600 tr/mn 7523-60 — —
Console standard, 100 tr/mn 7523-70 — —
Console avec E/S série, 600 tr/mn 7550-30 — —
Console avec E/S série, 100 tr/mn 7550-50 — —

PUMPENANTRIEBE—MODELLNUMMERN
TYP SYSTEM PUMPENANTRIEBE CONTROLLER
Tischmodell, modular 77301-20 77301-21 77301-22
NEMA, modular 77301-30 77301-21 77301-23
Std. Konsole, 600 U/min 7523-60 — —
Std. Konsole, 100 U/min 7523-70 — —
Konsole mit SIO, 600 U/min 7550-30 — —
Konsole mit SIO, 100 U/min 7550-50 — —

PROPULSORES DE BOMBAS—NÚMEROS DE MODELO

TIPO SISTEMA PROPULSORES DE BOMBAS CONTROLADOR
Modular de banco 77301-20 77301-21 77301-22
Modular NEMA 77301-30 77301-21 77301-23
Consola est., 600 rpm 7523-60 — —
Consola est., 100 rpm 7523-70 — —
Consola con SIO, 600 rpm 7550-30 — —
Consola con SIO, 100 rpm 7550-50 — —

ii
 ® ®

AZIONAMENTI—MODELLI Nº
TIPO SISTEMA AZIONAMENTI CONTROLLER
Modulare da banco 77301-20 77301-21 77301-22
Modulare NEMA 77301-30 77301-21 77301-23
Console standard, 600 giri al minuto 7523-60 — —
Console standard, 100 giri al minuto 7523-70 — —
Console con ingresso e uscita seriali,
600 giri al minuto 7550-30 — —
Console con ingresso e uscita seriali,
100 giri al minuto 7550-50 — —

ACIONADORES DE BOMBA - MODELOS NÚMEROS

TIPO SYSTEMA ACIONADORES CONTROLLER
DE BOMBA
Modular, de Bancada 77301-20 77301-21 77301-22
Modular NEMA 77301-30 77301-21 77301-23
Console Standard, 600 r / min 7523-60 — —
Console Standard, 100 r / min 7523-70 — —
Console com Entr. / Saída Serial, 600 r / min 7550-30 — —
Console com Entr. / Saída Serial, 100 r / min 7550-50 — —

(600 r/min)
(100 r/min)
(600 r/min)
(100 r/min)

(600 rpm)
(100 rpm)
(600 rpm)
(100 rpm)

iii
 TABLE OF CONTENTS
Title Page
SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iv
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
CONTROL/DISPLAY FUNCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
SETUP AND DRIVE OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Automatic Start Enable/Disable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
CALIBRATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Maximum Flow Rate (“OTH(ER)” Tubing) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
DISPENSE/COPY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Keypad Lockout Enable/Disable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
REMOTE CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Remote Control Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
TROUBLESHOOTING AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Fuse Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Replacement Parts and Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
PRODUCT RETURN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
TECHNICAL ASSISTANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
APPENDIX A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

SAFETY PRECAUTIONS

DANGER: High voltages exist and are accessible in the Digital PWM BLDC Drive. Use extreme caution
when servicing internal components.

WARNINGS: Tubing breakage may result in fluid being sprayed from pump. Use appropriate measures to
protect operator and equipment.

Turn drive off before removing or installing tubing. Fingers or loose clothing could get caught
in drive mechanism.

CAUTION: Power must be turned off before connecting the external remote control cable to prevent
damage to the drive.

WARNING: PRODUCT USE LIMITATION

This product is not designed for, nor intended for use in patient connected applications; including, but not limited to,
medical and dental use, and accordingly has not been submitted for FDA approval.

Trademarks bearing the ® symbol in this publication are registered in the U.S. and in other countries.

iv
 INTRODUCTION
The Digital PWM BLDC Drive controls the speed of MASTERFLEX® L/S® Pump Heads to provide flow rates from
0.10 to 3400 mL/min.

Mount up to 2 (600 rpm) or 4 (100 rpm) MASTERFLEX® L/S® Pump Heads and all MASTERFLEX-compatible pump
heads.

CONTROL/DISPLAY FUNCTIONS
Press keys to activate function.

Use up/down (▲,▼) arrow keys to correct/change a flashing display.

Press any key to enter new values.

B C E
D

A
H

K
K (rear of unit)
7523 and 7550 77301
A. DOWN ARROW (DECREMENT)—Decrease value of a flashing display.

B. UP ARROW (INCREMENT)—Increase value of a flashing display.

C. DISPENSE/COPY—Select dispensed volume, number of copies of a dispensed volume, or the interval between
dispenses.

D. FLOW CONTROL—Set flow rate for selected tubing size. To change flow rate, press ▲ or ▼ arrow keys. (If pump
is running, its speed will change with new settings.)

E. CAL CONTROL—Refine built-in calibration, using a measured volume.

F. STOP/START—Stop/Start motor.

G. PRIME—Run pump at full speed to fill or clear lines.

H. DIRECTION—To change motor direction.

I. MODE SELECT—INT for internal control; mA for remote current control; V for remote voltage control.

J. SIZE—Select tubing size.

K. POWER SWITCH—All settings are retained in memory.

1
 SETUP AND DRIVE OPERATION
1. On 77301 connect Motor Cable plug to mating receptacle on the Controller.

2. Mount pump head and load tubing. (See pump head manual.)

3. Connect power cord to Controller and grounded power line outlet.

4. Turn pump on and select tubing SIZE.

NOTE: If CAL LED is lit, that tubing size has been previously field calibrated. If LED is not lit, the drive is operating
with the built-in factory calibration. To clear a field calibration, press and hold the CAL switch until the CAL
light goes out. This will take about 3 seconds. To recalibrate for better accuracy, see Calibration section.

5. MODE selection (INT, mA, V).

6. Select motor DIRection (CW or CCW).

7. PRIME and CALibrate the pump (if required).

8. Press FLOW key and watch display to set the flow rate with UP/DOWN (▲, ▼) arrow keys.

9. Press STOP/START key to begin pumping.

NOTE: Normally, pump will not restart automatically after a brownout or powerout condition.

Automatic Start Enable/Disable

Press and hold STOP/START on power-up. After five (5) seconds, display will change to all dashes. Then, while
holding STOP/START, press PRIME five (5) times. Display will flash "ON" or "OFF". Use UP/DOWN (▲, ▼) arrow
keys to set automatic start option. Press any other key to exit. When "ON" is selected, pump will start automatically
at power-up if it was "ON" when powered down.

CALIBRATION
Use only MASTERFLEX precision tubing with MASTERFLEX pumps to ensure optimum performance.
Use of other tubing may void applicable warranties.

1. Select correct tubing size and flow rate.

2. Press CAL, calibration volume appears.

3. Press STOP/START, the pump will use its stored memory to dispense the specified calibration sample quantity.
The pump will stop automatically.
4. Weigh/measure the sample.

5. Use UP/DOWN (▲, ▼) arrow keys to correct the flashing display.

NOTE: If the adjusted calibration is too great, "Err" will appear in the display. If this occurs, press the CAL control
and repeat the calibration procedure. The microprocessor will retain one special calibration value per tubing
size, even when power is turned off. The next calibration will replace the existing value.

6. Press SIZE to exit the calibration cycle.

Maximum Flow Rate (“OTH(ER)” Tubing)

1. To set the maximum flow rate for non-standard pump heads or tubing sizes, press CAL, then FLOW. The
maximum flow rate will then flash on the display.
2. Use UP/DOWN (▲, ▼) arrow keys to set desired flow rate.
3. Press SIZE to exit.

2
 DISPENSE/COPY
A first press of the DISP key results in the last entered dispense volume being displayed. The "mL" annunciator will
illuminate and flash. The UP/DOWN (▲, ▼) keys are used to change the dispense volume, if desired. The
STOP/START key then initiates delivery of the set volume. The amount remaining to be dispensed will be displayed
during countdown. The dispense function is exited by pressing any key except UP (▲), DOWN (▼), DISP, or
STOP/START.

A second press of the DISP key causes the COPY annunciator to illuminate and flash. The STOP/START key is then
used to deliver the desired volume without the need to know the volume in specific units. A third press of the DISP
key enters the volume dispensed. The COPY annunciator stops flashing. The STOP/START key is then used to
initiate delivery of the copied volume. The number of copies dispensed will be displayed after each dispense. The
maximum number of copies is 9999. The STOP/START key is used to pause the copy dispense during dispensing;
copy dispense can then be continued using the STOP/START key.

A fourth press of the DISP key results in the last entered interval between dispenses being displayed. The SEC
annunciator will illuminate and flash. The UP/DOWN (▲, ▼) keys are used to change the time between dispenses, if
desired, from 1 to 9999 seconds. The STOP/START key then initiates delivery of the set volume, with the drive
automatically initiating a new dispense after each timeout. The remaining time will be displayed during countdown.
The STOP/START key is used to stop the dispense cycle. A time of 0 seconds (default) will require initiation of each
dispense through the STOP/START key or the Remote STOP/START contact closure.
Pressing the DISP key a fifth time exits this mode.

Keypad Lockout Enable/Disable

Press and hold FLOW. After five (5) seconds, display will change to all dashes. Then, while holding FLOW, press
PRIME five (5) times.
REMOTE CONTROL
Selectable input (0–20 mA, 4–20 mA, 0–10V DC)
±0.5% linearity control
±50V common mode range
STOP/START; CW/CCW; PRIME via contact closure
Remote Control Setup
1. Place the power switch in the off position.

CAUTION: Power must be turned off before connecting the external remote control cable to prevent
damage to the drive.

2. Connect the cable from the external remote control to the DB-15 receptacle on the rear panel. On wash-down
units, connect to the mating receptacle on the bottom panel.
3. Select type of remote control input and output required as follows:
a. Press and hold the MODE control while turning the power switch to the on position. After two seconds,
release the MODE control. The initial display will show: “inP”. After two seconds, the display shows either
0–20 or 4–20.

NOTE: Press the UP (▲, increment) or DOWN (▼, decrement) arrow keys to select between 4–20 and 0–20 for
current loop control.

b. Press the MODE control again. The initial display will show: “out”. After two seconds, the display shows either
0–10 or 0–20 and 4–20.

NOTE: Press the UP (▲, increment) or DOWN (▼, decrement) arrow keys to select between 4–20 or 0–20 and
0–10 for current loop or voltage output.

4. Press the MODE control to select mode of operation. The LEDs indicate the selected mode. Select either mA or V.
NOTE: If using only remote STOP/START, PRIME and/or CW/CCW, the MODE control can be set to any of the
three positions.

3
5. To adjust the voltage or current scaling for other than zero to full scale, press and hold the MODE key while
pressing the FLOW key. This display will show “LO” for 2 seconds and then a flow rate. Use the UP/DOWN (▲,
▼) arrow keys to set the minimum control level. Press the FLOW key again. The display will show “HI” for 2
seconds and then a flow rate. Use the UP/DOWN (▲, ▼) arrow keys to set the maximum control level. Press any
other key to exit. The same scaling will be used for both input and output levels.
NOTE: Tubing size should be
selected before adjusting the
voltage or current scaling.

77301-23

RED/YELLOW
14
NOTE: Colors are those of Remote Cable,
Catalog number 77300-32.
BLUE
6

GREEN
4
GREY
10
PRIME CW/CCW START/STOP
TACH OUTPUT
YELLOW TAN
8 12

WHITE PINK
3 11
INPUT MOTOR RUNNING
0-20mA; 4-20mA N.O. CONTACT
ORANGE RED/GREEN
5 13
INPUT MOTOR RUNNING
0-10V N.C. CONTACT
BLACK RED/BLACK
1 15

BROWN
7 16 N.C.

OUTPUT
0-20mA; 4-20mA
VIOLET
9 17 N.C.

OUTPUT
0-10V
RED
2 18 N.C.

4
 DB-15 pin configuration/with wiring scheme
A. STOP/START

B. CW/CCW

C. OUTPUT 0-20mA; 4-20mA

D. INPUT 0-20mA; 4-20mA

E. INPUT 0-10V

F. OUTPUT 0-10V

G. TACH OUTPUT

H. PRIME

I. MOTOR RUNNING N.O. CONTACT

J. MOTOR RUNNING N.C. CONTACT

7523, 7550 and 77301-22

TROUBLESHOOTING AND MAINTENANCE

Fuse Replacement
1. Place the power switch in the off position.
2. Disconnect the AC power input line cord from the receptacle.
3. Remove and check the fuse and replace if defective.
4. Reconnect the AC power input line cord to the receptacle.

A. 6-600 RPM GEAR ASSEMBLY (included in

service kit 07553-06 - Console Drive and
77300-01 - Modular Drive)

B. GASKET

C. 1-100 RPM GEAR SET (included in service

kit 07553-08)

D. GEAR CASE COVER ASSEMBLY

REAR PANEL – 7550-30, -50

A. IN-RS-232C IN-CONNECT CABLE FROM HOST COMPUTER

OUT-RS-232C OUT-CONNECT CABLE TO NEXT PUMP DRIVE
B. EXTERNAL RECEPTACLE
C. AUX 1 OUT; AUX 2 OUT, AUX IN
D. IEC 320 POWER ENTRY MODULE
E. T3.15A FUSE
CAUTION: Do not substitute.

5
 REAR PANEL – 7523-60, -70

A. EXTERNAL RECEPTACLE
B. IEC 320 POWER ENTRY MODULE
C. T3.15A FUSE
CAUTION: Do not substitute.

REAR PANELS

A. EXTERNAL RECEPTACLE D. T3.15A FUSE

B. MOTOR RECEPTACLE CAUTION: Do not substitute.
C. IEC 320 POWER ENTRY MODULE/LINE CORD E. POWER SWITCH — ALL SETTINGS
ARE RETAINED IN MEMORY

A B C D E
A B C D E

77301-23 77301-22

Troubleshooting
SYMPTOM CAUSE REMEDY
A. Motor does not rotate. Display A. No power. 1. Check fuse and replace if
does not light. defective.
2. Check that unit is plugged into a
live line.
3. Check connection of power cord.
4. Check the line cord for continuity
and replace if defective.
5. Return for servicing.
B. Motor does not rotate. Display B1. Defective remote control. 1. Place power switch in off
lights. position.
2. Check that remote cable
connector is inserted fully into
the receptacle.
3. If motor still does not rotate,
select INT with the MODE
control and press the
STOP/START control.
4. If the motor rotates, replace the
remote control with similar unit. If
motor does not rotate, return
drive for servicing.
6
Troubleshooting (cont.)

SYMPTOM CAUSE REMEDY

B. (cont.) Motor does not rotate. B2. MODE control not properly set. 1. Check that the MODE control is
Display lights. set to INT for operation with front
panel control or to mA or V for
operation with remote control.
2. If motor will not rotate, return for
servicing.

If an error message is displayed, refer to the following list for possible corrective actions you can take. If these do
not correct the problem, contact your dealer.

ERROR MESSAGE CAUSE REMEDY

“Err 2” Motor over-speed 1. Clear by pressing any key.
2. Check for proper tube loading
and pump operation.
3. Return unit for repair if the error
persists.
“Err 3” Overload 1. Clear by pressing any key.
“Err 5” 2. Check for proper tube loading
and pump operation.
“Err 12”
3. Return unit for repair if the error
persists.
“Err 7” Bad data. Operator parameters set 1. Clear by pressing any key.
to default values.
2. Reprogram operator parameters.
3. Return unit for repair if the error
persists.
“Err 10” Voltage out of range 1. Clear by pressing any key.
“Err 11” 2. Check that AC line voltage is
within specified voltage ranges.
3. Return unit for repair if AC line
voltage is correct and the error
persists.
“Err 14” Over temperature 1. Check for heat sources or
obstructions to cooling.
2. Check for proper tube loading
and pump operation.
3. Allow unit to cool. Clear by
pressing any key.
4. Return unit for repair if no cause
for overheating is found and the
error persists.
All other errors Internal error or failure. 1. Clear (if possible) by turning
power off and on.
2. Return unit for repair if the error
persists.

7
Cleaning
Keep the drive enclosure clean with mild detergents. Do not immerse.

Replacement Parts and Accessories

Description Part Number

Fuse-T3.15A 77500-25
Gear Service Kit (600 rpm - Console) 07553-06
Gear Service Kit (600 rpm - Modular) 77300-01
Gear Only (600 rpm) 07553-09
Gear Service Kit (100 rpm) 07553-08
Footswitch w/ DB-15 male 07595-42
Connector DB-15 male 07595-52
Dispensing Wand DB-15 male 07595-60
Hand-held remote control (NEMA)* 07592-83
Footswitch (NEMA)* 07595-43
Remote control cable, 25 ft. (NEMA)* 77300-32
* (For 77301-30 only.)

SPECIFICATIONS
Output:
Speed:
7523-60, 7550-30, 77301-20, -30 10 to 600 r/min
7523-70, 7550-50 1.6 to 100 r/min
Torque output, Maximum:
7523-60, 7550-30, 77301-20, -30 180 oz-in (13 kg•cm)
7523-70, 7550-50 360 oz-in (26 kg•cm)
Speed regulation:
Line ±0.25% F.S.
Load ±0.25% F.S.
Drift ±0.25% F.S.
Display: Four-digit, seven-segment LED
Remote outputs:
All units Voltage speed output (0–10V DC @ 1 kΩ min)
All units Current speed output (0–20 mA or 4–20 mA @ 0–600 Ω)
7550-30, -50 RS-232C
7550-30, -50 AUX 1 and 2 OUT (Contact closure 5A @ 115/230 Vrms)
7523-60, 7550-30, 77301-20, -30 Tach output (TTL, 100 to 6000 Hz, 50% duty cycle, 10 Hz/rpm)
7523-70, 7550-50 Tach output (TTL, 16 to 1000 Hz, 50% duty cycle, 10 Hz/rpm)
All units Motor running output
(N.O. & N.C. contact closure, 1A @ 28V AC/DC)
Input:
Supply voltage limits: Dual voltage—Automatically selected
90 to 130 Vrms @ 50/60 Hz, or
200 to 260 Vrms @ 50/60 Hz
Current, max.: 2.2A @ 115 Vrms, or
1.1A @ 230 Vrms
Installation Category: Installation Category II per IEC 664 (Local level—appliances,
portable equipment, etc.)

8
 Remote Inputs:
All units STOP/START, CW/CCW, PRIME
(Contact closure)
All units Voltage input (0–10V DC @ 10 kΩ)
All units Current input (0–20 mA or 4–20 mA @ 250 Ω)
7550-30, -50 RS-232C
7550-30, -50 AUX IN (Contact closure)
Construction:
Dimensions (L  W  H):
7523-60, -70, 7550-30, -50 11 1/2 in  7 11/16 in  7 3/16 in (292  196  182 mm)
77301-22 9 3/4 in  9 3/16 in  5 1/16 in (248  233  129 mm)
77301-23 9 in  11 in  4 1/2 in (229  279  114 mm)
77301-21 8 7/8 in  3 13/16 in  4 3/4 in (226  97  120 mm)
Weight:
7523-60, -70, 7550-30, -50 15 lb (6.8 kg)
77301-22 4.0 lb (1.8 kg)
77301-23 9.4 lb (4.3 kg)
77301-21 9.5 lb (4.3 kg)
Enclosure Rating:
7523-60, -70, 7550-30, -50 IP 23 per IEC 529
77301-22 IP 22 per IEC 529
77301-23 IP 56 (NEMA 4) per IEC 529
77301-21 IP 56 (NEMA 4) per IEC 529
Environment:
Temperature, Operating: 0° to 40°C (32° to 104°F)
Temperature, Storage: –25° to 65°C (–13° to 149°F)
Humidity (non-condensing): 10% to 90%
Altitude: Less than 2000 m
Pollution Degree:
7523-60, -70, 7550-30, -50, 77301-20 Pollution Degree 2 per IEC 664 (Indoor use—lab, office)
77301-30 Pollution Degree 3 per IEC 664 (Sheltered locations)
Chemical Resistance: Exposed material is aluminum, ABS plastic and vinyl
Compliance: UL508C, CSA C22.2, No. 14-M91
(For CE Mark):
EN61010-1/A2: 1995 (EU Low Voltage Directive) and
EN61326-1/A1: 1998 (EU EMC Directive)

9
 WARRANTY
Use only MASTERFLEX precision tubing with MASTERFLEX pumps to ensure optimum performance. Use of
other tubing may void applicable warranties.

The Manufacturer warrants this product to be free from significant deviations from published specifications. If repair
or adjustment is necessary within the warranty period, the problem will be corrected at no charge if it is not due to
misuse or abuse on your part, as determined by the Manufacturer. Repair costs outside the warranty period, or those
resulting from product misuse or abuse, may be invoiced to you.

The warranty period for this product is noted on the Warranty Card.

PRODUCT RETURN
To limit charges and delays, contact the seller or Manufacturer for authorization and shipping instructions before
returning the product, either within or outside of the warranty period. When returning the product, please state the
reason for the return. For your protection, pack the product carefully and insure it against possible damage or loss.
Any damages resulting from improper packaging are your responsibility.

TECHNICAL ASSISTANCE
If you have any questions about the use of this product, contact the Manufacturer or authorized seller.

®
Cole
Parmer

Cole-Parmer Instrument Co.

625 East Bunker Court
Vernon Hills, Illinois U.S.A. 60061-1844
1-800-MASTERFLEX (627-8373) (U.S. and Canada only)
11 (847) 549-7600 (outside U.S.)
(847) 549-7600 (Local)
FAX (847) 247-2929 (U.S. and Canada only)
11 (847) 549-1700 (Fax outside U.S.)
www.masterflex.com
e-mail: [email protected]

Barnant Company
28W092 Commercial Ave.
Barrington, Illinois U.S.A. 60010-2392
1-800-637-3739 (U.S. and Canada only)
11 (847) 381-7050 (outside U.S.)
(847) 381-7050 (Local)
11 (847) 381-7053 (Fax outside U.S.)
(847) 381-7053 (Local Fax)
www.barnant.com
e-mail: [email protected]

Printed in U.S.A.
010402

10
APPENDIX A 1.1 - SERIAL CONNECTIONS 1.2 - SERIAL DATA FORMAT
PUMP DRIVE COMMUNICATION The 7550 Digital PWM BLDC Drives communicate The serial data format is full duplex (simultaneously
SPECIFICATION with each other and a PC via a standard DB-9 transmit and receive), 1 start bit, 7 data bits, one odd
modem cable (Cat. #22050-54). Older satellite units parity bit, and one stop bit at 4800 bits per second.
1.0 - LINKABLE INSTRUMENT have a dual 6 position modular phone jack labeled All data transmitted will consist of characters from
NETWORK “IN” and “OUT”. Pin 1 on both jacks is located the standard ASCII character set.
towards the top of the drive. The control computer Note: Odd parity is defined such that the sum of
The Linkable Instrument Network is a serial will have a standard DB-25 plug as found on most the eight individual bits is an odd number
communication system consisting of a control RS-232C connections. The DB-9 “AT” type (1, 3, 5 or 7).
computer with one RS-232C port and one or more connector can also be used with the DB-9 to DB-25
satellite units. A satellite unit can be a pump drive adapter included with 7550-64 Computer to Pump 1.3 - SERIAL PROTOCOL
(7550-30, -50), mixer controller (50003-00, -05), or cable assembly.
any future product that conforms to the All transmissions originate or are requested by the
communications protocol defined in this “IN” JACK control computer (master). It may issue commands
description. This description describes all the Pin 1 - No connection directly and it may request that the satellites report.
information needed to communicate with a pump Pin 2 - Receive signal from the computer When asked to report, the satellite would send the
drive. Since much of this information applies to Pin 3 - Transmit signal to the computer data requested. Should a satellite require
other products, the term “satellite unit” will be used Pin 4 - Ground communication with the computer, it has the ability
as a generic term for all devices compatible with the Pin 5 - Request to send (RTS) to the computer to operate the request to send (RTS) line. Upon
Linkable Instrument Network. The term “pump Pin 6 - No connection receiving the request, the computer would respond
drive” will be used when the information applies “OUT” JACK via the serial line (section 1.11).
only to MASTERFLEX Computerized Drives Pin 1 - No connection
(7550-30, -50). Pin 2 - Request to send (RTS) from the next satellite 1.4 - START UP SEQUENCE
Drives (7550-30, -50) Pin 3 - Ground Normal start up would consist of turning on all the
All communications between the control computer Pin 4 - Receive signal from the next satellite satellite units first and then the control computer.
and satellite units is based on a pseudo daisy-chain Pin 5 - Transmit signal to the next satellite Each satellite will enable its receive and transmit
principle. The transmission line of the control Pin 6 - No connection buffers and activate its RTS line. The control
computer will pass through the input and output DB-25 PLUG ON CONTROL COMPUTER computer would then send the enquire <ENQ>
buffers in each of the satellite units. Each satellite Pin 2 - Transmitted data to satellite command in response to the active RTS line. Upon
unit will have the ability to turn the buffers on and off Pin 3 - Received data from satellite receiving the <ENQ> command, all satellites with
to block communications from other units below it in Pin 5 - Clear to send—RTS from satellite an active RTS line would disable its receive and
the daisy-chain. The output of the control computer Pin 7 - Ground transmit buffers to the satellites below it in the
would pass through each of the pump drives without daisy-chain. Next the pump drives would respond
DB-9 PLUG “AT type” ON CONTROL
software assistance from the pump drive. All Pump with one of the following strings depending on its
COMPUTER (DTE) AND SATELLITE
Drives in the daisy-chain must be powered up to model number and version.
Pin 3 - Transmitted data to satellite
enable communications with all drives. <STX>P?0<CR> = 600 RPM 7550 -30
Pin 2 - Received data from satellite
The receive line of the control computer will originate Pin 8 - Clear to send—RTS from satellite <STX>P?2<CR> = 100 RPM 7550 -50
in the transmitter of the last satellite in the chain. It Pin 5 - Ground The control computer would only see the response
will also be double buffered through each satellite. from the first satellite in the chain since
DB-9 SOCKET ON SATELLITE (DCE)
Each of the pump drives will have the ability to turn communications with the others is now blocked.
Pin 3 - Receive signal from the computer
off its input receive line and place its own transmitter The control computer would then send back <STX>
Pin 2 - Transmit signal to the computer
on the receive line to the control computer. Pnn<CR> with nn being a number starting with 01
Pin 5 - Ground
A third line, the Request To Send (RTS) will be a Pin 8 - Request to send—(RTS) to the computer for the first satellite and incrementing for each
similarly buffered line. Each satellite will have the satellite up to 25 maximum. If the pump drive
The serial lines between units will be passed from
ability to set this line to signal the computer its receives the data without errors it will perform the
unit to unit by a hardware buffer on the input and
request to send. following steps:
connecting it directly to the output driver through a
The maximum number of satellites is limited to 25 hardware gate. This way any output only sees one 1. Deactivate its RTS line and enable the receive
by the Linkable Instrument Network software to input load. If power is turned off on any pump drive, buffers to the next satellite.
minimize communication time. However, up to 89 all drives below it in the daisy-chain cannot 2. Send an <ACK> to the control computer.
satellites could be controlled by a single RS-232C communicate. 3. Enable the transmit buffer from the next satellite
port using custom software since satellite units can
within 100 milliseconds after the last byte has
be assigned any number from 01 to 89.
been sent.
4. Put a P and the satellite number received in the
first 3 positions on the satellite display.

DCE DTE DCE DTE

DB-25 IN OUT IN OUT

3 3 3 3
2 2 2 2
8 8 8 8
5 5 5 5

DB-9F DB-9M DB-9F DB-9M

Figure A1 - Serial daisy-chain connections

11
After the control computer receives the <ACK> it
will see the RTS from the next satellite and again
issue the <ENQ> command. The above process will
be repeated until all satellites are numbered.
If a satellite does not receive valid data from the
control computer or detects a transmission error, it
will send a <NAK>. When the control computer
receives the <NAK> it will resend the
<STX>Pnn<CR> to the satellite. Section 1.10 on Figure A2
error handling describes the maximum retries the
control computer will perform. clockwise direction, set 8255.37 revolutions and list of parameters would all be accepted by the
start the drive. The maximum number of characters satellite as valid:
If a satellite is turned on after all the other satellites allowed in one pump drive string is 38, including (s = space) 00200.00
have been numbered, it will be numbered the same <STX>, Pnn and <CR>. ss200.00
as described above with the next available number if
no commands have been sent to the other satellites. sss200.00
1.6.1 - Command Features sssss200
If commands have been issued, the satellite is
1. INITIALIZING 200.00
assigned a temporary number starting with 89 and
Before a pump drive can be controlled, it must 200.0
decrementing for each subsequent satellite. This
first be numbered. If any command is issued 200
will cause the satellite to release its RTS so normal
before this is done, the satellite will not respond.
communication can proceed. The operator will be
alerted to the condition that another satellite has 2. SETTING SPEED 1.7.1 - Satellite Data Fields
come on-line and needs to be numbered. The If a SPEED command is issued after the speed Any data that a satellite sends to the control
operator will then be able to assign the new has already been set, the new speed will be used. computer will have a fixed number of characters
satellites a number so that they will appear correctly If the pump drive is running and a different which is determined by the command. For example,
in the system. The control computer will use the direction is sent to the pump, the pump will send if the control computer requested the cumulative
following commands to renumber a satellite: back a <NAK>. A halt command must first be volume, it would always receive 10 characters
issued before the direction can be reversed. representing the cumulative volume (0000000.00 to
<STX>PooUnn<CR>
3. SETTING REVOLUTIONS 9999999.99).
The oo is the old satellite number and nn the new
number. When “Revolutions To Go” are set with the V 1.8 - PUMP DRIVE STATUS
command, they are added to the total revolutions REQUEST
If a satellite is requesting to be numbered and the to go counter. The maximum this counter can be
control computer has already issued 25 satellite When the control computer requests status from the
is 99999.99. If a revolutions to go count is sent to
numbers, the control computer will assign the pump drive (I command or <ENQ>), the satellite
the pump drive which would cause the counter to
satellite the number 89 as described in the preceeding will respond with the following status information
over flow past 99999.99, the pump drive will not
paragraph and alert the operator to the situation. (Figure A3):
add the value to its revolutions to go counter and
If a satellite is powered down after it has been will send the control computer a <NAK>. The Note: “Pump not numbered” is also a pump status
numbered, it will be treated as a new unit as revolutions to go counter can be set to zero by but it is not included in the pump status byte
described above when it is powered up again. using the Z command, which will also cause the since this condition is handled separately
pump to stop if it is running when the Z using the P?x (see section 1.4).
1.5 - REMOTE/ LOCAL command is received. When the satellite sends the status information, any
OPERATION status conditions that are latched by the satellite will
Once a satellite is in the remote mode, it can be 1.7 - CONTROL COMPUTER be cleared by the control computer sending an
returned to local mode using the control computer PARAMETER FIELDS <ACK>Pnn<CR>. If the satellite receives the I
and the “L” command. If the control computer The parameter field sent by the control computer is command again, it will respond with the same status
program is no longer running, the satellite can be variable in length. The control computer will have information.
powered off and then on to return it to local the option of using leading zeroes, leading spaces,
operation. If the “L” command is used, the satellite or no padding at all. For example, if 200 revolutions
will retain its assigned number and respond to was to be sent with the V command, the following
request commands from the control computer but
ignore control commands.

1.6 - COMMAND FORMAT

Most commands from the control computer are
preceded with the start of text <STX> character
(02 hex), a satellite identification letter (P for Pump,
M for mixer) and a two digit satellite number
(01 through 89). Numbers 00 and 90 through 99 are
reserved for special cases. When the same
command is to be executed by all pump drives, 99 is
sent for the satellite number. After the command
character is the parameter field which varies in size
from zero characters to 32 depending on the
command. A carriage return <CR>, (0D hex) is
used to indicate the end of a command string. (Note,
the exceptions to this computer issued command
format are <ENQ>, <ACK> and <NAK>.) See
Figure A2.
More than one command can be put in a command
string as shown following:
<STX>P09S+0500.0V08255.37G <CR>
The above multiple command string example would
set the speed at pump satellite 09 to 500.0 RPM,

Figure A3

12
1.9 - SATELLITE RESPONSE 1.11 - SATELLITE REQUEST TO it will send an acknowledge <ACK>Pnn<CR>
SEND which will cause the satellite to release its RTS
When the pump satellite correctly receives a
line and enable the RS-232C buffers allowing the
command, it will send back an <ACK> (06 hex) if it When a satellite wants to communicate with the satellites below it in the daisy-chain to
was not an all pumps command (P99). If data has to control computer, it will turn on its request to send communicate. If the control computer detected
be sent back to the master in response to the (RTS) line and then wait for the (ENQ) enquire any error during the transmission it would send
command, it will be sent as shown in Table 2. If the character (05 hex) from the control computer. The the enquire (ENQ) again which would cause the
satellite detected an error while receiving a
following list shows the possible conditions that satellite to re-send its response. The control
command, it will respond with a <NAK>.
would cause the pump drive to activate its RTS line. computer will retry a maximum of four times
1.10 - ERROR HANDLING before aborting and reporting the error to the
1. Auxiliary input status change.
operator.
Depending on the error code received from the 2. Motor error. 6. If more than one satellite has its RTS line
satellite, the control computer would have to take
3. Stop key pressed at satellite while in the remote enabled, the control computer would see only the
appropriate action to try to eliminate the error
mode. response from the satellite closest to it. After the
condition. Communication errors of type 1, 2 or 3
4. Programmed volume was reached. closest satellite sent its response and released the
indicate a hardware type error: noisy
RTS line, the control computer would see the
communication lines, bad connection, glitches or 5. Power up. RTS of the other satellite and again issue the
circuit failure. Communication error codes 4 or 5
The following is the sequence of events for when enquire command which would allow the next
could be hardware errors as previously described or
RTS is activated by a pump drive: satellite with RTS active to respond.
software errors caused by incorrect commands or
data being sent by the control computer. For 1. Satellite enables RTS line. 7. If a satellite was responding to an enquire
hardware type errors the control computer would try command and another satellite with higher
2. When control computer detects RTS, it will priority also started to respond, cutting off the
sending the same command to see if the problem
transmit the (ENQ) enquire command (05 hex) first responding satellite, the control computer
was only momentary. If an error code is returned
after it completes any communications it may be would receive invalid data and get some type of
four times in a row or if there is no response at all,
in the process of doing. error (parity or framing). This would cause the
the control computer would abort trying to send the
command and notify the operator of the type of 3. When the satellite that has its RTS line enabled control computer to resend the enquire, but this
error. receives the <ENQ> it will disable its RS-232C time only the higher priority satellite would
buffers to block the other satellites below it in the respond since the communications with the lower
If a satellite does not respond at all, the control daisy-chain from communicating with the control satellites is blocked.
computer can assume one of the following: computer. This would give the satellite closest to
1. If all other satellites connected after the satellite the control computer the highest priority if more
in question also don’t respond, the than one satellite enabled its RTS line at the same
communication link is broken at that point or the time.
satellite is defective. 4. Next the pump drive will send the response from
2. If all other satellites respond, the unresponding the I command as shown in section 1.8.
satellite is either turned off, removed from the 5. If the control computer received the satellite
loop, or defective. response without any errors (parity, overrun etc.)

COMMAND CHARACTERS FROM CONTROL PARAMETER FIELD

COMPUTER TO PUMP
A Request auxiliary input status none
B Control auxiliary outputs when G command executed xy, x = aux1, y = aux2, 0 = off, 1 = on
C Request cumulative revolution counter none
E Request revolutions to go none
G Go Turn pump on and auxiliary output if preset none = run for number of revolutions set by V command
0 = continuous run until Halt command
H Halt (turn pump off) none
I Request status data none
K Request front panel switch pressed since last K command none
L Enable local operation none
O Control auxiliary outputs immediately without affecting drive xy, x = aux1, y = aux2, 0 = off, 1 = on
R Enable remote operation none
S Set motor direction and RPM +xxx.x, -xxx.x, +xxxx, -xxxx
+ = CW, –=CCW
S Request motor direction & RPM none
U Change satellite number nn
new satellite number
V Set number of revolutions to run xxxxx.xx
Z Zero revolutions to go counter none
Z Zero cumulative revolutions 0
<CAN> Terminates line of data up to and including STX (used primarily for keyboard input) none
<ENQ> Enquire which satellite has activated its RTS line none

Table 1 - Pump satellite commands

13
 CONTROL COMPUTER PUMP DRIVE
COMMAND STRING RESPONSE
<STX>PnnA<CR> <STX>Ax<CR>
x: 0=open, 1=closed
<STX>PnnBxy<CR> <ACK> or none if P99
xy: 0 = off, 1 = on
x = aux1, y = aux2
<STX>PnnC<CR> <STX>Cxxxxxxx.xx<CR>
max revolutions = 9,999,999.99
<STX>PnnE<CR> <STX>Exxxxx.xx <CR>
x : revolutions to go (99,999.99 max)
(-xxxx.xx if drive overshoots)
<STX>PnnG<CR> <ACK> or none if P99
<STX>PnnH<CR> <ACK> or none if P99
<STX>PnnI<CR> <STX>PnnIxxxxx<CR>
(see section 1.8)
<STX>PnnK<CR> <STX>Kx<CR> (see section 1.12)
<STX>PnnL<CR> <ACK> or none if P99
<STX>PnnOxy<CR> <ACK> or none if P99
xy: 0 = off, 1 = on
x = aux1, y = aux2
<STX>PnnR<CR> <ACK> or none if P99
<STX>PnnS+0130<CR> or <ACK> or none if P99
<STX>PnnS+0130.0<CR> <ACK> or none if P99
<STX>PnnS<CR> <STX>S+0432.9<CR>
<STX>PnnUnn<CR> <ACK>
nn = 01, 02, 03....87, 88, 89
<STX>PnnVxxxxx.xx<CR> <ACK> or none if P99
V max = 99999.99
<STX>PnnZ<CR> <ACK> or none if P99
<STX>PnnZ0<CR> <ACK> or none if P99
<CAN> <ACK>
<ENQ> <STX>P?x<CR> (on pump power up)
<STX>PnnIxxxxx<CR>
(see section 1.8)

Table 2 - Sample pump commands and responses

1.12 - FRONT PANEL SWITCHES 1.13 - ASCII CONTROL CHARACTERS USED

The control computer can read the satellite’s front
panel switches by issuing the K command. The DECIMAL HEX CHARACTER
satellite will respond with one character indicating
the last switch pressed since the last K command 2 02 STX Start of Text (CTRL - B)
was acknowledged. If more than one key was 6 06 ACK Acknowledge (CTRL - F)
pressed, only the last one pressed is indicated. After
the control computer receives the satellite’s switch 5 05 ENQ Enquire (CTRL - E)
status, it must send an <ACK>Pnn<CR> to inform 13 0D CR Carriage Return (CTRL - M) (CR)
the satellite it can reset the switch status to no key 21 15 NAK Negative Acknowledge (CTRL - U)
pressed. Table 3 following shows the character
returned by the K command and the corresponding 24 18 CAN Cancel (CTRL - X)
switch for pump units.
Table 4 - ASCII control codes used
0 = No key pressed 6 = Dir
1 = Stop/Start 7 = Size
2 = Prime 8 = Flow rate
3 = Mode 9 = Down arrow
4 = Dispense A = Up arrow
5 = Cal

Table 3 - K command key codes for pump drives

14