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Leadwell NV-Serie 2015 PDF

The document describes Leadwell CNC machining centers. It provides specifications for several models including the V-12iP, V-20S, V-30S, V-30M, V-40L, V-40M, V-50L, V-60S, V-60i, and V-80i. Key features highlighted include high rigidity, efficiency, reliability, flexibility, and performance. The machines offer rapid feed rates, high spindle speeds, short tool change times, large tool magazines, and optional rotary tables.

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Levi Briceño
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© © All Rights Reserved
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0% found this document useful (0 votes)
301 views8 pages

Leadwell NV-Serie 2015 PDF

The document describes Leadwell CNC machining centers. It provides specifications for several models including the V-12iP, V-20S, V-30S, V-30M, V-40L, V-40M, V-50L, V-60S, V-60i, and V-80i. Key features highlighted include high rigidity, efficiency, reliability, flexibility, and performance. The machines offer rapid feed rates, high spindle speeds, short tool change times, large tool magazines, and optional rotary tables.

Uploaded by

Levi Briceño
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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High Efficiency Machining Center

V-12iP/V-20S/V-30S/V-30M
V-40L/V-40M/V-50L
V-60S/V-60i/V-80i

LEADWELL CNC MACHINES MFG., CORP.


No. 23 Gong 33th Road, Taichung Industrial Park
Taichung 407, Taiwan
T: 886 - 4 - 23591880 / F: 886 - 4 - 23592555, 886 - 4 - 23593875
E: [email protected]

www.leadwell.com.tw
2014.12
VERTICAL MACHINING CENTERS FEATURE

3 Axis absolute motor.

One piece telescope design in rear Y axis


Saddle one piece design

High Efficiency Machining Center


Three Axis Bearing Oil Lubrication System.
High Rigidity: High Efficiency:

FEA Analysis. ●
Rapid feed rate 48/48/48.

High rigidity structure design. ●
Spindle speed 12,000 rpm(opt)

Dual nuts ball screw design in X and Y axis. ●
Tool change time T to T 1.8 sec.

The new wider base and saddle improved ● Tool change time C to C 4 sec.
machine rigidity.

Saddle one piece design. High Flexibility:

30T tools magazine available.
High Reliability: ●
4/5 axis rotary table available.

Roller type motion system.

3 Axis absolute motor.

One piece telescope design in rear Y axis.

Ball screw bearing lubrication system design. Dual nuts ball screw design in X and Y axis. Surrounding coolant system.

Front chip disposal system with surrounding coolant
system.

LEADWELL CNC MACHINES MFG., CORP. www.leadwell.com.tw LEADWELL CNC MACHINES MFG., CORP.
01 V-12iP/V-20S/V-30S/V-30M/V-40M/V-40L/V-50L/V-60S/V-60i/V-80i V-12iP/V-20S/V-30S/V-30M/V-40M/V-40L/V-50L/V-60S/V-60i/V-80i
02
FEA REPORT(Finite Element Analysis) PERFORMANCE
V-40M
Optimum With FEA you can: FACE MILL End-MILL
Section areas Bending stiffness 1. Predict and improve product performance and reliability.
525cc/min. 200cc/min.
● ●
Removal Rate Removal Rate
● Moments of inertia ● Transverse shear 2. Reduce physical prototyping and testing .
● Torsional constant ● Vibration reduce 3. Evaluate different designs and materials . Tool Ø63mm Tool Ø25mm
● Plate thickness 4. Optimize designs . Spindle Speed 1750rpm Spindle Speed 2800rpm
Feedrate 2100mm/min Feedrate 1000mm/min
Width of Cut 50mm Width of Cut 25mm
Depth of Cut 5mm Depth of Cut 8mm
V-50L
U-DRILL RIGID TAP
Drilling Ø42mm Tapping M20
X AXIS Tool Ø42mm Spindle Speed 1750rpm
Spindle Speed 1750rpm Feedrate 4375mm/min.
Feedrate 180mm/min.
Depth of Cut 30mm

MATERIAL

Y AXIS
S45C
RENISHAW GUI:
LEADWELL developed RENISHAW interface, can be used in
TS27R, or OMPXX measuring device.
measurement process and read data indicate on the
screen, simply instructions screen which greatly simpli-
fies the operation complexity, users do not need to
remember the program number and many measurement
parameters.
Z AXIS
ATC Tool management system:
Manual work-piece measurement:
Maintenance screen

The Ultimate in Performance. www.leadwell.com.tw LEADWELL CNC MACHINES MFG., CORP.


03 V-12iP/V-20S/V-30S/V-30M/V-40M/V-40L/V-50L/V-60S/V-60i/V-80i V-12iP/V-20S/V-30S/V-30M/V-40M/V-40L/V-50L/V-60S/V-60i/V-80i
04
OUTLINE DIMENSION OUTLINE DIMENSION

V-50L V-60i
V-12iP V-30M
2261.25

2306

3565
2200
2783
1320

1716
2406.75 3820
70

2628
2347.5
2676.33

2423

2734
2526
2095

2203

2555.5
545
2200 3276 2200
1500 2305(FANUC); 3820 3565
190 2612 2800 3793
2445(SIEMENS)
V-20S V-40L

V-60S V-80i

2200
2467

890
2200

4140
2640
4140
3215
2734
2439
2526
2203
2644.5
2364.5

2395

2095

2734

3266
2526
2203

2385
549

2800 2200
2000 3400 32.5
2600 2335(SIEMENS), 5466
2195(FANUC) 3850 2200
V-30S V-40M 4285
2100
2198

2734
2526
2648

2203
2347.5

2395

2095

2800 2100
2200 3555 32.5
2800 2195(FANUC);
2335(SIEMENS)

LEADWELL CNC MACHINES MFG., CORP. www.leadwell.com.tw The Ultimate in Performance.


05 V-12iP/V-20S/V-30S/V-30M/V-40M/V-40L/V-50L/V-60S/V-60i/V-80i V-12iP/V-20S/V-30S/V-30M/V-40M/V-40L/V-50L/V-60S/V-60i/V-80i
06
INTERNAL DRAWING INTERNAL DRAWING

INTERNAL
V-12iP
V-30M

100 Z AXIS 510


2621
2347.5
510 2669.5

2423
2360 2260

2095
132 550

950
946.5

540.5
1060
245 Y AXIS 510 500

5
190 268.5 400 410 280 1220 X AXIS 800 900
2200 2305(FANUC)
2318
2800 2445(SIEMENS)

2644.5(FANUC、SIEMENS)
V-20S 1329

V-40L
2095 2744.5(HEIDENAIN)
(Z AXIS)
510
2354.5

Z AXIS
2395

2721
Y AXIS

100 610
610 635
100

2195
946.5
1000

950
564
1060 (Y AXIS)

345 400 410 X AXIS:1020 1120 2200


510 600 1500
2195(FANUC)
2000 2800
3500 2335(SIEMENS、HEIDENHAIN)
3567

V-30S V-40M
1040

Z AXIS 100~710
1034
510(Z AXIS)

2681
2525
2648

500(Y AXIS 510)


2354.5

2195
2395

2095
100

1000

950
950
896

1120(X AXIS 1020) 2100


1500
1060 (Y AXIS)
800(X AXIS) 900 345 400 410 2800
2200 2195(FANUC) 4010
2335(SIEMENS、HEIDENHAIN)

The Ultimate in Performance. www.leadwell.com.tw The Ultimate in Performance.


07 V-12iP/V-20S/V-30S/V-30M/V-40M/V-40L/V-50L/V-60S/V-60i/V-80i V-12iP/V-20S/V-30S/V-30M/V-40M/V-40L/V-50L/V-60S/V-60i/V-80i
08
INTERNAL DRAWING SPINDLE POWER CURVE
Continuous N-m
30 min N-m
Coutinuous KW
30 min KW

Z AXIS:610
V-50L V-12iP/V-20S V-50L/V-60S
α8-8000i/8000rpm
α15-7000i/8000rpm
120

2721
80 16
1750rpm
70N-m 1500rpm

2195
610 Y AXIS:635
100.9N-m

950 100
60
11KW
12 18.5kW
90
564

47.7N-m 81.8N-m
X AXIS:1270 1420 2200 15kW
40 7.5KW 8
1500 7.5KW 15kW
3280 5.5KW 30 11kw
3839.5
20 4

Z AXIS:610
0 0 0 0
V-60S 1500 8000 0 1750 8000
rpm

Y AXIS:635
610
V-30S/V-30M V-60i/V-80i
950 100
α8-8000i/8000rpm
αP22-8000i/8000rpm
840

X AXIS:1520 1550
25
80 16
750rpm
908 3850 2195 70N-m 1500rpm
19.4N-m
20
60 12 15kW
11KW
47.7N-m 14.29N-m
15 11kW
7.5KW
V-60i 40 8
7.5KW
11kW

5.5KW 9kW
10
20 4
Z AXIS 720(840-120)

762
840

X AXIS 1520
0
120

0 0 0 750 8000
1500 8000 rpm
1041

V-40M/V-40L
Y AXIS 760 α15-7000i/8000rpm
120 24

100.9N-m 1750rpm
18.5KW
V-80i 90 18
81.8N-m 15KW
Z AXIS 720(840-120)

15KW
997
840

2040 60 12
11KW
Y AXIS 1000
1031

30 6

0 0
1750 8000

The Ultimate in Performance. www.leadwell.com.tw The Ultimate in Performance.


09 V-12iP/V-20S/V-30S/V-30M/V-40M/V-40L/V-50L/V-60S/V-60i/V-80i V-12iP/V-20S/V-30S/V-30M/V-40M/V-40L/V-50L/V-60S/V-60i/V-80i
10
VERTICAL MACHINING CENTERS MACHINE SPECIFICATIONS

Pull Stud V-12iP V-20S V-30S V-30M V-40M


A.T.C Type Arm Arm Arm Arm Arm
Standard Optional Unit
CAPACITY
X axis travel mm (in) 300(11.8) 510(20) 800(31.5) 800(31.5) 1020(40.2)

BT 40 FOR STANDARD BT 40 FOR CTS Y axis travel mm (in) 410(16) 410(16) 410(16) 510(20) 510(20)
25 25 Z axis travel mm (in) 510(20) 510(20) 510(20) 510(20) 610(24)
2 10 2 10
Distance from table top to spindle end mm (in) 100-610(4-24) 100-610(4-24) 100-610(4-24) 100-610(4-24) 100-710(4-27.9)
Shank BT40 Pull Stud JIS B 6339 Shank BT40 7
7 5 , 24
5 Distance from column front to spindle center mm (in) 450(17.7) 450(17.7) 450(17.7) 550(21.6) 560(22)
24 15 15
10=8.1

21 21 TABLE
14.6 14.6
C1 R2

45 Table size (L x W) mm (in) 550X400(21.6x15.7) 600x400(23.6x15.7) 900X400(35.4X15.7) 900X500(35.4X19.6) 1120X500(44X19.7)

44.45
44.45
15=8.1

kg

M16

16.1
500(1102) 500(1102) 500(1102) 500(1102) 800(1760)

63
16.1

Max. table load weight

53
M16

23
19
14
63
53

75.679
3.6
75.679 T-slot size mm 18TX125X3 18TX125X3 18TX100X3 18TX100X5 18TX100X5
23 0.1
5 29 0.1 65.4 SPINDLE
65.4
6
(4) 3 28 Spindle speeds rpm 8000 8000 8000 8000 8000
35 10 10 Spindle nose (normal size, No.) 7/24 TAPER,NO.40 7/24 TAPER,NO.40 7/24 TAPER,NO.40 7/24 TAPER,NO.40 7/24 TAPER,NO.40
60 60
Spindle bearing inner diameter mm(in) 70(2.75) 70(2.75) 70(2.75) 70(2.75) 70(2.75)
FEEDRATE
Rapid traverse X/Y/Z m/min(ipm) 48(1889) 48(1889) 48(1889) 48(1889) 36(1417)

Optional Max. cutting feedrate m/min(ipm) 10(394) 10(394) 10(394) 10(394) 10(394)
A.T.C. 24 24
CAT 40 FOR CTS CAT 40 Tool storage capacity pcs 24 24 24 24 24

16.25 68.25 35 68.25 35 Max. tool diameter(with adjacent tools) mm(in) 80(3.15) 80(3.15) 80(3.15) 80(3.15) 80(3.15)
19.05 19.05
Max. tool length mm(in) 225(8.86) 250(10) 250(10) 250(10) 250(10)

M16 UNC 0.625-11


M16 UNC 0.625-11

15.87 15.87
Tool change time(T-T/C-C) sec 1.8/4 1.8/4 1.8/4 1.8/4 1.8/4
1.5 11
10=8.1

19 23 3 MOTORS kw(hp)
C1 R2

45
Spindle motor(30 min) FANUC kw(HP) 11(14.7) 11(14.7) 11(14.7) 11(14.7) 18.5(24.8)
15=8.1

44.45

44.45
44.45

63.5
44.45
18.8

63.5

16.1
16.1

53
53

30 3.6 X/Y/Z axis motor Kw(hp) 1.6/3/4(2/4/5.4) 1.6/3/4(2/4/5.4) 3/3/4(4/4/5.4) 3/3/4(4/4/5.4) 3/3/4(4/4/5.4)
45 5 MACHINE SIZE mm(in)
12.85

6
(4) 3 25.25 Height of machine (H) mm(in) 2680(105.5) 2620(103.1) 2650(104.3) 2650(104.3) 2721(107)
32.25 mm(in)
7 4.4

14.6 Floor space (L x W) 2700X2200(106.3X86.6) 2900X2310(114X91)


7 4.4

14.6 1500X2600(59X102.3) 2900X2310(114X91) 3420X2100(134.6X82.7)


60 60 Total machine weight Kg(lb) 5000(11000) 5200(11464) 5700(12566) 5700(12566) 6500(14330)
DIN 40 FOR CTS DIN 40
19.1 19.1 Power requirement KVA 25 25 25 25 30
PULL STUDSHANK 7 SHANK 7 Control 0i/828DB
DIN-69871 24 0i/828DB 0i/828DB 0i/828DB 0i/828DB
DIN-69872 DIN-69871 24
,
10=8.1

15 15
C1 R2

45
63.55
56.25
15=8.1

44.45

72.3
56.25
63.55
44.45

16.1
72.3
16.1

Control Panel OPTION


23
19
14

3.6
5
20 0.1
6
(4) 3 25.25
26 0.1 68.4 32.25 68.4
7
7

11.1 11.1
60 60

Cartridge Type Spindle BBT Two face contact

FANUC SIEMENS MITSUBISHI SAGOR

The Ultimate in Performance. www.leadwell.com.tw LEADWELL CNC MACHINES MFG., CORP.


11 V-12iP/V-20S/V-30S/V-30M/V-40M/V-40L/V-50L/V-60S/V-60i/V-80i V-12iP/V-20S/V-30S/V-30M/V-40M/V-40L/V-50L/V-60S/V-60i/V-80i
12
MACHINE SPECIFICATIONS MACHINE ACCESSORIES

V-12iP V-20S V-30S V-30M V-40M V-40L V-50L V-60S V-60i V-80i
V-40L V-50L V-60S V-60i V-80i
● ● ● ● ● ● ● ● ● ●
Full enclosure guarding
A.T.C ● ● ● ● ● ● ● ● ● ●
Type Arm Arm Arm Arm Arm Chip conveyor(auger type)
CAPACITY Unit Work light ● ● ● ● ● ● ● ● ● ●

Alarm lamp ● ● ● ● ● ● ● ● ● ●
X axis travel mm (in) 1020(40.2) 1270(50) 1520(59.8) 1520(59.8) 2040(80.3)
Heat exchanger ● ● ● ● ● ● ● ● ● ●
Y axis travel mm (in) 635(25) 635(25) 635.(25) 760(30) 1000(40)
Rigid tapping ● ● ● ● ● ● ● ● ● ●
Z axis travel mm (in) 610(24) 610(24) 610(24) 720(28.3) 720(28.3)
Auto counter for work piece ● ● ● ● ● ● ● ● ■ ■
Distance from table top to spindle end mm (in) 100-710(4-27.9) 100-710(4-27.9) 100-710(4-27.9) 120-840(4.8-33) 120-840(4.8-33)
Remote MPG ■ ■ ■ ■ ■ ■ ● ● ● ●
Distance from column front to spindle center mm (in) 635(25) 635(25) 635(25) 760(30) 1000(40)
Surrounding coolant system ■ ● ● ● ■ ■ ■ ■ ■ ■
TABLE
Spindle air purge ■ ■ ● ● ● ■ ■ ● ■ ■
Table size (L x W) mm (in) 1120X610(44X24) 1420X610(56X24) 1550X610(61X24) 1550X750(61X29.5) 2100X1000(82.7X40) ■ ■ ■ ■ ■ ■ ■ ■ ■ ■
10000rpm spindle
Max. table load weight kg 800(1760) 1000(2200) 1000(2200) 1200(2640) 1800(3960) 12000rpm spindle ■ ■ ■ ■ ■ ■ ■ ■ ■ ■
T-slot size mm 18TX100X6 18TX100X6 18TX100X6 18TX125X6 18TX125X8 Spindle oil chiller ■ ■ ■ ■ ■ ■ ■ ■ ■ ■

SPINDLE Two speed gearbox ■ ■ ■ ■ ■ ■ ■ ■ ■ ■

Spindle speeds rpm CTS From A ■ ■ ■ ■ ■ ■ ■ ■ ■ ■


8000/DDS 10000,12000,15000 opt
Spindle nose (normal size, No.) Linear scale ■ ■ ■ ■ ■ ■ ■ ■
7/24 TAPER, NO.40 7/24 TAPER, NO.40 7/24 TAPER, NO.40 7/24 TAPER, NO.40 7/24 TAPER, NO.40
Tool overload detection ■ ■ ■ ■ ■ ■ ■ ■ ■ ■
Spindle bearing inner diameter mm(in) 70(2.75) 70(2.75) 70(2.75 70(2.75) 70(2.75)
Auto tool length measurement (ATLM) ■ ■ ■ ■ ■ ■ ■ ■ ■ ■
FEEDRATE
24X24X20 24X24X20
Automatic workpiece measurement ■ ■ ■ ■ ■ ■ ■ ■
Rapid traverse X/Y/Z m/min(ipm) 36(1417) 36(1417) 36(1417)
(945/945/787.4) (945/945/787.4) Simple tool life management ■ ■ ■ ■ ■ ■ ■ ■
Max. cutting feedrate m/min(ipm) 10(394) 10(394) 10(394) 5(196.8) 5(196.8)
Chip conveyor outside machine & chip bucket ■ ■ ■ ■ ■ ■ ■ ■ ■ ■
A.T.C.
Oil skimmer ■ ■ ■ ■ ■ ■ ■ ■
Tool storage capacity pcs 24 24 24 24 24 Coolant gun ■ ■ ■ ■ ■ ■ ■ ■ ■ ■
Max. tool diameter(with adjacent tools) mm(in) 80(3.15) 80(3.15) 80(3.15) 80(3.15) 80(3.15) Air conditioner ■ ■ ■ ■ ■ ■ ■ ■
Max. tool length mm(in) 250(10) 250(10) 250(10) 250(10) 250(10) Rotary table preparation ■ ■ ■ ■ ■ ■ ■ ■ ■ ■
Tool change time T-T (C-C) sec 1.8/5 1.8/4 1.8/4 1.8/4 1.8/4 Manual tailstock for rotary table ■ ■ ■ ■ ■ ■ ■ ■

MOTORS Through hole drill kit ■ ■ ■ ■ ■ ■ ■ ■ ■ ■

Spindle motor(30 min) FANUC kw(hp) 18.5(24.8) 18.5(24.8) 18.5(24.8) 15(20) 15(20) DNC link software ■ ■ ■ ■ ■ ■ ■ ■

X/Y/Z axis motor


Programmable Nozzle ■ ■ ■ ■ ■ ■ ■ ■
kw(HP) 3/3/4(4/4/5.4) 3/3/4(4/4/5.4) 3/3/4(4/4/5.4) 4/4/4(5.4/5.4/5.4) 4/4/4(5.4/5.4/5.4)
Programmable air blow ■ ■ ■ ■ ■ ■ ■ ■
MACHINE SIZE
CTS preparation ■ ■ ■ ■ ■ ■ ■ ■ ■ ■
Height of machine (H) mm(in) 2721(107) 2721(107) 2721(107) 3006(118) 3006(118)
Extra coolant tank ■ ■ ■ ■ ■ ■ ■ ■
Floor space (L x W) 3420X2200 3840X2200 4130X2200 3820X4365 5466X4135
mm(in) (134.6X86.6) (151.2X86.6) (162.6X86.6) (150X171.8) (215X163) Spindle annular coolant jet (Arm type ATC) ■ ■ ■ ■ ■ ■ ■ ■ ■ ■
Total machine weight kg 6800(14991) 7000(15432) 7800(17195) 10500(23100) 11700(25770)
Auto door x x
Power requirement KVA 30 30 30 35 35 ARM 30T ATC ■ ■ ■
Control FANUC 0i/828DB 0i/828DB 0i/828DB 0i/828DB 0i/828DB Table guarding x x

●:S.T.D / ■:O.P.T (DESIGNED)/ ▲:O.P.T (TO BE ADVISED)/ X:N/A(NOT AVAILABLE)

LEADWELL CNC MACHINES MFG., CORP. www.leadwell.com.tw The Ultimate in Performance.


13 V-12iP/V-20S/V-30S/V-30M/V-40M/V-40L/V-50L/V-60S/V-60i/V-80i V-12iP/V-20S/V-30S/V-30M/V-40M/V-40L/V-50L/V-60S/V-60i/V-80i
14

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