JEPL / TPIL / 830 /TPP -18 Re
PROJECT : MANGALORE, OSBL PTA PLANT Date:-
CLIENT :JBF PETROCHEMICALS LTD
PMC:TECHNIP IND LTD
CONTRACTOR :JOBBY ENGINEERS PVT LTD.
TEST PACK INDEX
LOOP NO :
SYSTEM NO:
DESCRIPTION FORMA NO NO OF SHEETS
1 LIST OF DRAWING JEPLL/TPIL/830/LOD-22
2 LINE SHEDULE
3 PUNCH LIST JEPL/TPIL/830/PL-22A
4 CHECKLIST FOR PIPING MECHANICAL COMPLETION APPEJEPL/TPIL/830/MC-19
5 NDT CLEARENCE/CHECKLIST JEPL/TPIL/830/NC-20
6 LINE HISTORY SHEET JEPL/TPIL/830/LHS-21
7 FLANGE HISTORY SHEET JEPL/TPIL/830/FHS-23
8 PRE-HYDRO TEST FLUSHING REPORT JEPL/TPIL/830/PFT-25
9 HYDROSTATIC/PNEUMATIC TEST REPORT JEPL/TPIL/830/PPT-24
10 FINAL BOX UP REPORT JEPL/TPIL/830/PBR-28
11 SUPORT STANDARD DETAILS JEPL/TPIL /830/ PS-29
12 MARKED-UP P&ID
13 MARKED UP ISOMETRICS
INSPECTOR JEPL TECHNIP/JBF
Signature
Name
Date
JEPL / TPIL / 830 /TPP -18 Rev-00
Date:-
NO OF SHEETS
HNIP/JBF
Format : JEPL/TPIL/830/L
PROJECT : MANGALORE, OSBL PTA PLANT Date:-
CLIENT :JBF PETROCHEMICALS LTD
PMC:TECHNIP IND LTD
CONTRACTOR :JOBBY ENGINEERS PVT LTD.
LIST OF DRAWINGS
Test pack No/LOOP NO:-
SYSTEM :-
DESCRIPTION :-
Sl. No. ISOMETRIC DRAWING NOS. Sheet No Rev No P&ID No Sheet No Rev No
4
5
10
CONTRACTOR TECHNIP/JBF
CHECKERS /
REVIEWERS
EXECUTION QA/QC EXECUTION QA/QC
SIGNATURE:
NAME:
DATE:
ormat : JEPL/TPIL/830/LOD-22 Rev-00
REMARKS
QA/QC
JEPL/TPIL/830/PL-18
Project :MANGALORE, OSBL PTA PLANT
Client :JBF PETRO CHEMICALS LTD
Consultant :TECHNIP INDIA LTD
Contractor :JOBBY ENGINEERS PVT LTD.
PUNCH LIST
Line No. LOOP No.:
GA No. Date :
Area: Inch MTR:
Punch
Completion Accepta
Description of Punch Items Priority Location Prepared By Action By Due Date
JEPL
Item No
Priority: 1. Needed for pressure test,2. Needed for commissioning 3 Needed for start up 4.Needed for plant acceptance
LEGEND N.A. : Not Applicable, ACC: ACCEPT, REJ: REJECT
INSPECTORS JEPL TECHNIP/JBF
Signature
Name
Date
JEPL/TPIL/830/PL-18A R0
NCH LIST
LOOP No.:
Date :
Inch MTR:
Completion Acceptance Remarks
TECHNIP
eded for start up 4.Needed for plant acceptance
TECHNIP/JBF
FORMAT-JEPL/TPIL/MC-1
CHECK LIST FOR MECHANICAL CLEARANCE (PIPING)
Project : MANGALORE, OSBL PTA PLANT
Client : JBF Loop No Report No :
Consultant : TECHNIP System Date :
CONTRACTOR: JEPL Category Area :
P&ID NO
GAD NO
LINE NO.( Isometric No.)/Rev No
ACC by
Item to be checked
Sr.no
JEPL TECHNIP/OWNER
Installation checked as per Isometric w.r.t.
CONFIGURATION: Route, plumb, elevation, Clearance for thermal expansion/insulation
1
BRANCH Location, angle, Orientation, type, RF pad etc.
STEAM TRAP Direction
Installation Checked as per GAD w.r.t.
2
CONFIGURATION: Route, plumb, elevation, Clearance for thermal expansion/insulation
3 Installation checked as per P&ID
Isometric completed for (enclosed)
a Joint Numbering(Shop & Field Welds)
4
b Spool Numbering
C As built routing & dimensions
Valves:(Check Rating, Gaskets, Flow Direction, Tag No., Spindle direction, CSO LO /
LC, Damage, etc.)
Nos.
Gate Valve
Globe Valves
5 Check Valves
Control Valves Tag Nos.
Safety Valves Tag Nos.
Any other valves:
6 Strainers: Check for clearance, flow direction, elements
COMMENTS
INSPECTOR JEPL TECHNIP/JBF
SIGNATURE
NAME
DATE
LEGEND ACC : ACCEPT N.A. : Not Applicable REJ : REJECT SHEET 1 OF 4
FORMAT-JEPL/TPIL/MC-19 Rev-00
CHANICAL CLEARANCE (PIPING)
Report No :
Date :
Area :
ACC by
Remarks
TECHNIP/JBF
SHEET 1 OF 4
FORMAT-JEPL/TPIL/MC-19 Rev-0
CHECK LIST FOR MECHANICAL CLEARANCE (PIPING)
Project : MANGALORE, OSBL PTA PLANT
Client : JBF Loop No : Report No :
Consultant : TECHNIP System : Date :
CONTRACTOR: JEPL Category : Area :
P&ID NO
GAD NO
LINE NO.( Isometric No.)/Rev No
ACC by
Sr.No.
Item to be checked
JEPL TECHNIP/OWNER
Flanged Joints
Total Nos.
Check for type of flange
Check for Rating Check for Alignment ( proper gap & parallelity)
7 Check for Alignment ( proper gap & parallelity)
Check for Correct Studs & nuts-dia., length, material, uniform protrusion of studs, anti seize compound.
Check for correct gasket (type, size, spec., thickness, etc.)
Torque value used for tightening
8 Seal Welding of Screwed Connections(if required)
Vents/Drains as per Dwg and Provision of additional high point Vents and/or low point Drains, if
9
required.
10 Reinforcement pads as per piping class
Orifice Flanges: Check for Tag No., tapping orientation , tap valve, jack screw, straight run length of
11
upstream & downstream
12 Local Gauges: Check for accessibility
13 Slope( When Applicable)
14 Supports
a) Guides, Cross Guides, Trunnion, etc.
i) Check for correct type, material & dimension
ii) Check welding
iii) Check for vent hole on pads(if applicable)
iv) Check offset for thermal expansions
V Check clearance of guide
Vi Check U bolt for slide support
b) Spring Support
i) Verify tag no. and checvk details as per data shjeet / spring set
ii) Check for locking arrangment and any damage during transit, etc.
Check for completeness of installlation as per drg.including welding of mounting cleat /
iii)
bracket
Iv Check for locking during installation and pressure test
COMMENTS:
INSPECTOR JEPL TECHNIP/JBF
SIGNATURE
NAME
DATE
LEGEND ACC : ACCEPT N.A. : Not Applicable REJ : REJECT SHEET 2 OF 4
FORMAT-JEPL/TPIL/MC-19 Rev-00
ACC by
Remarks
ECHNIP/JBF
FORMAT-JEPL/TPIL/MC-19 Re
CHECK LIST FOR MECHANICAL CLEARANCE (PIPING)
Project : MANGALORE, OSBL PTA PLANT
Client : JBF Loop No : Report No :
Consultant : TECHNIP System : Date :
CONTRACTOR: JEPL Category : Area :
P&ID NO
GAD NO
LINE NO.( Isometric No.)/Rev No
ACC By
Sr.No.
Item to be checked
JEPL
c) Bracket Support & Inserts with Anchor Fasteners:
i) Check for members dimensions and materials
ii) Check for welding
iii) Check for bolting
iv) Check for appearance / damage
15 Vents/ Drains
- As per drawing
- Orientation of valve handles
- Clearance for hose
- Requirements of additional vents /drains(heights/lowest point)
16 Earthlings
a) Check for location
b) Check for dimension of lug welding
17 Joints History Sheet enclosed for:
17.1 Material Traceability & Fit ups Checked
17.2 NDT Complete (Radiography ,MT,PT)
17.3 Stress Relieving & Hardeners Check complete
17.4 Positive Material Identification(PMI)
Checked for Removal / Blinding off of:
a. Control, Safety and Check Valves
b. In-Line Instruments
17.5
c. Rupture Discs
d. Equipment Nozzles
e. Others
INSPECTOR JEPL JBF
SIGNATURE
NAME
DATE
LEGEND ACC : ACCEPT N.A. : Not Applicable REJ : REJECT SHEET 3 OF 4
FORMAT-JEPL/TPIL/MC-19 Rev-00
E (PIPING)
eport No :
ate :
rea :
ACC By
TECHNIP/OWNER Remarks
JBF
F4
FORMAT-JEPL/TPIL/MC-19 Rev
CHECK LIST FOR MECHANICAL CLEARANCE (PIPING)
Project : MANGALORE, OSBL PTA PLANT
Client : JBF Loop No : Report No :
Consultant : TECHNIP System : Date :
CONTRACTOR: JEPL Category : Area :
P&ID NO
GAD NO
LINE NO.( Isometric No.)/Rev No
ACC By
Sr.No.
Item to be checked
JEPL TECHNIP/OWNER
Supports and Weld / Flanged/Screwed connections free from
18
Insulation or other coverage
Checked Installation of (Indicate Location in drawings)
a. Temporary Blinds/Spades
b. Temporary Strainers
19
c. Temporary Dummy Spools
d. Temporary Gaskets
e. Others
20 Cleanliness internally and Externally
21 Rotating Equipment Final Alignment Checked with Piping
22 Removal of unwanted construction supports
23 Expansion Bellow(i/o)
24 Instrument tapings provided as per drawings
Physical – Walk - Through – The – Line, checked for gross
25 Irregularities including physical damages, unwanted tacks,
arc strikes, spatters and space for thermal expansions.
26 Other :
INSPECTOR JEPL TECHNIP/JBF
SIGNATURE
NAME
DATE
LEGEND ACC : ACCEPT N.A. : Not Applicable REJ : REJECT SHEET 4 OF 4
MAT-JEPL/TPIL/MC-19 Rev-00
C By
Remarks
NIP/JBF
Format No:-JEPL/TPIL/830/NC-20 REV-00
PROJECT : MANGALORE, OSBL PTA PLANT
CLIENT :JBF PETROCHEMICALS LTD
PMC:TECHNIP IND LTD
CONTRACTOR :JOBBY ENGINEERS PVT LTD.
NDT CLEARANCE / CHECKLIST
Test Pack No. Date:
Loop No.
System
Description
Line No / Rev. No. :
Contractor's Name:
LPT RT
Total No. of
Type of Joint
Joints Req. Nos. Actual Nos. RT % Req. Nos. Actual Nos.
Checklist :-
INSPECTOR JEPL TECHNIP/JBF
Signature
Name
Date
ormat No:-JEPL/TPIL/830/NC-20 REV-00
Remarks
TECHNIP/JBF
FORMAT-JEPL/TPIL/830/FHS-23, Rev-00
HISTORY SHEET FOR FLANGE JOINTS
Project : MANGALORE, OSBL PTA PLANT Date :
Owner : JBF Test Loop No :
PMC : TECHNIP Line No :
Contractor : JEPL Connected P&ID No :
Flange
Flange Parallelity
Gasket Studs Nuts Joint
Ok / Not OK
Acceptance
Flange Flange Dia BOLT TENSION
REMARKS
Joint No. & Rating VALUE
Accepted/
Up Down Ok /
Spec. Size Spec. Total Nos. Not Spec. Qty JEPL TECHNIP
Stream Stream Not OK
Accepted
INSPECTOR JEPL TECHNIP/JBF
SIGNATURE
NAME
DATE
FORMAT-JEPL/TPIL/830/LH
JOBBY ENGINEERS PVT LTD. Project No : 830
PROJECT : MANGALORE, OSBL PTA PLANT
CLIENT : JBF
Report No:
PMC:TECHNIP IND LTD
Date:
Field Inspection Report - JOINT
PIPING: AG
PIPING INSPECTION SUMMARY SHEET
LINE NO : ISOMETRIC NO : LOOP NO :
P& ID NO.:
Fit-up Weld Visual RT LPT/ MPT PWHT/Hardness PMI
SI.NO Joint No. THK Size Type Welder No PNEUMATIC TEST-RF PAD
Report No Date Report No Date XR No Report No Date Report No Date Report No Date Report No Date Report No.
INSPECTOR JEPL TECHNIP/JBF
SIGNATURE
NAME
DATE
FORMAT-JEPL/TPIL/830/LHS-21 Rev-00
Project No : 830
Report No:
Date:
PIPING: AG
LOOP NO :
PNEUMATIC TEST-RF PAD Remark
Date
TECHNIP/JBF
FORMAT-JEPL/TPIL/830/PFT-25, Rev-0
PRE-HYDRO TEST FLUSHING REPORT
Project : MANGALORE, OSBL PTA PLANT
Client : JBF
Consultant : TECHNIP
CONTRACTOR: JEPL
System :-
Test Pack No:-
Loop No:-
DESCRIPTION:-
DATE:-
Line numbers :
Flushing Medium:-
Flushing Duration: UP TO CLEAN
Items to check prior to flushing
Verified
Item no, Activity
Yes No
a Test pack released with all punch points cleared
b All Control valves,Soft seated valves and in line instruments are removed.
c All Flow orifices removed
d Accessibility to perform flushing / inspection
e Capacity of pressurizing pump checked
f Other's if any:-
Remarks:
CHECKER'S /REVIEWERS JEPL TECHNIP/JBF
Signature
NAME
Date
FORMAT-JEPL/TPIL/830/PS-29 Rev-00
PIPING SUPPORT DETAILS
Project : MANGALORE, OSBL PTA PLANT DATE :-
Client : M/s JBF
Consultant : M/s TECHNIP
CONTRACTOR : M/s JEPL
DRAWING NO / ISO No. :
REPORT NO :
PIPE FIT UP WELD VISUAL
SR SUPPORT QUANTITY TOTAL WELDER
SUPPORT DIMENSION REMARKS
NO. JOINT NO. (Nos.) WEIGHT (Kgs) JEPL TIL NO. JEPL TIL
TYPE
Remarks:
CHECKER'S /REVIEWERS JEPL TECHNIP/JBF
Signature
NAME
Date
FORMAT NO:JEPL/TPIL/830/PPT-24 ,Rev-00
PETRON ENGG.CONS.LTD.
Project No : 830
PROJECT : MANGALORE, OSBL PTA PLANT
CLIENT :JBF PETROCHEMICALS LTD
Report No:
PMC:TECHNIP INDIA LTD
Date:
Field Inspection Report -
HYDROSTATIC TEST REPORT
LOOP NO / TEST PACK NO.: PIPING: UG / AG
LINE NO:
MECHANICAL COMPLETION REPORT NO. WITH DATE :
Clearance for Pressure Test on the system .
Execution JEPL NDT JEPL
Execution TECHNIP NDT TECHNIP
Test Pressure Kg/cm2
Test Medium :
Pressurised time :
Released Time:
Pressure Gauge Tag No. Gauge 1 Gauge 2
Pressure Gauge Range. Gauge 1 Gauge 2
Last Calibration Date. Gauge 1 Gauge 2
Reference Pressure Gauge Certificate No:
Pressure was held for above mentioned time and no leakage found.
JEPL TECHNIP/JBF
Signature:
Name:
Date:
AT NO:JEPL/TPIL/830/PPT-24 ,Rev-00
Project No : 830
Report No:
Date:
Project No : 830
NIP/JBF
Format No:-JEPL/TPIL/830/PBR-28, RE
PROJECT : MANGALORE, OSBL PTA PLANT
CLIENT :JBF PETROCHEMICALS LTD
PMC:TECHNIP IND LTD
CONTRACTOR :JOBBY ENGINEERS PVT LTD.
FINAL BOX UP REPORT
LOOP NO. :- DATE :
P & ID NO. :-
CONTRACTOR'S:-
SL.NO. ACTIVITIES CHECKED BY TECHNIP/OWNER
1 Temporary test blinds and dummy spools / strainers removed
2 Installed : Orifice / Flow meter / Spade / Spacer Ring
3 Safety Relief valve installed
4 Controll valve installed ( Flow direction checked )
5 Check valve installed ( Flow direction checked )
6 Strainers Installed
7 Inline instruments installed
8 Proper tightening of flange connection bolts
9 Valve extension stems installed
10 Bolt tightening /tensioning
11 Others
COMMENTS :-
The installation is checked as per above and found satisfactory.
Contractor JEPL TECHNIP/JBF
SIGN
NAME
DATE
Format No:-JEPL/TPIL/830/PBR-28, REV-0
CKED BY TECHNIP/OWNER
TECHNIP/JBF
