Main BuiltUp Girder Flexural Check

Material Properties:
Used SS400 steel plate
Fy = 245 MPa
Fu = 400 MPa
E = 200000 MPa

Section:
A square built-up section is used.
Outside depth, d = 600 mm
Outside flage width, bf = 450 mm
Flange thickness, tf = 20 mm
Web thickness, tw = 15 mm
Ixx = 2.22E+09 mm4
Sx = 7414044 mm3
Length of beam, L = 8900 mm 600 mm
Area, A = 49600 mm2
Results:

Loads acting on girder:

Self wieght of guideway beam = 250 kN
Factored Self wieght of guideway beam = 313 kN

From analysis,
Considered as simple supported beam.
Maximum required flexural strength, Mu = 1390.625 ≈ 1400 kN-m
Maximum required shear strength, Vu = 156 ≈ 160 kN

Check Slenderness and compactness:

Flange:
�=𝒃/�
= 450/15.0 = 30

The limiting ratio for a compact C-channel flange in flexural,

�_𝒑=𝟏.𝟏𝟐√(𝑬/
𝑭_𝒚 ) = 1.12x √(200,000/245) = 32

The limiting ratio for a slender C-channel flange in flexural,

�_𝒓=𝟏.𝟒𝟎√(𝑬/
𝑭_𝒚 ) = 1.40x √(200,000/245) = 40

⸫ λp > λ < λr Compact

Therefore, the Flange is Compact

Web:
�=𝒉/� = 600/20 = 30

The limiting ratio for a compact C-channel web in flexural,

�_𝒑=𝟐.𝟒𝟐√(𝑬/
𝑭_𝒚 )
 �_𝒑=𝟐.𝟒𝟐√(𝑬/
𝑭_𝒚 ) = 2.42x √(200,000/245) = 69

The limiting ratio for a slender HSS flange in flexural,

�_𝒓=𝟓.𝟕𝟎√(𝑬/
𝑭_𝒚 ) = 5.70x √(200,000/245) = 163

⸫ λp > λ < λr Compact

Therefore, the Web is Compact

Flexural Design:

Nominal Flexural Capacity, Mn = Fy. Sxx

= 245 x 7,414,044
= 1816 kN-m

Total Nominal Flexural Capacity, Mn = 1816 kN-m > 1400 kN-m

Shear Capacity:

Shear strength of built up section is based on web yeilding or web shear buckling depends on
the web width-to-thickness ration h/tw

1) h/tw < 1.10 √(kv.E / Fy), then the stregnth is based on shear yeilding, and

ϕ Vn = ϕ 0.6 Fy Aw Cv

h/tw = 560/15 = 37
1.10 √(kv.E / Fy) = 1.10 √(5 x 200,000/245)
= 70

ϕ Vn = 2469.6 kN > 160 kN [OK]

Welding Design

Welding elcetrode, E60xx = 413 MPa

Total Equivalent horizontal shear, Ph = 691 kN

Nominal Design strength of weld, ϕRn = ϕFwAw
ϕRn = ϕ (0.707wL) Fw
where, ϕ = 0.75
Angle of acting force on weld, θ = 0 degree
Applied load horizontal to the weld, =Fw 0.60 FEXX (1.0 + 0.5sin1.5θ)
= 247.8 MPa
Nominal design strength of weld left side, ϕRn = 5847.12 kN
Size of weld required, Wrequired = 5 mm
 Provide weld size Wprovide = 5 mm [OK]

Deflection:

Maximum deflection, δ = 12 mm
δ
ACI limit, ACI = L/360
δACI = 25 mm > 12 mm [OK]
450 mm

Jacking Force Calculation

15 mm

50 mm

Total jacking fo

Provide 2-PT bar and to

Jacking Force Calculation

Total jacking fo
20 mm
Provide 1-PT bar and to

Jacking Force Calculation

Total jacking fo

Provide 1-PT bar and to

[OK]

Shear flow q = VQ/I = V.A.d/I

A = 3400 mm2

d = 290 mm
I = 2.22E+09
V = 175 kN
q = 0.078 kN/mm
[OK]
king Force Calculation for Concourse and Platform (1st Cantilever) :
Assume draw in = 1 mm
PT Dia = 32 mm
Area of PT Bar = 804.248 mm2
Length of PT bar = 2.880 m
E = 200000 MPa
Loss Force = 56 kN
50% of UTS of PT bar = 435 kN
Total jacking force after draw in = 379 kN
Required jacking force = 560 kN
Provide 2-PT bar and total jacking force = 758 kN > 560 kN [OK]
Using Jacking Force = 430 kN

king Force Calculation for Concourse (1L, 2L, 3L and 4L segment)

Assume draw in = 1 mm
PT Dia = 32 mm
Area of PT Bar = 804.248 mm2
Length of PT bar = 2.880 m
E = 200000 MPa
Loss Force = 56 kN
50% of UTS of PT bar = 435 kN
Total jacking force after draw in = 379 kN
Required jacking force = 200 kN
Provide 1-PT bar and total jacking force = 379 kN > 200 kN [OK]
Using Jacking Force = 435 kN

king Force Calculation for Platform segment (Segment 1L, 2L and 3L):
Assume draw in = 1 mm
PT Dia = 32 mm
Area of PT Bar = 804.248 mm2
Length of PT bar = 2.880 m
E = 200000 MPa
Loss Force = 56 kN
50% of UTS of PT bar = 300 kN
Total jacking force after draw in = 244 kN
Required jacking force = 200 kN
Provide 1-PT bar and total jacking force = 244 kN > 200 kN [OK]
Using Jacking Force = 300 kN
Main BuiltUp Girder Flexural Check

Material Properties:
Used SS400 steel plate
Fy = 245 MPa
Fu = 400 MPa
E = 200000 MPa

Section:
A square built-up section is used.
Outside depth, d = 200 mm
Outside flage width, bf = 200 mm 15 mm
Flange thickness, tf = 20 mm
Web thickness, tw = 15 mm
Ixx = 7.53E+07 mm4 200 mm
Iyy = 5.56E+07 mm4
Sx = 753067 mm3
Length of beam, L = 1750 mm
Area, Ag = 12800 mm2
rx = 76.7 mm
ry = 65.9 mm
Results:

From analysis,
Axial Load, Pu = 100 kN

Check Slenderness and compactness:

Flange:
�=𝒃/�_
𝒇 = 200/20.0 = 10

The limiting ratio for a compact Box-channel flange in flexural,

�_𝒑=𝟏.𝟏𝟐√(𝑬/
𝑭_𝒚 ) = 1.12x √(200,000/245) = 32

The limiting ratio for a slender C-channel flange in flexural,

�_𝒓=𝟏.𝟒𝟎√(𝑬/
𝑭_𝒚 ) = 1.40x √(200,000/245) = 40

⸫ λp > λ < λr Compact

Therefore, the Flange is Compact

Web: �=𝒉/�
= 200/20 = 10

The limiting ratio for a compact C-channel web in flexural,

�_𝒑=𝟐.𝟒𝟐√(𝑬/
𝑭_𝒚 )
 �_𝒑=𝟐.𝟒𝟐√(𝑬/
𝑭_𝒚 ) = 2.42x √(200,000/245) = 69

The limiting ratio for a slender HSS flange in flexural,

�_𝒓=𝟓.𝟕𝟎√(𝑬/
𝑭_𝒚 ) = 5.70x √(200,000/245) = 163

⸫ λp > λ < λr Compact

Therefore, the Web is Compact

Assumed as pin support

Slenderness factor, K = 1
Slenderness ratio, kL/ry = 27 (since ry will govern the available strength)
4.71√(E/Fy) = 134 > 27
Therefore,
Elastic flexural buckling stress, Fe = (π2 E) / (KL/ry)2
Fe = 2799 MPa

Critical buckling stress, Fcr = (0.685Fy/Fe) Fy

Fcr = 237 MPa

Axial Compressive strength, ϕ Pn = 0.9 Fcr Ag

ϕ Pn = 2730 kN > 100 kN [OK]

Welding Design

Welding elcetrode, E60xx = 413 MPa

horizontal shear, Ph = 110 kN

Nominal Design strength of weld, ϕRn = ϕFwAw
ϕRn = ϕ (0.707wL) Fw
where, ϕ = 0.75
Angle of acting force on weld, θ = 54 degree
Applied load horizontal to the weld, = Fw 0.60 FEXX (1.0 + 0.5sin1.5θ)
= 348.0372 MPa
Nominal design strength of weld left side, ϕR n = 1615 kN
Size of weld required, Wrequired = 5 mm
Provide weld size Wprovide = 5 mm [OK]

Deflection:

Maximum deflection, δ = 9 mm (From analysis)

 200 mm

20 mm Jacking Force Calcula

15 mm

Provide 2-PT bar an

Jacking Force Calcula

Provide 1-PT bar an

Jacking Force Calcula

Provide 1-PT bar an

[OK]
Jacking Force Calculation for Concourse and Platform (1st Cantilever) :
Assume draw in = 1 mm
PT Dia = 32 mm
Area of PT Bar = 804.248 mm2
Length of PT bar = 2.880 m
E = 200000 MPa
Loss Force = 56 kN
50% of UTS of PT bar = 435 kN
Total jacking force after draw in = 379 kN
Required jacking force = 560 kN
Provide 2-PT bar and total jacking force = 758 kN > 560 kN [OK]
Using Jacking Force = 430 kN

Jacking Force Calculation for Concourse (1L, 2L, 3L and 4L segment)

Assume draw in = 1 mm
PT Dia = 32 mm
Area of PT Bar = 804.248 mm2
Length of PT bar = 2.880 m
E = 200000 MPa
Loss Force = 56 kN
50% of UTS of PT bar = 435 kN
Total jacking force after draw in = 379 kN
Required jacking force = 200 kN
Provide 1-PT bar and total jacking force = 379 kN > 200 kN [OK]
Using Jacking Force = 435 kN

Jacking Force Calculation for Platform segment (Segment 1L, 2L and 3L):
Assume draw in = 1 mm
PT Dia = 32 mm
Area of PT Bar = 804.248 mm2
Length of PT bar = 2.880 m
E = 200000 MPa
Loss Force = 56 kN
50% of UTS of PT bar = 300 kN
Total jacking force after draw in = 244 kN
Required jacking force = 200 kN
Provide 1-PT bar and total jacking force = 244 kN > 200 kN [OK]
Using Jacking Force = 300 kN
Main BuiltUp Girder

Material Properties:
Used SS400 steel plate
Fy = 240 MPa
Fu = 400 MPa
E = 200000 MPa

Section:
A square built-up section is used.
Outside depth, d = 600 mm
Outside flage width, bf = 450 mm
Flange thickness, tf = 20 mm
Web thickness, tw = 20 mm
Ixx = 4.13E+09 mm4
Sx = 13753800 mm3
Length of beam, L = 8900 mm

Results:

Loads acting on girder:

Self wieght of guideway beam = 500 kN
Factored Self wieght of guideway beam = 625 kN

From analysis,
Considered as simple supported beam.
Maximum required flexural strength, Mu = 2781.25 ≈ 2790 kN-m
Maximum required shear strength, Vu = 313 ≈ 320 kN

Check Slenderness and compactness:

Flange: �=𝒃/�
= 450/20.0 = 22.5

The limiting ratio for a compact I-Shape flange in flexural,

�_𝒑=𝟎.𝟑𝟖√(𝑬/
𝑭_𝒚 ) = 0.38x √(200,000/240) = 11

The limiting ratio for a slender C-channel flange in flexural,

�_𝒓=𝟎.𝟗𝟓√((𝒌_
𝒄. 𝑬)/𝑭_𝒚 ) = 0.95x √(200,000/240) = 27

⸫ λp < λ < λr Non-Compact

Therefore, the Flange is Non-Compact

Web:
�=𝒉/� = 600/20 = 30

The limiting ratio for a compact C-channel web in flexural,

�_𝒑=𝟐.𝟒𝟐√(𝑬/
𝑭_𝒚 )
 �_𝒑=𝟐.𝟒𝟐√(𝑬/
𝑭_𝒚 ) = 2.42x √(200,000/240) = 70

The limiting ratio for a slender HSS flange in flexural,

�_𝒓=𝟓.𝟕𝟎√(𝑬/
𝑭_𝒚 ) = 5.70x √(200,000/240) = 165

⸫ λp > λ < λr Compact

Therefore, the Web is Compact

Flexural Design:

Nominal Flexural Capacity, Mn = Fy. Sxx

= 240 x 13,753,800
= 3301 kN-m

Total Nominal Flexural Capacity, Mn = 3301 kN-m > 2790 kN-m

Shear Capacity:

Shear strength of built up section is based on web yeilding or web shear buckling depends on
the web width-to-thickness ration h/tw

1) h/tw < 1.10 √(kv.E / Fy), then the stregnth is based on shear yeilding, and

ϕ Vn = ϕ 0.6 Fy Aw Cv

h/tw = 560/20 = 28
1.10 √(kv.E / Fy) = 1.10 √(5 x 200,000/240)
= 71

ϕ Vn = 3225.6 kN > 320 kN [OK]

Welding Design

Welding elcetrode, E60xx = 413 MPa

Total Equivalent horizontal shear, Ph = 850 kN

Nominal Design strength of weld, ϕRn = ϕFwAw
ϕRn = ϕ (0.707wL) Fw
where, ϕ = 0.75
Angle of acting force on weld, θ = 0 degree
Applied load horizontal to the weld, =Fw 0.60 FEXX (1.0 + 0.5sin1.5θ)
= 247.8 MPa
Nominal design strength of weld left side, ϕRn = 5847.12 kN
Size of weld required, Wrequired = 5 mm
 Provide weld size Wprovide = 5 mm [OK]

Bearing Strength of Concrete:

Concourse slab Thickness = 600 mm
Plateform slab thickness = 200 mm
Requirec Force = 435 kN
Concrete Strength, F'c = 45 MPA
ϕ = 0.65
Used 200 mm slab thickness to check the bearing strength of concrete
PT bar Dia = 32 mm
Dia of hole = 35 mm
Size of plate = 150 x 150 x 40 mm x mm
Area of plate A = 21538 mm2

From AISC J8-1, on the full area of a concrete support,

Concrete bearing strength, Fcon. Bearing = ϕ (0.85 f'c A)
Fcon. Bearing = 535 kN > 435 kN
Safet factor, S.F. = 1.23 > 1 [OK]

Punching Shear
Jacking Force Calculation

Total jacking fo

Provide 2-PT bar and to

Jacking Force Calculation

Total jacking fo

Provide 1-PT bar and to

Jacking Force Calculation

Total jacking fo

Provide 1-PT bar and to

[OK]

Shear flow q = VQ/I = V.A.d/I

A = 4200 mm2

d = 310 mm
I = 4.36E+09
V = 320 kN
q = 0.096 kN/mm

450 mm

30 mm
 30 mm

50 mm
310 mm

650 mm

30 mm
king Force Calculation for Concourse and Platform (1st Cantilever) :
Assume draw in = 1 mm
PT Dia = 32 mm
Area of PT Bar = 804.248 mm2
Length of PT bar = 2.880 m
E = 200000 MPa
Loss Force = 56 kN
50% of UTS of PT bar = 435 kN
Total jacking force after draw in = 379 kN
Required jacking force = 560 kN
Provide 2-PT bar and total jacking force = 758 kN > 560 kN [OK]
Using Jacking Force = 430 kN

king Force Calculation for Concourse (1L, 2L, 3L and 4L segment)

Assume draw in = 1 mm
PT Dia = 32 mm
Area of PT Bar = 804.248 mm2
Length of PT bar = 2.880 m
E = 200000 MPa
Loss Force = 56 kN
50% of UTS of PT bar = 435 kN
Total jacking force after draw in = 379 kN
Required jacking force = 200 kN
Provide 1-PT bar and total jacking force = 379 kN > 200 kN [OK]
Using Jacking Force = 435 kN

king Force Calculation for Platform segment (Segment 1L, 2L and 3L):
Assume draw in = 1 mm
PT Dia = 32 mm
Area of PT Bar = 804.248 mm2
Length of PT bar = 2.880 m
E = 200000 MPa
Loss Force = 56 kN
50% of UTS of PT bar = 300 kN
Total jacking force after draw in = 244 kN
Required jacking force = 200 kN
Provide 1-PT bar and total jacking force = 244 kN > 200 kN [OK]
Using Jacking Force = 300 kN