Additivs
Additivs
Other impurities include silica, alumina and aluminium silicate, depending on location, source of the
ore. Typical mineral properties are shown in below table;
Loadings of calcium carbonate in PP typically run from 10 to 50%, although concentrations as high as
80% have been produced. Generally speaking, large particle size, greater than 5 um CaCO3 are less
expensive, but they reduce the impact strength of the PP compound. Smaller particle sizes (less than 1
um) cost more and are more difficult to compound, but provide superior impact strength and
improved surface appearance. CaCO3 is usually selected as a filler when a moderate increase in
stiffness is desired.
3.00E+00
2.50E+00
2.00E+00 without surface
1.50E+00 modification
1.00E+00
5.00E-01
0.00E+00
0.00E+00 1.00E+01 2.00E+01 3.00E+01 4.00E+01 5.00E+01 6.00E+01
Filler loading
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February 15, 2019 [POLYMER COMPOUNDING]
1.20E+01
1.00E+01
Impact strength
8.00E+00
4.00E+00
2.00E+00
0.00E+00
0.00E+00 1.00E+01 2.00E+01 3.00E+01 4.00E+01 5.00E+01 6.00E+01
Filler Loading
Graph 1 and 2 represent that impact strength of polypropylene goes on increasing with increase in
CaCo3 loading in polymer. Graph 2 shows the increase in impact strength than shown in graph 2.
Higher strength in graph 2 is due to the surface modification of fillers with surface modifier.
0.903 1.05
Density, glee
Tensile strenglh (yield) MPa. 36 32
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February 15, 2019 [POLYMER COMPOUNDING]
Talc is generally selected to achieve higher stiffness than is possible with CaCO3, although at the cost
of reduced impact strength and greater sensitivity to moisture. It helps to decrease shrinkage and
warpage and increases thermal conductivity of the PP compound. Additional effects are higher HDT's
and higher tensile strength as compared to CaCO3 formulations.
Table 2 shows the effect of filler on the various properties of polypropylene. Table represents that the
above mentioned properties increases with filler loading except tensile strength which is decreasing
with filler loading. Graph 2 represents relation between filler loading and tensile properties of
polypropylene. Tensile properties of polymer usually decrease with the filler loading but there are
filler which increase tensile properties of polymers.
35
34
33
32
31 Series1
30
0 10 20 30 40 50
Loading of Talc
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Table 3 shows the effect of Mica filler on the various properties of polypropylene. Table 2 represents
that the above mentioned properties increases with filler loading except melt flow rate which is
decreasing with filler loading.
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February 15, 2019 [POLYMER COMPOUNDING]
Properties Homo-polymer 20% glass filled 30% glass filled 40% glass
pp pp filled pp
Density 0.90 1.06-1.08 1.15-1.17 1.19-1.21
Tensile strenglh 35 35.5 36 37
(yield) MPa.
Flexural strength 330 440 450 450
(MPa)
Heat deftection 75 90 97 112
temperature
(deg. C)
Elongation % 60 30 20 30
400
Flexural strength
300
200
Series1
100
0
0 10 20 30 40
loading of filler
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2.00E+01
1.00E+01 Series1
0.00E+00
0.00E+00 1.00E+01 2.00E+01 3.00E+01 4.00E+01
filler content %
2.50E+01
2.00E+01
Series2
1.50E+01
Series1
1.00E+01
5.00E+00
0.00E+00
0.00E+00 1.00E+01 2.00E+01 3.00E+01 4.00E+01
filler content %
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February 15, 2019 [POLYMER COMPOUNDING]
Table 7 shows that melt flow index of ABS compounded with vapour grown carbon fibre decrease as
the filler content increases. Graph shown below represents the effect of filler content on the density of
ABS polymer.
3.15E+01
3.10E+01
Series1
3.05E+01
3.00E+01
2.95E+01
0.00E+00 5.00E+00 1.00E+01 1.50E+01
filler content
Graph 8 shows the density reduction of each foaming sample as a function of the filler content. The
density reduction of all the samples was between 34 and 39%, having slight decreased tendency with
higher content.
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February 15, 2019 [POLYMER COMPOUNDING]
3.00E+01
2.50E+01
2.00E+01 Series1
1.50E+01
1.00E+01
5.00E+00
0.00E+00
0.00E+00 1.00E+01 2.00E+01 3.00E+01 4.00E+01 5.00E+01
filler content
7.00E+03
6.00E+03
5.00E+03
4.00E+03 Series1
3.00E+03
2.00E+03
1.00E+03
0.00E+00
0.00E+00 1.00E+01 2.00E+01 3.00E+01 4.00E+01 5.00E+01
Filler Content
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February 15, 2019 [POLYMER COMPOUNDING]
Filler % vs HDT
9.85E+01
9.80E+01
Heat deflection Temperature
9.75E+01
9.70E+01
9.65E+01
9.60E+01
Series1
9.55E+01
9.50E+01
9.45E+01
9.40E+01
9.35E+01
-1.00E+01 0.00E+00 1.00E+01 2.00E+01 3.00E+01 4.00E+01 5.00E+01
Filler Content %
Graph 10 shows that at 40% filler loading, the ABS/Talc composites showed a 30% increase in the
modulus. Graph 9 shows that at 40% loading of the filler, tensile yield strength of ABS polymer
decrease 20%. The yield strength decreased gradually with increase in the CaCO3 filler loading. In
case of talc the yield strength reduced at 10% loading and was found to be consistent up to 30%.
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February 15, 2019 [POLYMER COMPOUNDING]
Table 8. Impact strength test for Al2O3/HDPE composites at different concentrations and Al
particle sizes.
Chrysophyllum Albidum Seed Powder is being used as filler for High density polyethylene
compoundind. Mechanical properties of crysophyllum albidum seed powder (CASP) filled high
density polyethylene have been determined and are represented in below graph. The tensile strength
of high density polyethylene composites decreased with increased filler contents at all filler particle
sizes investigated graph 22. The decrease in tensile strength with increased filler content was probably
due to a heterogeneous dispersion of the filler in HDPE matrix. Also from the above graph, there was
an observed higher tensile strength of the CASP/HDPE composites with smaller particle sized filler at
all filler content investigated.
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February 15, 2019 [POLYMER COMPOUNDING]
3.00E+01
2.50E+01
Tensil strngth
2.00E+01
1.00E+01
5.00E+00
0.00E+00
0.00E+00 5.00E+00 1.00E+01 1.50E+01 2.00E+01 2.50E+01 3.00E+01 3.50E+01
filler content
Graph 12: Relation between 0.30 micro meter Filler Content and Tensile
Strength
3.00E+01
2.50E+01
Tensil Strength
2.00E+01
1.50E+01
0.75 micro meter
1.00E+01
5.00E+00
0.00E+00
0.00E+00 5.00E+00 1.00E+01 1.50E+01 2.00E+01 2.50E+01 3.00E+01
% Filler Content
Graph 13: Relation between 0.75 micro meter Filler Content and Tensile
Strength
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40
30
Series1
20
10
0
0 5 10 15 20
% Filler Content
Loading Vs Modulus
1.60E+02
1.40E+02
1.20E+02
1.00E+02
Modulus
8.00E+01
6.00E+01 Series1
4.00E+01
2.00E+01
0.00E+00
0.00E+00 5.00E+00 1.00E+01 1.50E+01 2.00E+01 2.50E+01 3.00E+01
LC filler Content
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loading vs modulus
1.60E+02
1.40E+02
1.20E+02
1.00E+02
modulus
8.00E+01
6.00E+01 caCo3
4.00E+01
2.00E+01
0.00E+00
0.00E+00 5.00E+00 1.00E+01 1.50E+01 2.00E+01 2.50E+01 3.00E+01
% filler content
loading vs % elongation
7.00E+01
6.00E+01
5.00E+01
% elongation
4.00E+01
3.00E+01
CaCo3
2.00E+01
1.00E+01
0.00E+00
-5.00E+00 0.00E+00 5.00E+00 1.00E+01 1.50E+01 2.00E+01 2.50E+01 3.00E+01
CaCo3 Filler Loading
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February 15, 2019 [POLYMER COMPOUNDING]
Table 9: Summary of mechanical properties of neat high density polyethylene (HDPE) and
filled HDPE composites by individual glass fiber.
HDPE-6706/GF
% Filler Content Tensile (MPa) Flexural (MPa) Impact (kj/m2)
GF filled HDPE composites showed the significantly enhanced behaviors of tensile strength. The
bonding at the interface is a crucial parameter in determining the tensile strength. The increasing trend
of GF filled composites was due to surface coupling treatment of GFs helped develop a strong bond
between the fiber and matrix, which avoid the stress concentration formed around the GF fiber in the
stressed composites and allows the composite to bear more applied load.
10
5 Series1
0
0 10 20 30 40 50
% Filler Content
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Elongation at Break
400
350
300
250
200
150
100 Series1
50
0
0 20 40 60
% Filler Content
From the figure can be seen that the increasing of filler loading significantly reduce elongation at
break of composites, due to the decreasing of deformation on stiffness matrix surface between filler
and matrix. Therefore, at higher filler loading, the interaction between filler-filler is more dominant
compared matrix-filler interaction.
it is clear that the incorporation of snail shell powder into the low density polyethylene increased the
tensile strength of the composites from 128.29MPa in the unfilled test piece to 137.56MPa in %10
filled composite. Though a decrease of 115.62MPa was observed at 2% filler load but it gradually
increased from 6% to 10% filler load.
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Results of elongation at break of filled low density polyethylene composite are shown in above
graph.It can be seen from that the % elongation at break for the composites decreased with increasing
filler loading with unfilled specimen having % elongation at break of 200.16, while the 10% filled
LDPE composite had the least value of 168.34 % elongation at break. The increased filler loading in
the LDPE matrix resulted in the stiffening and hardening of the composite. This reduced its resilience
and toughness, and led to lower elongation at the break. The reduction of the elongation at break with
the increasing filler loading indicates the incapability of the filler to support the stress transfer from
filler to polymer matrix.
8
6
4 Series1
2
0
0 20 40 60
% filler
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February 15, 2019 [POLYMER COMPOUNDING]
Graph 23: The relation between the tensile strengths of LDPE sample with different percentages of
The relation between the elongations at break of LDPE at different wt.% of raw and calcined kaolin
raw and calcined kaolin filler.
filler is shown in graph 20. The elongation at break in general is observed to be enhanced on addition
of kaolin filler. The increment of elongation with increase in weight percentage of kaolin filler is
probably due to an increase of micro-defects, those arise upon mixing LDPE with filler. This induces
stronger kaolin–kaolin interaction than kaolin/LDPE inter-action to enhance the observed elongation.
Graph 24: The relation between the elongations at break of LDPE with weight fraction of raw
and calcined kaolin filler.
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February 15, 2019 [POLYMER COMPOUNDING]
Pigments
Red Pigments:
Table 10: properties of red pigment
Blue Pigments:
Table 11: properties of Blue pigment
Green Pigments:
Table 12: properties of Green pigment
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February 15, 2019 [POLYMER COMPOUNDING]
Brown Pigments:
Table 13: properties of brown pigment
Yellow Pigments:
Table 14: properties of yellow pigment
Anthraquinone Medium to high color Good heat, light PS, PP, LDPE, HDPE,
strength, and migraֵ on PMMA, PC, PBT, PET
transparency fastness
Good to excellent
weather to
fastness
Black Pigments:
Iron Oxide Black is a very opaque pigment with a very high tinting strength. It is an indestructible
pigment and can therefore be used in such demanding applications as fresco and concrete tinting.
Lamp Black was historically made by lamp light as the name implies. It is as it was back then a very
soft black which is beautiful for glazes with a bit of warmth. Artists beware it is a slow dryer in oil.
Ivory Black used to made from ivory (hence the name) but today it is commonly made from a
mixture of bone and iron oxide black. We're sure there are a lot of relieved rhinos and elephants.
Generally speaking, it has a somewhat cool undertone.
Bone Black is made from animal bones. It has a warm undertone and is a semi-transparent pigment.
This makes it excellent for glazing applications.
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February 15, 2019 [POLYMER COMPOUNDING]
Pigment Color
Anthracite Black
Galena Black
Bitumen coal Black
Oil shale Black
Asphaltite Black
Stabilizers
Antioxidant for PP:
2- 2,5-Dimethyl-2,5-di(tert-butylperoxy):
It is colourless to light yellow liquid. Peroxides, such as 2,5-DIMETHYL-2,5-DI-(TERT-
BUTYLPEROXY) HEXANE, are good oxidizing agents. Organic compounds can ignite on contact
with concentrated peroxides. Strongly reduced material such as sulfides, nitrides, and hydrides may
react explosively with peroxides.
3- Tris(mono-nonylphenyl)phosphite:
Acts as an antioxidant that functions as a peroxide decomposer and as a processing stabilizer. Offers
low volatility and non-discoloring properties. Inhibits discoloration of the polymer caused by some
phenolic antioxidants. This antioxidant can be used in polyolefins, styrenics and a variety of other
polymers.
4- Phosphite:
Peroxide decomposer, halogen acceptor and masking agent. Provides good heat stability, color
stability, process stability and weatherability to polymers. It provides highest resistance to hydrolysis
among commercial phosphites.
5- Tris(2,4-ditert-butylphenyl)phosohite:
Acts as an organo-phosphite antioxidant that exhibits excellent hydrolytic stability. Provides melt
flow and color protection during thermal processing of polymers. Used in polyolefins, polycarbonate,
polyester and styrenics.
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February 15, 2019 [POLYMER COMPOUNDING]
1-Bis(2,6-di-ter-butyl-4-methylphenyl) pentaerythritol-di-phosphite
Used in food packaging. Offers very good process stability and colour improvement at higher
temperature.
2- Tris-(2.4-di-tert-butyl-phenyl phosphate)
Acts as an antioxidant. Has low toxicity, good thermostability, non-hydrolyzable and good effect with
HALS. Offers very good resistance to extraction by water, low volatility and high heat stability. Can
effectively decompose hydroperoxides produced during the processing of polymeric materials.
4- Polyalkylpolyphenylphosphite:
Very soluble in chloroform, toluene, xylene and petroleum hydrocarbons. Practically insoluble in
water. Non-staining, non-discoloring. Used effectively in cements and hot melts.
5- Tris-nonylphenyl phosphite:
Tris-nonylphenyl phosphite. Used to stabilise polyolefins, styrenics (ABS, PS), Engineering plastics
and polyurethane foams and rubbers.
1-Blend of alkyl-aryl-p-phenylenediamines
Acts as a synthetic polymer stabilizer, antioxidant and antiozonant. Provides excellent high
temperature flex fatigue resistance, protection against catalytic degradation by copper and other heavy
metals. It will discolor compounds and cause severe contact and migration staining. For emulsion
systems, the product must be emulsified first.
2- N-isopropyl-N-phenyl-p-phenylenediamine:
N-isopropyl-N’-phenyl-p-phenylenediamine. Used as antiozonant and antioxidant. Provides very
good protection against ozone in static as well as in dynamic conditions.
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February 15, 2019 [POLYMER COMPOUNDING]
2- Tris-(2,4-di-tert-butylphenyl) phosphite:
Tris-(2,4-di-tert-butylphenyl) phosphite. Acts as an assistant antioxidant. Has a good synergistic effect
when cooperated with KY-1010 or KY-1076. Can prevent resin from thermal degradation during the
process of extrusion and injection molding. Long term protection is offered to the polymers at the
same time.
3- 4,4'-isopropylidene-di-phenyl-alkyl(C12-C15)-phosphite:
Acts as an antioxidant(phosphite). Offers low volatility and good compatibility. Exhibits very good
thermal, light and color stability. Used to effectively improve heat and light stability of various kinds
of polymers such as PVC and PE.
UV stabilizers
UV Stabilizers for Polypropylene:
1- Hexadecyl-3,5-di-t-butyl-4-hydroxybenzoate
Acts as a very good ultraviolet light stabilizer for olefins, particularly pigmented opaque formulations,
for applications such as pipes, drums, sheeting, marine, and garden. Provides antioxidant activity both
during thermal processing and in moderate elevated temperatures due to radical scavenging
mechanism.
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February 15, 2019 [POLYMER COMPOUNDING]
2- Hexadecyl 3,5-bis-tert-butyl-4-hydroxybenzoate:
It acts as a UV absorber and can be used with Synsorb-81. It is compatible with PE film, film, FR
products, TPO, PET, PBT, PC and soft PVC. Synsorb -2908 is suitable for injection and rotational
molding products.
3- 2‐Ethylhexyl‐2‐cyano‐3,3‐diphenylpropenoate:
Chemically non-interacting with reactive monomers and metal-based catalysts, suitable for use with
optical brighteners due to its low long wavelength UV absorbance, non-discoloring, chemically non-
interacting with reactive monomers and polymerization catalysts.
4- 2,5-Dimethyl-2,5-di(tert-butylperoxy) hexane:
GC BPDH can be in polymerization of Controlled rheology polypropylenes and rubber cross-linking.
It can be also used as curing agent of unsaturated resin.
1- Benzophenone:
Acts as a UV absorber. Imparts good light stability when used in combination with a hindered amine
light stabilizer (HALS). Shows good compatibility with polyolefins and plasticized PVC. Protects a
number of other polymers against degradation caused by light exposure such as plasticized PVC and
rubbers.
2- Hexadecyl 3,5-di-tert-butyl-4-hydroxybenzoate:
Acts as a hindered hydroxybenzoate light stabilizer. It offers significant advantages when used in
combination with antioxidants and high-molecular weight HALS light stabilizers. Possesses low
volatility, low color and good solubility/migration balance. HXA UV-2908 provides high
compatibility with a variety of polymers and resin compositions.
3- Benzoic acid,
3,5−bis(1,1−dimethylethyl)−4−hydroxy−,hexadecyl ester:
It functions by scavenging free radicals formed during the photodegradation of plastic materials.
Combinations of this product with hindered amine light stabilizers (HALS) often provide superior
performance vs. HALS used alone, especially in polyolefin substrates.
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February 15, 2019 [POLYMER COMPOUNDING]
2- Poly[N,N'-bis(2,2,6,6-tetramethyl-4-piperidinyl)-1,6-
hexanediamine-co-2,4-dichloro-6-morpholino-1,3,5-
triazine]Tris (2,3 dibromopropyl) isocyanurate:
It is a poly[N,N'-bis(2,2,6,6-tetramethyl-4-piperidinyl)-1,6-hexanediamine-co-2,4-dichloro-6-
morpholino-1,3,5-triazine]. It shows minimal color contribution, good solubility and migration
properties.
3- Bis (2,2,6,6,-tetramethyl-4-piperidyl)sebaceate:
Acts as a UV light stabilizer. It is a highly effective radical scavenger that protects polymers against
degradation caused by exposure to UV radiation. It is free-flowing. Shows synergistic effect with
other UV absorbers and antioxidant products. Compatible with PP, SAN, ASA, SBS, PS, PU, PA,
polyacetals. Recommended for thick sections and film applications.
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February 15, 2019 [POLYMER COMPOUNDING]
Fire Retardant
1-Fire retardants for PC/ABS:
2- Polytetrafluoroethylene
Acts as a processing aid and anti-dripping agent for flame retardant compounds. Shows easy handling,
minimum agglomeration and good wear resistance. It reduces friction & noise and improves stick-slip
response. Designed for food contact applications. Compatible with polycarbonate, polyamide,
polypropylene, ABS and their blends.
3- Acrylonitrile-butadiene-styrene copolymer
Used as anti-dripping additive in flame retardant formulations of ABS, PC+ABS and high impact
polystyrene (HIPS).
4- Perfluorocarbon resin
Used as an anti-drip in flame retardants and as a melt strength improver. Designed for latex blending.
5- Alumina trihydroxide:
Used as a flame retardant and smoke supressive additive for specific application in polymeric
adhesive backing of tufted carpeting. Provides a level of flame retardancy to the carpet system.
Exhibits high loading potential in high viscosity backing compounds.
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February 15, 2019 [POLYMER COMPOUNDING]
1- Chlorinated paraffin
Acts as a secondary plasticizer for PVC resin compounding and flame retardant. It is chemically inert
and non-corrosive, practically non-volatile, non-flammable and imparts flame-resistant properties.
Shows excellent resistance to water and decomposes before boiling.
2- Tris(2-chloroisopropyl) phosphate:
Acts as a flame retardant containing chlorine and phosphorous. Exhibits insolubility in water, but
solubility in most organic solvents. Possesses good compatibility with resins. Offers the best
hydrolysis stability among currently available halogenated organic phosphates.
3- Zinc borate:
It exhibits high thermal stability and provides excellent performance in smoke suppressant capabilities
of other polymeric systems, with or without halogens. GC ZnBO3 is suitable for thermoplastic
polymers such as polyamide, PVC, polyethylene, polypropylene, polyesters, polyurethanes,
elastomers, rubber and epoxide resins.
5- Melamine Pyrophosphate
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February 15, 2019 [POLYMER COMPOUNDING]
4- Tri(β-chloroethyl) phosphate:
Acts as flame retardant. Possesses good hydrolyze stability, excellent stability against ultraviolet ray
and property of subzero-resistant. It can dissolve in organic solvent, such as alcohol, ketone, aromatic
hydrocarbon, methenyl chloride and carbon tetrachloride but insolve in fatty hydrocarbon. Has good
plastifying property as well as improves water-resistant, weatherability and anti-static ability.
5- Tri(2,3-dichloropropyl) phosphate:
It is also an additive of lubricating oil. Possesses cubic elasticity as well as low volatility. It improves
the fluidity of colophony forming and shine. Used in polyester, polyurethane, polysterol, epozide
resin, bakelite, polyvinyl chloride, marlex, polypropylene, poly-ethylene acetate, rubber to improve
polymer’s high burning.
6- Chlorinated Paraffin-70:
It appears as a white or light yellow resinoid solid, with good chemical stability, resistance to
chemicals, solubility and anti-aging properties as well as good thermal stability.
Blowing Agents
1-Blowing Agent for PS:
2- 1, 1'-azobisformamide:
Acts as a foaming agent of heat decomposition type. Has small decomposition temperature range.
Azodicarbonamide AC-6 can be decomposed into N2, CO, CO2. It is free from poison, smell and
pollution, but it can be decomposed at high temperature (>120°C).
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February 15, 2019 [POLYMER COMPOUNDING]
3- SAFOAM® FP-20
Improves surface quality and to reduce VOC emissions. Used in injection molding to reduce machine
energy, to eliminate sink marks, improve cycle time, reduce warp and for minor weight reduction. In
extrusion it is used to create a cellular structure and improve throughput in medium density
extrudates.
5- Chlorodifluoromethane:
Used alone or in combination with other blowing agents to expand polystyrene boards or polyolefins
used for pipe insulation. Can be used as a co blowing agent in polyurethanes and polyisocyanurates
for such products as cold storage building panels.
1- Azodicarboamide:
It is a chemical foaming agent, used in a broad range of polymers processed between 250 - 450ºF.
Typical polymers include plasticized and rigid PVC, rubber, polyolefins, styrenics, thermoplastic
elastomers and ABS. Actafoam® 754-A is recommended for flexible PVC and elastomers.
2- Benzenesulfonyl hydrazide:
Benzenesulfonyl Hydrazide is a white to light-colored crystalline solid. Insoluble in water and denser
than water. Contact may irritate skin, eyes and mucous membranes. May be toxic by ingestion.
3- Sodium bicarbonate:
Used in extrusion processes of rigid PVC, where the use of azodicarbonic acid diamide is not
possible. Developed for rigid PVC processing but also fits for the foaming of other thermoplastics.
4- Carbonate-based compound:
Acts as an endothermal blowing agent and nucleating agent. It is a dust-free, low-cost masterbatch.
Releases non-toxic gases (carbon dioxide & water vapor) by means of thermally activated
decomposition reaction that occurs during processing of thermoplastics. Exhibits controlled reaction,
good dispersion, improved heat & noise insulation, better dielectric properties and improved impact-
absorption.
5- Diphenylsulfone-3,3' -disulfonylhydrazide
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February 15, 2019 [POLYMER COMPOUNDING]
Antistatic Agents
1-Antistatic agents for PMMA:
1- Surfactol® 365:
Surfactol® 365 by Vertellus Specialties is a castor oil grade based on the addition of ethylene oxide to
the hydroxyl groups. Acts as a solvent, wetting agent, non-ionic surfactant, defoamer, emulsifier and
anti-static agent. Shows dispersability or complete solubility of the product. It is ideal for low foaming
oil/ water emulsions.
2- Surfactol® 318:
Surfactol® 318 by Vertellus Specialties is a castor oil based on the addition of ethylene oxide to the
hydroxyl groups. Acts as a non-ionic surfactant, defoamer, emulsifier, wetting and anti-static agent.
3- Markstat® AL-48:
Cationic quaternary antistatic additive. Used as an internal additive in semi-rigid and rigid PVC.
Provides very good antistatic functionality without severe impairment of heat stability. Can be used as
an internal additive in ABS and Acrylic polymers.
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February 15, 2019 [POLYMER COMPOUNDING]
4- Markstat® AL-26 :
Cationic quaternary antistatic additive. Used as an internal additive in semi-rigid and rigid PVC.
Provides very good antistatic functionality without severe impairment of heat stability. Can be used as
an internal additive in ABS and Acrylic polymers.
2- Hostastat® FA 38
Hostastat® FA 38 by Clariant is an ethoxylated alkyl amine based on renewable fatty acid. It acts as
an antistatic agent. It offers high performance, easier processing and long-term efficiency.
3- Noroplast® 3000
Polyol amine derivative. Acts as an antistatic agent for plastic materials such as ABS, polystyrene,
polyolefins, etc.
1- Ionphase™ U1
Ionphase™ U1 by Croda acts as an anti-static agent. It is used in compounding, injection molding and
extrusion applications. It is suitable for electrostatic discharge (ESD) protection for covers and
housings in electronics, dust prevention for automotive interior parts as well as in consumer
appliances.
2- Dodecanamide, N,N-bis(2-hydroxyethyl):
It is a diethanolamide-based anti-static agent. Provides faster longer term anti-static effect as
compared to ethoxylated alkylamines. It is ideal for use in electronics packaging applications due to
its low moisture sensitivity and low basicity.
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February 15, 2019 [POLYMER COMPOUNDING]
3- Lauryl diethanolamide:
It is a diethanolamide-based anti-static agent. Provides faster longer term anti-static effect as
compared to ethoxylated alkylamines. It is ideal for use in electronics packaging applications due to
its low moisture sensitivity and low basicity.
Curing Agents:
1- Dicumyl peroxide:
It acts as a crosslinking agent. It is recommended for polyolefins & elastomers. It is designed for use
in end-products such as hoses, wires, tires and rubber seals. GC DICUMYL PEROXIDE is suitable as
a synergist in halogenated flame retarded EPS.
4- t-butyl perbenzoate:
It is t-butyl perbenzoate. Acts as a cross-linking agent for silicone and other elastomers. Is 98% assay
light yellow liquid, effective in the temperature range 132 to 173°C (265 to 345°F).
5- Di-(2-tert-butylperoxyisopropyl)benzene:
Non-sulfur curing agent for NR and SR. Cross-linking agent for PE, EPDM, EPM, EPR, silicone,
EVA, CPA and VAE. Provides excellent compression set.
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February 15, 2019 [POLYMER COMPOUNDING]
2- Acetylacetoneperoxide:
Used for the curing of unsaturated polyester resins.
3- tert-Amyl hydroperoxide:
Tert-Amyl hydroperoxide. Used for the copolymerization of styrene/butadiene (SBR rubber) and
acryl nitrile/ butadiene/styrene (ABS rubber).
1- 2,2-Di-(tert.butylperoxy)-butane:
It acts as an initiator for the polymerization of styrene, ethylene, vinyl acetate, (meth-)acrylates and
for radical synthesis at elevated temperature. Also acts as a curing agent. It appears as a colorless,
mobile liquid, which is de-sensitized with aliphatic hydrocarbons. It has a 234.3 g/mol of molar mass.
2- Dibenzoyl peroxide:
Dibenzoyl peroxide. Used as polymerisation initiator and curing agent for monomeric vinyl, acrylic,
styrene and unsaturated polyester/vinyl ester resins, and copolymers of these resins.
3- Organic Peroxide:
It acts as a curing agent. Suitable for polypropylene.
4- Vinyltrimethoxysilane:
It is a silicon compound with a vinyl functional group. Acts as a crosslinker and coupling agent.
Exhibits compatibility with PE. Used in reinforcement of fiberglass. Applications include plastic
compounding.
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February 15, 2019 [POLYMER COMPOUNDING]
2- Diethylenetriamine:
Used as curing agent for civil engineering applications and in the manufacture of epoxy-amine
adducts. Provides a short pot-life.
4- Heterocyclic amine:
It is a substitute imidazole that may be used either as a latent catalytic curing agent for liquid epoxy
resins or as a latent accelerator for anhydride and amine cured epoxy resins. Has good latency at room
temperatures and snap cure properties.
5- N-(2-aminoethyl)-3-aminopropyl-trimethoxysilane:
It acts as a coupling agent, adhesion promoter, crosslinker and surface modifier. Exhibits premium
quality, reliability and competitive price.
Plasticizer
1-Plasticizers for Polystyrene:
2- 2, 2'-methylene-bis(4-methyl-6-tert-butyl phenol):
It is a highly efficient, nonpolluting anti-oxidant. It is suitable to prevent thermal aging and light
aging of polyester chloride, polystyrene, ABS resin, polyoxymethylene and cellulose resin.
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February 15, 2019 [POLYMER COMPOUNDING]
3- Non-phthalate polyester:
It exhibits low volatility and an excellent non-migration property. Imparts thermo-resistance, oil-
resistance and solvent-resistance. Used for both PS & ABS test.
1- Dibutyl Maleate:
Acts as a plasticizer. Dibutyl Maleate (DBM) is suitable for vinyl resins and copolymers applications
involving PVC and vinyl acetates.
3- benzoate plasticize:
Imparts very good stain resistance in PVC or PVC acetate copolymers. Exhibits high resin solvation
at elevated temperatures, coupled with its tolerance for fillers, makes it the plasticizer of choice for
wall coverings and vinyl floor coverings.
4- Dioctyl phthalate:
Provides a free flowing, easy to handle powder that incorporates quickly into rubber compounds.
Eliminates need for heating viscous liquid, higher yield on usage and improves batch incorporation
time. Reduces waste and clean up time.
1- Tricresyl phosphate:
Produced from naturally derived cresols. Offers excellent hydrolysis stability, good electric insulation
performance, superior mildew resistance and abrasion resistance. Tricresyl phosphate by Ocean chem
Group is compatible with synthetic rubber.
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February 15, 2019 [POLYMER COMPOUNDING]
4- Ethylene terpolymer:
Used as non-migratory plasticizer, and/or flex modifier for a variety of other polymers.
1- Triisononyl trimellitate
It offers excellent heat stability, permeability, low extraction and heat aging. It shows aging-, oil- and
migration resistance.
2- Trioctyl trimellitate:
It is a trioctyl trimellitate offering good low-temperature properties, heat aging, permeability and low
extraction.
3- Sebacate ester:
This synthetic ester complies with the quality standards across industries. Has 2-ethylhexanol (C8)
termination and rigid manufacturing specifications.
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February 15, 2019 [POLYMER COMPOUNDING]
DOP replacement
1- Ressol:
RESSOL is a versatile intermediate and it replaces DOP to the tune of 30% without compromising the
quality performance & portability of your products and processes.
4- Isosteric Acid
5- Oleic Acid
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February 15, 2019 [POLYMER COMPOUNDING]
available in light yellow transparent liquid form. GC FOS 65 is compatible with vinyls, PVC, epoxy
and polyurethanes.
References:
1- Altan, M., (2010). Reducing shrinkage in injection moldings via the Taguchi, ANOVA and
neural network methods. Materials and Design 31, 599-604.
2- Abdullah, A. H, Russell, D. S, & Abdulwahab, A. S. (2011). Particle Reinforced Polymers,
Journal of Basrah Researches Science., 37(3A): 3642.
3- Pigments data online taken from: special chem.com. pigments foe plastics.
4- Sung, Y. T.; Fasulo, P. D.; Rodgers, W. R.; Yoo, Y. T.; Yoo, Y.; Paul, D. R. J. Appl. Polym.
Sci. 2012, 124, 1020.
5- Online taken from: Plastmart.com. [20-03-2019]
6- Online taken from:http://polymerscience.imedpub.com/talc-as-reinforcing-filler-in-
polypropylenecompounds-effect-on-morphology-andmechanical properties.php?aid=20089
[15-03-2019]
7- Yao, F.; Wu, Q.L. Coextruded polyethylene and wood-flour composite: Effect of shell
thickness, wood loading, and core quality. J. Appl. Polym. Sci. 2010, 118, 3594–3601.
8- Online taken from: https://link.springer.com/chapter/10.1007/978-94-011-4421-6_33 [10-03-
2019].
9- Chukwujike1, I. C., Odo, J. U., Ihekweme, G. O. (2015). Studies on the Mechanical
Properties of Carbonized/Uncarbonized Cornhub Powder Filled Natural Rubber/Acrylonitrile
Butadiene Rubber Bicomposite. International Journal of Scientific and Research Publications,
5(4), 2250-3153.
10- P. Noorunnisa Khanam & Mariam Al Ali AlMaadeed Processing and characterization of
polyethylene-based composites, Advanced Manufacturing: Polymer & Composites Science,
1:2, 2015, pp. 63-79.
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February 15, 2019 [POLYMER COMPOUNDING]
11- Yao F., Wu Q.L. Coextruded polyethylene and woodflou composite: Effect of shell thickness,
wood loading, and core quality. J. Appl. Polym. Sci 2010;118:3594–3601. doi:
10.1002/app.32742.
12- Online taken from :https://link.springer.com/chapter/10.1007/978-94-011-4421-6_33
13- Online taken from ‘’Effect of some organic and inorganic filler on physical properties of
LDPE composites”
14- Online taken from: https://www.plasteurope.com/Material-Databases/additives.asp
[25-04-2019].
15- Difallah, B., Kharrat, M., Dammak, M., Monteil, G., (2012). Mechanical and tribological
response of ABS polymer matrix filled with graphite powder. Materials and Design 34,
782–787.
16- Online taken from:https://www.specialchem.com/ [23-04-2019].
17- Online taken from: https://greenchemicals.eu/ [27-04-2019].
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