BT49QT-9 – User Manual, Service Schedule & History

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 Introduction
Welcome to your new BAOTIAN BT49QT-9, which has been developed by BAOTIAN MOTORCYCLE
INDUSTRIAL CO. LTD. We hope you enjoy your new Baotian BT49QT-9.

This owner’s handbook contains information necessary:

• to enable you to get to know your Baotian BT49QT-9, to use it to the best advantage and to benefit from
all the latest developments which it incorporates.
• to ensure that it always give the best performance by following the simple, but strict, advice concerning
regular maintenance.
• to enable you to deal quickly with minor faults not requiring specialist attention.

It is well worth taking a few minutes to read this handbook to familiarise yourself with the information and
guidelines it contains about the BT49QT-9 and its features. If certain points are still unclear, the technicians at
your local Baotian dealer will be only too pleased to provide you with any additional information you require.

IMPORTANT
Please make sure that an initial inspection is conducted after the first 300 km
and thereafter in accordance with service schedule.
This motorcycle has been designed and manufactured in full compliance with EU Safety Standards.
The maximum speed is 45km/h. Do not change any parts without professional advice.

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 CONTENTS
Guidance............................................................................................................................................................1
Names of parts...................................................................................................................................................4
Controlling parts.................................................................................................................................................5
Starting lever......................................................................................................................................................6
Fuel tank ............................................................................................................................................................6
Fuel and oil .......................................................................................................................................................6
Pre-riding inspection ..........................................................................................................................................7
Engine starting .................................................................................................................................................. 8
Running-in..........................................................................................................................................................9
Regular maintenance.......................................................................................................................................10
Technical Parameters .....................................................................................................................................15
Electrical Circuit Chart .....................................................................................................................................17

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 Guidance
Please keep safety in mind and observe the regulations of transportation while enjoying your ride.
Pay attention to the following rules:

1. Pre-riding inspection
Please read the details in the relevant chapter for IMPORTANT
your safety. It is dangerous to drive on wet roads.
2. Helmet Do not make any abrupt turning while
Do wear a helmet at all times while riding the accelerating and keep a safe distance from
motorcycle. other vehicles on the road.

3. Being familiar with motorcycle operation

It is of great importance to ensure your safety at
all times, especially whilst becoming familiar with
your motorcycle .
4. Speed limitation
Drive at appropriate speed for the road
conditions, the weather and your driving skill.

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 5. Positions of the numbers

Frame
When your motorcycle needs to be inspected, number
repaired or undertake any service, these
numbers will assist your Baotian Dealer when
servicing your motorcycle. Please note down
your numbers here:

The frame number: ................................................

The engine number: .............................................

139QMB
¡ îXXXXXX
XXX¡ î

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 22 23 1 2 3 4 5 6 7 8 24 9 10 11 12 13 14 15 16 17 18 19

(Disk brake/2 seat) drum brake/1 seat)

(1) Front signal light (7) Seat lock (13 Rear signal light)
(2) Left front turning light (8) Left rear turning light (14) Stand
(3) Head light (9) Starting pedal (15) Helmet hook
(4) Rear brake lever (10) Silencer (16) Throttle control
(5) Rear-view mirrors (11) Right rear turning light (17) Instruments
(6) Left switches (12) Rear light (18) Light switches
(19) Front brake lever (20) Ignition switch (21) Right front turning light
(22) Brake assy. (23) Brake disk. (24) Hand-hold

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 1. Rear brake lever A. Horn button
Hold it tight and the rear brake functions B. Turning signal switch

Left turning light

➯
➯ Right turning light
C. Switch for high/low beam lights

3 Instruments and indicating lights

A B C D E

2. Switches on the left handle

40 50
60
F 30
70
20 20
30
40
80

E 10 10 50
Mph
km/h

A. Fuel gauge.
B. Speedometer indicates the speed in KM/H.
C. Odometer indicates the total distance the
B motorcycle has run.
A D. Turning lights indicator.
E. High beam indicator.

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 4. Front brake lever 6. Ignition switch
Press it tightly and the front brake functions.

5. Switches on the right handle

OFF The whole circuit is cut. Engine and lights

A

cannot be operated and the key can be

B

withdrawn.
ON Engine can be started and all the lights can
A. Head light switch be operated. The key cannot be withdrawn.
B. Ignition button LOCK Turn the steering handle fully to the left,
slightly press the key and turn it to the
When the ignition switch is at ON position, hold
position lock . Then the key can be taken
the brake and push the button ,and then the
out.
engine starts.

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 Starting lever Warning:
Starting lever is for kick starting the engine.
◆ Turn off the engine when refilling the tank.
◆ Turn off the cap slowly.
◆ Align the mark “△” on the cap to the , mark“ ”
on the fuel tank.
◆ Don’t overfill the fuel over the designated
scale
① ◆ Do not add anything into the petrol.

Fuel tank Fuel and engine oil

Usage of the cap: A. Petrol
1. Insert the key. Ensure unleaded petrol is used at all times.
2. Turn it clockwise and take off the cap.
3. Fix the notch and then press the cap on. B. Engine oil
SAE-15w/40

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 Pre-riding inspection
Please check the following parts before you drive.

No. Items Inspection content

1 Handle bar 1.Easy movement. 2. No loose appearance
2 Brake system 1.Check for fraying of cables. 2. Easy function
3 Tyres 1. Correct pressure. 2. No splits in rubber
4 Fuel Sufficient fuel
5 Engine oil Sufficient engine oil
6 Lights Workable
7 Horn Workable
8 Gear oil Sufficient oil
9 Throttle 1. Proper gap 2. Flexible function 3. Smooth throttle control function.
10 All the bolts and nuts Not loose.

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 Engine starting

1. Please check the volume of engine oil and fuel 3. Engine Starting
before starting. The main stand should be stood
Push the starter button and then the engine
up while starting the engine.
starts.
2. Turn the ignition switch to the “ON” position.

Press the rear brake lever “ON” position

Warning:

◆ Grip the rear brake lever to prevent forward

motion whilst starting

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 Warning: Warning:
◆ 5 seconds is the maximum limit for each ◆ After the engine has started, the kick start
starting and 10 seconds is the minimum pedal should be taken back to its original
interval. position. Otherwise, it will affect the driver’s
◆ Stop pressing the starting button immediately safety.
after the engine starts. ◆ Don’t start the engine in enclosed spaces, as
◆ Do not press the starting button while the this can create Carbon Monoxide which can
engine is running, or the starter motor will be cause loss of life.
damaged.
◆ The electric start will not operate without the
Running in
brake lever applied firmly.
◆ When using electric starting, don’t operate the To maintain your motorcycle running in a good
starting motor continually, or it may cause condition, please follow the below rules during the
damage to the starter motor and the battery. new running-in period.

◆ Warm up the engine after cold starting (about

3 minutes). Distance (km) Speed limitation (km/h)- (mph)
0-200 25
4. Kick Starting 200-1000 35
Grip the brake lever, kick the kick start pedal 1000——-
downwards 2 or 3 times in rapid succession.
≤45

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 1. Battery 3. Air cleaner
• 12V/4Ah battery
• When the voltage is less than 11.5V, please use
kicking start in stead of electric starting.
• Place the ignition switch to OFF position before
battery replacement.
• Electrode identification: “+”-red line, “-“-black line.
• Replace the battery every 4 years.
• Pour a non-inflammable detergent into a basin
and immerse the core of air cleaner into the
2. Carburetor and idle speed adjustment detergent for cleaning.
• Keep the engine warmed up for 2-3 minutes. • Press the core to squeeze the detergent out of it
• Adjust the idling speed screw to set the engine at by the palms. Never twist it in case that it is
speed if abort 1800rpm. broken.
• Immerse the core into engine oil.
Idling speed adjusting screw • Squeeze excessive oil out, but keep it lightly oil
immersed.

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 4. Spark plug 6. Engine oil
• Clean the carbon deposit on the spark plug with a Replace the engine oil with engine warmed up.
piece of hard wire or steel needle.
• Adjust the gap to 0.6-0.7mm with a feeler gauge.
• Use (NGK) C7HSA when replacement is needed.

1. Remove the oil dipstick.

2. Remove the drain plug to drain the used oil.
5. Fuel
3. Reinstall the drain plug ensuring that it is tight.
Always refill with unleaded petrol.
Try to refill before the needle reaches the red 4. Refill 0.8 L recommended fresh oil.
zone of the gauge. 5. Fasten all the nuts and screws.

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 7. Brake system _
Warning:
Normal free travel of the brake lever is about
10-20mm. IMPORTANT

1. The front brake (disk brake) Please make sure that an initial inspection is
conducted after the first 300 km and thereafter
every 1000km for regular servicing.

Disk brake
Grip the brake lever and check the wear and tear
indicator. If the indicator nearly touched the brake
disc, please ask your Baotian Dealer to change
the brake pads.
• Check the following items of brake system before
2. The rear brake (drum brake) driving the motorcycle:
Turn the adjusting nut to get a proper travel. • Check if there are any leakages.
• Check if there are any leakages or cracks on the
hydraulic hose.
• The brake lever should be kept with a certain free
travel of 10_20mm.
• Wear of the brake pads..

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 Brake fluid level 8. Tyres
• It has been filled with the special brake fluid Insufficient tyre pressure increases wear to them
before the motorcycle leaves the factory. Fluid and affects the riding stability. Please check the tyre
should only ever be replace or filled with DOT4 pressure and tread depth when carrying out regular
brake fluid. Never replace or mix other fluids, maintenance.
otherwise it will damage the brake system.
• Tyre pressure: front 250 KPa, rear 250 KPa.
• If the brake fluid level is insufficient, it might be
possible for air to enter into the brake system and • Tread depth: It is suggested to replace a tyre
result in brake failure when the tread depth is less than 1.6mm.

Warning: Warning:

◆ Brake fluid is a corrosive material. It causes ◆ The standard tyre is 120/70-12 56J for front
damage to all painted material. and 130/70-12 58J for rear tyres. Another type
◆ If fluid is sprayed on the skin or eyes, it should of tyre may cause instability
be washed immediately with clean cold water ◆ Tyre inflation pressures and the general tyre
and medical advice sought. condition are extremely important to the
performance and safety of the motorcycle.

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 9. Starter motor How to change gear oil
Check the fastening bolts and the contact • Stand up the main stand.
brushes, and replace them if necessary.
• Take off the oil plug for refill.
10. Fuse
• Take out the oil drain plug, let out all the dirty
An inline fuse is located in the live wire from the gear oil.
battery. When a light or circuit fails suddenly,
• Tighten the oil drain plug.
please check the fuse first.
• Refill with fresh gear oil and tighten the oil refill
11. Gear oil
plug.
• Please use the recommended gear oil:
SAE 5W/90
After supplement, please make sure you have
• Total capacity: 110ml
locked the oil screw.
• Replacing capacity: 100ml

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 Technical Parameters

Size Length 1660mm

Width 680mm
Height 1070mm
Wheel base 1195mm
Min. distance above ground 80mm

Weight Unloaded weight 85kg

Loaded weight 75km / 150kg (1 seat / 2 seats)
Mass weight 165kg / 235kg (1 seat / 2 seats)

Capacity Max. Speed 45km/h (e-mark) or 60 km/h

Min Speed ≤1.8km/h
Slope ≥6º
Turning Circle ≥45º
Dia. of turning circle ≤ 3200mm

Circuit system Spark plug (NGK) C7HSA

Battery 12V / 4AH
Fuse 10A
Headlight 12V 35W
Turning lights 12V 10W
Brake light 12V 21W / 8W
Indicating lights 12V 5W

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 Regular maintenance
Volume of the fuel tank 6.5L
Volume of the engine oil tank 1L
Engine Model BT139QMB
Type 4 stroke
Cylinder 1
Bore and stroke 39 x 41.5mm
Cylinder volume 49.5ml
Compression ratio 10.5:1
Max. power 2.2 kW / 7500 (r/min)
Max. torque 2.9 NM / 7000 (r/min)
Carburetor PZ18J
Air cleaner Polyurethane plastic core
Ignition type CDI
Starting mode Electric / kick start
Cooling mode Forced air-cooled
Lubrication Pressure / splash
Frame Steel tube frame
Suspension Front absorber Rock-arm variable-pitch spring &
hydraulic damping shock absorber
Rear cushion Single damping shock absorber
Variable-pitch spring & hydraulic
damping shock absorber
Brake system Expansion braking shoe
Tyres 3.00-10 42J

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 Electrical Circuit Chart
Lights switch Electric starting button
Starting Motor relay
Clutch switch
Ignition switch Fuel oil Rectifter Carbueretor R
R G

Br Y L/W G Y/R B G/Y Battery

R B G G G R/W Y/W Starting Motor
B
B G Y Y/R G/Y R G
G/Y
G/Y R G Y
Y/R
Y
Br
G Decorative light
Front right turning signallight
Lb Lb G/Y
G G G
Br Right turning signal light
Meter light Br Lb
G G
Hight beam light L
L G
Lb Lb R
Turning indicating light Lb Brake light/Rear light
O O B
R/W G/Y G/Y
Fuel gauge R/W
Y/W Y/W
B B G G G
Br Br
G G O
Front position light
Br Br O
L L G
Head light G G Rear left turning signal light
W W
O O G B/Y
Lg G Gr B W Y B/R G G L/Y B/Y
G G
Front left turning signal light L/W

W
L/W G B-BLACK
L
Lb Br-BROWN
Gr
O Horn Flasher Ignition Starter Ignition coil G-Green
C.D.I
Lg Gr-Grey
B
L-Blue
Lb-Light blue
W L/W L O Gr Lb Lg B B G/Y Y-Yellow
R-Red
Lg-Light green
W-White
Turning light switch Clutch switch O-Orange
light Dimmer switch Horn button

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 Baotian Warranty EXCLUSIONS:

1. No liability will be accepted:

In the event of a sudden mechanical or electrical failure please contact your supplying
a. For faults reported after 14 days of being discovered.
dealer.
b. For machines used in competition or time trials.
Your 24-month warranty covers your scooter/motorcycle in the event of mechanical
c. For machines used for hire or rewards, including taxi, riding schools, couriers
breakdown or component failure. The first 12 months of cover extends to the entire
etc.
scooter with the exceptions detailed below. For the second year, warranty is limited to
the covered engine and transmission components only. d. For machines where non-standard parts have been fitted and customisation
made.
This cover is extended to the registered owner. In the event of change of ownership,
please send written advice within 14 days of change to Baotian UK, Casino Industrial 2. No liability will be accepted for damage caused by:
Estate, Canterbury Road, Wingham, Kent CT3 1NL. Please enclose copies of service a. Neglect.
history to verify validity of warranty.
b. Corrosion.
All parts are covered subject to the following exclusions: c. Intrusion of foreign matter.
d. Lack of servicing.
GENERAL
e. The effects of overheating.
All body panels including covers, cowlings, fairings, windshield, paintwork, trims and
seat. Routine replacement of parts such as lubricants, tyres and control cables. f. Freezing.
g. Consequential damage, how so ever caused.
Electrical fuses, lights, lenses and bulbs, indicator assemblies, drive unit [variators],
drive belts and chains, sprockets, rubber gaiters, suspension, wheels, fuels hoses and h. The use of incorrect grade fuel, incorrect lubricant or incorrect anti-freeze.
tank cap. i. Neglect, abuse or wilful damage including continuing to ride the machine when
it is not mechanically sound.
Frame and stands, accident damage, corrosion. Steering locks, brake friction material,
brake levers. j. Subjecting the machine to loads greater than manufacturer’s recommendation.
k. Fire, explosion, flood water damage, theft or attempted theft and any such
ENGINE extreme cause.
Engine tuning and adjustments or any other parts, which deteriorate during normal 3. No liability will be accepted for:
usage.
a. The affects of poor repair.
Lubricants, coolant additives, filters and breathers, spark plugs and caps, brackets and b. Parts that have been fitted incorrectly.
mountings, hoses and hose clips.
c. Parts not fitted as standard by the manufacturer.
CLUTCH d. Investigatory or remedial work commenced prior to the replacement of
defective covered parts.
Frictional material where the condition is related to wear and tear.
e. Routine servicing or repair.
CONDITIONS & EXCLUSIONS f. Any parts that have been previously reported during routine service as to be
The scooter/motorcycle must be serviced in accordance with the manufacturer’s requiring replacement.
schedule. Services may only be carried out to a maximum of 150km before or after the g. Death, bodily injury or loss of use or any consequential loss of whatever nature.
due distance. VAT receipts must be retained.
4. No liability is accepted for any damage caused by a road traffic accident or
The rights as set out in this document are in addition to your legal rights and subject to collision or any road hazard whether or not insured under any motor insurance
English law. or accidental damage policy caused by mechanical or electrical failure.

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 INITIAL INSPECTION SERVICE 2

Mileage: Mileage:

Date: Date:

Dealer stamp: Dealer stamp:

SERVICE 1 SERVICE 3

Mileage: Mileage:

Date: Date:

Dealer stamp: Dealer stamp:

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 SERVICE 4 SERVICE 6

Mileage: Mileage:

Date: Date:

Dealer stamp: Dealer stamp:

SERVICE 5 SERVICE 7

Mileage: Mileage:

Date: Date:

Dealer stamp: Dealer stamp:

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 SERVICE 8 SERVICE 10

Mileage: Mileage:

Date: Date:

Dealer stamp: Dealer stamp:

SERVICE 9 SERVICE 11

Mileage: Mileage:

Date: Date:

Dealer stamp: Dealer stamp:

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 SERVICE 12 SERVICE 14

Mileage: Mileage:

Date: Date:

Dealer stamp: Dealer stamp:

SERVICE 13 SERVICE 15

Mileage: Mileage:

Date: Date:

Dealer stamp: Dealer stamp:

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 Maintenance Schedule

Every 2
PDI 300 KM 1,000 KM 3,000 KM 6,000 KM 9,000 KM 12,000 KM
Years
Engine Oil Replace Replace Replace Replace Replace Replace
Gear Oil Replace Replace Replace
Oil Strainer Clean Clean Clean Replace Clean Replace
Air Filter Clean Clean Replace Clean Replace
Battery Charge Inspect Inspect Inspect Inspect Inspect Inspect
Spark Plug Inspect Replace Inspect Replace
Fuel Filter Inspect Inspect Replace Inspect Replace
Carb Adjust Adjust Adjust Adjust Clean Adjust Clean
Odometer Cable Lubricate Lubricate Lubricate Lubricate Lubricate Lubricate
Control Cables Adjust Adjust Adjust Adjust Adjust Adjust
Tyre Pressure Inspect Inspect Inspect Inspect Inspect Inspect Inspect
Tyres / Wheels Inspect Inspect Inspect Inspect Inspect Inspect
Brake Fluid Replace
Brake System Inspect Inspect Inspect Inspect Inspect Inspect Inspect
Drive Belt Inspect Replace Inspect Replace
Vaiator Rollers Inspect Replace Inspect Replace
Clutch Inspect Inspect
Headstock Bearings Inspect Inspect Inspect Inspect Inspect
All Bolts & Fixings Inspect Inspect Inspect Inspect Inspect Inspect Inspect
Lighting Inspect Inspect Inspect Inspect Inspect Inspect Inspect
Suspension Inspect Inspect Inspect Inspect Inspect

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