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Liffting Equipment Techncial Regulation

This document provides standards for lifting equipment used at Qatar Petroleum facilities. It outlines requirements for lifting appliances, tackle, personnel, inspections, and more. The objectives are to establish safe practices for lifting operations and achieve a high level of quality and safety. The document provides terminology, references applicable codes and standards, and details responsibilities, general requirements, procedures, frequencies, and forms needed to ensure compliance.

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Vinod Varadan S
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© © All Rights Reserved
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0% found this document useful (0 votes)
480 views58 pages

Liffting Equipment Techncial Regulation

This document provides standards for lifting equipment used at Qatar Petroleum facilities. It outlines requirements for lifting appliances, tackle, personnel, inspections, and more. The objectives are to establish safe practices for lifting operations and achieve a high level of quality and safety. The document provides terminology, references applicable codes and standards, and details responsibilities, general requirements, procedures, frequencies, and forms needed to ensure compliance.

Uploaded by

Vinod Varadan S
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 58

STANDARDS PUBLICATION

LIFTING EQUIPMENT
TECHNICAL REGULATION

DOC. NO.: QP-REG-Q-001

Revision 2

FACILITIES QUALITY ASSURANCE DEPARTMENT


STANDARDS PUBLICATION

LIFTING EQUIPMENT
TECHNICAL REGULATION

DOC. NO.: QP-REG-Q-001

REVISION 2

2 Revised to suit the


latest QP standard
requirement QAA/3 QAA QA
SQ DO DT
Date Rev. Description Prepared Reviewed Approved
by by by Corporate Endorsement
LIFTING EQUIPMENT TECHNICAL REGULATIONS

DOC. NO.: QP- REG-Q-001 Rev. 2

TABLE OF CONTENTS
Page No.
TABLE OF CONTENTS…………………………………………………………………………………………………1

FOREWORD........................................................................................................................................................2

1.0 OBJECTIVE .............................................................................................................................................3

2.0 SCOPE .....................................................................................................................................................3

3.0 APPLICATION .........................................................................................................................................3

4.0 POLICY ....................................................................................................................................................4

5.0 TERMINOLOGY .......................................................................................................................................4

6.0 REFERENCE STANDARDS AND CODES .............................................................................................9


6.1 LIFTING APPLIANCES (LIFTING MACHINES) .....................................................................................10
6.2 LIFTING TACKLE (LIFTING/LOOSE GEAR) .........................................................................................12
6.3 MANPOWER (LIFTING EQUIPMENT PERSONNEL) ...........................................................................14
6.4 QATARI STANDARDS ...........................................................................................................................14
7.0 REGULATION REQUIREMENTS..........................................................................................................15
7.1 RESPONSIBILITIES FOR IMPLEMENTATION .....................................................................................15
7.2 GENERAL REQUIREMENTS FOR LIFTING EQUIPMENT PERSONNEL ...........................................19
7.3 REQUIREMENTS FOR LIFTING EQUIPMENT .....................................................................................23
7.4 PROCEDURE FOR CONTROL OF HEAVY & CRITICAL LIFTS..........................................................35
7.5 INSPECTION FREQUENCIES ..............................................................................................................36
7.6 PROOF LOADS FOR SPECIFIC LIFTING EQUIPMENT .....................................................................38
7.7 REQUIREMENTS FOR PAD EYES .......................................................................................................38
7.8 TESTING EQUIPMENT ..........................................................................................................................38
7.9 CONTRACTOR APPROVAL REQUIREMENTS ....................................................................................38
8.0 QUALITY ASSURANCE ........................................................................................................................39
8.1 FOR CONTRACTORS............................................................................................................................39
8.2 FOR QATAR PETROLEUM / AFFILIATES ............................................................................................40
9.0 QUERIES................................................................................................................................................41

10.0 ACCIDENTS...........................................................................................................................................41

11.0 STANDARD TABLES ............................................................................................................................42


11.1 CAPACITY CHART FOR WIRE ROPE SLING (TABLE -1) ..................................................................42
11.2 CAPACITIY CHART FOR ALLOY GRADE 80 CHAIN SLINGS( TABLE-2)..........................................43
11.3 OFFSHORE LIFTING EQUIPMENT : FREQUENCIES (TABLE-3) ......................................................44
11.4 ONSHORE LIFTING EQUIPMENT : FREQUENCIES (TABLE –4) ……………..……………………...45
11.5 TESTING & VERIFICATION OF WINCH BRAKE SYSTEMS(TABLE-5)………………………………...46
11.6 PROOF LOAD TEST REQUIREMENTS(TABLE-6)………………………………………………………. 47
11.7 COPY OF THE CRANE CERTIFICATE ( TABLE - 7)……………………………………………………. 49
11.8 DAILY OR EVERY SHIFT CHANGE CRANE CHECKLIST (TABLE - 8)……………………………….. 51
12.0 FORMS...................................................................................................................................................52
12.1 FORM LE OR 01 ...................................................................................................................................52
12.2 FORM LE OR 02 ...................................................................................................................................53
12.3 FORM LE OR 03 ...................................................................................................................................54

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LIFTING EQUIPMENT TECHNICAL REGULATIONS

DOC. NO.: QP- REG-Q-001 Rev. 2

FOREWORD

This Document has been developed by Facilities Quality Assurance Department, in consultation with
the Qatar Petroleum Safety and all operational departments (Offshore, Dukhan, Mesaieed),
Maintenance, Engineering, Material control, affiliates to achieve the principles set by QP strategy
Plan for standardization. It was reviewed by QP user Departments, approved by QA Department and
endorsed by the QP Management for use as Corporate Standard for Lifting Equipment.

This Document is now published for QP Departments, Affiliates, Contractors and Sub-contractors
implementation. It should be emphasized that this document shall be used for QP operations wherever
applicable and appropriate.

This document in its present form reflects as far as possible the current QP requirements, taking into
account known available industry practices and applicable latest National and International codes and
standards. It will be revised periodically and/or when deemed necessary. It is the responsibility of the
operations managers to ensure that the latest version of this document is available for reference and
implementation by the concerned Departments.

The Custodian of this document is Facilities Quality Assurance Department. Therefore all comments,
suggestions, interpretation, application or queries regarding these regulations should be directed to:

Manager (QA)
Facilities Quality Assurance Department
Building No: 5, Ras Abu Aboud, Doha
Tel: 4402786

In addition to above please deal with

Senior Quality Assurance Engineer (QAA/3)


Facilities Quality Assurance Department
Building No: 5, Ras Abu Aboud, Doha
Tel: 4402495, Fax: 4402207, Mobile: 5537805

In case of incidents all matters relating to the Lifting Equipment incidents shall be reported to:

Manager Safety & Fire


Safety Department
Building No: 17
Ras Abu Aboud, Doha
Tel: 4402659, Facsimile: 4402806, Bleep: 2264920

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LIFTING EQUIPMENT TECHNICAL REGULATIONS

DOC. NO.: QP- REG-Q-001 Rev. 2

1.0 OBJECTIVE

1.1 The objective of these regulations is to establish standard safe working practices in utilizing
‘Lifting Equipment’ at all QP Operational areas.

1.2 QP recognizes that the protection of the health and safety of its employees and contractors,
and the protection and security of its assets, are an integral part of the Qatar Petroleum
business policy and the prime responsibility of management and staff at every level.

1.3 These regulations are aimed to achieve a high level of quality and safety, in all lifting
operations performed within the jurisdiction of QP and its affiliates.

2.0 SCOPE

2.1 This document identifies and details the mandatory requirements and recommendations, for
the safe utilization of all ‘Lifting Equipment’, operating in Onshore and Offshore activity
within the jurisdiction of QP and its Affiliates, Contractors and Subcontractors within the
State of Qatar.
2.2 This document identifies the Experience, Qualification and Training requirements of Lifting
Equipment operators, Maintenance, Inspection and testing, Critical and Heavy Lift operation,
organizational setup and Quality System for efficient use of Lifting Equipment at QP
operational sites, affiliates, Contractors and Subcontractors.

3.0 APPLICATION

3.1 These regulations shall be considered as mandatory requirements apply to all QP Corporate,
affiliate and Contractors owned and operating ‘Lifting Equipment’.
3.2 The Regulations shall be implemented upon the completion of three months grace period from
the date of its issue, without any discretion.
3.3 It is the mandatory requirement of these regulations that NO item of ‘Lifting Equipment’shall
be utilized to raise, lower, or suspend a load, unless a certificate verifying its suitability for its
intended use, has been issued and certified by a Qatar Petroleum approved Certifying
Authority and endorsed by QA department of QP (Minimum notice of 24 hours shall be
required for the endorsement). In Emergency cases QAA can be contacted to release the
certificates for operation.
3.4 The Regulation shall also apply to use, purchase, maintenance and hiring of Lifting
Equipment, including Heavy and Critical Lifts at any location within QP’s operational areas
and / or premises.
3.5 These regulations shall be implemented by buyers, vendors, receivers, users, contractors and
subcontractors, affiliates, and all QP’s operational departments, with clear identification of
their responsibilities, to prevent the use of any outdated and uncertified ‘Lifting Equipment’.
3.6 For newly purchased Lifting Equipment, Supplier shall provide only Third Party Authority
(TPA) issued certificate (Approved by QP)

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LIFTING EQUIPMENT TECHNICAL REGULATIONS

DOC. NO.: QP- REG-Q-001 Rev. 2

3.7 Certificates issued outside jurisdiction of Qatar by QP-approved TPA for any Lifting
Equipment (in case of discrepancy), shall require to be verified and endorsed from their local
office (at Doha, Qatar) prior to mobilization for work in the jurisdiction of QP operational
area.

4.0 POLICY

4.1 QP Policy is to maintain a safe working environment at all operational areas with continuous
improvement in utilizing Lifting Equipment.
4.2 In order to achieve this Policy, QP conducts periodic audits on all the operational areas
including affiliates and all contractors to ensure compliance with these regulations and
applicable standards.
4.3 Certificate Issued only By QP Approved TPA shall be Acceptable
4.4 Any certificate (Proof Load Test/Thorough Examination certificates) issued by Private
companies or Third Party Inspection Agency (TPI) shall not be accepted for the use of such
equipment at any QP-operational areas, even-though if it is endorsed by TPA.

4.5 Certificate of any Lifting Equipment issued by the QP-approved TPA shall be submitted to `
QP - QA department for review and approval prior to mobilizing to any QP operational area.
4.6 The requirements stated in these Regulations do not in any way relieve or negate the
requirements dictated by State Legislation or Classification Authorities (for Classified
Equipment or Marine Vessel Classification). These regulations shall be deemed as necessary
additional requirements.
4.7 No dispensations can be given against these requirements, by any party, except in an
emergency, in which case approval shall be granted in writing by the relevant Operations
Manager. The Dispensation shall be recorded using ‘Request for Waiver’ form (clause-12.3
LEOR03) or Emergency release Note (Clause-12.2 LEOR02) as applicable. Refer clause-12
of this Regulation for Model Forms.

5.0 TERMINOLOGY

The purpose of this section is to define the general, technical terminology, which is applied
within the scope of this document.

5.1 Definitions
5.1 .1 Lifting Equipment
Is a generic term – ‘Lifting Equipment’ shall mean any appliance, structure, or item used to
raise, lower or suspend a load.
5.1.2 Lifting Appliances (also known as Lifting Machines)
Any lifting machine, driven by manual or mechanical power, which is able to raise, lower or
suspend loads and includes the supporting structure and all plant, equipment and gear used in
connection with such a machine, but excludes continuous mechanical handling devices (i.e.
conveyors).

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LIFTING EQUIPMENT TECHNICAL REGULATIONS

DOC. NO.: QP- REG-Q-001 Rev. 2

a) Cranes (mobile, tower, pedestal, etc.)


b) Wall/pillar cranes, derricks, swing jibs and davits
c) Runway beams, monorails, ALL pad eyes, gin poles and gin wheels
d) Winches, hoists (air and electric), crabs, telfer hoists
e) Chain blocks, tirfors, pull lifts, trolleys
f) Powered working platforms
g) Elevators and Lifts
h) Forklifts, Self loader and Side Booms

5.1.3 Lifting Tackle (also known as Lifting / Loose Gear)

Any item used to connect a load to the lifting appliance, but which is not in itself, capable to
lift, lower or suspend the load, such as:
a) Chains and wire ropes
b) Chain, wire rope and webbing slings
c) Rings, links, hooks, shackles, eye bolts, swivels, blocks, snatch blocks
d) Beam clamps and plate clamps
e) Lifting beams / spreader beams, equipment frames / skids, baskets, waste skips, tool
boxes, cargo nets, containers, pallets, etc.
5.1.4 Substantial / Major Alteration

A measure whereby either the original equipment state will not be restored or the exchange
of existing parts with those of alternative size or style. The use of interchangeable parts or
components is not an alteration if this has been considered within the original design and
specification.
The following shall be considered ‘Substantial / Major alterations’ or any other measure not
specifically detailed, which affects the safe use of the appliance:
a) Increase of the safe working load or an increase in performance.
b) Increase of the rated speeds.
c) Increase of the reach (outreach, lifting height, etc.)
d) Alteration to safety devices.
e) Alteration to load carrying parts (structural)
f) Alteration to driving mechanisms and controls
g) Repair or alteration which effects strength and / or stability.

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LIFTING EQUIPMENT TECHNICAL REGULATIONS

DOC. NO.: QP- REG-Q-001 Rev. 2

5.1.5 Repair

A measure whereby the original state of an appliance will be restored by rebuilding or


exchanging parts or units. If essential parts with safety functions are to be rebuilt or
exchanged this is considered to be a ‘Major Repair’. This is the case particularly in respect of
the exchange of the following:
a) Brakes
b) Safety gear or catching devices
c) Over-speed governors
d) Load carrying parts (anchorages, open or closed smelters sockets, structural parts, etc.)
e) Driving mechanisms and controls
5.1.6 Inspection

Inspection shall mean any physical activity, related to ensuring that an item of ‘Lifting
Equipment’, in its entirety and in a given location or environment, meets the specified design
and operating standards and is safe to operate or utilize for a specified period. This includes,
but is not limited to, activities such as measuring, testing, recording, checking, analyzing,
loading and charting, one or more characteristics of the equipment.

5.1.7 Third Party Inspection

Is any activity related to ‘Lifting Equipment’, necessary to obtain a certificate, signed by a


qualified, impartial body, possessing the necessary competence, professionalism and expertise
recognized by Governments and International Institutions worldwide (‘Approved
Certification Authorities’) in both legislative or non-legislative environments, having
professional liability and indemnity, insurance, issued for the purpose of certification.
5.1.8 Witness

Witness shall mean the visual inspection and appraisal by personnel of an ‘Approved
Certification Authority’, complying with the requirements of clause 5.17 and 7.1.4, of any
operation or task relating to any item of ‘Lifting Equipment’ to ensure compliance in
accordance with the ‘Standard’ requirements and to confirm and validate the results.
5.1.9 Periodic Inspection

Periodic Inspection shall mean, the minimum specified period, denoted in days, weeks,
months or years, between one ‘Inspection’ and a repeat or next ‘Inspection’.
5.1.10 Safe Working Load (SWL)

A calculated, design approved and certified maximum load, normally specified in Kilograms
(kgs) or Tonnes, up to which an item of ‘Lifting Equipment’ is safe to operate.

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LIFTING EQUIPMENT TECHNICAL REGULATIONS

DOC. NO.: QP- REG-Q-001 Rev. 2

5.1.11 Proof Load Test

Deliberate application of a predetermined load in excess of Safe Working Load to assess the
ability of the equipment to withstand operational requirements.
The amount of Proof Load to be applied will vary depending upon the type of equipment, its
Safe Working Load, and the applicable Standard. (Refer Clause 6 and Table - 6)
On completion of any proof load test, the ‘Lifting Equipment’ is to be fully inspected, to
ensure that the structural integrity of the equipment has not been impaired.
5.1.12 Dynamic Factor

Dynamic factor shall mean the load factor by which the capacity of a crane is determined for
‘Offshore’ applications.
5.1.13 Colour Coding

The Corporation operates a system whereby ALL ‘Lifting Equipment’ is colour coded with a
unique colour, at six monthly intervals after inspection where applicable. This colour is
confirmed and validated by memorandum and prominent display. Equipment not colour coded
in accordance with the required colour code shall not be utilized in any QP operational area.
Red colour is reserved especially for items scrapped or not to be used.
The contractors operating within QP operational area shall comply with QP colour code
system as published every six (6) months by Quality Assurance Department (QA
Department).
Mobile and Fixed Lifting Appliances may be prominently marked with the Date of Inspection
in addition to application of the colour code.
5.1.14 Emergency Repair

For the purposes of these regulations, an Emergency Repair of ‘Lifting Equipment’ shall only
be considered an emergency in situations where the danger to Personnel, Assets or the
Environment would be greater if the repair is not conducted.
Under no circumstances will an emergency repair be conducted without notification and
approval of the Operations Manager or OIS whose responsibility is to evaluate the situation,
based on the facts, and the QA Department shall be notified in such cases.
5.1.15 Offshore and Onshore Locations

Offshore: Shall mean the work location where any item of ‘Lifting Equipment’ that is used,
regardless of frequency of utilization, in a Marine environment and islands, and this includes
all Jetties or Loadout Facilities (such as those at Doha, Mesaieed, Ras Laffan and Halul
Island).
Onshore: Shall mean the work location where any item of ‘Lifting Equipment’ that is used
in a non-marine environment.

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LIFTING EQUIPMENT TECHNICAL REGULATIONS

DOC. NO.: QP- REG-Q-001 Rev. 2

5.1.16 Certificates
All Original Lifting Equipment’s Certificates issued by an ‘Approved Certifying Authority’
shall be a Certificate both in name, detail and format. (For example – Crane certificate
attached in - Table 7). For more details contact QAA/3 – QA Department. Each certificate
shall contain the minimum details as specified under clause 7.1.4. – C Samples can be
obtained from QA Departmnet. A Certificate of compliance shall not be issued where the
person or equipment does not comply fully with the requirements of the ‘Standards’ or these
regulations. The entire Certificate should be signed by the Performing Surveyor and
countersigned by appropriate authority of the Certifying Company. Certificates not
conforming to the above requirements shall be rejected.
5.1.17 Contractor

An Organization or Entity providing Products and / or Services to the QP or its Affiliates.


5.1.18 Subcontractor

An Organization or Entity providing Products and / or Services to the Contractor.


5.1.19 Supplier

An Organization or Entity manufacturing and / or selling Products and / or Services to the QP


affiliate & or to the Contractor.

5.2 Abbreviations

QP Qatar Petroleum

QA Quality Assurance Department

TPA Third Party Authority

CV’s Curriculum Vitae

SLI Safe Load Indicator

NDE Non Destructive Examination

SWL Safe Working Load

OIS Operation Installation Supervisor

MTO Materials Operation Division

R&D Receiving & Dispatch Section

CAR Corrective Action Request

QAA SR. Quality Assurance Engineer

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LIFTING EQUIPMENT TECHNICAL REGULATIONS

DOC. NO.: QP- REG-Q-001 Rev. 2

QMS Quality Management system

SF Safety Department

FQAD Facilities Quality Assurance Department

TPI Third Party Inspection Agency

MPI Magnetic Particle Inspection

6.0 REFERENCE STANDARDS AND CODES

a) Use of the word ‘Standard’ in these Regulations shall mean an all - inclusive term
denoting rules, conditions or requirements, specifications, recommended practices,
procedures, guidelines, philosophies and manufacturers datasheets/specifications.
b) Reference in these regulations to a standard unless inconsistent with the context or subject
matter, is a reference to the latest edition of that Document, issued by the applicable
authority or organization.
c) Should a conflict between any two standards arise, the most stringent requirements will
apply, unless specifically dispensated for by the Safety, Quality and Environment
Department in writing.
d) The Standards detailed below specify the minimum design, manufacture, installation,
operation and inspection requirements acceptable to the Qatar Petroleum, against
identified items of Lifting Equipment.
e) In addition to the listed standards, the manufacturers technical literature applicable to the
Equipment shall also be readily available.
f) It is highlighted that QP utilizes and operates the METRIC weights and measurements
system. Where ‘Lifting Equipment’ is supplied with IMPERIAL weight and measurement
calculations for charts and tables, these weights and measurements shall be highlighted
and, in addition, conversion tables and charts shall be supplied with calculated METRIC
weights and measurements in accordance with the requirements of British Standard BS
350 - Conversion factors and Tables.
g) It is the responsibility of the concerned QP Department and the Contractor to ensure that
these Regulations and relevant standards detailed below which is required for the job are
available at the work site and the department conducting the operation. Furthermore it is
the responsibility of the respective operations management to ensure that the ‘Lifting
Equipment Personnel’ are aware of the requirements of the ‘Standards’ and any
amendments that may be issued from time to time.

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LIFTING EQUIPMENT TECHNICAL REGULATIONS

DOC. NO.: QP- REG-Q-001 Rev. 2

6.1 LIFTING APPLIANCES (LIFTING MACHINES)

6.1.1 American Society of Mechanical Engineers

ASME A17-1 Safety Code for Elevators and Escalators.


ASME A17-2 Inspectors Manual for Elevators and Escalators.
ASME A17-3 Safety Code for Existing Elevators and Escalators.
ASME B30-2 Overhead and Gantry Cranes.
ASME B30-3 Construction Tower Cranes.
ASME B30-4 Portal, Tower and Pedestal Cranes.
ASME B30-5 Mobile and Locomotive Cranes.
ASME B30-6 Derricks.
ASME B30-8 Floating Cranes and Floating Derrick
ASME B30-11 Monorails and Underhung Cranes.
ASME B30-14 Side Boom Tractors.
ASME B30-16 Overhead Hoists (Underhung).
ASME B30-17 Overhead and Gantry Cranes( Top Running bridge)
ASME B30-18 Stacker Cranes (Top or Under running Bridge, Multi-Girder)
ASME B30-22 Articulating Boom Cranes

6.1.2 American Petroleum Institute

API SPEC-2C Specifications for Offshore Cranes


API RP 2D Operation and Maintenance of Offshore Cranes.
API Spec 4F Specifications for Drilling and Well Servicing Structures.
API 4G Maintenance and Use of Drilling and Well Servicing Structures.
API RP Spec 8A Drilling and Production Hoisting Equipment.( 17th Edition)
API RP 8B Hoisting Tool Inspection and Maintenance / Repair Procedures.
API Spec 8C Drilling and Production Hoisting Equipment. (PSL 1 and PSL 2)-
3rd edition.

6.1.3 British Standards Institute

BS 466 Power Driven Overhead Traveling Cranes, Semi-Goliath and


Goliath Cranes for general use.
BS 1757 Power Driven Mobile Cranes.

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LIFTING EQUIPMENT TECHNICAL REGULATIONS

DOC. NO.: QP- REG-Q-001 Rev. 2

BS 2452 High Pedestal or Portal Jib Cranes.


BS 2573 Rules for Design of Cranes.(Part 1 & 2)
BS 2853 The Design and Testing of Steel Overhead Runway Beam.
BS 3701 Hand Operated Plate Sided Winches.
BS 3726 Counterbalanced Lift Trucks. Stability, Basic Tests.
BS 4436 Reach and Straddle Fork Lift Trucks. Stability Tests.
BS 4898 Chain Lever Hoists.
BS 5639 Fork Arms for Fork Lift Trucks.(Part 1)
BS 5777 Methods of Test for Verification of Stability of Pallet Stackers
and High Lift Platform Trucks.
BS 5778 Methods of Test for Verification of Stability of Industrial Trucks
Operating, Special Conditions - Stacking with Mast Tilted
forward.
BS 7121(Part1&2) Code of Practice for Safe use of Cranes.
BS 7121 part 3 Mobile Crane
BS 7121 part 4 Lorry Loaders
BS 7121 part 5 Tower Cranes
BS 7121 part 11 Offshore Cranes
BS 7171 Mobile Elevating Work Platforms.
BS 7262 Automatic Safe Load Indicators.
BS MA41 2 Ton General Purpose Davits.
BS 2853 ‘A’ Frame Runway Beams

6.1.4 Crane Manufacturers Association of America

CMAA 70 Specification for Electric Overhead Traveling Cranes.


CMAA 74 Specification for Top Running and Under Running Single Girder
Electric Overhead traveling Cranes.

6.1.5 Deutsches Institute Fur Normung

DIN 15030 Lifting Equipment: Acceptance Testing of Crane Installations


Principles.
6.1.6 Inter-Governmental Maritime Consultative Organization

MODU CODE Code for the Construction and Equipment of Mobile Offshore
Drilling Units.

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DOC. NO.: QP- REG-Q-001 Rev. 2

6.1.7 International Organization for Standards

ISO 509 Principal Dimensions of Pallet Trucks.


ISO 4190-1 Lifts Installation
ISO9000-Series Quality Management and Quality Assurance Standards.
ISO - 10011 Auditing Guidance.
ISO 4190-2 Passenger Lifts and Service Lifts.
ISO 4190-3 Passenger Lift Installations.
ISO 4190-5,6 Lifts and Service Lifts.
ISO 7465 Passenger Lifts and Service Lifts - Guide Rails for Lifts and
Counterweights - T - Type.

6.1.8 Power Crane and Shovel Association

PCSA STD No. 4 Mobile Power Crane and Excavator and Hydraulic Crane
Standards.

6.1.9 SAE International

SAE - J743 Lift Capacity Calculation and Test Procedure Pipelayer and Side
Boom Tractor Mounted.
SAE - J987 Rope Supported Lattice Type Boom Crane Structures - Methods
of Test.

6.1.10 The Offshore Installations Regulations

S. I. 1019 Operational Safety, Health and Welfare.

6.1.11 Safety of Life at Sea Convention, Protocols and Amendments (SOLAS)

6.2 LIFTING TACKLE (LIFTING/LOOSE GEAR)

US-FED.SPEC. RR-C-271C Shackles


ILO standard Shackles

6.2.1 American Petroleum Institute

API Spec 9A Wire Rope.


API RP 9B Application, Care and Use of Wire Rope for Oilfield Service.

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DOC. NO.: QP- REG-Q-001 Rev. 2

6.2.2 American Society of Mechanical Engineers

ASME B30-10 Hooks

6.2.3 British Standards Institution

BS 302 Part 2 Stranded Steel Wire Ropes.


BS 1290 Wire Rope Slings and Sling Legs for General Lifting Purposes.
BS 2902 Higher Tensile Steel Chain Slings and Rings - Links Alternative to
Rings, Egg Links and Intermediate Links.

BS 6994 Higher Tensile Steel Shackles.


BS 3243 Hand Operated Chain Blocks.
BS EN 1492-2000 Flat Lifting Slings: Flat Woven Webbing Slings made of man-made
Fiber for General Service.
BS ISO 8611 Methods of test / specification of flat pallets.
BS 3551 Alloy Steel Shackles.
BS 3951 Part 2 Freight Containers.
BS 4018 Pulley Blocks for Use with Wire Rope for a Maximum Lift of 25
Tons in Combination.
BS 4278 Eyebolts for Lifting Purposes.
BS 4429 Rigging Screws and Turnbuckles for General Engineering, Lifting
Purposes and Pipe Hanger Appliances.
BS 4536 Heavy Duty Pulley Blocks for Use with Wire Ropes.

BS 6210 Safe Use of Wire Rope Slings for General Lifting Purposes.
BS 6994 Steel Shackles for lifting and General Engineering Purposes.
Grade M4

BS 7072 Code of practice for inspection and repair of offshore containers.


(For container manufactured before Sep. 1999-which will be
withdrawn in three year phased manner)
BS 7166 Wedge and Socket Anchorage for Wire Ropes.
BS EN 341 Part 2 Personal Protective Equipment Against Falls from a Height.
BS EN 353 to 355 Personal Protective Equipment Against Falls from a Height.
BS EN360 to 365 Personal Protective Equipment Against Falls from a Height.

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LIFTING EQUIPMENT TECHNICAL REGULATIONS

DOC. NO.: QP- REG-Q-001 Rev. 2

BS EN 1677-5 Higher Tensile Steel Hooks for Chain Slings, Blocks and General
Engineering Purposes.
BS EN 12079 Offshore Container ( applicable to Containers manufactured after
Sep. 1999). (Currently Obsolete)
BS EN 818 Short Link Chain for Lifting Purposes.

6.2.4 International Organisation for Standards

ISO 4309 Cranes-Wire Rope-Code of Practice for Examination and Discard.


ISO 7592 Calibrated Round Steel Link Lifting Chains - Guidelines to Proper
Use and Maintenance.
ISO 7593 Chain Slings Assembled by Methods other than Welding - Grade
T (8).

6.2.5 The Offshore Installations Regulations

S. I. 1019 Operational Safety, Health and Welfare.

6.3 MANPOWER (LIFTING EQUIPMENT PERSONNEL)

ASME B 30.5 Portal, Pillar & Tower Cranes

6.3.1 United Kingdom Health & Safety Executive

Guidance Note GS39 Training of Crane Drivers and Slingers.

6.4 QATARI STANDARDS

GS 255 (1996) Electric lifts for passengers or goods- Part7: Periodic inspections
and tests.

GS 254 (1996) Electric lifts for passengers or goods - Part 6: Acceptance,


inspection and tests after installation in buildings.

GS 80 (1988) Industrial Health And Safety Regulations - Equipment - Powered


platforms and Vehicle - Mounted work platform.

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7.0 REGULATION REQUIREMENTS

7.1 RESPONSIBILITIES FOR IMPLEMENTATION

7.1.1 General

Proper Implementation of these Regulations depends upon the contribution of Various


departments of QP and Agencies, such as Contractors, Third Party Certification Authorities. A
brief description of the responsibilities is outlined as under.

7.1.2 Qatar Petroleum

A) Q.A Department

QA Dept. shall ensure the following:

• Custodian of this Document has the overall responsibility to control, issue, distribute and
revise the Document as necessary.
• Appropriate resources for the implementation of the regulation such as approved Third
Parties and approved TPA Trainers are available.
• Act in an advisory role for the implementation of the Regulation to the QP Depts. And
Contractors including the Awareness Training.
• Monitor the performance of Contractors, Third Party Authorities and Lifting Equipment
suppliers through audits.
• Coordination between QP Depts for Inspection and Testing of Lifting Equipment.
• Arrange Audits on QP Depts Contractors and Third Party Authorities to ensure
implementation of the Regulations.

B) Department/ Line Managers

Shall ensure the following,

• The Regulations to be implemented by all concerned within the Department through a


nominated Focal Point.
• Corrective Actions are taken on any Non-conformity related to Lifting Equipment and
Personnel, based upon one of the following:
 Periodic Inspection and Test Reports issued by QP’s Third Party Authorities
 Defects noticed through routine in - house Inspections and Maintenance
 Audit reports issued by QP’s Internal Auditors
• The Contractors / Sub-Contractors providing service to QP Dept. fully comply with these
Regulations.
• Liaison with Corporate training dept. for arranging training to their Lifting Equipment
Operators and Riggers.

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C) Safety Department

Safety Department will carry out random checks on Lifting Equipment and Personnel to
ensure that uncertified, out of date, and unidentified lifting equipment are not in use. Any such
equipment shall be immediately removed from service and quarantined, until the
discrepancies noted are rectified by the End User / Contractor. This shall be ensured through
the following:
• Verification of the Contractor’s Equipment and Personnel against the supplied
Documents, prior to mobilisation on QP sites.
• Onsite surveys on QP and Contractors Lifting Operations
• Monitoring the Safety of Heavy and Critical Lifting Operations

D) QP Material Department

• Material department shall specify the approved TPA certification requirements in


purchase documents for the purchase of any Lifting Equipment.
• Ensure that Supplier is delivering Lifting Equipment to QP-MTO-R&D section along with
QP approved Third Party Authority certificate.
• For any Lifting Appliance purchases (such as Crane, forklift, Manlift, Lorry Loader etc.)
the Material department shall specify the QP Lifting Equipment Regulation requirements
to the Manufacturer/Supplier.

E) Contractor

Shall ensure the following:

• The Regulations are implemented by all concerned employees, through a nominated Focal
Point.
• Corrective Actions are taken on any Non-conformity related to Lifting Equipment and
Personnel, based upon one of the following:
 Periodic Inspections and Test Reports by Corporation approved Third Party
Authorities
 Defects noticed through routine in house Inspections and Maintenance
 Audit reports issued by Corporation’s Auditors / Company’s Internal Audits
• The Sub-Contractors working with them comply with the Regulations.
• Approval requirements as specified under Clause-8.0 are complied with prior to
Contractor / Sub-Contractor commencing any Lifting Operations on QP Sites.

7.1.4 Third Party Authorities

A) General Requirements

QP accepts Certificates of Lifting Equipment and Personnel issued only by QP approved


Third Party Certification Authorities as listed under Clause 7.1.4 E

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• Third Party Certification Authorities shall ensure that no Lifting Equipment is certified
unless it meets the requirements of the applicable Standard.
• Additional requirements of this Regulation, if not met, shall be clearly highlighted on the
Certificate and brought to the notice of the Owner / User of the Equipment.
• For the Equipment not meeting the requirements of the applicable Standards, a Defect
Report shall be issued, indicating the reasons for rejection.
• Third Party Certification Authorities engaged in issuing the Certificates of Competency to
Lifting Equipment Personnel shall ensure that such Certificates are not issued unless the
person has undergone the minimum training as specified by the Regulations.

B) Qualification Requirements

1) Surveyors (Competent Person) performing the Certification activity shall meet the
following minimum Qualifications :
• Certified by Lifting Equipment Engineering Association (LEEA – UK) (Part-1&2) or an
approved equivalent Engineering Qualification.
• Minimum 5 Years of experience in the Oil and Gas Industry, related to Lifting Equipment
Training
• Familiar with International Lifting Equipment Standards and Codes, for Inspection and
Certification,
• Authorized by the Company, for performing Certification Services
• CVs of the Certifying Authority Surveyors (Who Are Employed Locally) shall be
submitted to QP- QA Dept. for approval

2) Trainer performing the training activity shall meet the following minimum Qualification.
• Approved Engineering Qualifications :
• Minimum 5 years of experience related to Lifting Equipment Training.
• Familiar with International Lifting Equipment Standards and Codes for Inspection and
Certification.
• Authorized by the Company for performing Training Services.
• CVs of the Trainers shall be submitted to QP- QA Dept. for approval.

C) Certification Details

Certificates issued by the Third Party Certification Authorities for any Lifting Equipment
shall have be but not limited to the following minimum details:

• Owners Name and Address


• Name and Address of the Company issuing the Certificate
• Unique Identification Number of the Certificate
• Unique Identification Numbers, brief description and Safe Working Load of the
equipment certified
• Any reservations or restrictions on the use or Maximum Capacity of the equipment
• For Cranes, the Maximum Capacity and Capacity at the existing / as rigged Configuration,
Type of SLI, wire dia, number of falls, Clutch & Brake holding capacity, Slewing details,
Boom Structure etc.

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• Type and Date of Examination


• Type and Due Date of next Examination
• Applicable Reference Standard / Code
• Details of any major Repairs / Alterations carried out on the equipment
• Details of Inspection / Tests previously performed including any NDE
• Name and Signature of the performing Surveyor
• Name, Signature, and Designation of the countersigning authority
• Clearly defined Liability Clause of the Certifying Company.
• Measuring units (for Loads/Weights) shall be either in Kilograms or pounds. The operator
should be familiar with the conversion between pounds and kg before lifting.

CERTIFICATES ISSUED BY THIRD PARTY AUTHORITIES AND FAILING TO


GIVE ANY OF THE ABOVE DETAILS, WILL BE LIABLE TO BE REJECTED BY
QP.

D) Certification of Lifting Equipment Personnel


Certificates issued by the Certification Authorities for any Lifting Equipment Personnel shall
have the following minimum details
• Address and Name of the Certifying Authority and Training Institute.
• Name and Photograph of the Person passing the training.
• Validity of the certificate and Course duration
• Signature of Certifying Authority and Trainer
• Identity Cards issued by the Training Institute Shall be endorse by Approved
• Certification Authority

E) Approved Certification Authorities

1) Any reference in this document to the Certification, Verification or Inspection of any item of
‘Lifting Equipment’, shall mean the issue of such document, by one of the Six (6) QP
approved companies detailed below:

• Bureau Veritas (BV)


• Det Norske Veritas (DNV)
• Lloyds Register (LR)
• Germanischer Lloyds (GL)
• American Bureau of Shipping (ABS)
• Velosi Certification - Class NKK.
• TUV suddeutschland ( TUV )

2) Any item of ‘Lifting Equipment’, not holding a valid certificate, shall not be utilized in any
QP operational area. Original or approved copy of valid certificate must be available at the
Site where ‘Lifting Equipment’ is in use.

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3) In all cases the Corporation reserves the right to remove or ‘Black list’ any ‘Approved
Certification Authority’, for whatever period necessary, which it considers lacks the required
competence or professionalism necessary to adequately perform the duties detailed in these
regulations.

7.2 GENERAL REQUIREMENTS FOR LIFTING EQUIPMENT PERSONNEL

7.2.1 CRANE OPERATOR

A) Minimum Physical Qualifications

All Crane Operators shall be:


• At least 21 years of age and above.
• Capable of reading and understanding the English language sufficient for the safe
operation of the Crane.
• Physically fit with regard to eyesight, hearing, reflexes and ability to operate the Crane
• Third party certifying authorities shall verify the above requirements before approving
candidates.

B) Training and Certification Requirements

• All cranes shall be driven or operated only by a person holding a valid certificate of
competence issued by the QP approved Certification Authority, in accordance with the
relevant ‘Standard’ and these Regulations.

• Certificates of Competency issued without the evidence of appropriate training shall be


liable to rejection by QP. The Validity of the Certificates shall not in any case exceed
Three Years.
• All Certified and Authorised Crane Operators shall hold a laminated identification card,
with photograph, detailing qualifications and limitations.
• Minimum training period required for crane operators: 3 days for fresh hands and 2 days
for the refreshers.
Crane Operator Certificates of Competence shall fall into two categories, namely:
 Offshore Crane Operator Certificate.
 Onshore Crane Operator Certificate.
• An Onshore Crane Operator shall not operate an Offshore Crane, unless the operator is
qualified to do so.
• Where a Crane is mounted on a Vehicle or Truck, only a person holding valid Heavy
Vehicle Driving License (by Qatari Traffic Authorities) shall drive that Vehicle or Truck.
• QP has the authority and can demand for removal of a Crane Operator where
incompetence or negligence is proven, at any time during an operation.

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C) Responsibilities

• The Crane Operator shall be responsible for correct operation of the Crane as per
manufacturer instructions. The Crane Operator shall ensure that the crane is functioning
correctly and is properly maintained each and every time that the crane is operated. This
does not in any way alleviate the responsibility of the management or owners of the
Crane, in ensuring that the Crane meets the requirements of these Regulations or the
appropriate standards.
• The Crane Operator should record the daily checks, maintenance and comments relating to
the crane’s operation in the Log Book for the Crane. The Crane Operator shall know the
weight of the load prior to start of lift. No load is to be lifted where the weight is not
known.
• A Crane Operator shall not leave the Crane unattended while a Load is suspended from
the Crane.
• Where Operations involve the use of ‘Lifting Equipment’ in proximity to overhead power
lines, it is the responsibility of the Crane Operator to ensure that it is safe to do so. The
Crane Operator shall ensure that the equipment is operated in such a manner that NO item
of ‘Lifting Equipment’ is within 20 meters proximity of any live overhead power line.
• The Crane Operator shall perform the following minimum checks (as applicable for
Onshore and/or Offshore) at the start of a Working Shift.
• (A daily check list based upon the Manufacturer’s Handbook to be developed for each
crane or the sample check list on Table – 8 to be used)

7.2.2 RIGGER

A) Minimum Physical Qualifications


All Riggers shall be:
• Atleast 21 years of age and above, unless working under the direct supervision of
competent person for the purpose of training
• Capable of reading and understanding the English language sufficient for the fulfillment
of their function in a safe manner
• Physically fit with regard to eyesight, hearing, reflexes and ability to handle lifting gear
and equipment. A person with any Physical disability cannot work as a Rigger

B) Training and Certification Requirements

• All Riggers shall hold a valid certificate of competence issued by the QP approved
Certification Authority and internationally recognised body, acceptable by TPA, in
accordance with the relevant ‘Standard’ and these Regulations.
• Certificates of Competency issued without the evidence of appropriate training shall be
liable to rejection by the Corporation. The Validity of the Certificates shall not in any case

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exceed Three Years. Marine Divers and crew who are handling lifting equipment should
undergo riggers training.
• All Certified and Authorised Riggers shall be issued with a laminated identification
card,with photograph, detailing qualifications and limitations.
• Minimum training period required for Riggers: 3 days for fresh hand and 2 days for
refresher.
• All Roustabouts engaged on drilling rigs or platforms shall have a valid Riggers certificate
of competence.
• QP can demand the removal of a rigger where incompetence or negligence is proven at
any time during an operation.

C) Responsibilities

It is the Rigger’s responsibility to ensure that the ‘Lifting Tackle’ is functioning correctly and
it is safe to use, properly maintained, and all maintenance activities are registered and
documented. This does not in any way alleviate the responsibility of the management or
owners of the ‘Lifting Tackle’, in ensuring that the ‘Lifting Tackle’ meets the requirements of
these Regulations and the appropriate standards.
All Riggers shall,
• Ensure that the Riggers and Crane Operators are familiar with the Method of Signaling to
be used
• Always use clear and distinct signals (either by Hand or by Radio) to control lifting
operations. In poor light conditions ALL hand signals shall be exaggerated
• Be aware of the wind speed and direction
• Ensure that NO load is to be lifted where the weight is not stated or cannot be estimated.
• Be familiar with the lifting capabilities of the crane.
• Check that the lifting equipment being used is in good condition, certified for use,
correctly colour coded, and of sufficient capacity to carry out the lift
• Ensure Taglines should be always be attached to loads which are likely to swing
• Be aware of any obstructions within the crane radius and working area
• Check that the area around the load to be lifted is clear and that the load is not attached to
the floor, transportation cradle or adjacent equipment.
• Ensure that escape route is identified. No personnel under load while lifting is in progress.
• Ensure all hands are free of lifting tackle and stand clear before the load strain is taken.
• Clearly indicate to the Crane Operator where the load has to be moved / placed and, where
possible, he should follow each load to its destination.
• Warn other personnel in the area of the movement of the load.

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• Keep a check on the other activities within the crane’s operating area to avoid the
development of any unforeseen hazards.
• When lifting a load, stop the load just clear of the ground to check security and balance of
the load, and check the proper function of the crane’s hoist brakes.
• Stop the lifting operation if anything out of the ordinary occurs and check that it is safe to
continue the Operation.
• Solely direct the lifting and loading activities and operations.
• Use Hand Signals in accordance with the recommendations of British Standard BS7121
Part 1- Safe Use of Cranes.

7.2.3 FORKLIFT OPERATORS

A) Minimum Physical Qualifications

All Forklift Operators shall be :


• At least 21 years of age and above
• Capable of reading and understanding the English language sufficient for the fulfillment
of their function in a safe manner
• Physically fit with regard to eyesight, hearing, reflexes and ability to operate the forklift

B) Training and Certification Requirements

• No person shall work as a Forklift Operator unless he holds a valid certificate of


competence issued by a QP approved Certification Authority, in accordance with the
relevant ‘Standard’ and these Regulations.
• Certificates of Competency issued without the evidence of appropriate training shall be
liable to rejection by the QP. The Validity of the Certificates shall not in any case exceed
Three Years.
• All Certified and Authorised Forklift Operators shall be issued with a laminated
identification card, with photograph, detailing the qualifications and the limitations.
• Minimum training period required for Forklift operators: 3 days for fresh hand and 2 days
for refresher.
• QP can demand the removal of a Forklift Operator where incompetence or negligence is
proven, at any time during an operation.

C) Responsibilities
Forklift Operators shall be responsible to ensure that the Forklift is functioning correctly and
properly maintained each and every time the Forklift is operated. This does not in any way
alleviate the responsibility of the management or owners of the ‘Lifting Equipment’ in
ensuring that the ‘Lifting Equipment’ meets the requirements of these Regulations or the
appropriate ‘Standards’.

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All Forklift Operators shall:


• Stop The Lifting Operation If Anything Out Of The Ordinary Occurs And Check That It Is
Safe To Continue Operation.
• When Lifting A Load, Stop The Load Just Clear Of The Ground, To Check Security And
Balance Of The Load, And Check The Function Of The Lifting Brakes.
• Keep A Check On The Other Activities Within The Load Operating Area To Avoid The
Development Of Any Unforeseen Hazards.
• Warn Other Personnel In The Area Of The Movement Of The Load.
• Check That The Area Around The Load To Be Lifted Is Clear And That The Load Is Not
Attached To Transportation Cradle Or Adjacent Equipment.
• Be Familiar With The Lifting Capabilities Of The Forklift.
• Check That The Forklift Being Used Is In Good Condition And Certified For Use.
• No Load Is To Be Lifted Where The Weight Is Not Stated, Known Or Cannot Be
Estimated.
• Ensure That All Equipment Controls Function Correctly.
• Load Should Not Block Vision Of Forklift Operation. If Unavoidable, Safety Watch To
Be Provided During Period Of Load Lift And Transfer.
7.3 REQUIREMENTS FOR LIFTING EQUIPMENT

7.3.1 LIFTING APPLIANCE

a) All ‘Lifting Appliances’ shall be constructed, installed, tested, operated and maintained in
accordance with the specified standards, as detailed and approved by the QP - QA
Department
b) No ‘Lifting Appliance’ shall be used unless a certificate, verifying its design suitability
for its intended use in a specified environment, has been issued by an approved certifying
authority.
c) All Lifting Appliances shall be assigned unique identification numbers and marked with
certified Safe Working Load. In addition all items shall be ‘color coded’, in accordance
with the Corporate colour coding scheme, applicable at the time of utilization.
d) A Comprehensive Register of Lifting Equipment detailing following minimum
information should be developed for monitoring periodic Inspection requirements.

Equip Brief Description SWL Date of Proof Due Date of Date of Due Date of
ID No. of Equipment Load Test Proof Load Test Inspection Inspection

e) Maintenance Supervisor will be the focal point when equipment arrives on site. He may
dedicate other personnel for this job.

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f) No ‘Lifting Appliance’ shall undergo alterations to components or parts, which affect its
structural integrity or load bearing capacity without the written approval of an approved
certifying authority.
g) Safety devices which affect the integrity of a ‘Lifting Appliance’ shall not be altered
without the written approval by an approved certifying authority.
h) Where a ‘Lifting Appliance’ has suffered major damage, or accident the appliance shall
not be repaired without a written repair procedure, and retested by an approved QP
certifying authority.
i) Any ‘Lifting Appliance’, that has been newly installed or relocated, shall undergo
approval by certifying authority-commissioning tests before being used.
j) A complete manufacturer’s Maintenance and Operating Manual for ‘Lifting Appliance’
shall be available for reference to the Operator and maintenance personnel at site/location.
The ‘Lifting Appliance’ shall be operated and maintained in accordance with the
procedures set out in their relative handbook and manuals.
k) Maintenance activities carried out on the Appliance should be recorded in the Log Book
for the Equipment.
l) No item of ‘Lifting Equipment’ shall be utilized in a location or place where it is
impractical to maintain safe clearance.
m) All Cranes, permanently installed in a location that has slewing limitations or crane boom
restrictions (i.e. Jack up rigs or barges) due to structural design (i.e. legs), shall be fitted
with an approved and maintained limiting device, in accordance with the relevant
‘Standards’.
n) A current copy of the applicable ‘Standard’ as detailed in these Regulations, should at all
times be available for reference to personnel utilizing lifting Equipment.
o) All hazardous moving parts on any item of ‘Lifting Equipment’ shall be designed and
constructed in such a manner that adequate safety protection to personnel is provided.
p) Where the stability of any ‘Lifting Equipment’ is achieved by weights or ballast they
shall be adequate and suitable for the required task, and shall be placed in accordance
with a ‘Certification Authorities’ approved ballast diagram. They shall be firmly secured
to prevent accidental displacement.
q) Third Party Authority shall carry out tests on all cranes and winches to 100% SWL on
yearly basis ( as per Table – 5 ) and clearly highlight the condition of brake & clutch
legibilly in the certificate.

7.3.2 SAFETY REQUIREMENTS FOR ALL CRANES


A) General

All Cranes Shall:


• Have a hoisting limit device which, when actuated, stops the hoisting motion and applies
the brake on the hoisting winch automatically.

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• Have luffing limit devices which, when actuated, stop the luffing motion and apply the
brake on the luffing winch automatically, and which are so arranged as to prevent the by-
passing of these devices in the normal operation of the crane.
• Have engine stop systems, which operate in a manner such that the engine comes to rest
with minimum delay.
• Have a facility for emergency lowering of loads.
• Have Temperature sensing devices (which may be of audio visual type) or equivalent
safeguards to give adequate protection to the prime mover and associated equipment.
• Have an emergency stop with manual re-set capability.
• Have Motion control levers, which return with a minimum delay to neutral upon release -
this does not apply to engine throttle lever.
• Have adequate Fire extinguishers of a QP approved size and type.
• Have All pneumatic, hydraulic and electrical connections clearly tagged/marked,
corresponding to the markings on the crane circuit drawings.
• Have an emergency escape route for personnel.
• Have safety latches, which automatically close, fitted to all integral crane hooks.
• Have a suitable Operating Cab, that adequately protects the Crane operator and controls
from the elements (weather), is adequately cooled (if possible) / ventilated and provides a
clear and unrestricted view of all operations associated with the Crane.
• Have the Safe Working Load of the hook block prominently marked and highlighted on
the hook.
• Where the design of the crane is intended for SWL loads of greater than Three Tonnes,
have a calibrated automatic Safe Working Load Indicator fitted and a Legible Metric/
pound Crane Capacity Chart, prominently displayed.
• Have outriggers and hooks clearly marked with a red and white chevron pattern.
• Have crane hooks (for Mobile Cranes) secured to ensure no swinging occurs in transit
• Maintenance and repair log book for each Crane to be maintained.
• During operation audible and visual alarms to be installed (red light signal). Swing audible
automatic continuous alarms when slew in motion to be fitted for Onshore Cranes.
• Audible and visual alarm shall be fitted on crawler cranes while traveling forward and
reverse.

B) Special Restrictions
• No Crane shall be utilized for any operation, other than that which it was designed to
perform.
• No person shall be supported by a crane, except in an approved Workbasket or Personnel
Transfer Net.

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• All Cranes utilised at jetties for handling loads shall have a legible Metric or Pound load
chart, which has been calculated in accordance with the Dynamic Factor (load factor) of
1.35 or as recommended by the crane manufacturer permanently fixed in the crane
operators cabin.
• When a crane is being operated, hand signal communication between the Rigger and the
Crane Operator, shall be conducted and in accordance with the ‘Standard’ hand signal
requirements, except that voice communication, by radio or telephone, between those
persons, as an alternative is permitted.
• No Crane shall be used beyond its statutory test period.
• Cranes shall not be used to transport loads, unless they are specifically designed for the
purpose.
• Cranes shall not be utilized when the wind conditions are more than 25 Knots. Operation
of the Crane under such condition for Emergency purposes is left to the decision of the
Operations Manager or Offshore Installation Supervisor (OIS) who shall assess the
situation and have appropriate Safety measures in place.
• When Operations involving the use of ‘Lifting Appliances’ are carried out during the dark
(poor visibility) hours, the operational area shall be adequately illuminated (lighting).
• Cranes not in regular use shall be subjected to special checks as per the manufacturers
instructions / applicable Standard, prior to being used.
• TPA shall verify the Valid of the Calibration Certificates of safe load indicator for
reasonable range within the period of certification before issuing the certificate.

7.3.3 SAFETY REQUIREMENTS FOR OFFSHORE CRANES

A) General

Note: Crane on vessel or barge, which is considered, as a classification shall be certified by


marine classification society only. Inspection period of these cranes shall include 6 monthly
inspection and also as per classification society rules and regulations and requirements, as
applicable.

All Offshore Cranes shall,


1) Not be used for loading or unloading or raising or lowering loads unless,
• The design and operation of the crane complies with the specified relevant
‘standard’.
• The load cannot be lowered in free fall.
• A legible Metric or pounds load chart shall be permanently fixed in the crane
operator’s cabin.
2) Have a readily accessible shutdown device in the air intake of any internal combustion
engine.

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3) Have fitted or access to, in close proximity (visible to the crane operator), a working and
calibrated wind speed indicator of an approved type.
4) Be equipped with a Safe Load Indicator :
• one - and not more than one - fully functioning automatic safe working load
indicator; which is so constructed and marked as to enable the crane operator to
readily determine the safe working load for any working position.
• Gives a visual and audible alarm warning when the load has reached 95% of the safe
working load for the corresponding radius.
• Maintained in good order
• Checked monthly by a competent person to ensure its accuracy
• Has a Maintenance log book for monthly checks.
5) Have a positive boom angle indicator and where applicable, a boom extension indicator
clearly visible to the crane operator.
6) Be fully ‘Inspected, thoroughly by a QP approved Certifying Authority, at a maximum of
6 monthly intervals, to ensure compliance with the relevant ‘Standards’ and these
Regulations.
7) Third Party Authority shall carry out test on all cranes and witness to 100% SWL on yearly
(as per Table – 5) and clearly highlight the condition of brake and clutch legibelly in the
certificate.

B) Special Restrictions

1) In case of cranes mounted on floating vessels a legible Pound or Metric load chart, which
has been calculated by the manufacturer in accordance with the following factors, has been
permanently fixed in the crane operators cabin and shows:
• Vessel list factor, where applicable
• Dynamic Factor (test load factor) of 1.35 SWL for normal loading / unloading.
• Dynamic Factor (test load factor) of at least 2.0 SWL for routine loading and
unloading of vessels( if the design factor is unknown)
2) When a Ship, Barge, Drilling Rig or Pontoon fitted with ‘Lifting Equipment’ is engaged in
lifting loads and is counter balanced to reduce heel or trim, the vessels stability shall be
sufficient to absorb the full counter heeling moment, which would be imposed in the event
of loss of the load and to provide an additional margin of stability. All ballasting
arrangements shall be under the control of a competent and experienced person.
3) Offshore Cranes shall not be utilized when the wind conditions are more than 25 Knots and
the mean wave height exceeds 2 meters. Operation of the Crane under such condition for
Emergency purposes is left to the decision of the Operations Manager, who shall assess the
situation and have appropriate Safety measures in place. Where prevailing weather
conditions are considered marginal, it is the sole responsibility of the Crane Operator to
ensure that any operation is safe to perform.
4) If an Offshore Crane is being used for raising or lowering personnel, the crane shall
have;
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• The capability of a powered rope speed in single fall of not more than 50 meters
per minute.
• Self-sustaining features of a worm gear reduction or any other design of
equivalent safety.
• A ‘automatic’ type fail-safe brake which operates on a drum
5) If an Offshore Crane is being used for raising or lowering personnel, the wind speed
and direction are such that they will not create a hazard
6) The Crane shall not be used to transfer personnel unless those personnel are wearing
approved buoyancy vests and are transferred on an approved personnel net/basket.
Not more than four (4) persons shall be transferred simultaneously on the personnel
transfer net/basket
7) Heavy Lifting Operations, to be carried out at Offshore Locations for the purpose of
Installation and Erection of Offshore Structures / Equipment, shall be approved on Case
by Case basis, in consultation with the QA Department by the concerned QP Department.
8) Any Onshore crane fitted / operated on vessel /barge shall be derated to 33% of SWL or
more before certification by TPA and new load chart to be made accordingly and shall be
fitted in the cabin of air vessel.

7.3.4 WINCHES

A) General Requirements

All winches, including air driven winches, shall comply with the requirements of the specified
‘Standards’, in addition to the following:
• Winch control shall be manned at all times while the winch is in use.
• All Winches shall be fully ‘Inspected’, throughly by an QP approved Certifying
Authority at a maximum interval of every 6 months.
• No winch shall be used beyond its statutory test period.
• All winches shall have a maintenance logbook.
• All Winches (used in marine / offshore and onshore environment shall be tested to 100%
SWL as per the Table 5. The applied load and % of maximum pull per line tested shall be
clearly specified in the Winch certificate (Thorough Examination & Proof Load Test
certificate).

B) Requirements for Man-Riding (Personnel) Winches

All Man-Riding Winches shall in addition to requirements of clause 7.3.4 A.


• Be so designed to have a safety factor of ten (10:1).
• Be used with a rope spooling device
• No winch shall be fitted with a pawl and ratchet gear, on which the pawl has to be
disengaged before the load can be lowered.

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• Be constructed so that the brake mechanism is permanently applied at all times


when the operating controls are in the neutral position.
• Winches shall be tested to SWL 100% tested every yearly and proof load tested to
150% SWL every 4 yearly. Refer (Table – 6) for proof load test.

7.3.5 OVERHEAD TRAVELLING CRANES

All Overhead-traveling Cranes shall comply with the requirements of the specified
‘standards’, and in addition shall:
a) Have a Limit Switch installed for over - hoisting motion of the hook.
b) Have Limit Switches / Positive End Stops with resilient buffers installed for Cross Travel
and Long Travel movement.
c) Have Anti-collision Switches installed, if more than one Crane is operating on same Gantry.
d) Have Lockable breaker switch at easily accessible position.
e) Have Audible warning device fitted for the cabin - operated Crane.
f) Have overload limit switch, in case of the Crane capacity being over 25 tonnes.
g) Have prominent marking of SWL and ID number on the Crane Bridge.
h) Be fully ‘Inspected’, Thoroughly by a QP approved Certifying Authority at the intervals
specified in Table -3 & 4.
i) Not be used beyond its statutory Test Period.
j) Maintain the records of maintenance and periodic safety checks.
h) Shall verify the condition of Brakes and Clutches of the Crane as per the Table-5, this to be
highlighted and clearly legible in the certificate.

7.3.6 LIFTING TACKLE


(Chains, Ropes, Slings etc.)

All Chains, Ropes, Slings and other Lifting Tackle shall be clearly die-stamped with a unique
identification number and a certified Safe Working Load. In addition all items shall be
‘colour coded’ in accordance with the corporate colour coding scheme, applicable at the time
of utilization. Refer to ( Tables 3,4 & 6 ) for inspection intervals.
a) All Chains, Ropes, Slings and other Lifting Tackle shall be fully ‘Inspected’ by a QP
approved Certifying Authority at a maximum interval of every 6 months.
b) All equipment shall be free from obvious defects. Any evidence of fraying, kinking,
burning, cuts, arching or any other damage shall result in the rope or sling being
immediately removed from site and destroyed.
c) No Chains, Ropes, Slings and other Lifting Tackle shall be used beyond the statutory test
period.

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d) All Chains, Ropes, Slings and other Lifting Tackle shall have a log book in which
theRigger records the maintenance and safety checks and comments.
e) All ropes and slings shall be stored on a suitable and adequate rack after use.
f) It shall be remembered that choking a sling or large sling angle reduces the SWL.
g) Slings shall NOT be dragged across floors.
h) Slings shall NOT be dragged out from under a load with a crane.
i) Any sling passed around a sharp object shall be protected with the use of a softener.
Detailed in Table 1 is a Wire Rope Sling Capacity Chart, provided for Guidance and
Information.

7.3.7 SPECIFIC REQUIREMENTS FOR WEBBING SLINGS (FLAT and ROUND)

All Webbing Slings shall


a) Be used only in the correct application where no other sling can be used.
b) Be stored away from direct sunlight to minimise the effect of Ultraviolet deterioration.
c) Be stored on a non-corrodable rack, away from any source of heat.
d) Not to be used in knotted or twisted condition.
e) Never repair a webbing slingsd. A damaged Webbing Sling or a Sling with damaged cover
shall be discarded and taken out of service.
f) Follow the instructions of Safety bulletin issued by QP, which are as follows :
 Before any usage of Webbing slings at QP operational areas (Offshore and Onshore)
by QP, Affiliates and Contractors, a work permit should include / cover the use of
webbing sling where applicable.
 The Rigger shall ensure that the said webbing sling is fit for use and suitable for the
intended task before Work permit is signed.
 The permit applicant / Rigger Foreman shall provide the rigging plan of intended use
for the sling , giving sketch and details of load capacities. This Rigging Plan can be
checked generally by focal point. In case of any critical lift this plan can be reviewed
by QA Dept.
g) The Rigger / Store-keeper shall thoroughly examine the webbing sling each and every time
before use as the following:
 Damage caused by sharp edges (small cuts)
 Damage caused by abrasion (burning or scuffing)
 Impact damage
 Contamination by chemicals
 ID tag with SWL marked, ID number and length
h) Local Suppliers of webbing Slings shall verify the materials certificates issued by
Manufacturer and accordingly, the local Supplier shall arrange to Proof Load test a sample
equivalent to the ratio of 7:1,and shall be witnessed & certified by QP approved
Certification authority for all type of new webbing slings. Copy of the local manufacturer

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test certificate shall be accompanied with TPA issued thorough examination certificate for
QP-QA department approval.

7.3.8 FORKLIFTS

All Forklifts shall comply with the requirements of the specified ‘Standards’ and the
manufacturer operation and maintenance manuals, and in addition:
a) Forklifts shall not be used to lift a load greater than the maximum designed safe working
load.
b) All Forklifts shall be fully ‘Inspected’, thoroughly by a QP approved Certifying Authority
at a maximum interval of every half yearly (6 months) for offshore locations and yearly (12
months) for onshore locations.
c) The Safe Working Load (SWL) shall be prominently displayed on all forklifts.
d) No Forklift shall be used beyond its statutory test period.
e) Use of forklifts for transport of Personnel is strictly forbidden
f) All forklift shall be tested to SWL 100% every year for offshore and onshore.

7.3.9 LORRY LOADER CRANE

Refer to table No. 4 & 6 for conducting Proof Load Test, Yearly Certification and Maximum
Pull Per Line details.

a) Lorry Loader Crane (Knuckle Boom type) shall have minimum one SWL only in all positions
of boom length.
b) Lorry Loader Crane (Telescopic Boom with/without Winch system) - Above 5 tons capacity
shall be fitted with Automatic Safe Load Indicator.
c) All Lorry loader Crane shall be tested to SWL 100% every year.

7.3.10 DIVING OPERATIONS (RELATED TO LIFTING EQUIPMENT)

During diving operations the following will apply:


a) Any crane, when used in conjunction with diving operations, shall have an audio alarm and
visual device (e.g. mirror) indicating that there is a minimum of three turns of wire rope left on
the hoisting drums.
b) Where diving operations are being carried out, ‘Lifting Equipment’ not associated with the
diving operations shall not be operated or utilized if diving personnel, or equipment engaged
in or being used for the diving operation, could be struck by any material moving or falling as
a result of the use of the ‘Lifting Equipment’.
c) During any diving operation where the use of submerged ‘Lifting Equipment’ is required,
adequate and suitable voice communication between the diver(s), diving supervisor, crane
operator and rigger shall be established.
d) During any diving operation where the use of submerged ‘Lifting Equipment’ is required, the
‘lifting equipment’ shall be adequately and suitably illuminated or identifiable to the diver(s).

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e) Any item of ‘Lifting Equipment’ operated or utilized in submerged applications shall


beregistered in a log book.
f) On each and every occasion that these items are used, they shall be checked for adequacy and
suitability, and after each use they shall be washed with fresh water and greased or protected
as necessary. The log book shall highlight what actions were taken and be signed and dated on
each occasion.
g) None of the above actions relieve the duties of the Diving Supervisor, whose responsibility is
to ensure that the ‘Lifting Equipment’ used during each and every dive is safe and adequate
for the task.

7.3.11 CONTAINERS

All Containers used for transportation of materials, equipment or plant shall be designed,
constructed, operated and maintained in accordance with the applicable ‘Standards’ and these
Regulations.
Each and every container shall be:
a) Provided with adequate pad eyes and suitable arrangements for attaching the ‘Lifting
Equipment’ as required. The Container should preferably have the Lifting Set permanently
attached to it.
b) Fitted with Data Plates clearly marked with the Owners ID, Maximum Tare Weight,
SafeWorking Load, Gross Weight rating in Metric Tonnes and Date of Proof Load Test.
c) Loading of materials to be secured so as to prevent accidental displacement of its load.
d) Thoroughly examined and Proof Load tested by an approved Certifying Authority if repairs to
load bearing structure are carried out.
e) Area for color coding shall be clearly marked.
f) Note : Container built with reference to BS 7072 standard ( obsolete ) shall be modified to suit
the new standard BS 12079 within the period of three years from the date of issue of this
regulations QAA/3 can be contacted for further details.

A) All offshore Containers / Skips / Cradles Specific Requirements

Every offshore container shall have,


• A minimum of Four Lifting Points,
• Lifting slings at a rating of 1.3 times the specified maximum Gross Weight of the
container to which the sling is to be fitted.
• Wire rope sling legs of at least 13.0-mm diameter with termination fitted with hard
thimble eyes
• Master link (if fitted on the sling) of minimum dimension 270 mm X 140 mm.
• Shackles fitted with proper locking arrangement to avoid accidental detachment. Hooks
should not be used in place of shackles.

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B) Requirements for ISO Containers

ISO Containers employed for transportation of Cargo and Food Stuff to Offshore shall be
subject to the same requirements as Offshore Containers.
All ISO Containers having wooden floor shall not be used for any offshore use. These floors
shall be fabricated with steel. (in good working condition – Hygienic and water proof)
ISO logs shall not be used for offshore use. These shall be replaced with a proper Pad eyes.

7.3.12 Life Boat and Davit

A) Davits
All davits shall be checked as per the following criteria:
• Visual and thorough examination at intervals of Every Six months.
• Davit shall be Proof Load Tested to 2 x SWL after construction and repair and after every
four years consequently.
• During Proof Load Test, integrity of davit structure to be inspected for any deformation
or propagation of cracks on the metal. Before and after proof load test structure to be
inspected by suitable NDT method

B) Winches

• Winch thorough examination every six months.


• Winch to be tested at 100% SWL every year.
• Proof load test every 4 years as per table 6.
• Automatic winch brake condition to be checked as per Table-5 while lowering and
holding a test load
• Speed to be checked while lowering the load as per manufacturer’s recommendations.
• Winch limit switch to be checked during inspection
• Functioning of winch brake system to be highlighted on the Certificate.

C) Life boat
• Lifting points to be verified every six months.
• Lifting points proof load test 1.5 x SWL at the beginning of installation and after every 4
years.

7.3.13 Gangway

Gangway shall be constructed with 4-point lifting Pad Eyes as per standard .

The following criteria shall be applied for periodic inspection of Gangway;

• Every six months -Visual inspection of Structure, Pad eyes, Gratings and Braces etc.
• Proof Load Test to be conducted every two years. The test weights shall be placed in the
Gangway as uniformly distributed load for safe testing. MPI shall be carried out on all
Lifting Pad Eyes to ensure free from surface cracks etc.

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7.3.14 All Compressors / Generators / Gas bottle Racks Specific Requirements

Every offshore container shall have,


• A minimum of Two Lifting Points,
• Lifting slings at a rating of 1.3 times the specified maximum Gross Weight of the
container to which the sling is to be fitted.
• Wire rope sling legs of at least 13.0-mm diameter with termination fitted with heart
shaped thimbles and a length of 1.5 x diagonal distance of pad eye.
• Master link (if fitted on the sling) of minimum dimension 270 mm X 140 mm.
• Shackles fitted with proper locking arrangement to avoid accidental detachment. Hooks
should not be used in place of shackles.

7.3.15 LIFTS (PASSENGER AND CARGO)

All Lifts (Passenger and Cargo) shall comply with the requirements of the specified
‘Standards’ and the manufacturer operation and maintenance manuals, and in addition :

a) All Lifts (Passenger and Cargo) shall be fully ‘Inspected’, ‘Function Tested’ and
‘Witnessed’ by a Corporation approved Certifying Authority at a maximum interval of
every half yearly (6 months) for offshore locations and yearly (12 months) for onshore
locations.
b) The Number of Persons permitted at one time inside the Lift and / or Safe Working Load
(SWL) shall be prominently displayed on all Lifts (Passenger and Cargo).
c) No Lift (Passenger and Cargo) shall be used beyond its statutory test period.
d) All Lifts (Passenger and Cargo) shall have a logbook in which the Operator records the
maintenance and safety checks and comments relating to the operation.

7.3.16 Safety Harness & Fall Arrestors

The inspection criteria shall be as follows:


a) Every six monthly visual inspection (examine the webbing on the Safety Harness for wear /
cuts, stitching is intact and metal fittings have not abraded the webbing,) and ensure
buckles / claps etc. fasten correctly and the safety harness is in good condition
b) TPA and Manufacturer’s issued Proof Load Test certificates shall be submitted for QP-QA
department review and approval.
c) Fall Arrestors to be presented for verification to QA Department.

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7.3.17 Stock Loading Ramps

a) Lifting posts, hoists, slings, sheaves, shackles shall be inspected and certified every six
months as in lifting tackles regulations.
b) Stack loading ramps shall be tested to its SWL 100 % every year.
c) SWL clearly marked on the ramp.
d) Proof load test of the ramp every 4 years or after major alteration / repair

7.4 PROCEDURE FOR CONTROL OF HEAVY AND CRITICAL LIFTS

A) This clause specifies the minimum requirements to be met for the execution of Heavy and
Critical Lifts. The Lifting Operation shall be planned and performed taking into account all
the foreseeable risks. The Lifting Plan should include the consideration, for minimum, of the
following:

a) Selection of Crane with capacity of 25 % over the maximum estimated weight of the Load
to be handled
b) Selection of Lifting Gear suitable for the Operation
c) The characteristics of load and method of Rigging for Lifting
d) The position of the Cranes and Load before, during and after the Operation
e) A sketch shall be prepared to scale, detailing the stages and sequence of Operation.
(Details of the Operation in Plan and Elevation, on a minimum A3 size paper is
preferable)
f) Relevant calculations supporting the safety limits of the Operation considering effects of
Dynamic Loading and weather conditions.
g) Special Instructions for handling of the Equipment supplied by the Manufacturer
h) The ground conditions, leveling, and compacting, if necessary.
i) Clear identification and defining of the responsibilities for various activities. A Lifting
Team comprising Site Engineer, Lifting / Rigging Superintendent, Crane Operator,
Rigger, Signaller and a Safety Officer is essential for the Operation. A Crane Operator
shall not be placed in charge of the Lifting Operation.

NOTE: All lifts exceeding 50 tonnes weight and height of lift above 10 mtrs
considered as Heavy Lift.
B) Lifting operations are classed as Heavy and Critical Lift if any one of the following
conditions apply.

a) Equipment of Dimensions over sizes restricted by Third Party Consultant for the Project.
b) All Lifts exceeding 75 % of the rated capacity of Cranes in as-rigged condition. ( For
cranes above 50 tonnes Offshore & Onshore and for crane of 10 tonnes for live plant area
Offshore & Onshore.)
c) All Lifts requiring use of more than one Crane simultaneously.
d) All Equipment made of thin / fragile members susceptible to deformation during lifting.
e) Lifting in close vicinity of a live plant where lifting operation can endanger the safety of
the plant.

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7.4.2 The Following documents shall be submitted to QA Dept. for approval prior to undertaking the
Operation, at least fourteen days (14 days) in advance

a) Lifting Plan covering all the above aspects


b) Certificates for the Cranes, Lifting Equipment, Crane Operator and Riggers
c) Drawings / Documents relating to the Equipment / Load to be handled

QA Department shall verify the Documents, approve and endorse accordingly. Any additional
information, if required, should be made available.

Safety and Operations Department shall be notified at least 14 days in advance prior to
undertaking the Operation.

7.4.3 Heavy Lifts at Offshore and Onshore


Heavy Lifts Operations shall be approved on a Case by Case basis in consultation with the
QA Department. A complete package of the proposed Lifting Operation, as identified in
Clause-7.4.1 & 7.4.2 shall be submitted to QA Department for review and approval.

7.4.4 Critical Lifts at QP -Live Plant areas

Critical Lift at Live Plant area requirements


Critical Lifts Operations shall be approved on A Case by Case basis in consultation with the
QA Department. A complete package of the proposed Lifting Operation, prepared by the
Contractor, as identified in Clause-7.4, shall be submitted to QA Department for approval.
a) Outside Live Plant: If the lift exceeds 50.0 tonnes and height of lift 10.0 metres is
considered as critical lift.
b) All lifts in Live Plant areas: - If the lift exceeds 10.0 tonnes and height of lift 10.0 metre is
considered as critical lift.

The Lifting Equipment utilised at Live Plant area shall comply with the following criteria:
a) Shall have valid TPA issued Proof Load and Thorough Examination certificate.
b) Shall ensure that condition of Breaks and Clutches of Crane are verified to 100% of its
SWL, maximum pull per line as per Manufacturer documentation / Load chart, and
details of test shall be clearly specified in the certificate.
c) If the crane test certificate issued date is exceeded six months shall be re tested again.
d) The Operator shall be certified and competent enough to operate the crane in a safe
manner and briefed about the operation, method of lifting.
e) Rigger personnel shall be certified and competent enough to carry out rigging activities in
safe manner.
f) The Engineer / In-charge is responsible for taking decisions for heavy lift.
7.5 INSPECTION FREQUENCIES
The mandatory QP specific inspection frequency intervals, pertaining to all ‘Lifting
Equipment’ are summarized in Table 3 for Offshore and in Table 4 for Onshore.

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7.5.1 GENERAL REQUIREMENTS

A) All lifting equipment is to be fully ‘Inspected and certified’ by an approved Certifying


Authority before being put into service, and at all subsequent periodic inspections.
The QP specified Inspection frequency requirements are:
• Every six (6) months for all offshore ‘Lifting Equipment’
• Every twelve (12) months for all Onshore ‘Lifting Equipment’
• Except for ‘Lifting Tackle’ for which the mandatory frequency is six (6) months in both
cases (Onshore & Offshore).
B) For all lifting appliances the first and all subsequent inspections shall include all functional
tests, overload and safety tests.
Periodic inspection of ‘Lifting Equipment’ shall also include the following:
• A thorough ‘ Inspection’ of all components
• ‘Non Destructive Testing’ of all lifting connections, attachments and structural
components, as necessary
C) In the event of a ‘major repair’ the periodic inspection shall include a thorough ‘Inspection’
of all internal parts and components after dismantling, and is to be complimented by a ‘Proof
Load Test’
D) All lifting tackle shall be subjected to testing with a ‘Proof Load’ or ‘Breaking Strength Test’
before being put into service.( As per Table No : 6 and relevant standards)
• The first inspection for all ‘Lifting Tackle’ shall be performed at the Vendor,
Manufacturer or Factory premises and shall consist of a ‘Proof Load Test’ or ‘braking
strength test’ and ‘Inspection’after the test, witnessed and certified by an approved
Certification Authorities.
• The subsequent Lifting tackle Frequency of inspection shall be six (6) months in every
case.
• All subsequent periodic inspections shall include a thorough visual examination, which
will be complemented by a ‘Proof Load Test’ when repairs or modifications have been
conducted. These shall be witnessed and certified by an approved Certifying Authority.
• All ‘Lifting Tackle’ shall be subjected to an ‘Inspection’ by a competent Rigger, each and
every time it is used. Where in the opinion of the Rigger it is unsafe to use, that item will
be immediately removed from the work-site and referred to inspection.
F) All ‘Lifting Appliances’ shall be inspected and function tested by a competent operator for
correct functioning (special attention shall be paid to safety systems) at intervals not
exceeding seven (7) days. Where the ‘Lifting Appliance’ is subject to infrequent use, it shall
be inspected and function tested by a competent operator before each occasion on which it is
used.

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7.6 PROOF LOADS FOR SPECIFIC LIFTING EQUIPMENT( Table No : 6)


The charts detailed in Table – 6, specify the minimum QP proof load requirements, for the
specified ‘Lifting Tackle’/ Equipment.
7.7 REQUIREMENTS FOR PAD EYES

7.7.1 Permanent Pad Eyes - All permanent pad-eyes shall be tested to two times Safe Working
Load.
7.7.2 Temporary Pad Eyes
The requirement for proof load testing of temporary pad eyes including pad eyes intended for
the lifting of offshore jackets, modules, etc., can be waived provided the concerned QP
department or the contractor can demonstrate that the pad eyes have been designed,
fabricated, installed and inspected (NDT examination) in accordance with QP Specificationfor
the Fabrication, Installation and Erection of Offshore Structures - ES-S-20 and that a
functional test is carried out wherever practical.
7.8 TESTING EQUIPMENT

7.8.1 Test Weights


Test weights shall be calibrated and certified by an approved certifying authority and
inspected every (6) months.

7.8.2 Load Cells


Load cells shall be calibrated and issued with a certification every (12) months, by a
recognised and approved laboratory.

7.8.3 Water Bags


Water bags shall be tested and certified before being put in use and inspected every (6)
months.
7.9 CONTRACTOR APPROVAL REQUIREMENTS

Incase of Projects and upon award of Contract: The Contractor shall submit, Lifting
Equipment and operators Certificates, along with a duly filled LEOR 01 form to the QP
Project Manager/Coordinator for necessary review and to obtain the approval from the QP-
QA department prior to commencing operations. Upon QP-QA department review and
authorised approval only, the Contractor can mobilise the Equipment and Operators to
commence the Project site Lifting activities.

A copy of the ‘Notice Of Intention To Utilize Contractor Lifting Equipment’ form


(LEOR01) is detailed at the end of these Regulations

7.9.1 Contractor’s Lifting Equipment (other than Project works)

Contractor’s ‘Lifting Equipment’ prior to commencing operations at any QP-location, shall


submit relevant Lifting Equipment TPA issued certificates for QP-QA department’s review
and approval.

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7.9.2 Contractor’s Lifting Equipment Operator & Rigger

Contractor’s ‘Lifting Equipment Operator or Rigger’ prior to commencing lifting operations


at any location of the QP, their competency should be proved and TPA issued certificates
shall be submitted to QP-QA department for review and approval.
7.9.3 Contract Documents

When issuing a contract or service order, the Company Representative will attach with the
contract a copy of the Safety Policy and Lifting Equipment Regulations. Upon award of the
contract, the contractor shall seek the advice of the QA department on the applicable colour
coding for the period of contract.
7.9.4 Contractor’s Obligation

• The contractor shall ensure that lifting equipment and Operators / Riggers comply fully
with QP Lifting Equipment regulation and QP corporate safety policy.
•Contractor shall have in place a Quality Management System (QMS), which shall
incorporate the requirements of QP-Lifting Equipment Regulations. (Refer to Clause- 8 of
this regulation for more details)
7.9.5 Onsite Surveys

QP Safety officers will carry out checks on contractor’s equipment to ensure that uncertified,
out of date and un-identified lifting equipment are not in use. Any such Equipment shall be
immediately removed from service and quarantined, until the discrepancies noted are
rectified.
8.0 QUALITY ASSURANCE
8.1 FOR CONTRACTORS

8.1.1 The Contractor working for QP shall establish an approved Quality Management System
which should address the requirements of QP-Lifting Equipment Regulations for effective
implementation and safe working practices at any QP-operational area.

8.1.2 Contractor shall recognise the need for implementing the Regulations through their Quality
System. As a minimum the Quality System shall identify and implement the following
activities related to Lifting Equipment:
a) Responsibility and Authority
b) Procedures for Implementing the Regulations
c) Purchasing and Hiring Control
d) Inspection, Testing and Maintenance
e) Control of Nonconformity
f) Corrective and Preventive Actions
g) Handling, Storage, Preservation, Receipt and Issue
h) Management of Heavy and Tandem Lifts
i) Quality Records
j) Internal Audits
k) Training of Personnel

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8.1.3 The QP reserves the right to conduct system audits on all Contractors for verifying
compliance to the Regulations during the life of the contract. Prior notice for such Audits
shall be given by QP. The Contractor shall, when requested by the Corporation Auditor,
provide the required documents or assistance necessary to facilitate the success of the audit.
Reference Documents for Audits shall be
• Lifting Equipment Regulations
• Contractor’s own Quality System / Procedures
• Applicable Standard for Equipment / Personnel
• ISO 9000 Series Standard for Auditing

The Auditors shall report negative audit findings to the Contractor in the form of Corrective
Action Requests (CAR), for immediate Corrective Action. Audit findings shall be treated as
confidential. A Follow up Audit will be conducted, at an agreed date for verification of the
Corrective actions, wherein all satisfactorily completed CARs will be closed out by the
Auditor.
Corporation Auditors will conduct periodic Surveillance Audits on the Contractor to monitor
continued compliance to the Regulations
Where Major Non-compliance with the requirements of these Regulations or associated
‘Standards’ are identified, the Contractor shall be required to stop all work associated with the
item (s) of ‘Lifting Equipment’ and shall be required to rectify the non-compliance to the
satisfaction of the Auditor / QP, prior to recommencing any operation.

8.2 FOR QATAR PETROLEUM / AFFILIATES


Audits on QP Department shall also be conducted in the same manner as in Clause 8.1.3 in
consultation with the respective Department Heads and affiliates.

Doc. File. No.: REQ.Q.001.R2 Page 40 of 54 Custodian Dept : FQAD


LIFTING EQUIPMENT TECHNICAL REGULATIONS

DOC. NO.: QP- REG-Q-001 Rev. 2

9.0 QUERIES
Any queries relating to the content, extent, interpretation and application of these Regulations
should be directed to:
Manager Quality Assurance (QA)
Facilities Quality Assurance Department
Building No: 5, Ras Abu Aboud, Doha, Qatar
Telephone: 4402205
Facsimile: 4402207
Mobile: 5544036

For further investigation, it can be liased with:

Senior Quality Assurance Engineer (QAA/3)


Facilities Quality Assurance Department
Building No. 5, Ras Abu Aboud, Doha
Telephone: 4402495
Facsimile: 4402207
Mobile: 5537805

10.0 ACCIDENTS

All matters relating to the ‘Lifting Equipment’ accidents or incidents shall be reported to:
Manager Safety
Safety Department
Safety, Quality and Environment Group
Building No: 17, Ras Abu Aboud, Doha, Qatar
Telephone: 4402659
Facsimile: 4402806
Bleep: 2264920

Doc. File. No.: REQ.Q.001.R2 Page 41 of 54 Custodian Dept : FQAD


LIFTING EQUIPMENT TECHNICAL REGULATIONS

DOC. NO.: QP- REG-Q-001 Rev. 2

11.0 STANDARD TABLES


11.1 CAPACITY CHART FOR WIRE ROPE SLING

TABLE-1 (ALL WEIGHTS IN METRIC TONNES)


Sling Minimum SWL 5:1 Leg Angle Leg Angle
(mm) Breaking Single 0 - 90o 90 - 120o
Strength Leg Steel Core Steel Core
Steel Core Steel Core
2 Leg 3 & 4 Leg 2 Leg 3 & 4 Leg
8 4.11 0.822 1.1 1.7 0.822 1.2
10 6.42 1.3 1.8 2.7 1.3 1.9
13 10.8 2.1 2.9 4.4 2.1 3.1
14 12.6 2.5 3.5 5.2 2.5 3.7
16 16.4 3.3 4.6 6.9 3.3 4.9
19 23.1 4.6 6.4 9.6 4.6 6.9
22 31.1 6.2 8.7 13.0 6.2 9.3
26 43.4 8.6 12.0 18.0 8.6 12.9
28 50.4 10.1 14.0 21.0 10.0 15.0
32 65.7 13.1 18.3 27.5 13.1 19.6
36 83.3 16.6 23.2 34.8 16.6 24.9
38 92.8 18.5 25.9` 38.8 18.5 27.7
40 103.3 20.6 28.8 43.2 20.6 30.9

Sling Leg Angle Leg Angle SWL 5:1


(mm) 0 - 90o 90 - 120o Single
Fibre Core Fibre Core Leg
Fibre Core
2 Leg 3 & 4 Leg 2 Leg 3 &4 Leg
8 1.0 1.6 0.762 1.1 0.762
10 1.7 2.5 1.2 1.8 1.2
13 2.8 4.2 2.0 3.0 2.0
14 3.2 4.8 2.3 3.4 2.3
16 4.2 6.3 3.0 4.5 3.3
19 6.0 9.0 4.3 6.4 4.3
22 8.0 11.9 5.7 8.5 5.7
26 11.0 16.8 8.0 12.0 8.0
28 13.0 19.5 9.3 14.0 9.3
32 16.9 25.4 12.1 18.1 12.1
36 21.5 32.3 15.4 23.1 15.4
38 23.9 35.9 17.1 25.6 17.1
40 26.6 39.9 19.0 28.5 19.0

Note: - Actual SWL may vary according to the Minimum Breaking Strength
of the Wire Rope used in making of the sling.

Doc. File. No.: REQ.Q.001.R2 Page 42 of 54 Custodian Dept : FQAD


LIFTING EQUIPMENT TECHNICAL REGULATIONS

DOC. NO.: QP- REG-Q-001 Rev. 2

11.2 CAPACITIY CHART FOR ALLOY GRADE 80 CHAIN SLINGS


TABLE-2 (ALL WEIGHTS IN METRIC TONNES)
DIAMETER OF SINGLE ENDLESS 2 LEG 3 LEG 4 LEG
LINK LEG
IN ‘MM’

7 1.5 2.25 2.1 3.1 4.2


8 2.0 3.0 2.8 4.2 5.7
10 3.2 4.8 4.5 6.7 9.0
13 5.4 8.1 7.6 11.4 15.2
16 8.0 12.0 11.3 16.9 22.6
19 11.5 17.2 16.2 24.3 32.5
22 15.5 23.25 21.9 32.8 43.8
23 16.9 25.3 23.8 35.3 47.8
26 21.6 32.4 31.0 46.0 61.0
32 32.0 48.0 45.0 68.0 90.0
RATED AT 00 RATED AT 90O

NOTE :- The above Safe Working Load Limits apply only to normal conditions of use
in straight configuration and equally loaded legs
Never exceed the Manufacturer’s recommended Safe Working Load Limits.

Doc. File. No.: REQ.Q.001.R2 Page 43 of 54 Custodian Dept : FQAD


LIFTING EQUIPMENT TECHNICAL REGULATIONS

DOC. NO.: QP- REG-Q-001 Rev. 2

11.3 TABLE - 3 : OFFSHORE LIFTING EQUIPMENT : FREQUENCIES


LIFTING EQUIPMENT TYPE INTERVALS FOR
PROOF LOAD TEST INSPECTION
1 All Lifting Tackle; • Before being put into use Every six (6) months
• Chains and wire ropes • After substantial alteration
• Chain, wire rope and webbing slings or major repair.
• Rings, links, hooks, shackles, blocks,
eyebolts, swivels, snatch blocks
• Beam clamps and plate clamps
frames, pallets and cargo nets.
2 • Waste skips, tool boxes, containers, • Every (2) years. Every six (6) month
baskets etc.
• Lifting beams/Spreader Bar
• Before being put into use.

• Gang Way • After substantial alteration


or major repair.
3 All Lifting Appliances; • Before being put into use. Every six (6) months
• Pedestal Cranes, Mobile Cranes, • Reinstallation
Forklift’s, tower cranes.
• Substantial alteration or
• Overhead traveling cranes major repair.
• Wall/pillar cranes, derricks & davits • Every four ( 4 ) years
• Runway beams, pad eyes, gin pole
and gin wheels
• Winches, hoist (air & electric), crabs,
telfer hoist
• Chain blocks, tirfors, pull lifts,
trolleys
• Powered working platforms, etc.
4 • Lifts - (Passenger or goods) • Before being put into use. Every six (6) months

• Personnel transfer net • After substantial alteration


or major repair.
• Every (4) years
5 • Winches, Life Boat Lifting • Before being put into use. Every six (6) months
Points, Davits & Support
Structure for Escape Capsule,
• Substantial alteration,
major repair and
Relocation.
• Every four (4) years

Doc. File. No.: REQ.Q.001.R2 Page 44 of 54 Custodian Dept : FQAD


LIFTING EQUIPMENT TECHNICAL REGULATIONS

DOC. NO.: QP- REG-Q-001 Rev. 2

11.4 TABLE – 4 : ONSHORE LIFTING EQUIPMENT : FREQUENCIES


LIFTING EQUIPMENT TYPE INTERVALS FOR
PROOF LOAD TEST INSPECTION
1 All Lifting Tackle; • Before being put Every six ( 6 ) months
• Chains and wire ropes. into use
• Chain, wire rope and webbing slings. • After substantial
alteration or major
• Rings, links, hooks, shackles, eyebolts, repair.
swivels, blocks, snatch blocks.
• Beam and plate clamps, frames, pallets,
Lifting beams & cargo nets.
2 • Waste skips, tool boxes, containers, • Before being put Every six ( 6 ) months
baskets, Gangway etc. into use
• After substantial
alteration or major
repair.
• Every (2) years.
3 Lifting Appliances; • Before being put Every twelve (12)
• Pedestal Cranes, Mobile Cranes, into use. months
Forklift’s, tower cranes, Lorry loader • Reinstallation.
cranes.
• Substantial
• Overhead traveling cranes alteration or major
• Wall/pillar cranes, derricks repair.
• Runway beams, pad eyes, gin pole and • Every (4) years
gin wheels
• Winches, hoist (air & electric), crabs,
telfer hoist
• Powered working platforms, etc.
4 • Chain blocks, tirfors, pull lifts, trolleys. • Before being put Every six ( 6 ) months
into use
• Substantial
alteration or major
repair
• Every (4) years
5 • Lifts - Passenger or goods • Before being put Every twelve (12)
into use. months
• After substantial
alteration or major
repair.
• Every (5) years

Doc. File. No.: REQ.Q.001.R2 Page 45 of 54 Custodian Dept : FQAD


LIFTING EQUIPMENT TECHNICAL REGULATIONS

DOC. NO.: QP- REG-Q-001 Rev. 2

11.5 TABLE - 5 : PROVIDES % OF TESTING WINCHES AND VERIFICATION OF


HOISTING / BRAKE / CLUTCH AND HOLDING LOAD CAPABILITY
Offshore based – Winches installed on
S.No Description Period of %Max Pull /line
verification
1. Offshore Platform and Rigs Every Year 100% SWL

2. Vessel and Barges – used for lifting Every Year 100% SWL
purpose
3. Pedestal Cranes Every Year 100% SWL

4. Overhead Travelling Crane Every Year 100% SWL

5. Davits (Winches with Chain Blocks) Every Year 100% SWL

6. Davits (Winches –Electrical) Every Year 100% SWL

7. Davits (Winches – Hydraulic and Every Year 100% SWL


Pneumatic)
8. Derrick Cranes Every Year 100% SWL

9. Pillar Cranes (Winches with Chain Every Year 100% SWL


Block)
10. Pillar Cranes (Winches – Air and Every Year 100% SWL
Pneumatic)
11. Pillar Cranes (Winches – Electric) Every Year 100% SWL

Onshore based - Winches installed on

S.No Description Period of Max Pull /line


verification
1. Side Boom Every Year 100% SWL

2. Self Loader (Hydraulic) Every Year 100% SWL

3. Lorry Loader Every Year 100% SWL

4. Cranes – Mobile Every Year 100% SWL

5. Cranes – Overhead Travelling Every Year 100% SWL

6. Cranes – Davit Every Year 100% SWL

Doc. File. No.: REQ.Q.001.R2 Page 46 of 54 Custodian Dept : FQAD


LIFTING EQUIPMENT TECHNICAL REGULATIONS

DOC. NO.: QP- REG-Q-001 Rev. 2

11.6 TABLE - 6 : SHEAVE BLOCKS, CHAINS, RINGS, HOOKS, SLINGS , SHACKLES


CONTAINERS , LIFTING BEAMS , SWIVELS, WINCHES etc.

S/No Lifting Equipment Type Proof Load Requirement

1 • Chain & Wire Rope Slings


• Rings, Links, Hooks, Shackles
Swivels, Eye Bolts,
• SWL upto 25 tonnes • Two Times Safe Working Load,
(2 X SWL)
• 1.22 X SWL +20 tonnes
• SWL above 25 tonnes
2 Single Sheave Blocks Four Times The Safe Working Load
SWL upto 13 tonnes (4 x SWL) Line pull
3 Multiple Sheave Blocks With
• SWL Not Exceeding 25 Tonnes • Two Times Safe Working Load,
(2 X SWL)
• SWL Exceeding 25 Tonnes But
• 0.933 X SWL + 27 Tonnes
Not Exceeding 160 Tonnes
• 1.1 X SWL
• SWL Exceeding 160 Tonnes

4 Beam Clamps 1.5X SWL

5 Beam Trolleys 1.5 X SWL

6 Chain Blocks Manual hoist 1.5 X SWL

7 Chain Hooks & Fittings Grade 80 2.0 X SWL

8 Chain Slings Grade 80 2.0 X SWL

9 Life boat Davit 2 .0 X SWL


Life boat Winch 1.25 X SWL
Life boat Lifting point 1.5 X SWL

10 Electric Overhead Travelling Cranes 1.25 X SWL

11 Fabricated pad eyes and clamps 2.0 X SWL

Doc. File. No.: REQ.Q.001.R2 Page 47 of 54 Custodian Dept : FQAD


LIFTING EQUIPMENT TECHNICAL REGULATIONS

DOC. NO.: QP- REG-Q-001 Rev. 2

S/No Lifting Equipment Type Proof Load Requirement

12 Forklift trucks 1.25 X SWL

13 Lever Hoists (Pull Lifts) 1.5 X SWL

14 Lifts Personnel and Goods 1.25 X SWL


15 Lifting beams/ spreaders beams with • Two Times Safe Working Load,
(2 X SWL)
• SWL up to 10 tonnes
• 1.04 X SWL + 9.6 tonnes
• SWL 10 tonnes up to 160 tonnes
• 1.1 X SWL
• SWL above 160 tonnes
16 Mobile Work Platforms 1.25 X. SWL

17 Pedestal Crane (Classification by marine) 1.25 X SWL

18 Plate Clamps 2.0 X SWL

19 Hoists Powered (Electric) 1.25 X SWL

20 Hoists Powered (Pneumatic) 1.25 X SWL

21 Runway Beams 1.25 X SWL

22 Tirfor with wire rope 1.50 X SWL


Wire ropes for tirfor with end connection 2.0 X SWL
23 Winch installed on (Davit) 1.25 X SWL

24 Winch installed for (Manual) 1.25 X SWL

25 Winch installed for (Man- riding) 1.50 X SWL

26 Winch installed for (Pneumatic) 1.25 X SWL

27 Gang Way 2.0 X SWL

28 Wire Rope Tested to destruction

29 All size containers 2 x Gross Weight - Tare weight


Work Baskets, Skips, Cargo Containers
30 Personnel transfer net 2.0 X SWL

Doc. File. No.: REQ.Q.001.R2 Page 48 of 54 Custodian Dept : FQAD


LIFTING EQUIPMENT TECHNICAL REGULATIONS

DOC. NO.: QP- REG-Q-001 Rev. 2

11.7 TABLE : 7 ( COPY OF THE CRANE CERTIFICATE )

CERTIFICATE OF TEST
AND EXAMINATION OF CRANE &
LIFTING EQUIPMENT

CERTIFICATE No. DATE OF TEST AND/OR EXAMINATION

OWNER

PLACE OF SURVEY REF. STANDARD

SURVEY REQUESTED BY

DESCRIPTION OF EQUIPMENT

MANUFACTURER/ SERIAL NO.

OWNER INVENTORY - TAG No. LICENCE PLATE No. DATE OF LAST PROOF LOAD TEST

S.W.L. /
PAY
DESCRIPTION OF TEST AND EXAMINATION LENGTH OF JIB RADIUS PROOF LOAD LOAD
(5)
(1) (2) (3) (4)

COMMENTS / RECOMMENDATION

WE CERTIFY THAT THE ABOVE EQUIPMENT WAS TESTED BY A COMPETENT PERSON IN THE MANNER SET OUT UNDER A) & B) AND THAT
CAREFUL EXAMINATION OF THE SAID EQUIPMENT AND GEAR AFTER THE TEST SHOWED THAT IT WITHSTOOD THE PROOF LOAD (3) AT (2)
PROOF LOAD (3) WITHOUT INJURY AND PERMANENT DEFORMATION.
A) CRANE WITH ITS ACCESSORY GEAR SHALL BE TESTED AT A PROOF LOAD WHICH SHALL EXCEED THE SAFE WORKING LOAD AS UNDER:
SAFE WORKING LOAD UP TO 20 TONS 20 TO 50 TONS OVER 50 TONS
PROOF LOAD 25 % IN EXCESS 5 T IN EXCESS 10% IN EXCESS
IF NOT OTHERWISE REQUIRED BY OTHER CODES/STANDARDS SHOWN IN DATA/SPECIFICATION OF THE CRANE.

LIFTING CAPACITIES DIAGRAM MUST BE AT THE DISPOSAL OF THE CRANE OPERATOR.

THIS ATTESTATION IS VALID FOR 12 MONTHS FROM


THE DATE OF TEST OR EXAMINATION, UNLESS
LIMITED BY OTHER

REQUIREMENTS RELATED TO PLACE OF OPERATION AND IS SUBJECT TO BUREAU VERITAS GENERAL CONDITIONS OF SERVICES.

STAMP Page 1 of 2

Doc. File. No.: REQ.Q.001.R2 Page 49 of 54 Custodian Dept : FQAD


LIFTING EQUIPMENT TECHNICAL REGULATIONS

DOC. NO.: QP- REG-Q-001 Rev. 2

ANNEX TO CERTIFICATE
OF EXAMINATION OF CRANE &
LIFTING EQUIPMENT

ANNEX TO CERTIFICATE No. DATE OF EXAMINATION

0 0

No. DESCRIPTION CONDITION / REMARKS REINSPECTION

1 Safe Load Indicator


2 Radius Indicator
3 Angle Indicator
4 Jib hoist cut out
5 Hoisting Limiter
6 Duty Chart in Cab
7 Level Indicator
8 Boom Structure
9 Fly Jib Structure
10 Boom Hoist Winch
11 Main Hoist Winch
12 Auxiliary Hoist Winch
13 Pendants
14 Boom hoist ropes
15 Wire Rope-Main
16 Wire Rope Auxiliary
17 Main Hook
18 Auxiliary Hook
19 Breaking/Holding
20 Cranes Controls
21 Swing Machinery
22 Turntable Bearing
23 Hydraulic System
24 Carrier including engine
25 Crawlers
26 Steering and breaks
27 Electric installation

29 Record of major repairs /


alterations / replacements

COMMENTS / RESERVATIONS

SURVEYOR

Doc. File. No.: REQ.Q.001.R2 Page 50 of 54 Custodian Dept : FQAD


LIFTING EQUIPMENT TECHNICAL REGULATIONS

DOC. NO.: QP- REG-Q-001 Rev. 2

11.8 TABLE – 8 DAILY OR EVERY SHIFT CHANGE CRANE CHECK LIST.


Equipment Description: Identification No.:

INITIAL CHECKS
Access Clear
Ladders, Hatches and Walkways Clean, Secure and Unobstructed
Gratings and Deck-plates Clean and secure
Machinery House Clean and Tidy
Operators Cabin Clean and Tidy
Windscreen Clean
Windscreen Wipers Check Operation and Effectiveness
PRE-START CHECKS
Boom Chords and Lacings Check for damage
Pendants and Hook blocks Check condition
Wire Ropes and Terminations Check Condition and Security
Machinery guards Check In Place and Secure
Oil, Fuel and Coolant Check levels
PRE-OPERATION CHECKS
Air/Oil Pressure In Safe operating Range
All Controls, including Brakes Check for Safe Operation
Boom Radius Cut-Out/Alarms Check for Safe Operation
Hook Block Cut Out Alarm Check for Safe Operation
Brake/Clutch Linings Check for Contamination
SAFE LOAD INDICATOR
Audible/Visual Alarms Check Operation
Load Radius Chart Displayed in Cab
Weight Displayed Check Accuracy
COMMUNICATION
VHF/UHF Radios Test Transmission
Rigger Discuss Hand Signals
Crane Signal Charts Displayed in cab
OTHER ACTIVITIES/CONDITIONS
Within Crane Radius Confirm No Conflict - (i.e. Power-lines)
General Activities Radio Silence, Helicopter Operations,
Wire-line Activities, Other Cranes
Site condition out rigger to be checked for support area
and additional support to be provided
where necessary
Wind/Sea State/Visibility Within Limits
SAFETY EQUIPMENT/FEATURES
Fire Extinguisher Available and In-Service
Floodlights and Aviation Lights Check Working
BA Set Stowed In Cab

Doc. File. No.: REQ.Q.001.R2 Page 51 of 54 Custodian Dept : FQAD


LIFTING EQUIPMENT TECHNICAL REGULATIONS

DOC. NO.: QP- REG-Q-001 Rev. 2

lifejacket Stowed In Cab

12.0 FORMS
Listed underneath are the Forms to be referred / used in the implementation of Regulations

12.1 FORM LE OR 01

NOTICE OF INTENTION TO UTILIZE CONTRACTOR LIFTING EQUIPMENT

Fax this form to QAA/3 on FAX NO: Doha - 4402207 for Review and Approval

Item
No: REQUIREMENTS DETAILS
1 Name Of Contractor:
2 Contract Manager:
3 Contact Details: Telephone: Facsimile:
Address:

4 Contract Number:
5 Location(s) Where Equipment
Is To Be Used:
6 Type Of Lifting Equipment To List:
Be Used:

7 Intended Use For Lifting


Equipment:
8 Estimated Duration Of Work:
9 Crane Operator Name(s) And
Certificate Numbers:

10 Rigger Name(s) And Certificate


Numbers:

11 Have Certificates For All List Certificate Numbers:


Equipment And Personnel To
Be Used, Been Provided:

Circle As Required: Yes Or No

12 QP Contract Focal Point Name:


Name And Contact Details
Reference Indicator:

Telephone:

Doc. File. No.: REQ.Q.001.R2 Page 52 of 54 Custodian Dept : FQAD


LIFTING EQUIPMENT TECHNICAL REGULATIONS

DOC. NO.: QP- REG-Q-001 Rev. 2

Fax:

12.2 FORM LE OR 02

EMERGENCY RELEASE NOTE

Due to operational urgencies the following Lifting Equipment, purchased on


Emergency basis, is being released to the User Department without normal Inspection
and Certification requirements being fulfilled.

Material Requisition. No./ Date :


Purchase Order No./ Date :
Dept. Rep. Requesting Release :
Date of ERN :

ID. No. Description of the Equipment Nature of Urgency / Remarks

NOTE:
The above equipment has been released without routine Inspection and Certification and
issuing XX No. at R&D Dept. It is the responsibility of the User Department to ensure that
the Equipment is made available for routine Inspection and Certification and issuing XX
No at the earliest moment, in compliance with the Corporations Lifting Equipment Policy.
This shall be arranged in coordination with:
Senior Quality Assurance Engineer (QAA/3)
Q. A. Department, (Tel. 4402495, Fax. 4402207)

Requested By Approved By
Name: Name:
Designation: Designation :
Signature Signature

R & D Section R & D Section

DISTRIBUTION : Original at R & D Section,


CC: End User Dept and AA/3 at QA DEPT

Doc. File. No.: REQ.Q.001.R2 Page 53 of 54 Custodian Dept : FQAD


LIFTING EQUIPMENT TECHNICAL REGULATIONS

DOC. NO.: QP- REG-Q-001 Rev. 2

12.3 FORM LE OR 03
REQUEST FOR WAIVER

SPONSORING DEPT. REPRESENTATIVE Telephone No.:

Name: Fax No.:

Signature: Designation:

FOR QP DEPARTMENTS

AREA OF OFFSHORE FIELDS ONSHORE FIELDS OTHERS


OPERATION (specify)
(tick as PS1 PS2 PS3 PS4 HALUL MESAIEED REFINERY DUKHAN
appropriate
& write section
underneath)

FOR CONTRACTORS
PROJECT / COMPANY REPRESENTATIVE AREA OF OPERATION
CONTRACT NO. NAME
ONSHORE OFFSHORE

EQUIPMENT DESCRIPTION ID NO. CERTIFICATE NO.

PERIOD WAIVER REQUIRED: FROM: TO:


REASON FOR REQUESTING THIS WAIVER:

APPLICABLE CLAUSE OF QA-REG-01:

RESTRICTION PARAMETER TO BE IDENTIFIED TO ENSURE SAFE OPERATION:

REVIEW BY SAFETY DEPARTMENT:

Agreed by: Operation Dept. Agreed by: QAA/3 Approved by: OM / DR Manager
Representative

Doc. File. No.: REQ.Q.001.R2 Page 54 of 54 Custodian Dept : FQAD


LIFTING EQUIPMENT TECHNICAL REGULATIONS

DOC. NO.: QP- REG-Q-001 Rev. 2

Signature: Signature: Signature:

Date: Date: Date:


Enclose : Test Certification

Doc. File. No.: REQ.Q.001.R2 Page 55 of 54 Custodian Dept : FQAD


LIFTING EQUIPMENT TECHNICAL REGULATIONS

DOC. NO.: QP- REG-Q-001 Rev. 2

Doc. File No.: REG.Q.002. R1 56 of 56 Custodian Dept. : FQAD

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