AbraPol-20

Instruction Manual Manual No.: 15887001

Date of Release ..201

AbraPol-20
Instruction Manual

Table of Contents Page

User’s Guide ............................................................... 1

Reference Guide ....................................................... 44
Quick Reference Guide ............................................ 95

Always state Serial No and Voltage/frequency if you have technical questions or when ordering spare parts.
You will find the Serial No. and Voltage on the type plate of the machine itself. We may also need the Date
and Article No of the manual. This information is found on the front cover.

The following restrictions should be observed, as violation of the restrictions may cause cancellation of
Struers legal obligations:
Instruction Manuals: Struers Instruction Manual may only be used in connection with Struers equipment
covered by the Instruction Manual.
Service Manuals: Struers Service Manual may only be used by a trained technician authorised by Struers.
The Service Manual may only be used in connection with Struers equipment covered by the Service Manual.

Struers assumes no responsibility for errors in the manual text/illustrations. The information in this manual is
subject to changes without notice. The manual may mention accessories or parts not included in the present
version of the equipment.

Original instructions. The contents of this manual is the property of Struers. Reproduction of any part of
this manual without the written permission of Struers is not allowed.

All rights reserved. © Struers 201.

Struers A/S
Pederstrupvej 84
DK-2750 Ballerup
Denmark
Telephone +45 44 600 800
Fax +45 44 600 801
AbraPol-20
Instruction Manual

AbraPol-20
Safety Precaution Sheet

To be read carefully
before use
1. The operator should be fully aware of the use of the machine according
to the instruction manual.

2. The machine must be installed in compliance with local safety

regulations.

3. Be aware that the machine’s centre of gravity is located in the upper

half of the machine.

4. Before lifting the machine, ensure that the supplied lifting boom is
securely bolted to the machine.

5. When lifting the machine using a forklift, lift from front - never lift the
machine from the side or the rear.

6. When lifting the machine using lifting straps, ensure that the straps are
crossed and do not press on the sides of the machine.

7. The machine must be placed on a safe and stable support, which is

capable of bearing the weight of this machine. Before using the
machine, it must be levelled using the adjustable legs.

8. Check that the actual voltage corresponds to the voltage stated on the
side of the machine and that the connections comply with local
regulations.
The machine must be earthed.

9. Make sure that the water connections are without leaks. The main
water supply should be turned off or disconnected if you leave the
machine unattended.

10. Alcohol based consumables: follow the current safety rules for
handling, mixing, filling, emptying and disposal of the
alcohol-based liquids.
Struers recommend the use of an external exhaust system.
AbraPol-20
Instruction Manual

11. Make sure that the specimens in the specimen holder are securely
fixed when operating.

12. If you observe malfunctions or hear unusual noises - stop the machine
and call technical service.

13. The machine must be disconnected from the mains prior to any service.
Wait until residual potential on the capacitors is discharged.

14. Do not cycle mains power more than once every three minutes.
Damage to the drive will result.

15. To achieve maximum safety and lifetime of the machine, use only
original Struers consumables.

The equipment should only be used for its intended purpose and as detailed in the Instruction Manual.

The equipment is designed for use with consumables supplied by Struers. If subjected to misuse, improper
installation, alteration, neglect, accident or improper repair, Struers will accept no responsibility for
damage(s) to the user or the equipment.

Dismantling of any part of the equipment, during service or repair, should always be performed by a qualified
technician (electromechanical, electronic, mechanical, pneumatic, etc.).
AbraPol-20
Instruction Manual

User’s Guide
Table of Contents Page

1.  Getting Started 

Checking the Contents of the Packing Box ........................................ 3 
Additional Dosing Unit (accessory) ............................................. 3 
Outlet Kit (accessory) .................................................................. 3 
Accurate Material Removal Unit (accessory) .............................. 3 
Unpacking and Placing AbraPol-20 .................................................. 3 
Getting Acquainted with AbraPol-20 .................................................. 4 
Power Supply ..................................................................................... 6 
Supplying Compressed Air ................................................................. 7 
Connection to an External Exhaust System ....................................... 7 
Water Outlet ....................................................................................... 8 
Mounting a Recirculation Cooling Unit (accessory) ........................... 9 
Mains Water Connection .................................................................. 10 
Placing Bottles in the Dosing Unit .................................................... 10 
Mounting an Additional Dosing Unit (accessory) ............................. 11 
Mounting the Outlet Kit (accessory) ................................................. 12 
Mounting the Stock Removal Sensor (accessory) ........................... 15 

2.  Operation 
Front Panel ....................................................................................... 16 
Front Panel Controls ........................................................................ 17 
Software Settings ............................................................................. 18 
Setting the Language ................................................................ 21 
Setup Bottle Configuration ........................................................ 23 
Reading the Display ......................................................................... 26 
Sleep Mode ............................................................................... 27 
Changing/Editing Values .................................................................. 28 
Numeric Values ......................................................................... 28 
Alphanumeric Values ................................................................ 29 
Text Values ............................................................................... 31 
Programming a Preparation Step ..................................................... 32 
Mounting a Preparation Disc (300 or 350 mm) ................................ 32 
Inserting the Specimen Holder ......................................................... 32 
Adjusting the Specimen Holder Position .......................................... 33 
Starting the Preparation Process (Struers Method) ......................... 35 
Stopping the Preparation Process ................................................... 35 
Manual Functions ............................................................................. 36 

1
 AbraPol-20
Instruction Manual

3.  Maintenance 
General Cleaning ............................................................................. 38 
Cooling Tank ............................................................................. 38 
Painted Surfaces ....................................................................... 38 
Weekly Service ................................................................................ 38 
Checking the Recirculation Cooling Unit ................................... 38 
Monthly service ................................................................................ 38 
Replacing the Cooling Water .................................................... 38 
Cleaning of Tubes ..................................................................... 39 
Yearly Service .................................................................................. 43 
Inspection of Cover ................................................................... 43 

2
 AbraPol-20
Instruction Manual

1. Getting Started

Checking the Contents of the In the packing box you should find the following parts:
Packing Box 1 AbraPol-20 (Grinding polishing machine)
1 Outlet hose 2.5 m with straight PVC pipe,
for connection to external cooling unit
1 Hose clamp, 32-50 mm
1 Inlet hose for tap water 3/4" (2m)
1 Filter gasket
1 Gasket ø11/ø24 (1.5 mm)
1 Reduction ring with gasket
1 Hose for compressed air
1 Hose connection for compressed air
2 Hose clamps, 12 mm
2 Silicone tubes for use with alcohol based lubricants
2 Bottles, ½ l, with lids
(4 Bottles if delivered with Additional Dosing Unit)
1 Bottle, 1 l, with lid
(2 Bottles if delivered with Additional Dosing Unit)
1 Fork spanner (24 mm)
1 Set of Instruction Manuals

Additional Dosing Unit (accessory) Three additional pumps for dosing of OP-Suspension, lubricants and
suspensions.

Outlet Kit (accessory) Shift valve for recirculation cooling unit or drain.

Accurate Material Removal Unit For accurate removal of material. Stops process after required
(accessory) amount of material has been removed.

Unpacking and Placing AbraPol-20 should be placed on a plane and horizontal floor, capable
AbraPol-20 of bearing the weight of this machine, please refer to the Technical
Data section.
The machine must be placed close to the power supply, compressed
air, water mains and water outlet facilities.

 Unscrew the nuts from the transport brackets fixing the machine
to the pallet.
 Lift the machine from the pallet by means of a forklift truck from
the front, and place in a suitable location.
 Remove the safety-springs from the front crossbar, and remove
the bar.

Important
If necessary, turn the adjustable feet
so that the machine stands firmly and is level.

3
 AbraPol-20
Instruction Manual

Getting Acquainted with Take a moment to familiarise yourself with the location and names of
AbraPol-20 the AbraPol-20 components.

Front view

 Safety guard
 Control panel,
(see 2. Basic Operations)
 Emergency Stop
 Nozzle block
 Bottle unit
 Specimen holder motor
 Handle for adjusting specimen holder position
 Specimen quick coupling
 LED-light to illuminate preparation disc

4
 AbraPol-20
Instruction Manual

Side views

 Mains power switch

 Electrical connections
 Compressed air inlet
 Adjustment screw for speed of Sample Mover head
 Connection to exhaust
 Opening for water outlet

Rear view 





 Connector for Recirculation Cooling Unit

 Hole for lead from Recirculation Cooling Unit
 Water outlet (when shift valve is fitted)
 Connection for water inlet
 Regulation valve for disc cooling

5
 AbraPol-20
Instruction Manual

Power Supply IMPORTANT

Check that the mains voltage corresponds to the voltage stated on the type
plate on the side of the machine.

IMPORTANT
AbraPol-20 must be connected with an electric cable and an additional wire
for earth connection which MUST be hard-wired into the mains
(ref. EN 50178 / 5.2.11.1)

Important:
For Electrical Installations with Residual Current Circuit Breakers
For AbraPol-20 connected to electrical installations with residual current
circuit breakers, a residual current circuit breaker,
type B, 30 mA is REQUIRED
(ref. EN 50178 / 5.2.11.1).

For Electrical Installations without Residual Current Circuit Breakers

The equipment must be protected by an insulation transformer
(double-wound transformer)

Please contact a qualified electrician to verify which option is suitable for the
local installation setup.

Both requirements refer to the European standard EN 50178 / 5.2.11.1.

Similar standards apply in North America.

Allen screws

 Remove the 4 Allen screws, on the right hand side of the

machine, securing the electrical panel, and let the electrical
panel rest on the tabs.
 Lead the cable through the conduit in the panel and connect the
3 phases and 2 earth connections according to local regulations.
 The second Protective Earth must be earthed by connection to a
terminal marked or PE
alternatively, use a system whereby there is an automatic
disconnection of the supply in case of loss continuity of the
protective conductor.

6
 AbraPol-20
Instruction Manual

Supplying Compressed Air  Connect the compressed air supply with the inlet on the rear, left
side of the machine by means of the air hose and the hose
connection delivered with the machine.
 Fasten the air hose with a hose clamp.

The pressure supply should be 6-10 bar and should be supplied

either from a central compressor, portable compressor with
compressed air reservoir or compressed-air bottle. A capacity of 20
l/min at atmospheric pressure is sufficient.
Please refer to the section on Technical Data for recommended air
quality.

Connection to an External An exhaust system should be connected when using alcohol based
Exhaust System suspensions or lubricants.
 Connect a 50 mm pipe to the outlet at the rear of the machine,
on the left and connect to the exhaust system.
Recommended capacity for exhaust system: 180m3/h at 0mm water
gauge.

7
 AbraPol-20
Instruction Manual

Water Outlet AbraPol-20 is delivered with a short piece of hose (0.8 m) attached to
the water outlet. This is sufficient to connect the machine to a
recirculation cooling unit placed underneath the machine.

To connect the machine to an external drain, lengthen the outlet

hose with the longer piece delivered with the machine (2.5 m).
 Insert the straight piece of pipe halfway into the second piece of
hose (2.5 m) and secure with a hose clamp. Lubricate with
grease or soap to facilitate insertion.
 Insert the other end of the straight pipe into the outlet hose
mounted on AbraPol-20 and secure with a hose clamp.
 Check that the outlet hose slopes downwards towards the drain
along the whole of its length. Shorten the hose to the required
length.

8
 AbraPol-20
Instruction Manual

Mounting a Recirculation Please refer to the manual for the Recirculation Cooling Unit for
Cooling Unit (accessory) details.

IMPORTANT
Always maintain the correct concentration of Struers Additive in the cooling
water (percentage stated on the Additive container).
Remember to top up with Struers Additive each time you refill with water.

Whenever the recirculation tank is removed from the compartment

underneath the AbraPol-20, place the drain tube in the tube holder to
avoid dripping.
Remember to put the tube back into the tank before starting the
machine.

Tube holder

9
 AbraPol-20
Instruction Manual

Mains Water Connection When the AbraPol-20 is used without a Recirculation Cooling Unit,
with the second dosing unit for dosing of OP-Suspensions or when
disc cooling is required, AbraPol-20 must be connected to water
directly from the mains.
 Mount the pressure hose onto the water inlet tube on the back of
the AbraPol-20.
− Insert the filter gasket in the coupling nut with the flat side
against the pressure hose.
− Tighten the coupling nut completely.
 Mount the other end of the pressure hose on the water mains tap
for cold water:
− Mount the reduction ring with gasket on the water mains tap,
if necessary.
− Introduce the gasket and tighten the coupling nut completely.

Placing Bottles in the  Place the filled bottles in the dosing unit and connect the tubing.
Dosing Unit  Enter the bottle details in the Bottle Configuration menu to make
them available for preparation methods. See “Setup Bottle
Configuration”.

The tubes can easily go through the bottle unit to reach larger
containers placed on the floor e.g. Lubricants.

Nb!
OP-Suspensions can not be placed on the floor.

10
 AbraPol-20
Instruction Manual

Mounting an Additional Dosing  Switch off the machine.

Unit (accessory)  Open the doors to the bottle unit.



 Remove the rectangular cover plate  with a 3 mm Allen key.

 Loosen the hose clamp on the water hose and remove the plug
from the hose.
 Connect the hose to the tube at the back of the Additional
Dosing Unit and secure it with the hose clamp.
 Connect the electrical plugs from the Additional Dosing Unit to
the PCB inside the machine. (see fig.)
Start from the left with pump 4 to the left connection, pump 5 to
the second connection, pump 6 to the third connection and finally
the plug with the all black wires to the last connection on the
right.

X8
A8
X1 X2 X3 X4 X5 X6 X7
RD RD RD RD

1 1 1 1

2 2 2 2
BK BK BK BK

A9
M6 M7 M8
RD RD
RD
+ + + BU10

- - -
BK BK BK PLUG
&
PUMP4 PUMP5 PUMP6 PLAY

NB
Remember the earth connections.

 Mount the Additional Dosing Unit using the four screws.

 Connect the tubes to the inlets/outlets of the dosing pumps.
 Switch the machine back on again and configure the new pumps.

NB
OP-suspensions can only be used in bottle 4.

11
 AbraPol-20
Instruction Manual

Mounting the Outlet Kit The shifting valve can be mounted from the rear of the AbraPol-20
(accessory) (recommended) or from the front.
 Switch off the machine
 To install from the rear:
Remove the lower back cover plate
 To install from the front:
Remove lower cover plate and the Recirculation Cooling Unit, if
there is one.
 Take the entire unit, and place it in position by letting the two
Allen bolts slide into the slots located in the left rear side.

Allen bolts
in slots

Pipe A: Pipe C:
Connect to Outlet hose
drain hose to the drain

Pipe B:
Connect to
Recirculation Cooling Unit

 Tighten the Allen bolts.

12
AbraPol-20
Instruction Manual

 Cut the water outlet hose to the required length and mount onto
pipe A of the Shifting Valve, clamp using a hose clamp.
 Take another piece of drain hose and check that it is long
enough to reach the Recirculation Cooling Unit (Ø40 mm and
0.5m long). Mount onto pipe B and clamp using a hose clamp.
 Connect to the Recirculation Cooling Unit.
 Connect a piece of drain hose from the outlet at the rear (pipe C)
and lead to the drain. Check that the outlet hose slopes
downwards towards the drain along the whole of its length.
 Reposition the Recirculation Cooling Unit.
 Make sure that the hoses do not interfere with the belts.

13
 AbraPol-20
Instruction Manual

Air supply inlet

Screw DIN terminal

 Locate the electrical cable for the air solenoid valve (located on
the inner left side of the machine) and remove the cap covering
the stripped wires.
 Open the cover of the DIN terminal by removing the screw and
connect the wires to the terminals.
 Replace the cover for the DIN terminal.

Note:
It is not important to which terminal the wires are connected,
each wire can be connected to either terminal.

 Find the air supply hose and cut off the plug (stopper). Fix the
cut end into the air supply inlet.
 Replace the front cover and reconnect main power.

Adjusting Disc Cooling Should the rate of disc cooling require adjustment:
 Loosen the contra nut and turn the regulator screw to the
required rate.
 Re-tighten the contra nut.

14
 AbraPol-20
Instruction Manual

Mounting the Stock Removal  Disconnect main power.

Sensor (accessory)  Remove the upper back cover plate.
 Take the Stock removal unit with the stand and position over the
predrilled holes on the machine.
 Secure the Stock Removal Sensor in place using two M5 screws
and washers (use a 4 mm Allen key).

 Connect the wire to the connector X22 (remember to lead the

wire in the trunking).

Connection of Removal
measurement unit A7
A7

GN

W20

BN WH

2 3

1 2 3 4 5
X22
WHBN GN YE YE

W20

 Replace the cover plate

 Reconnect main power and follow the instructions on the screen,
using the tools supplied and the calibrating sticks.

15
 AbraPol-20
Instruction Manual

2. Operation

Front Panel For more information also see page on Front Panel Controls.

16
 AbraPol-20
Instruction Manual

Front Panel Controls

Name Key Function Name Key Function

Controls for various purposes. Used for entering and changing

FUNCTION
KEY
F1 See the bottom line of the
individual screens.
Push/Turn
Knob ↵ steps and parameters.
Combined cursor and enter key.


Controls for various purposes. Starts the rotation of the disc.

FUNCTION
KEY
F2 See the bottom line of the
individual screens. DISC 
Controls for various purposes. Activates the water flow.
FUNCTION
KEY
F3 See the bottom line of the
individual screens. Water  Remember to adjust the flow on
the water tap.

Controls for various purposes. Manual dosing of lubricant

FUNCTION
KEY
F4 See the bottom line of the
individual screens. LUBRICANT 

ESC Leaves the present menu or Manual dosing of abrasive

Esc
aborts functions/changes.
ABRASIVE 
Starts the preparation process. 

START  EMERGENCY
STOP
- Push the red button to stop.
- Turn the red button clockwise

 to release.

Stops the preparation process.  The main switch is located on

STOP  MAIN
SWITCH
the right side of the machine.

17
 AbraPol-20
Instruction Manual

Software Settings Switch on the power at the main switch located at the right hand side
of the machine.
The following display will appear briefly:

This screen shows the software versions of both the operating

console and the machine, as well as the version number of the
consumables table.

Additionally some service information is supplied; the total operation

time and the time since the last service of the machine.

The display will then change to the last screen shown before
AbraPol-20 was switched off, usually a preparation method.

18
AbraPol-20
Instruction Manual

When switching on AbraPol-20 for the first time, the following screen
will appear for a short while:

A pop-up menu will appear to request selection of the language of

your choice.




Turn knob to select the language you prefer.






Push knob to accept the language.



19
 AbraPol-20
Instruction Manual

Then the MAIN MENU will then appear.

If the heading in the display is different, press Esc, until the MAIN
MENU appears.

The MAIN MENU is the highest level in the menu structure. Pre-
defined Struers methods, your own methods, manual functions or the
configuration menu can then be selected.




Turn knob to select Configuration.






Push knob to activate the


CONFIGURATION MENU.



20
 AbraPol-20
Instruction Manual

Setting the Language

Turn knob to select Options.







Push knob to activate the OPTIONS menu.








Turn knob to select Language.




21
 AbraPol-20
Instruction Manual

Push knob to activate the SELECT

LANGUAGE pop-up menu.






Turn knob to select the language you prefer.






Push knob to accept the language.

The CONFIGURATION MENU now appears in the

 language you have chosen.
Esc
Press Esc to return to the MAIN MENU.

22
 AbraPol-20
Instruction Manual

Setup Bottle Configuration

Turn knob to select Bottle Configuration.







Push knob to activate the BOTTLE CONFIGURATION

menu.






Turn knob to select which bottle to configure.



23
 AbraPol-20
Instruction Manual




Push knob to toggle between Lubricant and Suspension.




Turn knob to move to Type.






Push knob to activate the select type menu.


Turn and push knob to select type of
 Lubricant/Suspension.
24
AbraPol-20
Instruction Manual



 Turn and push knob to select an option.

Repeat this procedure for all the bottles in
use.



Esc Press Esc twice to return to the Main Menu.

NB
The different suspensions and lubricants used must always be defined here
so that AbraPol-20 can locate the correct suspension or lubricant.

25
 AbraPol-20
Instruction Manual

Reading the Display The display can show various kinds of information, for example
parameters of a preparation method, or the ongoing process.
An example of the screen for a preparation method is shown below:

A Heading.
B Inverted text: cursor position.
C Function key options

During the process the screen could look as follows:

A Time remaining in currently running step.

B Preparation step currently running.

26
 AbraPol-20
Instruction Manual

Sleep Mode To increase the lifetime of the display, the backlight is dimmed
automatically if AbraPol-20 has not been used for 15 min. Press any
key to re-activate the backlight.

Please Note
The sample screens in this Instruction Manual show a number of
possible texts. The actual display screen may differ from the
samples in the Manual.

27
 AbraPol-20
Instruction Manual

Changing/Editing Values Depending on the type of value, there are two different ways of
editing.
STRUERS METHODS can not be edited or changed in any way, this
is only valid for USER METHODS and CONFIGURATION.


Numeric Values
Turn knob to select the value to be changed, e.g. Force:







Push knob to edit the value.


A scroll box appears around the value.


28
 AbraPol-20
Instruction Manual

Turn knob to increase or decrease the numeric value.






Push knob to accept the new value. (Pressing Esc aborts

the changes, preserving the original value.)

Alphanumeric Values Turn knob to select the alphanumeric value to be changed,

e.g. Surface






Push knob to edit the value.


A pop-up menu appears.

29
 AbraPol-20
Instruction Manual




Turn knob to select the correct choice.




Push knob to accept the new selection and to continue or

to return to the previous screen. (Pressing Esc aborts the
changes, preserving the original setting.)

30
 AbraPol-20
Instruction Manual

Text Values Turn knob to select the parameter to be changed, e.g.

Process mode.




Push knob to change the value.

31
 AbraPol-20
Instruction Manual

Programming a Preparation Different preparation steps can be programmed individually in regard

Step of time, speed of disc, water, type and dosing of lubricant and
suspension. These steps can be combined in a number of different
ways so that different materials can be prepared without having to
repeat the programming.

Mounting a Preparation Disc  Move the nozzle block to the side.

(300 or 350 mm)  Place the disc on the turntable and move it until the three pins
engage with the holes in the turntable.

Inserting the Specimen Holder  Place the specimen holder under the quick coupling.
 Press and hold the black flange of the column down with your
thumbs while guiding the pressure tap of the specimen holder
into the coupling.
 Release the black flange.
 Turn the specimen holder until the three pins engage with the
corresponding holes.

32
 AbraPol-20
Instruction Manual

Adjusting the Specimen Holder The position of the specimen holder has to be adjusted correctly in
Position relation to the preparation disc to get the best possible preparation
results.
 Loosen the two handles located on each side of the specimen
holder motor.
 The specimen holder motor can now be moved manually to the
sides. The eccentricity can be read on the scale on the specimen
holder motor.
 When the correct position is found, fasten the handles again.

For very precise adjustments a special function is available in the

Manual Functions menu


Turn knob to select Manual Functions.






Push knob to activate the Manual Functions Menu.




Turn knob to select Sample mover UP/DOWN.



33
 AbraPol-20
Instruction Manual




Push knob to enter the SAMPLE MOVER UP/Down menu.





Press F1 to move the specimen holder down.

The specimen holder moves down at the lowest possible
force (and without rotation) and the holder can now be
positioned precisely as required.
Press F1 again to move the holder up.

34
 AbraPol-20
Instruction Manual

Starting the Preparation  Check that the splash ring is in place.

Process (Struers Method)  Press ESC to get to the Main Menu.
 Select Struers Methods in the Main Menu by turning the knob.
 Push the knob to enter the Struers Methods menu.
 Turn the knob to select a Struers Method.
 View Method by pushing the knob.
 Place the required preparation surface on the MD-Disc.
 Insert the specimen holder into the coupling.
 Close the safety guard.
 Start the preparation by pressing the Start button .

Stopping the Preparation When the time has elapsed the preparation disc will automatically
Process stop and the specimen holder will return to its initial position. The
machine is now ready for the next step.
 A preparation step can be stopped at any time during the
process by pressing the key STOP .
 A process can also be stopped using the emergency stop button.
The emergency stop button must be pulled outwards again to
release it before the machine can be restarted. The sample
mover will return to its initial position before the process can be
started again.

35
 AbraPol-20
Instruction Manual

Manual Functions Manual preparation can also be carried out from the Manual
Functions menu.


Turn knob to select Manual Functions.






Push knob to activate the MANUAL FUNCTIONS menu.






Turn knob to select Manual preparation.




Push knob to activate the MANUAL PREPARATION


menu.

36
AbraPol-20
Instruction Manual

 Press Start.
The preparation disc will start rotating at the pre-set speed
and the selected suspension/lubricant will automatically be
added in the pre-set level.
 Press Stop.
The preparation disc will stop rotating and dosing will stop.

37
 AbraPol-20
Instruction Manual

3. Maintenance

General Cleaning The machine and the Recirculation Cooling System should be kept
as clean as possible in order to avoid contamination of the
specimens.

Cooling Tank Each time the water is changed, the cooling tank should be cleaned
carefully to remove all grinding waste.

IMPORTANT
Always maintain the correct concentration of Struers Additive in the cooling
water (percentage stated on the container of the Additive). Remember to
add Struers Additive each time you refill with water.

IMPORTANT
Do not use benzene or petroleum for cleaning when the additive is used.

Painted Surfaces Painted surfaces and keyboard should be cleaned with a moist cloth
and common household detergents.

IMPORTANT
Never use alcohol, acetone or similar solvents.

Weekly Service
Checking the Recirculation The cooling unit should be checked for cooling water after 8 hours
Cooling Unit use or at least every week. The unit must be refilled if the flushing
pump cannot reach the cooling water or if the cooling water is too
contaminated.
Please refer to the manual for the Recirculation Cooling Unit for
details.

Monthly service
Replacing the Cooling Water  Replace the cooling water in the Recirculation Cooling Unit at
least once a month.
Please refer to the manual for the Recirculation Cooling Unit for
details.

38
 AbraPol-20
Instruction Manual

Cleaning of Tubes The cleaning procedure for CLEANING OF TUBES can be used
weekly or when necessary.
Clean the tubes every time bottles are changed or replaced, thus
avoiding lubricant/suspension left in tubes interfering with the
preparation procedures.


Push knob to select Manual Functions.







Push knob to activate Cleaning of tubes.



39
 AbraPol-20
Instruction Manual

Cleaning of Selected Tubes 

Turn knob to select a bottle.




Push knob to toggle between YES and NO in the Select


column. One or more bottles can be selected.

 Select YES and press F1, the cleaning process starts.

After a while a pop-up message will appear.

Follow the instructions in the pop-up message.

When tube cleaning is finished the following pop-up

 message appears.

40
AbraPol-20
Instruction Manual

41
 AbraPol-20
Instruction Manual

Cleaning of All Used Tubes The tubes in use should be cleaned from time to time.

F2  When in the CLEANING OF TUBES menu press F2 to

select all used tubes.




F1 
Press F1 to start the cleaning process and follow the pop-
up instructions.



 When tube cleaning is finished the following pop-up

message will appear.

42
 AbraPol-20
Instruction Manual

Yearly Service
Inspection of Cover  Visually inspect the cover and the glass for signs of wear or
damage.

Important
Carry out inspection at more regular intervals if AbraPol-20
is used for more than one 7 hour shift a day.

Struers recommends that the PETG glass in the cover is replaced

after 5 years of routine operation.
The cover should be replaced immediately if it has been weakened
by collision with projectile objects or if there are visible signs of
deterioration.
A label on the cover indicates when the cover glass is due to be
replaced.

43
 AbraPol-20
Instruction Manual

Reference Guide
Table of Contents Page

1.  Advanced Operations 

Configuration Menu .......................................................................... 46 
Bottle Configuration .................................................................. 47 
Setup User Consumables ......................................................... 47 
Defining a User Surface Configuration ............................................. 48 
Defining a User Suspension Configuration ...................................... 51 
Defining a User Lubricant Configuration .......................................... 55 
Options .............................................................................................58 
Operation Mode ............................................................................... 60 
Method Options ................................................................................ 64 
Struers Methods ........................................................................ 64 
Storing Capacity ........................................................................ 64 
Copying a Method ..................................................................... 64 
Inserting a Method .................................................................... 65 
Renaming a Method .................................................................. 66 
Name Editing Principles ............................................................ 67 
Saving a Method ....................................................................... 69 
Deleting a Method ..................................................................... 71 
Step Options .................................................................................... 72 
Copying a Step ......................................................................... 72 
Inserting a Step ......................................................................... 73 
Deleting a Step ......................................................................... 74 
Method Parameters .......................................................................... 75 
Surface ......................................................................................75 
Suspension ............................................................................... 76 
Lubricant ................................................................................... 77 
Level ......................................................................................... 77 
Process Time ............................................................................ 77 
Removal ....................................................................................77 
Force .........................................................................................77 
Rotation speed .......................................................................... 77 
Sample holder direction ............................................................ 77 
300 rpm on Sample Mover and Disc ......................................... 78 
Manual Functions ............................................................................. 79 
Cleaning of Tubes ..................................................................... 79 
Manual Preparation ................................................................... 80 
Disc Speed ................................................................................ 80 
Suspension ............................................................................... 80 
Lubricant ................................................................................... 81 
Starting Manual Preparation ..................................................... 81 
Sample mover UP/DOWN......................................................... 81 
Changing Tubes ............................................................................... 82 

44
AbraPol-20
Instruction Manual

2.  Accessories and Consumables ......................................... 84 

Service Information .......................................................................... 85 

3.  Struers Metalog Guide™ .................................................... 86 

4.  Trouble shooting................................................................... 87 

Error Messages ................................................................................ 88 
Messages ..................................................................................88 
Errors ........................................................................................ 88 
Fatal Errors ............................................................................... 88 

5.  Technical Data ......................................................................92 

6.  Menu Overview ......................................................................94

45
 AbraPol-20
Instruction Manual

1. Advanced Operations

Configuration Menu Press Esc until the MAIN MENU appears.




Turn knob to select Configuration.




Push knob to activate the CONFIGURATION MENU.





46
 AbraPol-20
Instruction Manual

Bottle Configuration Please see the User’s Guide section for detailed information on
Bottle Configuration.

Setup User Consumables The menus User Surface Configuration, User Suspension
Configuration and User Lubricant Configuration allow the user to add
ten grinding/polishing surfaces, ten suspensions and ten lubricants.

47
 AbraPol-20
Instruction Manual

Defining a User Surface Using this option, it is possible to define up to 10 new user-defined
Configuration surfaces. The name, the abrasive rule and lubricant rule for each
surface can also be defined.

To define these parameters:

 With the MAIN MENU displayed.



Turn knob to select CONFIGURATION.





Push knob to activate the CONFIGURATION MENU.








Turn knob to select User Surface Configuration.





Push knob to activate the USER SURFACE


CONFIGURATION menu.



48
AbraPol-20
Instruction Manual




Turn knob to select the Surface name column opposite the

 desired No. position.



Push knob to activate the Text editor and define the


Surface name.




Turn knob to select the Abr. rule column.





Push knob to display the SELECT ABRASIVE RULE


menu.



49
 AbraPol-20
Instruction Manual

Turn knob to select the correct rule.


Note
It is important to select the correct rules for each surface as the selection
will influence the possible choices of suspensions and lubricants available
when creating a new preparation method.
If the defined surface already contains an abrasive, for example SiC paper,
select 4 – no abrasives, as this means no abrasives need to be added.
If the surface is only suitable for use with diamond products, select 1.
If both oxide and diamond can be used on the surface, select 2.
If only oxide can be used, select 3.

Push knob to activate the selected rule and return to the


USER SURFACE CONFIGURATION menu.
Repeat these steps if additional surfaces are to be
 configured. Otherwise follow the next step.
Press Esc to accept the definitions and return to the
Esc  CONFIGURATION MENU.

50
 AbraPol-20
Instruction Manual

Defining a User Suspension Using this option, it is possible define up to 10 new user-defined
Configuration suspensions. The name, the abrasion type and lubricant rule for
each suspension can then be defined.

To define these parameters:

 With the MAIN MENU displayed.



Turn knob to select Configuration.





Push knob to activate the CONFIGURATION MENU.








Turn knob to select User Suspension Configuration.





Push knob to activate the USER SUSPENSION


CONFIGURATION menu.



51
 AbraPol-20
Instruction Manual




Turn knob to select the Susp. name” column opposite the

 desired No. position.



Push knob to activate the Text editor and define the


suspension name.




Turn knob to select the Abr. type column.





Push knob to display the SELECT ABRASIVE TYPE


menu.


Note
There are only 2 types of abrasives available.
Be sure to select the correct one.

52
AbraPol-20
Instruction Manual

Turn knob to select the correct type.





Push knob to activate the selected type and return to the


USER SUSPENSION CONFIGURATION menu.




Turn knob to select the Lub. rule column.





Push knob to display the


SELECT LUBRICANT RULE menu.



53
 AbraPol-20
Instruction Manual

Note
If the suspension used requires the use of a lubricant, select 1.
If the suspension doesn’t require a lubricant, e.g oxide polishing
suspensions or DiaPro, select 2.
If the abrasive is only to be used with water-free lubricants, select 3.




Turn knob to select the correct rule.





Push knob to activate the selected rule and return to the


USER SUSPENSION CONFIGURATION menu.

 Repeat these steps if additional suspensions are to be

added. Otherwise follow the next step.

Esc Press Esc to accept the definitions and return to the

CONFIGURATION MENU.

54
 AbraPol-20
Instruction Manual

Defining a User Lubricant Using this option, it is possible to define up to 10 new user-defined
Configuration lubricants. The name and lubricant type can be defined for each
lubricant.

To define these parameters:

 With the MAIN MENU displayed.



Turn knob to select Configuration.





Push knob to activate the


CONFIGURATION MENU.






Turn knob to select User Lubricant Configuration.





Push knob to activate the USER LUBRICANT


CONFIGURATION menu.



55
 AbraPol-20
Instruction Manual




Turn knob to select the Lubricant name column opposite

 the desired No. position.



Push knob to activate the Text editor and define the


lubricant name.




Turn knob to select the Lub. type column.





Push knob to display the SELECT LUBRICANT TYPE


menu.



56
AbraPol-20
Instruction Manual

Note
If the lubricant contains water, select 1.
If the lubricant is water-free and is to be used when preparing water-
sensitive materials, select 2.

Turn knob to select the correct type.





Push knob to activate the selected type and return to the


USER LUBRICANT CONFIGURATION menu.

 Repeat these steps if additional lubricants are to be

added.
Otherwise follow the next step.

Esc Press Esc to accept the definitions and return to the

CONFIGURATION MENU.

57
 AbraPol-20
Instruction Manual

Options Select Options and push the knob to activate the OPTIONS menu

The following settings can be adjusted:

58
 AbraPol-20
Instruction Manual

Display Contrast The contrast settings of the display can be adjusted for maximum
readability.

Units Select between µm or mils (mils??) for the removal rate settings.

Language The language can be set to English, German, French, Spanish

Japanese or Chinese.

Acoustic signal Select to have each activation of a key on the touchpad confirmed by
an acoustic signal.

Pause between steps Several preparation steps can be combined to a single step with
several phases.
Normally steps with the same surface, suspension and lubricant will
be run without interruption. Pause between steps can be used to
program things differently.

Always: Even if surface, suspension and lubricant are the

same AbraPol-20 will stop after every step.
The surface can be exchanged and the specimen
holder can be re-positioned.
Never: All steps based on the same surface, suspension and
lubricant will be run without stopping
Only with SiC paper: When SiC paper is selected the preparation is
stopped in-between identical steps. With other
surfaces the steps will be run in succession.

Disc cooling Disc cooling can be set to levels between 0 – 5.

0 is off, 5 is running continuously. Levels 1 -4 are intermediate
settings.

SynchroSpeed When SynchroSpeed is selected changes of either the disc speed or

the holder speed will automatically result in changes of the other
speed as well. SynchroSpeed works only in the range of 50 – 300
rpm. For higher speed settings of the disc SynchroSpeed has to be
set to: No

F1, Default Value The factory setting of some parameters can be restored by pressing
the function key F1 when the appropriate value is highlighted.

59
 AbraPol-20
Instruction Manual

Operation Mode In Operation mode 3 different user levels can be set.

Operation Modes:
Process: Methods can be selected and viewed but no editing is
possible.
Development: Methods can be selected, viewed and edited
Configuration: Methods can be selected, viewed and edited and bottles
can be configured.

To define these parameters:

 With the MAIN MENU displayed.



Turn knob to select Configuration.





Push knob to activate the


CONFIGURATION MENU.




Turn knob to select Operation mode.







Push knob to activate the


OPERATION MODE menu.



60
AbraPol-20
Instruction Manual




Push knob to activate the Pass code selector.








Turn knob to set the value to 176.




Push knob to enter the pass code.



61
 AbraPol-20
Instruction Manual






Push knob to activate the SELECT OPERATION MODE


menu.






Turn knob to select the appropriate operation mode.





Push knob to enter the selection.



62
AbraPol-20
Instruction Manual



Important!
Remember to make a note of the new Pass code
as settings can no longer be changed without the Pass code.

63
 AbraPol-20
Instruction Manual

Method Options Methods can be adjusted to suit the particular requirements of the
user.

Struers Methods The AbraPol-20 software includes 10 Metalog Guide Methods. The
AbraPol-20 will automatically calculate the correct preparation time
and dosing level depending on if a 300 mm disc and 350 mm disc is
used.
As the Struers methods can not be changed or deleted, the first step
will often be to copy a Struers method into the User Methods
database and then adjust it to suit individual requirements.
Storing Capacity The new/adapted methods can be stored in 10 groups; each group
can contain 20 methods resulting in an overall storage capacity of
200 methods.

Copying a Method In the Main Menu select STRUERS METHODS.




Push knob to activate the STRUERS


METHODS menu




F1 Select the correct method and press
F1:COPY.

64
 AbraPol-20
Instruction Manual

Inserting a Method Esc  Press Esc to return to the Main Menu.

In the Main Menu select
 USER METHODS.
F2 Press F2 to insert the copied method.

65
 AbraPol-20
Instruction Manual

Renaming a Method The names of the methods in the USER METHODS database can be
edited and changed. After copying a method from the Struers
Methods the name can be changed to a name of your choice.

Select the method you want to rename.


F4 Press F4: RENAME.

The following screen will appear:



Use F1 or F2 to select the character to be changed.

 Use F4 to delete the selected character.


Turn knob to move the cursor in the character set.




Push knob to insert new character.



For detailed information please see

 “Name Editing Principles”.

NB!
If a method name starts with “Copy of ……” the text “Copy of”
can be deleted by pressing F4 once.

66
 AbraPol-20
Instruction Manual

Name Editing Principles Place the auxiliary cursor on the character you want to select, using
F1: LEFT or F2: RIGHT. Turn the knob to move to the character
cursor to select a character.

 Write the new name using the following keys:

F1 Moves the cursor to the left
F2 Moves the cursor to the right
F3 Accepts the new name
F4 Deletes one character in the text
Moves character cursor when turned.
Enters characters (from character set) when pressed.
 Pressing the disc button moves the cursor to the next line

A Auxiliary cursor
B Character cursor
C Character set

Write the new name using the name editing procedures.


F3 Press F3 to accept the name and leave the editor.



67
 AbraPol-20
Instruction Manual

68
 AbraPol-20
Instruction Manual

Saving a Method While working with a user method, changes made in the database
can be saved.

 As soon as a parameter is changed, F4: SAVE will be shown on

the display and changes can be saved.
Changes can be saved at both step and method level.


F4 Press F4: SAVE to save the changes after all necessary
parameters have been altered.

69
 AbraPol-20
Instruction Manual

Important
When saving changes, the original method will be overwritten.
To preserve the original method, a copy should be made and renamed. The
new method can then be changed as required.
For details, see Copying a Method.

If a new method is created from EMPTY METOD the name will

automatically change name from Empty Method to Unnamed Method
01 when saved.
The method can then be renamed and altered as required.

A new empty method is always created automatically.

70
 AbraPol-20
Instruction Manual

Deleting a Method If a method is no longer used it can be deleted.

Select the method you want to delete.


F3 Press F3:DELETE.




When asked for confirmation,


Push knob to confirm



NB!
Struers Methods can not be deleted.

71
 AbraPol-20
Instruction Manual

Step Options Single steps can also be copied to customise preparation methods.

Copying a Step Select the method and the preparation step to be copied.

F1 Press F1: Copy.

The method step is automatically copied into the buffer



72
 AbraPol-20
Instruction Manual

Inserting a Step

Select the method and step where the

 copied step is to be inserted.
F2 Press F2: Insert.
The step is automatically inserted after the step shown
inverted



F4 Press F4: Save.
The changed method is saved.

73
 AbraPol-20
Instruction Manual

Deleting a Step Turn knob to move to step you want to

delete.


F3 Press F3 Delete.
A pop-up will appear.

When asked for confirmation,




Push knob to confirm




F4 Press F4 Save
To save the changed method.

74
 AbraPol-20
Instruction Manual

Method Parameters For every method step a series of parameters can be changed:

Surface Pushing the knob allows you to select between all the surfaces in the
AbraPol-20 database:

75
 AbraPol-20
Instruction Manual

Suspension Depending on the surface selected a variety of different suspensions

can be chosen.

76
 AbraPol-20
Instruction Manual

Lubricant Depending on the selected suspension it may be possible to select a

lubricant.
If DiaPro or DiaDuo, an all-in-one suspension has been selected the
line Lubricant disappears completely.

Level The dosing level can be set. The first number is the pre-dosing time
in seconds. It can be set between 0-10
The second number is the dosing level that can be adjusted between
0-20

Process Time When Time is selected in Process mode the preparation time can be
adjusted between 5 seconds and 60 minutes.

Removal When Removal is selected in Process Mode, the amount of material

to be removed can be adjusted between 50 – 2000 µm.
(The removal rate sensor is an accessory)

Force The force can be adjusted between 50 and 700 Newton.

Rotation speed The speed of the disc can be set between 50 – 500 rpm. When
SynchroSpeed is set to Yes the max. setting is 300 rpm.
The speed of the holder can be set between 50 – 300 rpm.

Sample holder direction The direction can be set to either co- or counter-rotation.
Co-rotation will give the best preparation result and the most uniform
polishing. Counter-rotation can be used when polishing using oxide
polishing suspensions to keep the suspension on the polishing cloth.

77
 AbraPol-20
Instruction Manual

300 rpm on Sample Mover When using 300 rpm on the sample mover and 300 rpm on the disc
and Disc please note the following recommendations:
− Use disc cooling.
− Pre-dose sufficiently when working with new preparation
surfaces.
− Use a 200 mm sample holder on a 350 mm surface to
distribute the lubricant and abrasive adequately.
− Use DP-Lubricant, Green or DP-Lubricant, Red.
DP-Lubricant, Blue is alcohol-based and will evaporate too
quickly.

78
 AbraPol-20
Instruction Manual

Manual Functions Several manual functions are included in the software of AbraPol-20.
Press Esc until you reach the Main Menu.

Push knob to select MANUAL FUNCTIONS.



Cleaning of Tubes Cleaning of tubes is described in depth earlier in the manual in

section 3 Maintenance.

79
 AbraPol-20
Instruction Manual

Manual Preparation Manual functions are possible as the disc can run independently of
the specimen holder.

Disc Speed The speed can be set between 50 and 300 rpm. in steps of 10 rpm.

Suspension The different suspensions that are configured in the bottle set-up can
be selected here.

Dosing Level The dosing level can be set to a value between 0 and 20.

80
 AbraPol-20
Instruction Manual

Lubricant A lubricant can be selected together with a diamond suspension for

manual preparation. Only lubricants that are configured in the bottle
set-up can be selected.

Dosing Level The dosing level can be set to a value between 0 and 20.

Starting Manual Preparation After defining all parameters the manual preparation can be started
by pressing Start.

NB!
If no suspension or lubricant is selected or the dosing levels are set to 0
the manual preparation can not be started.

Sample mover UP/DOWN This function is described earlier in the manual in the section
Adjusting the Specimen Holder Position.

Adjusting the Speed of the The speed at which the Sample Mover head moves up and down
Sample Mover Head can be adjusted by turning the adjustment screw using a screwdriver:
 Increase speed: turn the screw head Counter-clockwise
 Reduce speed: turn the screw head Clockwise

Adjustment
screw

Tip!
Take care not to set the speed too high,
this could result in damage to the samples or the
grinding/polishing consumable.

81
 AbraPol-20
Instruction Manual

Changing Tubes When working with alcohol based lubricants, the Novoprene tubes
mounted in the pumps supplied with AbraPol-20 will harden over
time. Therefore a piece of silicone tubing is supplied with the
AbraPol-20 as Silicone has a better resistance against alcohol.

To exchange the Novoprene tube with a Silicone tube:

 Separate the doser tubes at the couplings.
 Press the two tabs and remove the pump from the axle.

Tabs

 Press the two tabs on the pump and remove the bottom cover.

82
AbraPol-20
Instruction Manual

 Remove the 3 loose rollers and replace the Novoprene tube with
the silicon tube.

 Replace the 3 rollers in the pump housing.

 Re-mount the bottom cover.

 Re-connect the tubes to the tubes on the AbraPol-20 and press
the pump back onto the axle.
 Check that the tubes are connected correctly so that liquid is
pumped to the head.

83
 AbraPol-20
Instruction Manual

2. Accessories and Consumables

Please refer to the AbraPol-20 Brochure and the

Consumables Catalogue for details of the range available.

Remember...
Struers offers a comprehensive range of consumables for
grinding and polishing.

84
 AbraPol-20
Instruction Manual

Service Information Struers recommends that a regular service check be carried out after
every 1500 hours of use. Information on total operation time and
servicing of the machine is displayed on the screen at start-up:

 Contact a Struers Service Technician to service the machine.

85
 AbraPol-20
Instruction Manual

3. Struers Metalog Guide™

In Struers Metalog Guide™ you will find a detailed description of

grinding/polishing methods for automated mechanical specimen
preparation.

Struers Metalog Guide™ offers preparation methods for the most

common materials, based on a simple analysis of two key properties:
hardness and ductility. Finding the right method is easy, including
choice of consumables. Always consult Struers Metalog Guide™ for
the correct preparation method for the actual specimens.

Metalog Guide™
A complete guide to materialographic specimen preparation.
www.struers.com/KNOWLEDGE/Metalog Guide.

86
 AbraPol-20
Instruction Manual

4. Trouble shooting

Error Explanation Action

Machine Problems
AbraPol-20 is switched on but the The backlight of the display has Press any key to re-activate the
display is difficult to read been dimmed. AbraPol-20 is in backlight.
Sleep Mode.
Display text not clear The display is sensitive to Change the display contrast in the
temperature changes. CONFIGURATION Menu.
Display defective Defect in the circuit of the display or Please contact a Struers Service
defect in the CPU circuit. Technician.
Water not draining away. Drain hose squeezed. Straighten the hose.
Drain hose clogged. Clean the hose.
Drain hose does not slope Adjust the hose to an even slope.
downward.
Continuous, irregular wear on a Coupling on either the specimen Please contact a Struers Service
grinding/polishing surface. holder/mover plate or the specimen Technician to replace the coupling.
mover head of the polishing
machine is worn.

87
 AbraPol-20
Instruction Manual

Error Messages Error messages are divided into three classes:

Messages
Errors
Fatal Errors

Messages Messages are intended to inform the operator of the machine’s

progress and advise about minor operational errors.

Errors Errors must be rectified before process can continue.

Fatal Errors In case of Fatal Errors, process cannot continue before an

authorised technician has rectified the error. Turn off the unit at the
main switch immediately. Do not attempt to operate unit before
technician has rectified problem.

Message Explanation Action

Process in Progress Start is not possible as other
process in progress.
Process already stopping Appears if Stop is pressed
repeatedly.
Process is stopping Stop has been pressed.
Process is stopping, await flushing The process is stopping but flushing Wait until the flushing is completed.
please removes residues of OP-
Suspensions.
Emergency Stop is active The emergency button was pressed Pull the button outwards to release
and the preparation was it and follow the instructions in the
interrupted. pop-up text.
Database is full ! The database storing capacity has Delete one or more of the methods
been reached. – this will free space to store new
methods.
Nb! it is not possible to delete
Struers Methods.
10 steps is maximum ! The maximum of 10 steps has been Two or more methods can be used
reached. alternately.
Process is finished The process is finished. You can now start another process.

88
 AbraPol-20
Instruction Manual

Message Explanation Action

START denied method not selected A method has not been select. Select a method and press start.
Manual dosing denied method step Manual dosing has been denied Choose a preparation step that
not selected because step has not been contains the suspension or lubricant
selected. in question.
The following lubricant is not The lubricant chosen for a certain In the CONFIGURATION MENU it
configured: " xx " preparation has not been is possible change the set-op for
configured and the preparation can the different lubricants.
not proceed. (See Setup Bottle Configuration)
You can not dose with water The manual lubricant key has been Use the  key for manual dosing
pressed in a step where water was of water.
selected.
Process time or stock removal not The step can not start because In EDIT METOD STEP specify time
specified (zero) neither time nor removal have been or stock removal.
specified.
START denied, selected method or It is not possible to start a Chose a method or a step which is
step is Empty preparation process from an empty not empty before pressing start.
method or step.
Tube(s) not selected for cleaning The tube has not been selected and Push knob to toggle between yes
push knob to select tube(s)” can therefore not be cleaned. and no in the select column – yes
must be selected if you want to
clean the tube.
The following abrasive is not The abrasive chosen for a certain In the CONFIGURATION MENU it
configured: " xx " preparation has not been is possible change the set-op for
configured and the preparation can the different abrasives.
not proceed. (See Setup Bottle Configuration)
Method name already in use, A method name can only be used Use a different name.
please rename the method once.

89
 AbraPol-20
Instruction Manual

Message Explanation Action

Disc motor overloaded The disc motor was overloaded and Wait till the motor has cooled off
therefore overheated. and reduce the force before
restarting the process.
Sample motor overloaded The sample motor was overloaded Wait till the motor has cooled off
and therefore overheated. and reduce the force before
restarting the process.
Pump motor overloaded Water hose blocked or too much Replace coolant. Inspect pump.
swarf in coolant.
Main supply voltage too low Supply voltage insufficient. Await normalisation of power grid.
Removal rate too low, phase time It has not been possible to Select a different surface or/and
exceeded grind/polish the samples to the increase the force.
expected level within 15 minutes.
Sample holder unable to move, It was not possible to move the The pressure in the compressed air
upwards after process sample holder upwards after system is too low.
finishing a process. Force regulation error – please
contact a Struers Service
Technician.
Force regulation error It is not possible to reach the The pressure in the compressed air
selected force. system is too low.
Force regulation error – please
contact a Struers Service
Technician.
Air pressure too low Missing or incomplete air supply. Check that the air hoses are tight
and properly clamped.
Stock removal sensor not installed Stock removal sensor has not been If stock removal sensor (accessory)
installed or has not been calibrated. is not installed this must be done
before the stock removal mode can
be used.
If the stock removal sensor is
installed it is not calibrated
correctly, please look in the manual
for the stock removal sensor.

90
 AbraPol-20
Instruction Manual

Fatal Errors Explanation Action

15 V DC supply in pcb missing Fault in the internal power supply.
24 V DC supply in pcb missing Fault in the internal power supply.
No serial communication No contact between machine Turn off unit at Main Switch. Please
system and Control panel. contact a Struers Service..
Program version mismatch Conflict between software in
machine control system and Control
panel.

91
 AbraPol-20
Instruction Manual

5. Technical Data

Subject Specifications
Metric/ US
International
Disc Rotational speed 50-500 rpm 50-500 rpm
in steps of 10 in steps of 10
Size 300/350 mm 11.8”/13.7”
Power Consumption 2.2 kW 3 Hp
Specimens Speed 50-300rpm 50-300rpm
in steps of 10 in steps of 10
Direction CW/CCW
Force 0-700 N 0-150 lbf
Motor power consumption 0.55 kW 0.75 Hp
Dosing Unit Level 0-20
No. of pumps 3 (6 with Additional Dosing Unit)
Software and LC Display 320x240 pixels
electronics Controls Touch pads/Push-turn knob
Memory EPROM/RAM/NV-RAM
Dimensions Width 840 mm 33.1”
and weight Depth 980 mm 38.6”
Height 1560 mm 61.4”
Weight 400 kg 880 lbs
Environment Safety standards Please refer to the Declaration of Conformity
Noise level (idle 300/300) 77 dbA
Surrounding temperature 5-40°C
Humidity Max. 95%RH
Water mains Water supply max. 10 bar max. 10 bar
Compressed Compressed air supply 6-10 bar
air Recommended quality, ISO 8573-1,
class 5.6.4 for normal use

92
 AbraPol-20
Instruction Manual

Subject Specifications
Electrical Data
Power consumption 3 kW
No. of phases 3 (3L+PE)
Output, main motor 2.2 kW
Voltage/frequency: Max. load
3 x 200 - 210 V / 50/60Hz 16.5 A
3 x 220 - 240 V / 50/60 Hz 15.6 A
3 x 380 - 415 V / 50/60 Hz 9.0 A
3 x 460 - 480 V / 50/60 Hz 7.2 A
Mains Cable Voltage/frequency: Min. Minimum cable size Max. Minimum cable size
Recommend- Fuse @ Min. fuse Fuse @ Max. fuse
ation size size
3 x 200 - 210 V / 50/60Hz 25 A 3xAWG12 / 4 mm² + PE 50 A 3x AWG10 / 4 mm² + PE
3 x 220 - 240 V / 50/60 Hz 25 A 3x AWG12 / 4 mm² + PE 50 A 3x AWG10 / 4 mm² + PE
3 x 380 - 415 V / 50/60 Hz 20 A 3x AWG12 / 4 mm² + PE 50 A 3x AWG10 / 4 mm² + PE
3 x 460 - 480 V / 50/60 Hz 20 A 3x AWG12 + PE 50 A 3xAWG10 + PE

Protective Voltage/frequency: Cable size

Earth Cable 3 x 200 - 210 V / 50/60Hz AWG 10
Recommend-
ation 3 x 220 - 240 V / 50/60 Hz AWG 10
3 x 380 - 415 V / 50/60 Hz 4 mm²
3 x 460 - 480 V / 50/60 Hz AWG 10

Important:
Local standards may overrule the recommendations for the main supply cable.
If necessary, please contact a qualified electrician to verify which option is suitable for the
local installation setup.
Residual type B, 30 mA (or better) is REQUIRED.
Current Circuit
Breaker

93
AbraPol-20
Instruction Manual
6. Menu Overview

MAIN MENU

F1 Copy F1 Copy F1 Default

F2 Select F2 Insert
STRUERS Methods for USER F3 Delete MANUAL CONFIGURATION
METHODS 300/350 METHODS F4 Rename FUNCTIONS

s e s e e CLEANING e Bottle e Display

OF TUBES Configuration Contrast

VIEW METHOD EDIT METHOD e MANUAL e User Surface e Units

PREPARATION Configuration

e Sample e User Sus e Language

s e s e Mover UP/Down Configuration

e Disc. e Accoustic
VIEW EDIT Cooling Signal
METHOD STEP METHOD STEP
e Options e Pause
Between steps
s s
e Operation e Disc
Mode Cooling
PROCESS PROCESS
START START e Synchro
Speed

94
 AbraPol-20
Instruction Manual

Quick Reference Guide

Description AbraPol-20 is an automated machine ideal for laboratories or
workplaces carrying out quality control testing on a large number of
specimens. AbraPol-20 has the unique possibility of preparation on a
350 mm disc. Furthermore, the Speed of specimen holder and speed
of disc can be set to 300 rpm, resulting in reduced grinding and
polishing time.

Main Controls
Main Switch The main switch is located at the right side of the machine.

Emergency Stop Red push button on the front of the machine. Stops all ongoing
operations. Release the emergency stop by pulling the button.

Double Start Buttons Start the actual preparation by pressing the two buttons
simultaneously.

Front Panel Controls

   
Manual Functions

Start the Switch the Manual Manual

Rotation of Water on dosing of dosing of
the disc Lubricant Abrasive

Function Keys
F1 F2 F3 F4
Controls for various purposes.
See the bottom line of the individual screens.

Stop and ESC

 ESC

Stops the grinding or polishing Leaves the present menu or

process aborts Edit functions/changes

Turn / Push Knob

The Knob is used for entering and

↵ changing steps and parameters.

Combined cursor and enter key.

95
 AbraPol-20
Instruction Manual

Running a Struers Method  Press ESC to get up to Main Menu.

 Select Struers Methods in Main Menu, by turning the knob.
 Push the knob for entering Struers Methods.
 Turn the knob to select the chosen Struers Method.
 View Method by pushing the knob.
 Start the preparation by pressing the two double start buttons
simultaneously.

Editing process  For editing the process, push knob during the process.

Copying a Preparation Method  Turn the knob to select the preparation method you want to copy.
 Press F1 for copying a Preparation Method
 Press F1 to accept copying
 Enter the screen USER METODS press F2 to insert the method

Editing Names  Select the method name you want to edit.

 Edit name by pressing F4.
 Use knob to select/insert character.
 Move the cursor left or right by pressing F1 or F4.
 Press F2 to accept the new name.

Modifying a  Select User Methods in Main Menu, by turning the knob.

Preparation Method  Push the knob for entering User Methods.
 Select the Preparation Method and the step you want to change.
 Turn the knob to the parameter you want to change.
 Push the knob and select the new parameter.
 Save changes by pressing F4.

96
588 AbraPol-20


588F_2016

English Declaration of Conformity

Manufacturer, Struers ApS
responsible for Pederstrupvej 84
Technical File DK-2750 Ballerup, Denmark
Telephone +45 44 600 800
Herewith declares that Product Name: AbraPol-20
Type No: 588
Machine Type: Grinding and polishing machine

is in conformity with the provisions of the following directives:

Safety of Machinery 2006/42/ EC according to the following standard(s):
EN ISO 12100:2010, EN ISO 13849-1:2008/AC:2009, EN ISO 13849-2:2012, EN ISO 13850:2008,
EN 60204-1:2006/AC:2010, EN 574:1996+A1:2008, EN 953:1997+A1:2009.
EMC-Directive 2014/30/EU according to the following standard(s):
EN 61000-6-1:2007, EN61000-6-3:2007/A1:2011.
RoHS 2011/65/EU according to the following standard(s):
EN 50581:2012.
Supplementary The equipment complies with the American standards:
Information UL508, NFPA70:2014; NFPA79:2012. FCC 47 CFR part 15.

The above has been declared according to the global method, module A

Christian Skjold Heyde,

Date: 23. 02.2016 Vice President, R & D and Production, Struers ApS

Dansk Overensstemmelseserklæring 
Fabrikant, Struers ApS
ansvarlig for Teknisk Pederstrupvej 84
Dossier DK-2750 Ballerup, Danmark
Telefon 44 600 800
erklærer herved, at Produktnavn: AbraPol-20
Type nr.: 588
Maskintype: Slibe og poliermaskine

er i overensstemmelse med følgende EU-direktiver:

Maskindirektivet 2006/42/EF efter følgende norm(er):
EN ISO 12100:2010, EN ISO 13849-1:2008/AC:2009, EN ISO 13849-2:2012, EN ISO 13850:2008,
EN 60204-1:2006/AC:2010, EN 574:1996+A1:2008, EN 953:1997+A1:2009, EN 60204-
1:2006/AC:2010.
EMC-direktivet 2014/30/EU efter følgende norm(er):
EN 61000-6-1:2007, EN61000-6-3:2007/A1:2011.
RoHS 2011/65/EU efter følgende norm(er):
EN 50581:2012.
Supplerende Endvidere overholdes de amerikanske normer:
oplysninger UL508, NFPA70:2014; NFPA79:2012. FCC Part 15.

Ovenstående overensstemmelse(r) er erklæret iflg. den globale metode, modul A

Christian Skjold Heyde,

Dato: 23. 02.2016 Vice President, Udvikling og Produktion, Struers ApS
Letter of conformity
Date 2013-03-14
Struers A/S
Pederstrupvej 84
DK-2750 Ballerup, Denmark

Phone +45 44 600 800

Fax +45 44 600 801
[email protected]
www.struers.com

Bankers:
Nordea Bank Denmark A/S
Account no.: 2191-0126305060
Letter of conformity: Safety hood/window for the following equipment VAT no.: 15683309

AbraPlan-20 PETG thickness: 8 mm

AbraPol-20 PETG thickness: 8 mm
Discotom-5/-6/-10/-60/-65/-100 PETG thickness: 4 mm
Labotom-3 PETG thickness: 4 mm
Labotom-5 PETG thickness: 3 mm
Labotom-15 PETG thickness: 5 mm
Axitom/-5 PETG thickness: 4 mm
Exotom-100/-150 PETG thickness: 4 mm
Magnutom-400/-500 PETG thickness: Front: 10mm, Side: 8mm

The safety hoods/window primary function is to protect against samples not clamped properly.
The safety hood is made from PETG, which is generally used in all Struers machines as “safety glass”.
PETG is resistant to scratches and chemicals and provides the highest degree of safety for the
operator.

Commodity Supplier: RIAS A/S, Industrivej 11, 7000 Roskilde, Denmark

Producer: NEOPLAST ApS, Tingbjergvej 4, 4632 Bjæverskov, Denmark

Supplier: Struers A/S, Pederstrupvej 84, 2750 Ballerup, Denmark

This is to certify that the product is produced according to regulations from the Commodity Supplier.

Yours faithfully

Flemming Perret-Gentil
R&D Manager
R&D Department, Equipment

+45 44 600 913 (direct)

+45 27 130 890 (mobile)
[email protected]
www.struers.com  

ISO 9001 and 14001 certified QEMS


Pederstrupvej 84
DK-2750 Ballerup
Denmark
AbraPol-20
Spare Parts and Diagrams Manual No.: 15887001

Date of Release .0.201

AbraPol-20
Spare Parts and Diagrams

Always state Serial No and Voltage/frequency

if you have technical questions or when ordering spare parts.
The following restrictions should be observed, as violation of the restrictions may cause cancellation of
Struers legal obligations:
Instruction Manuals: Struers Instruction Manuals may only be used in connection with Struers equipment
covered by the Instruction Manual.
Service Manuals: Struers Service Manuals may only be used by a trained technician authorised by Struers.
The Service Manual may only be used in connection with Struers equipment covered by the Service Manual.

Struers assumes no responsibility for errors in the manual text/illustrations. The information in this manual is
subject to change without notice. The manual may mention accessories or parts not included in the present
version of the equipment.

Original instructions. The contents of this manual are the property of Struers. Reproduction of any part of
this manual without the written permission of Struers is not allowed.

All rights reserved. © Struers 201.

Struers A/S
Pederstrupvej 84
DK-2750 Ballerup
Denmark
Telephone +45 44 600 800
Fax +45 44 600 801
AbraPol-20
Spare Parts and Diagrams

Spare Parts and Diagrams

Table of contents Drawing

AbraPol-20
Drawings
AbraPol-20, complete ....................................................... 15880001O
Casing with electrical, assembled. ................................... 15880005E
Casing with motors, assembly ......................................... 15880007C
Casing, assembly ............................................................. 15880010I
Main mechanism, assembly ............................................. 15880020F
Box for tub, assembly ....................................................... 15880050C
Tub, assembled ................................................................ 15880058D
Sample motor, assembly .................................................. 15880045E
Plate with PCB and pneumatic distr. assembled. ............ 15880034B
Control box AbraPol-20, assembled ................................ 15880082I
Front, assembly ................................................................ 15880025B
Dosing Arm, assembled ................................................... 15090055E
Safety guard, assembly .................................................... 15890080D
Top water valve ................................................................ 15880095D
Window, assembled ......................................................... 15090004
Quick-release coupling, complete .................................... 15090009C
Disc, assembled ............................................................... 15090005
Air connection, assembled ............................................... 15090032E
Pumps module, assembly ................................................ 15880051F
Valves for Cooli water ...................................................... 15880090C

Diagrams
Transformer Connections (2 pages) ................................ 15093452A
Air diagram ....................................................................... 15882000C
Water connections ........................................................... 15882005B
Block diagram .................................................................. 15883050E
Circuit diagram main voltage ............................................ 15883100E
CPU Board A1 (5 pages) ................................................. 15883120F
Doser connection board ................................................... 15883200A
Wiring diagram (10 pages) ............................................... 15883450E
Overview, variant parts AbraPol-20.................................. 15887600D

Some of the drawings may contain position numbers

not used in connection with this manual.

1
 AbraPol-20
Spare Parts and Diagrams

Spare Part list for AbraPol-20

Drawing Pos. Cat no.
15880001 AbraPol-20, complete
0120 Splash ring. 15090900
0140 Tube connection 15090920
0170 Flange bearing GFM-2528-21 2BG00089
0210 Bevel washer 16 DIN 125B FZB 2ZC11630
0230 Safety guard, assembly 15890080
0240 Down arm 15890930
0270 Flange bearing GFM-2023-07 2BG00088
0290 Top water valve 15880095
0320 CLIMADUCT GF 2in 2750 2NU30300
0400 Windows, assembled 15090004
0410 Quick-release coupling, complete 15090009
0450 Spring ring SB 16 2ZM30160
0480 Turntable w. quad rings (ø350 mm) 15090005
0640 Rubber 15890508
1040 1.0AT aM-fuse 10x38 2FC10010
1030 16.0AT aM-fuse 10x38 2FC10160
1040 1.0 AT Cl.-CC fuse 10x38 CSA 2FC11010
1040 2.0 AT Cl.-CC fuse 10x38 CSA 2FC11020
1040 2.0 AT Cl.-CC fuse 10x38 CSA 2FC11020
1030 15.0 AT Cl.-CC fuse 10x38 CSA 2FC11150
1030 20.0 AT Cl.-CC fuse 10x38 CSA 2FC11200
1030 20.0 AT Cl.-CC fuse 10x38 CSA 2FC11200
1050 CAN-module f. Lenze freq.conv. 2PU82000
1000 Lenze freq.conv. 3x230V 3.0kW 2PU82302
1000 Lenze freq.conv. 3x400V 3.0kW 2PU84302

15880005 Casing with electrical, assem.

0140 Connector 9-pol.male 715270211 2XM11527
0180 Dust cap 9-pol.D-sub male 2XM90009
0220 Universal angle type F-90 PG21 2GK20045
0230 Check-nut PG21 Brass DIN46320 2TD20109
0310 Neoprene bushing ø20/ø28/ø36-4 2GK90147
0380 Tube for wires PA ø31.3/ø23.7 2NU32004

2
 AbraPol-20
Spare Parts and Diagrams

Spare Part list for AbraPol-20

Drawing Pos. Cat no.
15880007 Casing with motors, assembly
0060 Rubber bushing 15090690
0070 Rubber disc Ø12/Ø26.4 11440069
0100 Conduit BA6 15015 2GO80015
0270 Pressure spring Ø12X1.5 14220365
0300 Locking rail 15090410

15880010 Casing, assembly

0030 Machine leg M75-16-070 2GB40075
0210 Key Lock Switch AZM 170-02ZRKA 24V 2SS00007
0280 Conduit BA6 30025 2GO80025
0330 Neoprene bushing ø53/ø64/ø75-2.5 2GK90459
0340 Sealing strip Grey 1.5x19 2IP10152
0390 Armed PVC HOSE 1/2" -ø12.5 for water. 2NU29316
0400 Hose clamp 12-20 / 9.0-C6 W2. 2NS21220
0410 GEKA hose connection 1-2 2NF60000

3
 AbraPol-20
Spare Parts and Diagrams

Spare Part list for AbraPol-20

Drawing Pos. Cat no.
15880020 Main mechanism, assembly
0080 Cylinder EDCQ 2B 50-OD 2YC50101
0090 REED-Contact D-A73L 2KR30177
0100 Gasket, PVC 1/4" 2IF00012
0110 Nipple 2531-1/4-1/8 2NF40041
0120 Gasket, PVC O-1/8 2IF00011
0130 Banjo to quick-coupling ø5-1/8 2NF10034
0140 Banjo screw 1631-02-1/8 2NF20032
0170 Coupling FLEXO FK-M10 2JH50010
0200 Ball bushing KH4060 2BF20040
0210 INA-Sealing ring G 40x52x5 2II04052
0220 Upper guide 15090350
0275 Sealing strip Black 6x12 2IP00601
0280 Distance ring-ball bearing 14590017
0290 V-Belt SPZ-2 ø315 2JE00315
0300 Adapter 2012/ø35 2JE92035
0320 Pressure disc-V-belt 14590018
0350 V-belt XP2/3V 132mm 2JD01320
0370 Slat for tensing 15890710
0420 Sliding rail, Chromit+painted 15099007
0440 Dial rail 15090330
0460 Blocking valve R 1/4" 2YH60004
0470 Quick-coupling, straight ø5-M5 2NF10011
0480 Air tube ø5/ø3.2 Superflex 2NU12445

15880050 Box for tub, assembly

0050 Bearing housing for dosing arm, SurTec 15090160
0070 Magnet catch black, double 2GL30035
0110 Doser Conn. Board PCB, Tested 15883000
0160 Holder for waste tube 15890509

4
 AbraPol-20
Spare Parts and Diagrams

Spare Part list for AbraPol-20

Drawing Pos. Cat no.
15880058 Tub, assembled
0010 Tub 15880240
0020 Nozzle for disc cooling 15090885
0040 Quick-coupling conical S6510-04-1/8 2NF10006
0050 Tube for tub 15880241
0060 Elbow 87° for hose, ø38/pipe socket, ø40 2NG20440
0070 Tube with coupling Ø40x250 18 6011 025 2NG40025

15880045 Sample motor, assembly

0040 Motor 3x230VD/50 0,55kW 2p CSA 2MD10000
0080 Coupling 15490410
0100 Flex hose PMA PIST-17S.30 2NU31200
0110 Hose union 2NM10471
0120 Hose union 45° SVAO-P167T 2NM10437

15880034 Plate with PCB and pneumatic d

0060 Air tube ø5/ø3.2 Superflex 2NU12445
0070 Pressure nipple RTU PK3/3 2NF40242
0080 Neoprene nipple ø36/ø47/ø54-2.5 2GK90457
0130 Pressure Regulator, 5-8.5 bar 1/4in 2YR00001
0140 Quick release angle swivel connector ø5-1/8" 2NF10082
0150 Gasket, PVC 1/4" 2IF00012
0160 Cork 2611 1/4" 2NF40072
0170 Gasket, PVC O-1/8 2IF00011
0180 Throttle-sound absorber. RSS-111-M35-1/8 2YL00035
0190 Nipple 2531-1/4-1/8 2NF40041
0200 Banjo screw 1631-03-1/8" 2NF20080
0210 Banjo til quick-coupling ø5-1/8 2NF10034
0250 Magnetic valve. 3/2 24V DC 1/8 2YM10030
0260 quick-coupling 6511-5- 1/8 2NF10012
0280 Gasket, PVC M5 2IF00010
0300 Quick-coupling ø5-M5 2NF10081
0310 Sound absorber, SINTER 2931-M5 2YL00015
0330 3/2 solenoid valve 24VDC 2YM10124
0340 Strip int. adhesive 2-2.25mm 2GX20008
0380 PCB AbraPol-20 A2, tested 15883002

5
 AbraPol-20
Spare Parts and Diagrams

Spare Part list for AbraPol-20

Drawing Pos. Cat no.
15880082 Control box AbraPol-20, assemb
0025 Window for display 15480465
0030 Display, 320X240 w. white LED 2HD32024
0080 2 channel opt. encoder w. pressure 24p 2HR12411
0100 O-ring 21.2 x 3.00 72 NBR 872 2IO30008
0110 Turn - Push Button 15090600
0130 Pushbutton Head RVAT DG stainl. 2SA00400
0140 Module holder f.3 elem. MHR-3 2SA41603
0160 Emergency stop ø22 type RV 2SA10400
0210 Main PCB, AbraPol-20, tested 15883001
0295 PCB for SMM, Tested 15483004

15090055 Dosing Arm, assembled

0020 Vibration damper ø8x8-M3x6 2GS00108
0030 INA sealing ring SD 14x20x3 2II21420
0035 Cock spindle 15090125
0050 Gasket, PVC O-1/8 2IF00011
0055 reducer-muffe 2520-1/8-1/4 in 2NF40021
0060 Gasket, PVC 1/4" 2IF00012
0065 hose nipple 2601-12-1/4 2NF40087
0080 O-ring snor ø4 2IM10004
0090 Tube connection ø8x1 l=30 15090181
0100 Silicone hose 7/ø10 2NU19207
0110 Water pipe OB. GB 15090180
0120 Spray nozzle 13000032
0130 Doser arm OB:GL 15090150
0140 Cylinder pin 2ZS01410
0150 Nozzle block 15090140
0170 Nozzle pipe 14600034
0180 Tygon tube, enft. 21 Ø2.06 2NU91221
0210 OP-nozzle pipe 14600209
0220 Silicone tube Ø4/Ø6 2NU11454
0270 Reinforced tube 3/8 X 300 2NU29312
0290 Spring for dosing arm 15090151

6
 AbraPol-20
Spare Parts and Diagrams

Spare Part list for AbraPol-20

Drawing Pos. Cat no.
15890080 Safety guard, assembly
0010 Hood for safety guard 15890440
0060 Flange bearing GFM-2023-07 2BG00088
0140 Straight Actuator AZ 17/170-B1 2SS10017

15880095 Top water valve

0010 Solenoid valve, Triple 24Vdc green 311 2YM12311
0020 Reinforced tube 3/8 X 300 2NU29312
0050 Gasket, PVC O-1/8 2IF00011
0060 Single banjo 1/8 2NF10029
0070 Throttle valve 2YH00008
0080 Reduction coupling 2NF40061
0090 Hose nipple 2601-12-1/4 2NF40087
0095 Gasket, PVC 1/4" 2IF00012
0100 Reinforced tube 3/8 X 300 2NU29312
0110 Cork 2611 1/4" 2NF40072
0120 Socket 2543-1/4 2NF40052

15090004 Window, assembled

0001 Window for doser module 15090225
0002 Glass door hinge set, 3-6MM, black 2GG20010
0003 Glass door handle 3-6MM, black 2GH50010

15090009 Quick-release coupling, complete

0010 Pressure foot 12600711
0020 Guide 15490430
0030 Pressure spring Ø4.3X0.7 12600718
0040 Driving pin 12600717
0050 Shaft 15490400
0065 Ball KU 5.556 (ø7/32 in) RS. 2BA00055
0070 Locking ring A25, stainless DIN 471 2ZL30250
0080 Locking ring A48, stainless I DIN 471 2ZL30480

7
 AbraPol-20
Spare Parts and Diagrams

Spare Part list for AbraPol-20

Drawing Pos. Cat no.
15090005 Disc, assembled
0004 Quad-ring 4326-366Y 2IQ04326
0005 Quad-ring 4441-366Y 2IQ04441
0006 Quad-ring 4450-366Y 2IQ04450
0010 Disc OB:E1 15090470

15090032 Air connection, assembled

0040 Air filter, air regulation EAW3000-F02D-6 2YF00005
0050 Stop angle filter/regu. 2YR40320
0090 Gasket, PVC 1/4" 2IF00012
0100 Nipple 2531-1/4-1/8 2NF40041
0110 Gasket, PVC O-1/8 2IF00011
0120 Banjo screw 1631-03-1/8" 2NF20080
0130 Banjo for quick-coupling ø5-1/8 2NF10034
0140 PVC-Hose, clear 13/32"-Ø10 2NU19313
0145 PVC-pipe 10 mm 2NP00010
0150 Air tube ø5/ø3.2 Superflex 2NU12445
0160 Quick coupling 2NF10024
0170 End piece 2NF40071
0190 Angle Quick coupling, Ø8-1/4" 2NF10087
0200 Distance nipple.2525-1/4-1/4-27 2NF40181

15880051 Pumps module, assembly

0020 DP pump complete with cables 15600026
0070 Neoprene bushing ø2/ø6.5/ø11-1.5 2GK90102
0080 Elbow pipe III 14600038
0090 Tygon tube, ENFT 21 Ø2.06 2NU91221

15880090 Valves for Cooli water

0010 Ball valve 3-ways 3/8" internal 2YH03629
0020 Cock 3/8"-3/8", ballofix 2YH10602
0030 Gasket PVC 6-3/8 2IF00013
0040 Hose nipple 2601-12-3/8 2NF40088

8
 AbraPol-20
Spare Parts and Diagrams

Spare Part list for AbraPol-20

Drawing Pos. Cat no.
Accessories
0010 Instruction Manual for AbraPol-20 15887000
0020 Bottle 1l. Complete 15090091
0030 Lid for Bottle 0.5L, Complete 14600603
0040 Plastic bottle Nat.Dia.76mm 0,5l 71000119
0070 Band 32-50 / 9.0-C6 W3 2NS23250
0080 PUR L suction hose Ø40 2NU30404
0085 PVC-pipe 40 2NP00040
0090 PUR L Suction hose Ø40 2NU30404
0100 Water hose, grey 3/4angle-3/4straight 2NU93020
0110 Transition tube½" inside 3/4" outside 2NG30013
0120 Gasket Ø11/Ø24 x 1.5 13590359
0130 Gasket w filter 3/4 in 2IX20410
0150 Hose nipple OB. NI 13688045
0160 Pressure hose PVC ¼in ARM. 2NU12403
0170 Tensioner NORMA S12/9Zy 2NS11209

9
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Lock ed by Omnifit 50M

520 510 160 210 22 0
A A
230 67 0 70 60 20 30 40 50 3 70 x6 380
Locked by Omnifit 50M

22 0

390
21 0

40
20 0 600 610 62 0 63 0 64 0

B B
10

140
150
180
13 0

190 80
B D
SECTION B-B
47 0 SC ALE 1 : 2
C
B C

Lock ed by Omnifit 50M 90

46 0
120
100
370
D
2 70 495
170

3 40 2 50 480
D D
180
1 90 490
320

330 280 190

Lock ed by Omnifit 50M

240 40
570 Locked by Omnifit 50M

400 50
E E

POS. NO. AMOUNT

10 1
25 0 20 1
30 1
40 11
26 0
530 400 50 5
60 6
70 6
80 1
F F
Lockedby Om nifit 50M 90 10
2 90
1 00 4
1 20 1
3 00 1 30 1
56 0 1 40 1
360 1 50 1
3 10
1 60 1
1 70 2
1 80 2
G 540 G 1 90 3
2 00 1
2 10 4
100 0 105 0 A3 Variant 2 20 4
R1 on A3: See PF.: 15887500
2 30 1
50 0 51 0 SECTION A-A 2 40 2
700 SC ALE 1 : 5 A 2 50 6
1010 105A
04 Variant 2 60 5
12 2 70 2
12

H H
2 80 1
370 35 0 21 0 22 0
2 90 1
3 00 8
A4 3 10 4
1030 F1+F2+F3 Variant
F3 F2 F 1
A3 3 20 1
3 30 2
3 40 1
1040 F4+F5 Variant
3 50 1
DETAIL I F6 F5F4 3 60 1
SC ALE 1 : 4 3 70 6
J
XPE8 J
670 30 0 630 6 20 300 61 0 T1 3 80 1
3 90 4
4 00 1
4 10 1
680
Jumper on T1: Variant
1020 4 20 1
4 30 1
4 40 1
660 600 4 50 1
4 60 1
K
575 K 4 70 1
4 80 1
I 650 4 90 6
44 0
4 95 6
41 0
5 00 1
410 42 0 48 0 49 0 Antisize grease
(Parting Lubricant 785 FG) 5 10 6
5 20 1
Smøres ind i high
vacuum grease 5 30 1
5 40 1
640 5 60 1
L
5 70 1
5 75 1
5 90 1
5 95 2
6 00 1
45 0 430 42 0 O 2013-06-11 H4: Pos. 700 new item. JJO 6 10 1
A 14.12.2006 BMJ 6 20 2
Revision Crea. date Revision description Draw. Init Appr. date Appr. Init 6 30 2
yydydy--m
mmm--ydyd yyd
yyd-m m-dyd
y
Material: Scale: Format: Tolerance: DS/ISO 2768- mK
6 40 1
SECTION D-D
M
40 595 590 SCALE 1 : 1.5 A 2:1 A1 Surface treat.: None 6 50 1
P ed e rs t ru p ve j 8 4
ID: Description: Rev : 6 60 2
DK -2 7 50 B a lle ru p/C o pe n ha ge n
6 70 2
1 2 3 4 5 6 7 8 9 10 11 12
De nm a rk
P h o n e :+ 4 5 4 4 6 0 0 8 0 0
Fa x: + 4 5 4 4 6 0 0 8 0 4
15880001 AbraPol-20, Complete O
6 90 1
7 00 1
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

A A

1 20
41 0
D ETAIL A
S C A LE 2 : 5
1 10

3 30 l = 5 5m m
X120 90

1 40
B 60 B

1 50
1 30
10
1 60

3 30 l = 330 m m
1 70 5 00
A
1 80
C C

49 0

42 0

D D

70 43 0

10 0

E E

31 0
23 0

22 0

190
F F

27 0
2 00

2 10
POS. NO. AMOUNT DR AW . N O.
10 1 15880007 C asing w
G G
24 0 20 1 15 89 05 7 6 L ef t s upp
30 9 2 Z A 1 0 0 0 6 S k iv e 6 D
40 2 2T R 5 06 12 M C S k r u
50 1 15 880 03 4 W . P C B a
2 50 60 5 2T R 50 5 10 M C s k r u
70 8 2 Z A 1 0 0 0 5 S k iv e M 5
90 1 15881200P late for m
10 0 2 2T R 50 5 12 M C s k r u
44 0
11 0 1 2T I 10 82 0 M S P s k r u
H
30 0 H 12 0 1 2T A20080 K ontram
13 0 2 2Z I20503 C rinkle wa
14 0 1 2X M 1 15 27 C O N N E
20 30 40 15 0 2 2Z I20302 C rinkle wa
16 0 2 2 T A 1 0 0 3 0 M o t r ik M
17 0 2 2T X 90 30 8 U N C s k r
18 0 1 2 X M 9 0 0 0 9 H a e t te fo
70 60
19 0 1 1 5 8 8 0 0 1 6 P la t e f o r
20 0 4 2Z I20604 C rinkle wa
XPE16 21 0 4 2T R 80 6 12 U LS S k r
J J
22 0 1 2g k20045 U niversa
39 0 40 0 23 0 1 2T D20109 MS -kont
D ET AI L E
S C A LE 1 : 2 24 0 1 7 7 2 0 5 6 5 3 P a a tr y k t e
25 0 1 10160180 Fares kilt,
50
26 0 7 2T A4 00 60 L A AS E M
27 0 2 2G K 8 20 10 T Y- R A P
28 0 1 2 N S 4 1 9 1 2 C la m p p
l = 40m m 29 0 1 2G X 20004 K lem ryk
29 0
30 0 2 2T X 90 40 5 U N C s k r
K K 31 0 1 2G K 90 1 47 N e op r e n
32 0 1 15880082 C ontrol b
60 46 0 33 0 2 2ip10151 T aetning s
33 0 2 2ip10151 T aetning s
34 0 4 2 Z A 2 0 0 0 5 S k iv e 5 D
2 80 2 60 c. 2 0 c . 20 35 0 4 2T A 10050 Moetrik M
4 50 47 0 36 0 2 15890810 H olding w
37 0 2 2T R 80 5 10 U L S M 5x
P O S. 470 S T I C K T O P O S . 4 50 39 0 4 2 Z I4 0 4 0 5 S K I V E M .
40 0 2 2T A4 00 40 Laa s e m o
L
41 0 1 10160129 A dvarsels
34 0 3 70 42 0 1 10 160 18 1 F C C R U L
3 20 43 0 1 772 06 00 2 PA A T R Y
30 260 44 0 1 101 61 02 4 T a g - Ab r
36 0
45 0 1 2MO90051 Noise filte
E 2012-05-07 Pos.500 tilføjet
B A4: Variant JTV 2012-05-07 JTV 46 0 1 2G K 31112 F ixing s c
A 08-12-2006 BMJ
See AbraPol-20, complete Rev ision Crea. date Rev ision description Draw. Init Appr. date Appr. Init
47 0 2 2ip10152 T aetning li
Se AbraPol-20, komplet 48 0 1 1 5 8 8 0 1 0 0 P la t e fo r
3 50 d d-mm-y y dd -mm- yy

E 48 0 30 26 0 M aterial: S cale: Format: Tolerance: DS/I SO 2768- mK 49 0 5 2T R 80 50 8 U L S M 5x

M D ETAIL B 1:5 A1 Surface treat.: None 50 0 1 15 88 0 76 5 D ow n S p
SC A L E 2 : 5 ID: Description: R ev:
Pederstrupvej 84
DK-2750 Ballerup/Copenhagen

1 2 3 4 5 6 7 8 9 10 11 12
Denmark
Phone:+45 44 600 800
Fax: +45 44 600 804
15880005 Casing with electrical, assembly E
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

A
30 0
20 A A

D E T A IL D
S CA LE 2 : 5

10
240

M1
B B

28 0 29 0 2 60 250 270

D
XPE14
C C

31 0 32 0

E E

230
D D
B1

22 0
XPE12

3 10 33 0
21 0

20 0
E E

15 0

160

170
F F

M2

G G

A
S E CT I O N A -A
S CA LE 1 : 5
12 0 11 0 1 00 1 00 11 0 1 20 13 0 140

H H

G
90 80 70 40 30 60 50
G
J J

X22 X23

K K

S EC T IO N G - G
S CA LE 1 : 2
L

C 29.10.2007 Pos.180 15890509+Pos.190+2xpos.210 moved to 15880050 SPE 29.10.2007

SECTION E-E B 14.02.2007 Changed pos.130: 2GZ34308->2GZ44208 JF 14.02.2007 MD
S C AL E 1 : 5 A 07-12-2006 BMJ
Revision Crea. date Revision description Draw. Init Appr. date Appr. Init
dd-m m-yy dd-m m- yy

Material: Scale: Format: Tolerance: DS/ISO 2768- mK

M 1:2 A1 Surface treat.: None
ID: Description: Rev:
260Omnifit 50 P ederst ru pvej 8 4
DK-275 0 Ballerup/ Cop enh agen

1 2 3 4 5 6 7 8 9 10 11 12
Denm ark
P hone:+4 5 44 600 800
F ax: +4 5 44 600 8 04
15880007 Casing with motors, assembly C
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

A
XPE19 XPE17 A
XPE7
1 90 1 80
B
1 80 1 90
A
XPE15
13 0 1 40 1 50 1 60
10 0 11 0 12 0 3 60
B B

3 30
27 0 2 60
l = 507

2 80 3 10
l = 12 0

l = 510 3 10 280
4 30 44 0 2 80 3 10
C C
26 0 27 0
l = 5 30

31 0 28 0 XPE23
4 50
1 80 1 90

D D
90 80 60 1 70 50 75 80

40
QS1
See wire set
70
X116 l = 625 70
See wire set
30 0 29 0 28 0

E E
XPE11
190 18 0 24 0 2 30 1 90
40

l = 750
XPE13 YS1
31 0 2 80
1 90 1 80 2 00 2 20 25 0

F
See wire set. F

POS. NO. AMOUNT DR AW . N O.

36 0 11 0 35 0
3 70 2 90 38 0 10 1 15899001 C as ing , pain
20 4 2 T A 1 0 1 6 0 M o e t r ik M 1 6
XPE9 30 4 2g b40075 Mask insk o M
40 3 15320306 A fstandsbrik
4 00 4 10 39 0 42 0 19 0 1 80 50 1 15090209 C arrying pro
60 1 15890208 C arrying pro
G G 70 2 2T R 7 08 20 M K s k r ue M
75 1 2T R 50825 MC sk rue M
80 2 2Z A 10008 S k iv e 8 A 2
90 1 2T A40080 Laasem otrik
10 1 00 1 15883590 Ledning ss ae
1 10 5 2 Z A 1 0 0 0 6 S k iv e 6 D I N
1 20 1 2T R 5 06 10 M C M 6 x1 0 A
1 30 1 15090032 A ir connec tio
1 40 2 2Z I20604 C rink le wash
1 50 2 2T R 8 06 12 U LS S k r ue M
H
S EC T I O N A - A B S E C T IO N B - B
H
1 60 2 2 T A 1 0 0 6 0 M o e t r ik M 6 A
height

S C A LE 1 : 5 SCALE 1 : 5
60

1 70 4 2T R 10412 C H R sk rue
A 1 80 20 2 Z I4 0 4 0 5 S K IV E M . U D
1 90 14 2 T A 4 0 0 4 0 L a a s e m o tr ik
20 30
2 00 1 15 8 9 0 50 0 S t a nd
2 10 1 2S S 000 19 S C H M E R SA
2 20 2 2Z I20403 C rink le wash
3 20 2 30 4 2Z A 10004 Sk iv e 4 D IN
2 40 1 1 5 8 9 0 5 0 1 C o v e r f o r lo c
J J 2 50 2 2T R 10435 C H R S k rue
3 40 l = 80 2 60 2 15891190 G uide lis t I
2 70 8 2T R 7 05 12 M K s k r ue M
2 80 1 2g o80025 Ledning s kan
3 40 l = 80
2 80 1 2g o80025 Ledning s kan
2 80 1 2g o80025 Ledning s kan
2 80 1 2g o80025 Ledning s kan
34 0 l = 320 2 80 1 2g o80025 Ledning s kan
2 80 1 2g o80025 Ledning s kan
2 90 7 2 Z A 1 0 0 0 5 S k iv e M 5 A 2
K K
34 0 l = 320 3 00 3 2T R 8 05 08 U L S M 5x 8 A
3 10 15 2Z N 03054 P op-nite, alu
3 30 1 2G K90459 N eoprentylle
3 40 2 2ip10152 T aetninglis te
3 40 2 2ip10152 T aetninglis te
3 50 1 15890587 H older for s h
3 60 4 2T A 400 60 LA A SE M O E
1 80 19 0 XPE4
3 70 1 1 5 8 8 0 0 9 0 V a lv e s f o r c o
3 80 4 2 T A 4 0 0 5 0 L a a s e m o tr ik
L 3 90 1 2nu29316 G rifl-S lange
1 80 1 90 4 00 2 2N S 21 220 SN E K KE B A
XPE5 4 10 1 2N F 60000 K obling m . n
30 P os 30 to be adj usted 60 0/+ 5m m from the floor to the edg e of the cabinet (see s ection A-A ).
4 20 1 2 g k 8 0 0 1 0 T y r a p 2 .5 x 1
4 30 1 2Y H 0 00 10 S pe ed C ont
I 2013-06-14 F7: Pos. 210 remov ed. Text added. 4 50 2 2N F 10083 Q uic k c oupl
JJO
A 06-12-2006 BMJ
4 24 2 2N U 12445 N ylonroer, s
Rev ision Crea. date Rev ision description Draw. Init Appr. date Appr. Init 4 51 1 2Y H 00 0 11 N ut M 1 6x 1 +
yy yy- mm-d d yy yy- mm-d d
4 52 1 2S E 20317 Main S w itc h
M aterial: S cale: Format: Tolerance: DS/I SO 2768- mK
M 2:1 A1 Surface treat.: None
Pederstrupvej 84
ID: Description: R ev:
DK-2750 Ballerup/Copenhagen

1 2 3 4 5 6 7 8 9 10 11 12
Denmark
Phone:+45 44 600 800
Fax: +45 44 600 804
15880010 Casing, assembly I
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

A A
24 0
27 5

28 0

3 00
B B

3 20

3 40

33 0 2 70 2 60 2 50
C C

3 10

2 90

D D
20

3 50
4 40 450
SE CT I O N B- B
S C AL E 1 : 2 B B
30

E E
4 20 43 0 40

10

F F

22 0
1 90

G 360 G

P O S . N O . A MO U N T D RAW . NO .
10 1 1 589 00 23 B a s e f or m e c
A A 20 1 15880360 G round plate
2 30 30 4 2ZI61022 F eders kiv e 10
40 4 2T T 51030 MC sk rue M1
H H
50 2 15090380 S oej le
60 8 2 Z C 1 3 0 4 0 F a c e t s k iv e 3 0
70 4 2 T F 0 3 0 1 5 M o e tr ik f . a k s
80 1 2yc 50101 C ylinder C D Q
10 0 2 2IF 00012 Pakning , P V C
11 0 2 2 N F 4 0 0 4 1 N ip p e l 2 5 3 1
12 0 7 2IF 00011 Pakning , P V C
13 0 4 2N F 10034 Lynkobl. banj
14 0 2 2N F 20032 B anj o-hulsk ru
15 0 4 2ZI60616 F edersk iv e 6 D
J 70 3 80 J
16 0 4 2 T T 5 0 6 9 4 M C s k ru e M 6
17 0 1 2JH 50010 K obling flexo
18 0 1 2 T I 51 03 5 M SP s k r ue m .
19 0 1 15099006 G lidefoering,
60 2 70
20 0 4 2 B F 2 0 0 4 0 K u g le b o e s n in
21 0 4 2II04052 IN A-T aetnings
22 0 1 1 5 0 9 0 3 5 0 O e v r e s ty r
39 0
23 0 1 2G S 10315 B uffer A A -31
60 24 0 1 15090040 Lej eopbyg nin
21 0 20 0 2 00 2 10 25 0 4 2T T 51035 MC sk rue M1
K K
26 0 4 2Z I21005 C rink le was he
27 0 6 2 Z A 1 0 0 1 0 S k iv e 1 0 1 2 5
27 5 1 2IP 00601 T aetning slis te
1 80 17 0 15 0 16 0 90 B1
40 0 41 0 3 90 50 70 60 28 0 1 14590017 D istance ring
+2 27 0 37 0
10 0 80 29 0 1 2JE 00315 K ilerem sk ive
30 0 1 2JE 92035 K lem boes ning
31 0 1 2 Z F1 1 22 8 F e de r A 12 x8
32 0 1 14590018 D is c dia12.5_
33 0 1 2ZI61225 F eders kiv e 12
L
34 0 1 2T T 51235 MC sk rue M1
35 0 2 2JD 01320 Sm alk ilerem
1 00 36 0 1 1 58 80 02 1 D o w n m o t or ,
71

S E C T I O N A -A 37 0 1 15890710 S lat for tens in

S C A LE 1 : 2 38 0 1 2T Z 21096 S aetsk rue M1
1 10
34 0 Laases med Omnifit 50M F 2011-11-01 Grease type name changed JTV 2011-11-01 JTV 39 0 2 2T A 10100 Moetrik M 10
A 04-12-2006 BMJ 40 0 2 2 Z A 1 0 0 0 8 S k iv e 8 A 2
1 20 46 0 4 70 4 80 Rev ision Crea. date Rev ision description Draw. Init Appr. date Appr. Init 41 0 2 2T R 50840 M C Sk rue M8
20 0 Smøres med Albida grease EP2 d d-mm-y y dd -mm- yy
M aterial: S cale: Format: Tolerance: DS/I SO 2768- mK
42 0 1 15099007 G lides k inne
M 2:1 A1 Surface treat.: None 43 0 4 2T T 51025 MC sk rue M1
1 30 14 0 ID: Description: R ev: 44 0 1 15090330 S k alas kinne
Pederstrupvej 84
DK-2750 Ballerup/Copenhagen
45 0 5 2T R 50412 MC s krue M4
1 2 3 4 5 6 7 8 9 10 11 12
Denmark
Phone:+45 44 600 800
Fax: +45 44 600 804
15880020 Main mechanism, assembly F
46 0 1 2Y H 60004 B lokering sv e
47 0 1 2N F 10011 Lynk obling lin
48 0 2 2N U 12445 N ylonroer, su
48 1 1 2 K R 30 17 9 R ee d s ens o r
 1 2 3 4 5 6 7 8

5 49, 5
A A

70 80 90

D ET AI L A
SCALE 1 : 2

B XPE29 B
536

14 0 150
A

C C

PO S. N O . AM O
10
20
10 20 40 30
1 60 40 30 30
40
50
D D 55
60
70
A8 80
90
1 00 11 0 120 1 30 100
110
110
130
130
E
140
ISOMETRIC VIEW 150
B 160

D ET AI L B
SCALE 1 : 2
60 C 2009.03.03 Pos.55 added SPE 2009.03.03
A 26.01.2006 JF 26.01.2006 FPG
Revision Crea. date Revision description Draw. Init Appr. date Appr. Init
yyyy-mm-dd yyyy-mm-dd
Material: Scale: Format:
50 55 Tolerance: DS/ISO 2768- mK
F
1:5 A3 Surface treat.: None
ID: Description: Rev:
4 65 Pederstrupvej 84
DK-2750 Ballerup/Copenhagen
Denmark

1 2 3 4
Phone:+45 44 600 800
Fax: +45 44 600 804 15880050 Box for tub, assembly C
 1 2 3 4 5 6 7 8

A A

Limes med PVC lim 50

Pos. 50
PVC rør udvides med værktøj
15881501 i produktionen.

B B

SECTION A-A

C C
10

60

D A A D

20

30
70
40

20 Seal Omnifit 100M

D 29.10.2008 Pos.70 15880242 added; See 1588LD01 list removed SPE 29.10.2008 BRY
A 04.12.2006 SPE
Revision Crea. date Revision description Draw. Init Appr. date Appr. Init
dd-mm-yy dd-mm-yy
Material: Scale: Format: Tolerance: DS/ISO 2768- mK
F
1:5 A3 Surface treat.: None
Pederstrupvej 84
ID: Description: Rev:
DK-2750 Ballerup/Copenhagen
Denmark

1 2 3 4
Phone:+45 44 600 800
Fax: +45 44 600 804 15880058 Tub, assembled D
 1 2 3 4 5 6 7 8

A A

A A

B B

C C

20 30 10 50 80
40 110

60

100 70 Antisize grease

(Parting Lubricant 785 FG)

D
120 D
90

130

POS. NO. AMOUNT DRAW

10 1 15880
20 1 15880
E
30 3 2TR50
80 Varmes op til 150°C og krympes paa
SECTION A-A 40 1 2MD1
SCALE 1 : 2 50 4 2ZA10
90 Omnifit 50 60 4 2ZI610
70 4 2TR51
E 2013.07.31 PMA fittings changed Pos.100, 110,120,130 SPE 2013.07.31
80 1 15880
A 28-11-2006 YKJ
90 2 2TI506
Revision Crea. date Revision description Draw. Init Appr. date Appr. Init
dd-mm-yy dd-mm-yy 100 1 2NU3
Material: Scale: Format: Tolerance: DS/ISO 2768- mK
A3 110 1 2NM1
F
1:2 Surface treat.: None
ID: Description: Rev:
120 1 2NM1
Pederstrupv ej 84
DK-2750 Ballerup/Copenhagen
Denmark 130 1 2TD20
1 2 3 4
Phone:+45 44 600 800
Fax: +45 44 600 804 15880045 Sample motor, assembly E
 1 2 3 4 5 6 7 8 9 10 11 12

A 200 A
2 90 280 330 2 70 300 3 10 250 22 0 230 2 40 2 10 140 260 170 1 90

L=550mm
Fra forsyining

150

A
B
180 B
1 70

130

80 XP E 1 8
150
Y3 1 20
Y4
Y5 160
C
60 70 A2 1 10
C

L=200mm
140

XPE20

110 120

D
X2 1 D
L=1020mm
Til bunden af cylinder

10
A
L=900mm
Til toppen af cylinder SECTION A-A

L=400mm Seen without Cover for top PCB

L=500mm
Til bunden af cylinder Til toppen af cylinder
E E

140
60 70 3 20
340 l = 30mm
X21: See wire set 90 1 00

360 370 350

F F
30 20 40 50

C
B 12.09.2007 Pos, 140 have changed place with 180. SPE 12.09.2007
A 30-11-2006 YKJ
H
Revision Crea. date Revision description Draw. Init Appr. date Appr. Init
dd-mm-yy dd-mm-yy
Material: Scale: Format: Tolerance: DS/ISO 2768- mK
1:2 A2 Surface treat.: None
Pederstrupvej 84
ID: Description: Rev:
DK-2750 Ballerup/Copenhagen
Denmark

1 2 3 4 5 6 7 8
Phone:+45 44 600 800
Fax: +45 44 600 804
15880034 W. PCB and pneu. distr., assembly B
 1 2 3 4 5 6 7 8

10 70
A A

200 225 20 (A6)

190 220
50
240 POS. NO. AMOUNT DRA
210 10 1 158
40
25 20 1 158
A5
25 1 154
30
70 30 1 2HD
B B
40 4 2TN
XPE22 180
230 A1 50 4 2ZE
XPE21
230 70 70 12 2TA
80 1 2HR
200
BR1 90 1 2TD
100 1 2IO
190 80
110 1 150
135 135
120 1 2TI1
C
90 130 C 130 2 2SA
135 2 2SA
SB2

SB1

100 140 3 2SA

280 160 1 2SA
140 110 180 1 158
SB3-1
SB3-2
SB3-3 290 190 2 2TR
120 200 2 2ZA
300 310 320
270 210 1 158
X20 220 9 2G
D D
295 225 9 2ZI2
70 230 160 230 6 2ZI4
338
XPE24 240 8 2G
270 1 2ZI2
280 1 2TR
290 1 158
295 1 154
300 3 2XL
E 310 1 2XL
320 2 2TR
Contact blocks: See wire set
Kontaktblokke: Se ledningssæt

I 2012-01-18 (90) Nut for BR1 changed. BRY 2012-01-18 JTV

A 26-01-06 JFR 26-01-06 FPG
Revision Crea. date Revision description Draw. Init Appr. date Appr. Init
dd-mm-yy dd-mm-yy
Material: Scale: Format: Tolerance: DS/ISO 2768- mK
F
1:4 A3 Surface treat.: None
Pederstrupv ej 84
ID: Description: Rev:
DK-2750 Ballerup/Copenhagen
Denmark

1 2 3 4
Phone:+45 44 600 800
Fax: +45 44 600 804 15880082 Control box AbraPol-20, assembly I
 1 2 3 4 5 6 7 8

XPE6
A A

20 30 40 50 60 10 20

B B

C C

D D

C , , , , ,
B 05.11.2007 Pos. 20 15881195 changed SPE 05.11.2007
A 27.11.2006 JF 27.11.2006 FPG
Revision Crea. date Revision description Draw. Init Appr. date Appr. Init
dd-mm-yy dd-mm-yy
Material: Scale: Format: Tolerance: DS/ISO 2768-
F
1:4 A3 Surface treat.:
Pederstrupvej 84
ID: Description: Rev:

B
DK-2750 Ballerup/Copenhagen
Denmark

1 2 3 4
Phone:+45 44 600 800
Fax: +45 44 600 804 15880025 Front, assembly
 1 2 3 4 5 6 7 8

270 100 110 170 180 260

A A

170 180 250

65

6
5 210 220 230

4 3
B
10 170 180 240 B
2
1

170 180 200

170 180 190

40 90 POS. NO. AMOUNT DR

70 80 140 120 150 160 130
C Pos.180 Slangelængder: C 10 1 150
1: 1375mm 20 1 2G
2: 1305mm
35 3: 1230mm 30 1 2II2
35 1 150
5: 1110mm
6: 1010mm 40 1 15
30 50 1 2IF
Pos. 220 Slangelængder: 55 1 2N
4: 1150mm
60 1 2IF
20 65 1 2N
D D
70 1 2TI
80 1 2IM
10 90 1 150
100 1 2N
130 290 Pos. 100+120: Omnifit 200M
110 1 150
Pos. 20: Omnifit 50M 120 1 130
Pos. 35: High Vacuum 130 1 150
Grease på gevind og ø14. 140 2 2ZS
E Pos. 90: Omnifit eal 50H 150 1 150
50
160 1 2TR
170 5 14
180 5 2N
55
190 1 2EM
200 1 2EM
E 2012.09.18 2NS11709->2NS14169 SPE 2012.09.18
60 210 1 14
270 A 27.01.2000 rje 11.03.2000 KLB
Revision Crea. date Revision description Draw. Init Appr. date Appr. Init 220 1 2N
yyyy-mm-dd yyyy-mm-dd
Material: 230 1 2EM
65 Scale: Format: Tolerance: DS/ISO 2768- mK
F
270 1:1 A3 Weight : g 240 1 2EM
Pederstrupv ej 84
ID: Description: Rev: 250 1 2EM
DK-2750 Ballerup/Copenhagen
Denmark
Phone:+45 44 600 800
15090055 Doserarm, monteret E 260 1 2EM
1 2 3 4 Fax: +45 44 600 804
270 1 2N
280 1 2N
290 1 150
 1 2 3 4 5 6 7 8

A 10 A

100

40 30
B B

110

150 90 80 140

C C

D 120 D

130

60 20

POS.

E
40 Clamping torque: 2Nm.
Use Loctite 243/Omnifit 100M.

30 Round edges against plastic.

D 2010-03-16 Text about (30)(40) added. BRY 2010-03-16 JTV

A 02.02.2006 JF 02.02.2006 FPG
Revision Crea. date Revision description Draw. Init Appr. date Appr. Init
yyyy-mm-dd yyyy-mm-dd
Material: Scale: Format: Tolerance: DS/ISO 2768- mK
F
1:7 A3 Surface treat.: None
Pederstrupvej 84
ID: Description: Rev:
DK-2750 Ballerup/Copenhagen
Denmark

1 2 3 4
Phone:+45 44 600 800
Fax: +45 44 600 804 15890080 Safety guard, assembly D
 1 2 3 4 5 6 7 8

A A

B B

120
90
95
30
110

100 L=1,0m Water inlet

C (Brun/Grå) Vandtilgang C
95 2NU29312 L= 500mm

(Gul/Grøn)
L=0.3m 100
30
Extension modul
Doser udvidelsesmodul
30

D 90 30 D

95
20 L=0.5m

80 Washer cooling (Pink/Hvid)

Skive køling
2NU29312 L=300mm
60
E
10
40

50 70

D 2011-06-28 2IF00011 -> 2IF51014 JTV 2011-06-28 JTV

A 04-12-2006 YKJ
Revision Crea. date Revision description Draw. Init Appr. date Appr. Init
yyyy-mm-dd yyyy-mm-dd
Material: Scale: Format: Tolerance: DS/ISO 2768- mK
F
1:2 A3 Weight : g
Pederstrupvej 84
ID: Description: Rev:
DK-2750 Ballerup/Copenhagen
Denmark

1 2 3 4
Phone:+45 44 600 800
Fax: +45 44 600 804 15880095 Tap water valve D
 Page 1 of 1

file://\\Dkpdm1\PDMRelease\100\equi\E-FILE-01096_0001.DWG 03-03-2008
 1 2 3 4 5 6 7 8

A
A A

70

10
B B

20

80
C
A C

30

60

40
D D

65

50

E 10 20 Let prespasning
SECTION A-A

POS. NO. AMOUNT DRAW. NO. NAME NOTE

10 1 12600711 Tryksko
20 1 15490430 Styr C 2012.05.15 Drawing updated TOS 2012.05.15
30 3 12600718 Trykfjeder d4.3x0.7 A 2001.06.11 BMJ 2001.06.11
40 3 12600717 Medbringertap Revision Appr. date Appr. Init
Crea. date Revision description Draw. Init
50 1 15490400 Aksel yyyy-mm-dd yyyy-mm-dd
Material:
60 1 12600723 Feder Scale: Format: Tolerance: DS/ISO 2768- mK
F
65 2 2BA00055 Kugle KU 5,556 ø7 Rustfri 1:1 A3 Weight : g
70 1 2ZL30250 Laasering A25 Rustfri DIN471 Pederstrupv ej 84
ID: Description: Rev:
80 1 2ZL30480 Laasering A48 Rustfri DIN471 DK-2750 Ballerup/Copenhagen
Denmark

1 2 3 4
Phone:+45 44 600 800
Fax: +45 44 600 804 15090009 Opspaendingsenhed, monteret C
 Page 1 of 1

file://\\Dkpdm1\PDMRelease\100\equi\E-FILE-01097_0001.DWG 03-03-2008
 1 2 3 4

40
50
A

90
200
100

190
130

120

90
110

150

½ turn open
C åbnes ½ omgang

210

145
160

140 110

170

Pos. 40: Adjust to 6 bar

Pos. 40: Indstilles til 6 bar
E
Pos. 90: Omnifit 50 H seal

E 08.09.2008 Pos.210 added, pos. 110+150+160+170 moved. SPE 08.09.2008

A 29-02-08 SPE 02-04-07 JTV
Rev Crea. date Revision description Draw. Init Appr. date Appr. Init
dd-mm-yy dd-mm-yy
Material: Scale: Format: Tolerance: DS/ISO 2768 - mK
F
1:2 A4 Surface treat.: None
Pederstrupvej 84 ID: Description: Rev:
DK-2750 Ballerup
Copenhagen
Denmark
Phone :+45 44600 800
15090032 Air connection, assembled E
Fax : +45 44600 804
 1 2 3 4 5 6 7 8 9 10 11 12

1 20 90 160

A
18 0 40 1 00 50 110 60 120 30 150 14 0 16 0 1 70 A

10
XPE30

XPE28
30

B B

20

C C

D D
M3(pump1) M4(pump2) M5(pump3)

E E

F F

POS . N

1
1
JTV 2009-12-06 JTV
1
F 2009-12-06 Pos 180 changed to reduction angle.
BMJ
1
A 28-11-2006
H
Revision Crea. date Revision description Draw. Init Appr. date Appr. Init 1
dd-mm -yy dd-mm -yy 1
Material: Scale: Format: Tolerance: DS/ISO 2768- mK 1
1:2 A2 Surface treat.: None
ID: Description: Rev:
Pederstrupvej 84
DK-2750 Ballerup/Copenhagen 1
1 2 3 4 5 6 7 8
Denmark
Phone:+45 44 600 800
Fax: +45 44 600 804
15880051 Pumps module, assembly F
 1 2 3 4 5 6 7 8

A A

50

B To Doser arm B

40

20

POS

30
C C

From Water inlet

10

D D

From Recirkulation

40 Seal Omnifit 50H

C
B 12.09.2007 Water inlet, recirkulation and doser arm added SPE 12.09.2007
A 07-12-2006 YKJ
Revision Crea. date Revision description Draw. Init Appr. date Appr. Init
dd-mm-yy dd-mm-yy
Material: Scale: Format: Tolerance: DS/ISO 2768- mK
F
1:2 A3 Surface treat.: None
Pederstrupvej 84
ID: Description: Rev:
DK-2750 Ballerup/Copenhagen
Denmark

1 2 3 4
Phone:+45 44 600 800
Fax: +45 44 600 804 15880090 Valves for cooli water C
 5 4 3 2 1

CONNECTION FOR 200V / 50Hz CONNECTION FOR 200-210V / 60Hz CONNECTION FOR 220-230V / 50Hz

D BN BN BN D
YE YE YE
RD RD RD
RD WH RD WH RD WH
VT VT VT
GN GN GN
YE YE YE
OG OG OG

BU BU BU

CONNECTION FOR 220-240V / 60Hz CONNECTION FOR 380-415V / 50Hz CONNECTION FOR 380-415V / 60Hz
C C

BN BN BN

YE YE YE
RD RD RD
RD WH RD WH RD WH
VT VT VT
GN GN GN
YE YE YE
OG OG OG

BU BU BU

B B

CONNECTION FOR 430-460V / 60Hz CONNECTION FOR 460-480V / 60Hz

COLOR CODES:
BK = BLACK
BN = BROWN
RD = RED
BN BN OG = ORANGE
YE = YELLOW
GN = GREEN
YE YE BU = BLUE
RD RD VT = VIOLET
GY = GREY
RD WH RD WH WH = WHITE

VT VT STRUERS A/S
GN GN VALHOEJS ALLE 1176
YE YE Rev. A: Baan PDM
DK-2610 ROEDOVRE
A OG OG DENMARK
PHONE: + 45 3670 3500
A
BU BU Transformer connections.

FILE NAME.: 5093452.DSN Size CAGE Code DWG NO Rev

PAGE1.SCH A3 <Cage Code>
15093452 A
Scale Sheet
Thursday, September 21, 2000 SLN / SLN 1 of 3

5 4 3 2 1
 5 4 3 2 1

D D
Primær: Sekundær:
0V
BLÅ

P1

200V 24V / 4A
GRØN RØD

C P2 S1 C
GUL HVID
230V 0V

0V 24V / 4A
ORANGE VIOLET

P3 S2
GUL
0V

200V
RØD
B P4 B

BRUN
= intern forbindelse
230V

STRUERS A/S
Rev. A: Baan PDM VALHOEJS ALLE 1176
DK-2610 ROEDOVRE
DENMARK
PHONE: + 45 3670 3500

A Transformator Construction - electrical A

Size CAGE Code DWG NO Rev

FILE NAME.: 5093452.DSN
A4 <Cage Code>
PAGE2.SCH 15093452 A
Thursday, September 21, 2000 Scale Sheet
SLN / SLN 2 of 3
5 4 3 2 1
 1 2 3 4

Y3 Y4 Y5

P A P A P A
R R R

P2
BP1

BP2
P1 6 .0 B a r

Åbnes 1/2 omg.

1
Åbnes 1/4 omg.

Y1

A 3 R
2
P
1

3.4 Bar

R A
P B
S

S k if t e v e n t il

C 2011-06-08 Speed adjustment valve added JTV 2011-06-08 JTV

A 18.11.2006 JF 18.11.2006 FPG
Rev Crea. date Revision description Draw. Init Appr. date Appr. Init
yyyy-mm-dd yyyy-mm-dd
Material: Scale: Format: Tolerance: DS/ISO 2768 -
F
1:1 A4 Surface treat.:
Pederstrupvej 84 ID: Description: Rev:
DK-2750 Ballerup
Copenhagen
Denmark
Phone :+45 44600 800
15882000 Air diagram AbraPol-20 C
Fax : +45 44600 804
 1 2 3 4

Cooling water for O P cl ea n in g Disc cooling

g rin d in g an d (accessories 15880052)
A p ol is hi ng

SU3

SA2

Drain

SU1
W ater supply:
Recirculation
system
SU2 SA 1
(Accessories)

Connection of Tap water valve Y1

Y1 W 15

GY
BN
Water to
OP-S

Disc Water to W ater supply:

Cooling pistol Tap water
D
WH
GN

PK YE

Y1

E
SA1 Throttle-valve (Assy:15880095, part: 2YH00008) for regulation of inflow water for disc cooling (Assy:15880058)
SA2 Throttle-valve (Assy:15880090, part: 2YH10602) for regulation of inflow water for water pistol (Assy15880055)
SU1 Three-way electromagnetic valve (Assy: 15880095, part: 2YH12311)
SU2 Three-way spherical valve (Assy: 15880090, part: 2YH03629)
SU3 Three-way air actuator driven valve: 15880080

B 2010-03-12 SU3 added to diagram JTV 2010-03-12 JTV

A 15.8.2007 JF 15.8.2007 MD
Rev Crea. date Revision description Draw. Init Appr. date Appr. Init
yyyy-mm-dd yyyy-mm-dd
Material: Scale: Format: Tolerance: DS/ISO 2768 -
F
1:1 A4 Surface treat.:
Pederstrupvej 84 ID: Description: Rev:
DK-2750 Ballerup
Copenhagen
Denmark
Phone :+45 44600 800
15882005 Water connection diagram AbraPol-20 B
Fax : +45 44600 804
 5 4 3 2 1
CONNECTION TO SAFETY
TRANSFORMER
2MT72034

QS1 T1
L10
L1 F1-3 3 3 F4-5
L2 3 2 2
U1: 24Vac, 4A
L3 3 x FUSE 3 2 x FUSE
Mains choke
2 F6 2
D Z1
1 x FUSE
U2: 24Vac, 4A D
PE RFI FILTER
3 3 IEC742 SAFETY
PE TRANSFORMER

4 4
TO CPU TO CPU
BOARD, A1 A3 BOARD, A1 A4
SAFE STANDSTILL SAFE STANDSTILL

FREQUENCY FREQUENCY
3 INVERTER 3kW 3 INVERTER 3kW
TO CPU TO CPU
BOARD, A1 BOARD, A1
CAN BUS CAN BUS

3 3

C C

M1 M2

LED LAMP
3 x SOLENOID
DOOR VALVE
INVERTERS INVERTERS COOLI
QUARD tap water
A10 (SAFE (CAN BUS) (REC. SYSTEM)
STANDSTILL) SWITCH disc cooling
water to OP-S

Sample mover motor Disc motor

550W 2,2kW
8 4 6 2 6

Display
2
SUPPLY IN: 2
U1 (24Vac, 4A)

B SUPPLY IN: MACHINE CONTROL - BOARD, A2. CPU - BOARD, A1

13 320 x 240 B
U1 (24Vac, 4A) 4 RS485 2
U2 (24Vac, 4A)
2
BACKLIGHT

22
16
6 8 8 3

Inputs: Outputs:
Sample mover top position
Removal measurement unit installed 4 x 24VDC air valve:
START SERVICE
Absolute pressure buttom Sample mover up Incremental STOP Keyboard INTERFACE
Absolute pressure top Ait outlet 1 dial buttom EMRG. STOP
Ait outlet 2 (RS232)
Voltage supply 1 (input)
Pump extension board output Sample mover down
Voltage supply 2 (+15V) 6 x 24VDC pupm motors
Voltage supply 3 (+24V) 1 x 24VAC Shifting valve recirk. / drain
Removal measurement
Dosingunit installed

A STRUERS A/S
A
REV A: OH (2006/10/23) Pederstrupvej 84
REV B: OH (2007/03/29) DK-2750 Ballerup
- L10 added Denmark
REV C: OH (2007/07/27)
- 2nd PE terminal added
REV D: OHO (2008/11/20) ABRAPOL-20, BLOCK DIAGRAM
- Z1 added

REV E: TKO (2009-05-11) - A10 added Size CAGE Code DWG NO Rev
A2
15883050 E
Monday, May 11, 2009 Scale Sheet
OH 1 of 1

5 4 3 2 1
 5
SEE REQUIREMENTS FOR MAINS CABLE (EU or UL/CSA)
4 3 2 1
- note #1
MUST BE EXTERNALLY FUSED
Fmax: See note #2
QS1
CONNECTION TO SAFETY
L10 AWG12 TRANSFORMER
W1 (EU) AWG10 AWG10 AWG12
L1.1 BK7
X25
BK15 2MT72034
BN 1 BK1
L1 T1
BK4 F1 BK12 L1
L1
BK8 AWG14
L2 T2 F2 L2 L2.1 F4
D L2 BK 3 BK2 BK5 BK13
BK8
BK10 RD1 U1: 24Vac TO X1-1 D
L3 T3 F3 L3 L3.1 BK9 F5 S2
L3 BK or GY 5 BK3 BK6 BK14
BK9
BK11 RD2 U1: 0Vac TO X1-2
BU (not used) F6
X1 MAINS SWITCH RD3 RD7 U2: 24Vac
GNYE19 GNYE20 TO X21-1
XPE1 AWG12 AWG12 S1
PE RD4 U2: 0Vac
PE GNYE GNYE1 GNYE23 XPE31 XPE32 AWG12
TO X21-2
AWG10 AWG12
4(5) x 4mm² POWER
INPUT MAIN T1 200VA
PLATE MAIN PLATE MAIN PLATE
BOX IEC742 SAFETY
TRANSFORMER
XPE35
GNYE
PE GNYE22 GNYE16 GNYE23
AWG12

BK15

BK8

BK9
4mm² POWER AWG10 AWG12
INPUT MAIN
BOX PLATE

E L1 L2 L3 A3
OR LINE
M1

LO

LO

K32
K31
39

28
20

HI

HI

34
33
7

7
Z1 RFI Suppression Filter W4
QS1 LOAD U1 U
E L1' L2' L3'
X3 X3.1 U
C W1 (UL/CSA) W26 V V2 V Motor
C
BK 1 BK18 X2.1 W 3 Y/D

BK16

BK17

BK18
L1 L1 W W3
550W

GNYE24
BK17
RD 3 L2 GNYE PE
L2 PE
FILTER BK16
L3 X1.1 +t
OG 5 FRAME
L3 PE
AWG12 BR1
WH (not used)
X1 T1
MAINS SWITCH X2.2 BR2
GNYE3
T2
GN (GNYE)
PE AWG12 Screen
PE
4(5) x AWG 10 Frequency Inverter - 3KW TOPSERV 113
Sample mover motor
W26 4 x 1,5 mm2 +
GNYE15 3 x 230Vac - DELTA
XPE2 AWG12 INVERTER 2 x 1 mm2 + screen connected 3 x 400Vac - STAR
screen

BK16
BK17

BK18
GN (GNYE)
PE MAIN
XPE25 FRAME to cable gland

AWG10 PLATE
MAIN PLATE
A4
IMPORTANT!!! M2
For AbraPol-20 connected to electrical installations

LO

LO

K32
K31
39

28
20

HI

HI

34
33
7

7
W9
with residual current circuit breakers, a residual U1 U
X3 X3.1 U
B current circuit breaker type B OR type B time GNYE2
AWG12 V Motor B
MAIN V2
delayed, 300 mA is REQUIRED. Alternatively, COLOR CODE: PLATE
V
BK18 X2.1 W 3 Y/D
another protective measure shall be applied ------------------------ L1 W W3
BK = black 2,2kW
(isolation by a transformer). AbraPol-20 MUST be BN = brown
BK17
L2
PE GNYE PE
hard-wired into the mains. RD = red BK16
L3 X1.1 +t
OG = orange
YE = yellow PE
The second Protective Earth must be earthed by GN = green T1 BR1
X2.2 BR2
connection to a terminal marked or PE, BU = blue
VT = violet
T2
alternatively, use a system whereby there is an GY = grey Screen

automatic disconnection of the supply in case of WH = white

PK = pink
Frequency Inverter - 3KW TOPSERV 113
Disc motor
loss continuity of the protective conductor. BE = beige 4 x 1,5 mm2 +
RO = rose GNYE16 INVERTER 2 x 1 mm2 + screen connected
3 x 230Vac - DELTA
AWG12 FRAME screen to cable gland
3 x 400Vac - STAR

F1+F2+F3 F4+F5
VOTAGE / FREQ. VOTAGE / FREQ. note #1 note #2 (fuse size) (fuse size) F6 M1+M2
(from nameplate) (depending on country) W1 - mains cable max. ext. fuse (fuse size) Connection
See note #3 See note #3

3 x 200V / 50Hz 4mm^2 3 x 50AT 3 x 20AT (CC) 2AT (CC) 4AT DELTA

A 3 x 200-210V 50/60Hz
3 x 200-210V / 60Hz AWG = 10 3 x 50AT 3 x 20AT (CC) 2AT (CC) 4AT DELTA A
REV E: OHO (2008/11/20) REV A: OH (2006/10/08) STRUERS A/S
- Z1, GNYE23, GNYE24, W26 added Pederstrupvej 84
3 x 220-230V / 50Hz 4mm^2 3 x 50AT 3 x 20AT (CC) 2AT (CC) 4AT DELTA - BK7,BK8, BK9 for con. L10-A3 removed
REV B: OH (2007/01/24)
DK-2750 Ballerup
- max. value for ext. fuse changed
3 x 220-240V 50/60Hz - connection wiht BK16, BK17, BK18 added - fuses F1-F5 changed Denmark
3 x 220-240V / 60Hz AWG = 10 3 x 50AT 3 x 20AT (CC) 2AT (CC) 4AT DELTA - BK15, BK8, BK9 reconnected REV C: OH (2007/03/29)
- variants of mains cable added
- L10, X25 added --> changed connections ABRAPOL-20, CIRCUIT DIAGRAM - MAIN VOLTAGE
3 x 380-415V / 50Hz 4mm^2 3 x 50AT 3 x 16AT (aM) 1AT (aM) 4AT STAR
3 x 380-415V 50/60Hz Note #3: - BK12, BK13, BK14, BK15 added
- XPE31,32 and GNYE19,20 added
3 x 380-415V / 60Hz AWG = 10 3 x 50AT 3 x 16AT (aM) 1AT (aM) 4AT STAR F1, F2, F3, F4, F5 are time delay fuses REV D: OH (2007/07/27) Size CAGE Code DWG NO Rev
- PE, XPE35 and GNYE22 added
3 x 460-480V 60Hz
CC...Class-CC character istic - XPE26 removed, GNYE16 reconnected
A2
15883100 E
3 x 460-480V / 60Hz AWG = 10 3 x 50AT 3 x 15AT (CC) 1AT (CC) 4AT STAR aM...aM characteristic Scale Sheet
Wednesday, February 11, 2009 OHO 1 of 1

5 4 3 2 1
 1
A1

12

11

10
2

1
1

INHIBIT

INHIBIT
GND-S

GND

GND

GND

GND

GND

GND

GND
RX/TX

RX/TX

Output (24V

Output (24V

Output (24V
(NAMUR)

(NAMUR)

(NAMUR)
-

+
connector
Disp.

Input

Input

Input
FPC
14 pole

DC)

DC)

DC)
X105
9 pole D-sub female 9 pole D-sub male 6 pole 3.5 mm connector 12 pole Molex Minifit jr.
StruersNet+Cooli Service interface RS-485 interface 3x24V output. 3xNAMUR inputs
4
X115 X117 X119 X125

IL-G
4 pole
3

Backlight

X106
2
1

10

9 1 BN
24V AC BK

jr.
10 pole Molex Minifit

3 pole Terminal
4
TO X21

24V AC POWER
X127
input
W1
Discrete keys
2 BK BN
24V AC
8

X114
3

Block
3 GND-S SCREEN

INPUT
2 x AWG18 + shield
7

CPU - BOARD, A1
8

7
knop
Incremental
jr.
8 pole Molex Minifit

3 1
X113

GND
6
dial

2
2
5
LIN

1
3
24V unprotected

5 pole Terminal
6

X118
GND

Bus
LIN
Microfit
6 pole Molex

3
Y Protected by : 4

Block
5 emergency stop sw.
Joystick

X111

2
X 24V protected by : 5
4 emergency stop sw.
Z
1
Interlock switch
5V YS1 Door Guard Switch
A A
X101 X107 X108 X121 X110 X109 DOOR DOOR DOOR
3 pole Terminal Block 20 pole Molex Minifit jr. 6 pole Molex Minifit jr. 2 pole Terminal Block 2 pole Molex Minifit jr. 5 pole Molex Minifit jr.
SWITCH SWITCH LOCK
SIL
8 pole

24V DC POWER INPUT Contactor control. 24V DC outputs for contactors. Supervision input from contactors Interlock Motor temp. Motor current Load Cell
Keyboard

X112

K1 - Output (24V

K2 - Output (24V

K3 - Output (24V

K4 - Output (24V

K5 - Output (24V
Power indicator

Green
Monitor

Monitor

Monitor

Monitor

Monitor
GND-S

K1 -

K2 -

K3 -

K4 -

K5 -
GND

GND

GND

GND

GND

GND

GND

GND

GND

GND
DC)

DC)

DC)

DC)

DC)
GND

24V

12

11
22

32

21

A2

A1
20

10
3

19

18

17

16

15

14

13

12

11
9

BK1

BK5
BK4

BK2

BK3
BK6
RD

OG
BK

BN

RD2

RD1

BK3

BK6

BK2

BK5

BK1

BK4
BU5

BU6

W10

cable 7 x 0,75mm2
RD2
BU6

RD1
W7 2 x 0,75mm2

X20
1

W6 2 x 0,75mm2

W2
RD1
RD2

BU5

4 x AWG18
RD

RD

RD
BK

BK

BK
BN

BN

BN
W3 W3 W12
TO X3(A4) TO X3(A3) TO X115(A1)
W5
2 x 0,75mm2 INVERTER
2 x STRAP 0,5mm2 INVERTER 2 x STRAP 0,5mm2 FRAME COLOR CODE:
FRAME ------------------------
R1 BK = black
120R BN = brown
RD = red
RD2
RD1
RD2
RD1
BU1

BU2

BU3

BU4
RD

RD

RD

RD

OG = orange
OG
BK

BK

BK

BK
BN

BN

BN

BN

A3 A4
RD1

RD2

YE = yellow
GN = green
BU = blue
1 2
LO
LO

LO

LO
K32
K31

K32
K31
39

28
20

39

28
20
HI

HI

HI

HI

VT = violet
34
33

34
33
7

GY = grey
WH = white
X3 X3.1 U X3 X3.1 U
PK = pink
V V BE = beige

L1 X2.1 SB3-3 L1 X2.1

RO = rose
GNYE = yellow-green
W W
EMERGENCY
L2 STOP L2
PE PE
L3 X1.1 L3 X1.1 STRUERS A/S
REV A: OH (2006/10/08)
REV B: OH (2007/01/09) Pederstrupvej 84
- W8 renamed to W12 DK-2750 Ballerup
PE PE - W10 changed Denmark
T1 T1 - see changes on other pages
X2.2 X2.2 REV C: OH (2007/05/03)
ABRAPOL-20, CIRCUIT DIAGRAM
T2 T2 REV D: OH (2007/07/27)
- see changees on page 3 CPU - BOARD, A1 (part 1)
REV E: OHO (2008/11/20)
- see changees on page 3
REV F: TKO (2009/04/02) Size CAGE Code DWG NO Rev
Frequency Inverter - 3KW Frequency Inverter - 3KW - see changes on page 4 A1
15883120 F
for Sample mover motor for Disc motor Friday, April 17, 2009 Scale Sheet
OH 1 of 5

1
 5 4 3 2 1

MACHINE CONTROL-BOARD, A2.

A - RS485
Connector
TO X3(A4) X120

RS485
for service
X116 Y1

B-
PX0412/04S

RD
BK
BN
Connector

10
YE

9
Connector for 9 -pin MALE X3 +24VDC
Tap water

1
Cooli GN

5
GND

BK
BN
WH

BN
BU
D +24VDC D

PK Disc Cooling
GND
W12 GY
+24VDC
3 x AWG20 BN Water to OP-S
W11 W14 GND
+ shield W13
2 x 0,5mm2 2 x AWG18 + shield
3 x AWG20 W15 3 x solenoid valve
+ shield
6 x 0,5mm2
BN

RD

SCREEN
BK

WH
SCREEN

SCREEN

GY

GN
BK

PK

YE
BN

BN
BN

BU

RD
BK

BN
A1
A5

12

11

10
6

1
1

INHIBIT

INHIBIT
GND-S

GND

GND

GND

GND

GND

GND

GND
RX/TX

RX/TX
24V RECIRC

CAN-HIGH
GND

CAN-LOW
LCD Display, 320x240 dots

Output (24V

Output (24V

Output (24V
(NAMUR)

(NAMUR)

(NAMUR)
-

+
14

connector
Disp.

Input

Input

Input
FPC
14 pole

DC)

DC)

DC)
X105
9 pole D-sub female 9 pole D-sub male 6 pole 3.5 mm connector 12 pole Molex Minifit jr.
StruersNet+Cooli Service interface RS-485 interface 3x24V output. 3xNAMUR inputs
4
X115 X117 X119 X125

IL-G
4 pole
3

Backlight

X106
2
1

C
4
W16 10
C

BN BN

BK 5
START SB1 RD 9
24V AC
1

jr.
10 pole Molex Minifit

3 pole Terminal
4

24V AC POWER
3 BK OG

X127
input
Discrete keys
2
24V AC
4 x AWG18 8

X114
4 RD + shield 3

Block
3 GND-S

INPUT
W17
STOP SB2 BN 7

BK 2
3 OG
RD 6
1 BN 1
OG

4 x AWG18
SB3-1 + shield 8 CPU BOARD, A1
2 BK BR1 W18
4
EMERGENCY 7
Incremental dial knop
knop
Incremental
jr.
8 pole Molex Minifit
STOP 1 RD Vcc 6 GY

BN 3 1

X113
CH.A 5
GND
SB3-2 CH.B 4 WH 6
dial

2 OG 3 PK 2
2
PUSH LIN
BUTTON2 YE 5

1 GN 1
GND
3
B cable 6 x 0,5mm2 24V unprotected B

5 pole Terminal
6

X118
GND

Bus
LIN
Microfit
6 pole Molex

3
Y Protected by : 4

Block
5 emergency stop sw.
Joystick

X111

2
X 24V protected by : 5
4 emergency stop sw.
Z
1
Interlock switch
5V
A6
X101 X107 X108 X121 X110 X109
Keyboard 8 3 pole Terminal Block 20 pole Molex Minifit jr. 6 pole Molex Minifit jr. 2 pole Terminal Block 2 pole Molex Minifit jr. 5 pole Molex Minifit jr.
SIL
8 pole
Keyboard

24V DC POWER INPUT Contactor control. 24V DC outputs for contactors. Supervision input from contactors Interlock Motor temp. Motor current Load Cell
X112

K1 - Output (24V

K2 - Output (24V

K3 - Output (24V

K4 - Output (24V

K5 - Output (24V
Power indicator

Green
Monitor

Monitor

Monitor

Monitor

Monitor
GND-S

DC)

K1 -

K2 -

K3 -

K4 -

K5 -
GND

GND

GND

GND

GND

GND

GND

GND

GND

GND
DC)

DC)

DC)

DC)
GND

24V

COLOR CODE:
------------------------
20

10
3

19

18

17

16

15

14

13

12

11
9

1
BK = black
BN = brown
RD = red
OG = orange
YE = yellow
GN = green
BU = blue
VT = violet
GY = grey
A WH = white A
PK = pink
BE = beige
RO = rose
GNYE = yellow-green

REV A: OH (2006/10/08) STRUERS A/S

REV B: OH (2007/01/09) Pederstrupvej 84
- see changes on other pages DK-2750 Ballerup
REV C: OH (2007/05/03)
Denmark
- X116 updated
REV D: OH (2007/07/27)
- see changees on page 3 ABRAPOL-20, CIRCUIT DIAGRAM
REV E: OHO (2008/11/20) CPU - BOARD, A1 (part 2)
- see changees on page 3

REV F: TKO (2009/04/02) Size CAGE Code DWG NO Rev

- see changes on page 4 A1
15883120 F
Friday, April 17, 2009 Scale Sheet
OH 2 of 5

5 4 3 2 1
 5 4 3 2 1

FILTER Z1 INVERTER A4 INVERTER A3

D D
MAIN MAIN MAIN MAIN MAIN MAIN MAIN MAIN MAIN FRONT
FRAME FRAME FRAME FRAME FRAME FRAME FRAME FRAME FRAME PANEL

GNYE23 GNYE16 GNYE3

AWG12 AWG12 AWG12
XPE4 XPE5 XPE7 XPE9 XPE11 XPE13 XPE15 XPE17 XPE19 XPE21
XPE1

XPE2
MAIN XPE35 MAIN MAIN GNYE4 GNYE5 GNYE6 GNYE7 GNYE8 GNYE9 GNYE10 GNYE11 GNYE12 GNYE13
PLATE PLATE PLATE AWG10 AWG14 AWG14 AWG10 AWG14 AWG14 AWG14 AWG14 AWG14 AWG14

XPE3 XPE6 XPE8 XPE10 XPE12 XPE14 XPE16 XPE18 XPE20 XPE22
GNYE1 GNYE22 GNYE2
AWG10 AWG10 AWG12

C C
POWER POWER MAIN FRONT TOP POWER INPUT BOX FOR BASE FRAME LEFT SUPPORT PLATE FOR COVER FOR PCB
PE

PE

INPUT INPUT PLATE PANEL BOX TUBE BOX PLATE TOP PCB TOP PCB PLATE
BOX BOX
INVERTER A4

GNYE GNYE
MAIN MAIN BOX FOR BOX FOR MAIN MAIN MAIN
FRAME PLATE TUBE TUBE PLATE PLATE PLATE
Power inlet 2nd ground wire

XPE23 XPE25 XPE27 XPE29 XPE31 XPE32 XPE33

COLOR CODE:
------------------------
BK = black
B GNYE14 GNYE15 GNYE17 GNYE18 GNYE19 GNYE20 GNYE21 BN = brown B
AWG14 AWG12 AWG14 AWG14 AWG14 AWG14 AWG14 RD = red
OG = orange
YE = yellow
XPE24 XPE28 XPE30 XPE34 GN = green
BU = blue
VT = violet
GY = grey
WH = white
PK = pink
FRONT DOSER UNIT/ PUMPS MODULE L10 L10 COVER FOR
BE = beige
PANEL COVER PLATE CHOKE
RO = rose
GNYE = yellow-green
INVERTER A3

REV F: TKO (2009/04/02) REV A: OH (2006/10/08) STRUERS A/S

- see changes on page 4. REV B: OH (2007/01/09) Pederstrupvej 84
- see changes on other pages DK-2750 Ballerup
REV C: OH (2007/05/03)
A - XPE31,32 and GNYE19,20 added
Denmark
A
- XPE33, 34 and GNYE 21 added
REV D: OH (2007/07/27)
- PE, XPE35 and GNYE22 added
ABRAPOL-20, CIRCUIT DIAGRAM
- XPE26 removed, GNYE16 reconnected EARTH CONNECTIONS
REV E: OHO (2008/11/20) Size CAGE Code DWG NO Rev
A3
- Z1, GNYE23 added
15883120 F
Friday, April 17, 2009 Scale Sheet
OH 3 of 5

5 4 3 2 1
 5 4 3 2 1
X127

3
CPU - BOARD, A1
LED LAMP, A10

BK
BN
CPU - BOARD, A1

X119 W1
2 x AWG18 + shield
D 6

5
D
4 X21
3

2 BK
WH BK
RD4
T1

2
B - RS485
BN AWG 18
A - RS485 1 WH BN
RD7
F6 RD3
-- 0Vac
S1

1
-- 24Vac, 4A
AWG 18 AWG 18
-- NC
RD2 -- 0Vac
RD1 S2
-- 24Vac, 4A
W14
Transformer

RD6
RD5

RD2
RD1
2 x AWG18 + shield

4 x AWG 18
A2
OPTION: X4 X1
Removal measurement unit

10

1
1

A7 GN
W20 2
X22 3
1

WH WH BN 4
2 BN 3 X 0.25mm2 1 A - RS485
RP1 BN BN BK 5 B - RS485
2
GN GN 6
3
YE GY
3

4 7
WH
YE YE 8
5
9
0.25mm2
10
W19

X3
C 6 X 0.5mm2 WH 1
4
C

X8
BN 2
3
OPTION:
GN 3
2
EXTENSION PUMP MODULE Pumps 4 to 6
GY 4
1
YE 5
MACHINE CONTROL - BOARD, A2 A9

X14
6

A8 PP 2
PP 1
X7 X207
BU10 STRAP 0,75mm2
PLUG & PLAY
PLUG & PLAY
DOSER CONNECTION BOARD

2
W25 2 pol Molex Mini-Fit Jr 2 pol Molex Mini-Fit Jr

X9
16 X6 X206
1
RD BK
2
8
15
WH
GY
6 X 0.5mm2 PUMP 6 (-)
PUMP 6 (+) M8
+ -
M8

2
7 YE PUMP 6
3 14
6 GN
PK
2 pol Molex Mini-Fit Jr 2 pol Molex Mini-Fit Jr
PUMP 6
4 13 BN
X12
5 X5 X205
12 BE RD BK
4
11
BN
PUMP 5 (-)
PUMP 5 (+) M7
+ -
M7

2
PUMP 5
1
3
10
2 BK 2 pol Molex Mini-Fit Jr 2 pol Molex Mini-Fit Jr
PUMP 5
2 9 X4 X204
X8
1
W24 RD BK
3
17
BU 26 X24 26 GND-S PUMP 4 (-)
PUMP 4 (+) M6
+ -
M6

2
4 13 13 PUMP 4
5
15 POL D-SUB
GN
4 X 0.5mm2
GN
25
12
25
12 PUMP 6 (+)
2 pol Molex Mini-Fit Jr 2 pol Molex Mini-Fit Jr
PUMP 4
6 24 24

X7
6 BN 11 11 PUMP 6 (-)
5 BN 23 23
7 YE 10 10 PUMP 5 (+)
X3 X203
4 YE 22 22
RD BK
8
3 PK
PK 9
21
9
21
PUMP 5 (-) PUMP 3 (-)
PUMP 3 (+) M5
+ -
M5

2
9 X13 X10 X6 X5 WH 8 8 PUMP 4 (-) PUMP 3
10
2 WH
GY
20
7
20
7 PUMP 4 (+) PUMP 3
X11

GY 2 pol Molex Mini-Fit Jr 2 pol Molex Mini-Fit Jr

1 19 19
1

8
6 6 PUMP 3 (-) X2 X202
GN 18 18 RD BK
BN
5
17
5
17
PUMP 3 (+)
PP 2
PUMP 2 (-)
PUMP 2 (+) M4
+ -
M4

2
BU PUMP 2
YE BK
4
16
4
16
PUMP 2 (-)
PP 1
PUMP 2 (+) 2 pol Molex Mini-Fit Jr 2 pol Molex Mini-Fit Jr
PUMP 2
B B
3 3
PK 15 15
WH

WH

BN X1 X201
BN

BN

2 2 PUMP 1 (-)

RD

RD

RD
RD BK

BK

BK

BK
W23
WH BE 14
1
14
1 PUMP 1 (+)
PUMP 1 (-)
PUMP 1 (+) M3
+ -
M3

2
GY PUMP 1
27 27 GND-S
2 pol Molex Mini-Fit Jr 2 pol Molex Mini-Fit Jr
PUMP 1
6 X 0.5mm2
25 POL D-SUB FEMALE 25 POL D-SUB MALE

W21
RD24
BK36
2 X 0.25mm2
W22
2 X 0.25mm2 2 X 1mm2
WH
BN

X23
1

2
BN
BU

COLOR CODE:
------------------------
BK = black
BN = brown
X7
WH
BN

RD BK RD BK RD BK RD = red
OG = orange
YE = yellow
GN = green
3 BU = blue
VT = violet
1 2
GY = grey

A Air valve
WH = white
PK = pink A
BE = beige
B1 Y2 Y3 Y4 Y5 RO = rose
GNYE = yellow-green
Top position Sample mover up Air outlet 1 Air outlet 2 Sample mover down

STRUERS A/S
REV A: OH (2006/10/08)
REV B: OH (2007/01/09) Pederstrupvej 84
- S1 and S2 on T1 changed DK-2750 Ballerup
Drain/recirk. - see changes on other pages Denmark
REV C: OH (2007/05/03)
REV D: OH (2007/07/27)
ABRAPOL-20, CIRCUIT DIAGRAM
Y6 - see changees on page 3
REV E: OHO (2008/11/20)
- see changees on page 3
MACHINE CONTROL - BOARD, A2
OPTION: REV F: TKO (2009/04/02) - A10 added Size CAGE Code DWG NO Rev
A1
Shifting valve: drain/recirk. 15883120 F
Friday, April 17, 2009 Scale Sheet
OH 4 of 5

5 4 3 2 1
 5 4 3 2 1

A4
Frequency Inverter - 3kW, safety class 3 CPU - BOARD, A1
(Safe standstill part only)
X3.1
X107-1
K31 RD1
5V
D D

SAFE STANDSTILL FEEDBACK (A4)

X107-11
K32 RD2
5V

34 RD2
X20-2
RD1 1
SB3-3
2 RD2
X20-1
BU6
X107-2
GND
X127-2 X21-2
T1
24V BK RD4
24V -- 0Vac
RD3 -- 24Vac, 4A
S1
INVERTER A4 CONTROL PSU 24VDC -- NC

33 RD1
X20-3
BU5
X107-12 X127-1
BN
X21-1
RD7
F6 -- 0Vac
S2
-- 24Vac, 4A
GND GND
Transformer

Inverter for Disc motor

C C

YS1
A3 X108-4
BK4 12
TO MICROPROCESSOR (P63)
Frequency Inverter - 3kW, safety class 3
(Safe standstill part only) GND DOOR
X3.1 SWITCH
X107-9 X108-1
K31 OG
5V
BK1 11
5V

SAFE STANDSTILL FEEDBACK (A3) INTERLOCK FEEDBACK

X107-19
K32 BN
5V

GND TO MICROPROCESSOR (P74)

X107-10 X108-5
34 RD BK5 22
DOOR
INVERTER A3 CONTROL SWITCH
B X107-20 B
33 BK 32
X114-6 GND X108-2
1 RD BK2 21
DOOR
SB3-2 X108-6
LOCK
Inverter for Sample mover motor BK6 A2
X114-1
2 OG
24V GND
EMERGENCY X108-3
BK3 A1
STOP 24V
X114-7
1 BN
INTERLOCK CONTROL
GND
Door Guard Switch
SB3-1 (shown with door open and unlocked)
LOCK ON
X114-2 TO MICROPROCESSOR (P02)
2 BK Mounting
GND holes

5V

A EMERGENCY STOP A

REV A: OH (2006/10/08) STRUERS A/S

REV B: OH (2007/01/09) Pederstrupvej 84
- S1 and S2 on T1 changed DK-2750 Ballerup
- cable for YS1 changed Denmark
- see changes on other pages
REV C: OH (2007/05/03)
REV D: OH (2007/07/27) ABRAPOL-20, CIRCUIT DIAGRAM
- see changees on page 3
REV E: OHO (2008/11/20) SAFETY RELATED CIRCUIT
- see changees on page 3
REV F: TKO (2009/04/02) Size CAGE Code DWG NO Rev
A2
- see changes on page 4
15883120 F
Friday, April 17, 2009 Scale Sheet
OH 5 of 5

5 4 3 2 1
 5 4 3 2 1

X7
PP 2
PP 1 PLUG & PLAY

2
D D
2 pol Molex Mini-Fit Jr
X6
PUMP 6 (-)
PUMP 6 (+) PUMP 6, M8

2
2 pol Molex Mini-Fit Jr
X5
PUMP 5 (-)
PUMP 5 (+) PUMP 5, M7

2
2 pol Molex Mini-Fit Jr

X8 X4
26 GND-S PUMP 4 (-)
C
PUMP 4 (+) PUMP 4, M6 C

2
13
25
12 PUMP 6 (+)
2 pol Molex Mini-Fit Jr
24
11 PUMP 6 (-)
23
10 PUMP 5 (+)
X3
22 MOUNTING HOLES
9 PUMP 5 (-) PUMP 3 (-)
21 PUMP 3 (+) PUMP 3, M5

2
8 PUMP 4 (-)
20
7 PUMP 4 (+)
2 pol Molex Mini-Fit Jr
19
6 PUMP 3 (-) X2 PCB1
18 PUMP 2 (-)
5 PUMP 3 (+)
17 PP 2
PUMP 2 (+) PUMP 2, M4

2
12050428-1
4 PUMP 2 (-)
GND-S
16 PP 1
B PUMP 2 (+) 2 pol Molex Mini-Fit Jr B
3
15 X1
2 PUMP 1 (-)
14 PUMP 1 (-)
1 PUMP 1 (+) PUMP 1 (+) PUMP 1, M3
1

27 GND-S
2 pol Molex Mini-Fit Jr
25 POL D-SUB MALE

STRUERS A/S
REV A: OH (2006/11/09) PEDERSTRUPVEJ 84
DK-2750 BALLERUP
DENMARK
PHONE: +45 44 600 800

A DOSER CONNECTION BOARD A

Size CAGE Code DWG NO Rev

A4 <Cage Code> 15883200 A
Scale Sheet
Monday, December 11, 2006 OH 1 of 1

5 4 3 2 1
 5 4 3 2 1

PCB plate
COLOR CODE:
------------------------
BK = black
BN = brown
W11 W12 RD = red
OG = orange
W14 YE = yellow
W13

SCREEN
GN = green
D W15 BU = blue D

GY
YE

WH
BK
BN
VT = violet

RD
BN
GY = grey
1 2 3 4 5 6 WH = white
6 5 4 3 2 1
A1 1
6 7 8 9
2 3 4 5
9 8 7 6
5 4 3 2 1 7 8 9
10
11 12
PK = pink
BE = beige
RO = rose
X105 GNYE = yellow-green

SCREEN

SCREEN
X125

RD

GN
BK

BK

PK
BN

BU

BN

BN
1
X115 X117 X119

A1:X105 to A5 (page 2)
14 X127
BN

1
BK

2
SCREEN

3
X106
4 3 2 1

A1:X106 to A5 (page 2)
W1
C W16 C
A1:X114 to SB1, SB2 (page 2)
X114
BK BN
10
1 2 3 4 5

OG RD
6 7 8 9

BK BN
OG RD
W17 A1:X114 to SB3-1, SB3-2 (page 2)
X113
GY
8
1 2 3 4

BN
6 7

PK WH
GN YE
W18
5

A1:X113 to BR1 (page 2) X118

5 4 3 2 1
X111
5 6
1 2 3

B X112 B
W11 A1:X115 to X116 (page 6)
1
W12 A1:X115 to A4:X3 (page 7)
RD2

BK6
BK5
BK4
BU5
BK
BN

A1:X112 to A6 (page 2) X107 X110 W13 A1:X117 to X120 (page 6)

X101 X121
8
3 2 1 20 19 18 17 16 15 14 13 12 11 X108 6 5 4 2 1 2 X109 W14 A1:X119 to A2:X3 (page 3)
10 9 8 7 6 5 4 3 2 1 3 2 1 1 5 4 3 2 1
W15 A1:X125 to Y1 (page 6)

W1
RD1
RD
OG

BK3
BK2
BK1
BU6

A1:X127 to X21 (page 3)

XPE22 to XPE21 (page 2) GNYE13
X20 W10 W10 A1:X108 to YS1 (page 6)

XPE22 RD2 BU6

W7 W7 A1:X107 to A4:X3.1 (page 7)
3 2 1

RD1 RD2
W5 X20 to SB3-3 (page 2) BU5 RD1 W2 W2 A1:X107 to A3:X3.1 (page 4)

W6 W6 X20 to A4:X3.1 (page 7)

A A
STRUERS A/S
REV A: OH (2007/05/02)
Pederstrupvej 84
REV B: OH (2007/07/27) DK-2750 Ballerup
- See changees on other pages Denmark
REV C: AKR (2007/09/19)
- See changes on page 8.
REV D: OHO (2008/12/03) ABRAPOL-20, WIRING DIAGRAM
- See changees on other pages PCB plate
REV E: TKO (2009/04/02) Size CAGE Code DWG NO Rev
- See changees on other pages A2
15883450 E
Thursday, April 02, 2009 Scale Sheet
OHO 1 of 10

5 4 3 2 1
 5 4 3 2 1

Front panel

D A5 D

A5 to A1:X105 (page 1)

A5 to A1:X106 (page 1)

SB1, SB2 to A1:X114 (page 1)

W16

SB3-1, SB3-2 to A1:X114 (page 1)

W17

C C
BR1 to A1:X113 (page1)
W18

A6

A6 to A1:X112 (page 1)

XPE21
GNYE13 XPE21 to XPE22 (page 1)
W18

W5
BR1 SB3-3 to X20 (page 1)

1 2 3 4 5 6
GY
GN
YE
PK

BN
WH

W16
B B
OG

BK
3

3
SB1
SB2

4
4
RD

BN

W17

BK BN
2
SB3-1 1
COLOR CODE:
XPE24 OG
2
SB3-2 1
RD ------------------------
BK = black
BN = brown
RD1 RD2
1
SB3-3 2
W5
RD = red
OG = orange
YE = yellow
GNYE14 GN = green
BU = blue
VT = violet
GY = grey
A WH = white
PK = pink
A
BE = beige
RO = rose
XPE24 to XPE23 (page 9) GNYE = yellow-green

REV A: OH (2007/05/02) STRUERS A/S

REV B: OH (2007/07/27) Pederstrupvej 84
- See changees on other pages DK-2750 Ballerup
REV C: AKR (2007/09/19) Denmark
- See changes on page 8.
REV D: OHO (2008/12/03) ABRAPOL-20, WIRING DIAGRAM
- See changees on other pages Front panel
REV E: TKO (2009/04/02)
- See changees on other pages
Size CAGE Code DWG NO Rev
Custom
15883450 E
Thursday, April 02, 2009 Scale OHO Sheet
2 of 10

5 4 3 2 1
 5 4 3 2 1
COLOR CODE:
------------------------
Plate for top PCB W24
BK = black
BN = brown
W25 RD = red
OG = orange
YE = yellow

GY
BK

PK
BN
BN

WH
W23

GY
GN

YE
PK
BN
X9 GN = green
BU = blue
VT = violet
A2 9 10 11 12 13 14 15 GY = grey
D 4 3 2 1 1 2 3 4 5 6 7 8 6 5 4 3 2 1
WH = white D
PK = pink
X8 X7 BE = beige

GN
BE

YE
BU

WH
RO = rose
X5 GNYE = yellow-green
BK

1 2 3 4 5 6 7 8
BK36 RD
X1 BK
RD1
Y2
5 4 3 2 1

RD2 RD
RD24 BK
RD5 RD
RD6 BK36
RD24
Y2 to Y5 are placed from the backside of the Plait for top PCB

BK

Y3
RD
C X4 BK C
X6
10 9 8 7 6 5 4 3 2 1

Y4 WH

1 2
RD BN
W22
BK

Y5
RD X10
XPE18

1 2 3 4 5 6 7 8
WH
BN

GNYE11
W21

X13 XPE18 to XPE17 (page 9)

B B

1 2
W24 A2:X9 to A8:X8 (page 6)

X3 X14 X12 X11 W25 A2:X9 to A8:X8 (page 6)

1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 1 2 3 4 1 2 3 4 5 6 7 8 9 10 W23 A2:X7 to A8:X8 (page 6)

W22 A2:X6 to X7 (page 6)

WH

W21
GY
GN
BK

YE
BN

BN

A2:X10 to X23 (page 6)

BK
BN

W1 W19 W19 A2:X14 to X22 (page 6)

WH

WH

W14
W14 A2:X3 to A1:X119 (page 1)
1 2 W1 X21 to A1:X127 (page 1)

X21 to A10 (page 7)

RD7
RD5
RD4
RD6

X21

A A
X21:1 to F6 (page

X21:2 to T1 (page
A2:X1 to T1 (page

STRUERS A/S
REV A: OH (2007/05/02)
Pederstrupvej 84
REV B: OH (2007/07/27) DK-2750 Ballerup
- See changees on other pages Denmark
REV C: AKR (2007/09/19)
- See changes on page 8.
REV D: OHO (2008/12/03) ABRAPOL-20, WIRING DIAGRAM
- See changees on other pages Plate for top PCB
REV E: TKO (2009/04/02)
- A10 connectoed to X21 Size CAGE Code DWG NO Rev
4)

4)
4)

- See changees on page 7 A2

15883450 E
Thursday, April 02, 2009 Scale Sheet
OHO 3 of 10

5 4 3 2 1
 5 4 3 2 1

Main plate (top side)

T1 to X21:2 (page

F6 to X21:1 (page
T1 to A2:X1 (page
Connection of W3 is represented from the side view

39
A3
28
39

BU2
BU1
28
3)

3)
3)
7
D R1
LO D
W3 HI X3
XPE4 7
RD4

RD7
RD
LO
BK
HI
BN
7
7
XPE3 20
20
GNYE4

BR2 OG
T2 K31
BR1
T1
X2.2 K32
BN
XPE25 X3.1 33
BK
GNYE15 RD
34

W4 U1 W2
U GNYE3
A3:X2.1, X2.2 to M1 (page 7) V2 PE
V BK18
W3 L1
W BK17
C BR1 X2.1 X1.1
L2
BK16 C
L3
GNYE BR2
+UG
SCREEN PE
-UG

W4 W26

Connection to
main plate

RD7
RD3
GNYE22
XPE35
BK14 BK6
T1 RD7 RD3 F3
See diagram 15093452 F6
for wiring

BK9
BK11 BK13 BK5
P1 F5 BK9 F2
OUT

OUT

IN
BU 0V
B B

IN
P2
OG 0V
RD2 YE BK8
RD1
0V
S2 24V
VT
GN
P1
BK10
F4 BK8
BK12
F1
BK4

RD4 WH 200V
0V
RD3 RD P2 BK15 GNYE23 GNYE1
S1 24V RD 200V X25 XPE1 COLOR CODE:
------------------------
GNYE2 GNYE3
P1
XPE2

W2 A3:X3.1 to A1:X107 (page

YE BK = black
230V
BN = brown

A3:X3 to A4:X3 (page

P2 RD = red
BN 230V OG = orange

W26 A3:X1.1 to Z1 (page

BK7 YE = yellow

F1, F2, F3 to QS1 (page

X25, F4, F5 to Z1 (page
XPE2 to A4:X1.1 (page
GN = green
X25, F4, F5 to L10 (page 5) BU = blue

XPE1 to Z1:E (page

XPE35 to PE (page
XPE1 to PE (page
VT = violet
GY = grey
WH = white
F1, F2, F3 to L10 (page 5) PK = pink
BE = beige

10)

7)
1)
RO = rose

W3
GNYE = yellow-green

10)
10)

7)
7)
7)

7)
A A
REV D: OHO (2008/12/03)
STRUERS A/S
- Connection A3:X1.1 to L10 removed REV A: OH (2007/05/02)
Pederstrupvej 84
- X25, F4, F5 reconnected to Z1 REV B: OH (2007/07/27) DK-2750 Ballerup
- Connection W26 A3:X1.1 to Z1 added - XPE35 and GNYE22 added
Denmark
- GNYE23 added - See changees on other pages
- See changees on other pages REV C: AKR (2007/09/19)
REV E: TKO (2009/04/02) - See changes on page 8.
ABRAPOL-20, WIRING DIAGRAM
- See changees on other pages Main plate - part 1
Size CAGE Code DWG NO Rev
A2
15883450 E
Thursday, April 02, 2009 Scale Sheet
OHO 4 of 10

5 4 3 2 1
 5 4 3 2 1

Main plate (bottom side) XPE33

XPE34 GNYE21

D XPE32 XPE31 D

GNYE20 GNYE19

C C
BK12

L3.1

L1
BK9

BK13

L2.1
L10

L2
BK8

L1.1
BK14

L3
BK7

L10 to F1, F2, F3 t(page

L10 to X25, F4, F5 (page
B B

4)
4)
COLOR CODE:
------------------------
BK = black
BN = brown
RD = red
OG = orange
YE = yellow
GN = green
BU = blue
VT = violet
GY = grey
WH = white
PK = pink
BE = beige
RO = rose
GNYE = yellow-green

A A
STRUERS A/S
REV A: OH (2007/05/02)
Pederstrupvej 84
REV B: OH (2007/07/27) DK-2750 Ballerup
- See changees on other pages Denmark
REV C: AKR (2007/09/19)
- See changes on page 8.
REV D: OHO (2008/12/03) ABRAPOL-20, WIRING DIAGRAM
- Connection L10 to A3:X1.1 removed Main plate - part 2
- See changees on other pages
REV E: TKO (2009/04/02) Size CAGE Code DWG NO Rev
- See changees on other pages A2
15883450 E
Thursday, April 02, 2009 Scale Sheet
OHO 5 of 10

5 4 3 2 1
 5 4 3 2 1

Connection on the base frame B1 Connection of Doser connection board A8

X8
A8
GY

13 12 11 10 9 8 7 6 5 4 3 2 1
BE

25 24 23 22 21 20 19 18 17 16 15 14
WH
BN X1 X2 X3 X4 X5 X6 X7
PK
BK
YE
D D

RD

RD

RD
BU
BN
GN
1 1 1 1 1 1 1
GY
WH 2 2 2 2 2 2 2
PK

BK

BK

BK
YE
BN for connection of Extension pump module
GN A9 see page 8 with accesories

W21
W24 A8:X8 to A2:X9 (page 3)

W25 A8:X8 to A2:X9 (page 3)

WH

W19
BN

WH

GY
GN

YE
BN

W23 A8:X8 to A2:X7 (page 3)

X23 X22
1 2 1 2 3 4 5 M3 M4 M5

RD

RD

RD
for connection of Removal Measurement unit + + +
C A7 see page 8 with accesories W21 X23 to A2:X10 (page 3) C
BU
BN

W19 X22 to A2:X14 (page 3)

- - -

BK

BK

BK
PUMP1 PUMP2 PUMP3
Connection of Tap water valve Y1
W15
Y1 to A1:X125 (page 1)
Connection of X7 (for Shifting valve Y6) Connection of Door Guard Switch YS1
X7 to A2:X6 (page 3) W22
YS1
GY
BN

BK4
Water to OP-S
12 32 BK6 A2
BK3

WH
BN
3 11 22 21 A1
BK5
1 2
B BK1 BK2 B
Disc Cooling Tap water
for connection of Shifting valve Y6
X7 see page 8 with accesories
YS1 to A1:X108 (page 1) W10

WH GN COLOR CODE:
------------------------
BK = black
BN = brown
RD = red
Connection of Connector for service X120 Connection of Connector for Cooli X116 OG = orange
YE = yellow
PK YE GN = green
X116 BU = blue
SCREEN

VT = violet
3 4 BN GY = grey
X120
RD
BK
BN

Y1 BU
X116 to A1:X115(page 1) W11
WH = white
PK = pink
BE = beige
W13 X120 to A1:X117 (page2) 5 4 3 2 1 2 1 RO = rose
9 8 7 6 GNYE = yellow-green

A A
STRUERS A/S
REV A: OH (2007/05/02)
Pederstrupvej 84
REV B: OH (2007/07/27) DK-2750 Ballerup
- See changees on other pages Denmark
REV C: AKR (2007/09/19)
- See changes on page 8.
REV D: OHO (2008/12/03) ABRAPOL-20, WIRING DIAGRAM
- See changees on other pages Various connections - part 1
REV E: TKO (2009/04/02) Size CAGE Code DWG NO Rev
- See changees on other pages A2
15883450 E
Friday, April 17, 2009 Scale Sheet
OHO 6 of 10

5 4 3 2 1
 5 4 3 2 1
Connection of Inverter A4 and Mans switch QS1
W6 A4:X3.1 to X20 (page 1)

W7 A4:X3.1 to A1:X107 (page 1)

W12
GNYE22

GNYE16
GNYE1

W26
W3

RD1
RD2
RD1
RD2
A4:X1.1 to Z1 (page 10)

BK18
BK17
BK16
A4:X1.1 to XPE2 (page 4)

K31

K32
GNYE2

33
34
D D

+UG
-UG
PE

L3
L1
L2
X3.1

X1.1

A4
A4:X3 to A1:X115 (page
QS1 to F1, F2, F3 (page

A4:XPE to XPE1 (page

A4:X3 to A3:X3 (page
PE to XPE35 (page
PE to XPE1 (page

4)
4)

4)
4)

4)

1)

C C

Connection of Lamp module A10

A10 to X21 (page

X3
LO

LO
39
28
39
28

20
20
HI

HI
7

7
7
RD

A10
RD
BK
BN

BK
BN

BU3

3)
BU4

X2.1
BR1
BR2
PE

X2.2
U

W
V

T2
T1
W12
W3

SCREEN

GNYE16
GNYE

BR2
BR1
W3
U1
V2

Connection inside the Mains control box

B X1 to QS1 (page 7) B
XPE9 PE to XPE35 (page 4)
W9
PE to XPE1 (page 4)

Mains
GNYE22

GNYE1

control
BK1

BK2

BK3

X1
box
GNYE7
GNYE22
GNYE1

PE

PE

1 3 5

XPE10
BK4

BK5

BK6

T1 T2 T3
A4:X2.1, X2.2 to M2 (page

BK or GY

GNYE

(GNYE)
RD

OG
BK
BK
BN

GN

OR
PE to XPE35 (page

PE to XPE1 (page

COLOR CODE:
------------------------
QS1 W1 W1
BK = black (EU) (UL/CSA)
A BN = brown
RD = red
OG = orange
A
YE = yellow
2nd ground Power inlet
L1 L2 L3 wire
4)

7)
4)

GN = green
BU = blue
VT = violet REV A: OH (2007/05/02)
STRUERS A/S
BK1

BK2

BK3
W9

GY = grey REV B: OH (2007/07/27)

Pederstrupvej 84
- PE and GNYE22 added
WH = white - XPE26 removed, GNYE16 reconnected
DK-2750 Ballerup
PK = pink QS1 to X1 (page 7) - See changees on other pages
Denmark

BE = beige REV C: AKR (2007/09/19)

- See changes on page 8. ABRAPOL-20, WIRING DIAGRAM
RO = rose REV D: OHO (2008/12/03)
Various connections - part 2
- W26 A4:X1.1 reconnected to Z1
GNYE = yellow-green - See changees on other pages
- conn. of motor M1, M2 moved to page 10 Size CAGE Code DWG NO Rev

REV E: TKO (2009/04/02)

Custom 15883450 E
- A10 added. Thursday, April 02, 2009 Scale Sheet
- See changees on page 3.
OHO 7 of 10

5 4 3 2 1
 5 4 3 2 1

D D
Connection of Removal Connection of Extension pump module A9 Connection of Shifting valve Y6
measurement unit A7
for other connection of X7
see page 6
A7 X8
A8
Y6
X1 X2 X3 X4 X5 X6 X7

RD

RD

RD

BU10
X7
1 1 1 1

2 2 2 2

BU10
BK

BK

BK
C C

for other connection of A8

see page 6

A9
1 M6 M7 M8

RD

RD

RD
GN

W20 + + +

BU10
WH
BN

- - - PLUG

BK
BK

BK
2 3
&
PUMP4 PUMP5 PUMP6 PLAY
B B

COLOR CODE:
------------------------
for other connection of X22 BK = black
see page 6 BN = brown
RD = red
OG = orange
1 2 3 4 5
X22 YE = yellow
GN = green
BU = blue
VT = violet
GN
YE
YE
BN
WH

GY = grey
W20 WH = white
PK = pink
BE = beige
RO = rose
GNYE = yellow-green

A STRUERS A/S
A
REV A: OH (2007/05/02)
Pederstrupvej 84
REV B: OH (2007/07/27) DK-2750 Ballerup
- See changees on other pages Denmark
REV C: AKR (2007/09/19)
- RD and BK at X7 changed to BU10.
REV D: OHO (2008/12/03) ABRAPOL-20, WIRING DIAGRAM
- See changees on other pages Accessories
REV E: TKO (2009/04/02) Size CAGE Code DWG NO Rev
- See changees on other pages A2
15883450 E
Thursday, April 02, 2009 Scale Sheet
OHO 8 of 10

5 4 3 2 1
 5 4 3 2 1

D
LEFT SUPPORT PLATE MAIN FRAME COVER FOR TOP D

TOP PCB XPE8

XPE16 XPE15 XPE19 XPE20
GNYE10 GNYE12

GNYE6

MAIN FRAME

XPE7

C
FRONT PANEL MAIN FRAME C

XPE6 XPE5
GNYE5

BOX FOR TUBE

XPE29 XPE27
BOX FOR MAIN FRAME
TUBE BOX
B B

XPE12
GNYE8
XPE11
GNYE18 GNYE17

GNYE9
XPE13 PUMPS MODULE DOSER UNIT / COLOR CODE:
------------------------
COVER PLATE BK = black
BASE FRAME BN = brown
RD = red
OG = orange
XPE30 XPE28 YE = yellow
GN = green
XPE14 BU = blue
VT = violet
GY = grey
WH = white
PK = pink
BE = beige
RO = rose
GNYE = yellow-green

A A

STRUERS A/S
REV B: OH (2007/07/27)
Pederstrupvej 84
- New page 9 created
DK-2750 Ballerup
- See changees on other pages
Denmark
REV C: AKR(2007/09/19)
- See changes on page 8.
REV D: OHO (2008/12/03) ABRAPOL-20, WIRING DIAGRAM
- See changees on other pages
REV E: TKO (2009/04/02) Protective bonding circuit (the rest)
- See changees on other pages
Size CAGE Code DWG NO Rev
A2
15883450 E
Thursday, April 02, 2009 Scale Sheet
OHO 9 of 10

5 4 3 2 1
 5 4 3 2 1

Connection of EMC filter Z1 Connection box on the sample mover motor M1

W4 M1 to A3:X2.1, X2.2 (page 4)

Z1 to A4:X1.1 (page
Z1 to A3:X1.1 (page
Motor coupling for Motor coupling for
3 x 380V-480V 50/60Hz 3 x 200V-240V 50/60Hz
W26
D
M1 STAR DELTA D

BR1

BR2

BR1

BR2

BR1

BR2
7)
4) S1 S2 S1 S2 S1 S2
GNYE24

BK18
BK18

BK17
BK17

BK16
BK16
W2 U2 V2 W2 U2 V2 W2 U2 V2

E L3´ L2´ L1´ U1 V1 W1 U1 V1 W1 U1 V1 W1

W3

W3

W3
U1

U1

U1
LOAD

V2

V2

V2
GNYE

GNYE

GNYE
C C

Connection box on the disc motor M2

Z1:E to X25, F4, F5

Motor coupling for Motor coupling for

3 x 380V-480V 50/60Hz 3 x 200V-240V 50/60Hz
STAR DELTA
M2
Z1 to XPE1
(PAGE4)
(PAGE4)

BR1

BR2

BR1

BR2

BR1

BR2
Z1 S1 S2 S1 S2 S1 S2

B B

W2 U2 V2 W2 U2 V2 W2 U2 V2

U1 V1 W1 U1 V1 W1 U1 V1 W1

COLOR CODE:
GNYE

GNYE

GNYE
------------------------
W3

W3

W3
U1

U1

U1
V2

V2

V2
BK = black
BN = brown
RD = red
OG = orange
YE = yellow
GN = green
BU = blue
screen connected VT = violet
to cable gland GY = grey
WH = white
W9 M2 to A4:X2.1, X2.2 (page 7) PK = pink
BE = beige
LINE
RO = rose
GNYE = yellow-green
A A

L3 L2 L1
REV D: OHO (2008/12/03) STRUERS A/S
GNYE23 - New page created Pederstrupvej 84
- Connection of M1, M2 updated DK-2750 Ballerup
- See changees on other pages Denmark
REV E: TKO (2009/04/02)
- See changees on other pages
ABRAPOL-20, WIRING DIAGRAM
Connection of Z1, M1, M2
BK15
BK9

BK8

Size CAGE Code DWG NO Rev

A2
15883450 E
Thursday, April 02, 2009 Scale Sheet
OHO 10 of 10
5 4 3 2 1
 Rev. A – OH (21-11-2006)
Rev. B – OH (12-01-2007): Fuse F6 changed
Rev. C – OH (23-01-2007): Fuses F1,F2,F3, mains fuse changed, Rev. D – OHO (6.11.2008): A3, A4 changed

Overview, variant parts in Abrapol-20.

Country Transformer T1
Gear Motor M1 Freq. converter Motor M2 Freq. Converter Fuses Fuses Fuse Ordering
nom. Voltage
nameplate A3 nameplate A4 F1,F2,F3 F4, F5 F6 number
/frequency Type Connections

05886129
Japan Connection:
3x200V / 50Hz 200 ÷ 210 V
3x200-
CSA-norm.
210V/50 or
Imax = 0,65 A
60Hz
Japan + USA + Item nr.: Item nr.:
Item nr.: Item nr.:
Canada 2MD10000 2ME60000 Item No.:
2PU82303 2PU82303 Mains Fuses
3x200-210V / 60 Hz Voltage: 3 x 230 V Voltage: 2x
Voltage: Voltage: 20 AT 2 AT Max 50 AT
Power: 0,55 kW 3 x 230V 2XL30402
3 x 230 V 3 x 230 V (Class-CC) (Class-CC)
Power: 2,2 kW
Power: Power: 2FC11200 2FC11020
Connection:
3 kW 3 kW
DELTA Connection: Connection: 05886135
Norway, France, DELTA 220 ÷ 240 V
Belgium
Item No.: 3x220-240V
3x220-230V / 50 Hz
2MT72034 Imax = 0,65 A /50 or 60 Hz
USA, Mexico,
Ulveco No.: Item No.: 4 AT Mains Fuses
Brasil, S.Korea.
AA-72034 2x 2FU14200 Max 50 AT
3x220-240V / 60 Hz
2XL30402
See diagram: Connection: 05886146
15093452 380 ÷ 415 V
Europe
3x380-415V
3x380-415V / 50Hz 16 AT 1 AT
Imax = 0,33 A /50 or 60Hz
Item nr.: (aM) (aM)
Item nr.: 2FC10160 2FC10010
South America 2ME60000
2MD10000 Item nr.: Item nr.: Item No.: Mains Fuses
3x380-415V / 60Hz Voltage:
Voltage: 3 x 400 V 2PU84303 2PU84303 1x Max 50 AT
3 x 400V 2XL30402
Power: 0,55 kW Voltage: Voltage:
Power: 2,2 kW
3 x 400 V 3 x 400 V Connection: 05886154
Connection: Power: Power: 460 ÷ 480 V
Connection:
STAR 3 kW 3 kW 3x460-480V
CSA-norm. STAR 15 AT 1 AT
Imax = 0,33 A /60Hz
USA + Canada (Class-CC) (Class-CC)
3x460-480V / 60 Hz 2FC11150 2FC11010
Item No.: Mains Fuses
1x 50 AT
2XL30402

Dokument nr.: 15887600 D Side 1 af 1.:


Pederstrupvej 84
DK-2750 Ballerup
Denmark