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Ovation

The document provides information about the Ovation control system including its components, features, and configuration. It describes the base unit, controller, I/O modules, network types and features. It also discusses historian architecture.

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vinayaniv984
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0% found this document useful (0 votes)
244 views40 pages

Ovation

The document provides information about the Ovation control system including its components, features, and configuration. It describes the base unit, controller, I/O modules, network types and features. It also discusses historian architecture.

Uploaded by

vinayaniv984
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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PRESENTATION ON

OVATION
 Base Unit
Hardware that consists of a printed circuit board,
various connectors, and plastic housing and provides a
mechanism for the user to land field wiring, and
connects the field signals to the I/O module.
 Branch

Set of Base Units configured consecutively on a DIN rail


with a local bus being connected to the Ovation I/O
Controller.
 Controller

A drop used to control a process. The Controller passes


process control information over the network to other
drops or devices that need it.
 Data Highway
The communication link used to transfer time-critical
information between drops or stations; also called a
Local Area Network (LAN) or network.
 DIN
Connector conforming to the specifications of the
German standards organization (Deutsche Industrie
Norm).
 Distributed Database
Contains a subset of the information stored on the
Master Database and is stored locally on a drop to allow
that drop to operate if the Master Database is
unavailable.
 Distributed I/O
Hardware used to communicate between the
processor and I/O modules located outside the
processor chassis (also called Remote I/O).
 Domain

Logical collection of computers and users on a


network that share a common security database.
 Drop

A collective term for a Controller, Workstation, or


Database Server that is a member of an Ovation
network and is defined as a drop by an Ovation
configuration tool (Developer Studio).
 Fully qualified point name
 Point name that specifically identifies a point by
combining three parameters. Format is
pointname.unit@network
FEATURES OF OVATION:
 AMS Intelligent Device Manager
 Ovation Plant Web Alerts

 Ovation Operator Workstation

 Intuitive Programming Tools

 Ovation Network

 Ovation Process Historian

 Ovation Security Features

 Connectivity
OVATION COMPONENTS:

 Network
 Controllers

 Input / Output Modules

 Relational Database

 Enterprise Integration

 Workstations

 Historians

 Report Servers
NETWORK FEATURES:
 Real time data transmission without loss , even
during plant upsets
 Fast 100Mbps Communication

 Interchangeable Fiber-optic and copper media


with UTP, Multi-mode Fiber, and single-mode
fiber for network architecture
TYPES OF NETWORKS

Network Speed Drops Points

W1 2 MB 254 16,383

W2 2 MB 254 32,000

W3 100 MB 254 2,00,000


CONTROLLER FEATURES:

 Provides Ultimate Flexibility through open


Computing Standards
 Executes Simple or complex modulating and
sequential control strategies
 Performs data acquisition functions and
interfaces to ovation network and I/O Subsystem
 Broadcast Value and status of each point in a
drop at appropriate frequency
I /O MODULE FEATURES:
 Provides low power consumption and heat dissipation.
 Feature standard DIN rail mounting for fast and easy
installation.
 I/O Module Consists of:
 Electronic module

 Personality module

 Terminal Block

• Electronic Modules:
Converts field signals into data and sends in to the
controller
• Personality Module:
Characterizes the category of type of I/O and offers the
number of protection features.
• In an I/O Module both personality and Electronic module
should be same
 Module Numbering
 Left Branch - Top to bottom
 Right Branch- Bottom to top
• Relay I/O Module Should be mixed with standard I/O
Modules
• Controller is connected to the remote nodes through
Media Attachment Unit(MAU) and Remote node
Controller.
• MAU-Converts electrical signal in to Optical Signals.
• Remote Node Controller(RNC) interfaces controller
and Remote Modules.
• MAU and RNC are connected via Fiber Optic Cable.
• 1 MAU can connect 4 RNC.
Features UTP STP Coaxial Multi Single
Mode mode
Fiber Fiber
Cost Low Low Moderate High High +
Installation Simple Simple Simple Differential Differentia
l
Capacity 100Mbp 155Mbps 500Mbps 2Gbps 50Gbps
s
Distance 100mete 100meter 1Km 4km 30km
r
EMI N/R Poor Fair Excellent Excellent
CONTROLLER OCR-400:

 A Set of Controllers
Primary Controller
Partner Controller(Redundant)
 It is called as Compact Controller.
 Capability to originate 16,000 points.
 It uses Intel Pentium processor.
 Speed for the processor is 400MHz.
 Capable of simultaneously executing as many as five process control
tasks at loop speed ranging from 10 milliseconds to 30 seconds
 Each control task is comprised of I/O process point input scan, the
control scheme execution followed by output scan
1. One scan task -1S task
2.Second scan task -100mS task
3.Three, Four ,Five - User Selectable
 Control Scheme:
 Building control Sheets with an extensive set of
algorithms.
 Controller can provide execution of 6000 Control
Sheets.
• Controller Redundancy:
Ovation Network Interface
Functional Processor, Memory and Network Controller

Processor Power Supply

I/O Interface

Input power Feed

I/O Power Supply

Auxiliary power Supply

Remote I/O Communication Media


Controller Specification:
ITEM CAPABILITY
Bus Structure PCI Standard
Originated Points 16,000
Process Control Task Up to 5 with different
execution rate, two defined
and three user definable

Control Task Execution Rate Every 10ms to 30sec in 10ms


increments

Processor Intel
Memory 128MB Flash &128MB RAM
NIC Ports 4*10/100 MB Ethernet
Power 24V DC 40W
CONTROLLER I/O CAPABILITIES:
ITEM CAPABILITY
Local Ovation I/O 2 Set of up to 8
independent branches of 8
modules per branch for a
total of 128 modules
Direct wired local I/O Analog =1024 or
Maximums Digital or SOE=2048
Remote Ovation I/O Up to 8 nodes of 64
modules
Maximum number of 8 nodes per ovation
remote nodes controller
Maximum number of I/O 64(8 branches with 8
Modules per remote node modules for each branch)
Maximum number of I/O 512(8 nodes,8 branches for
Modules per controller each node,8 modules for
each branch)
Maximum number of I/O 1024
Modules per controller
TYPES OF I/O MODULES:

 8 Channels Analog input


 8 channel HART Analog input

 8 channel Thermocouple input

 8 channel RTD input

 4 channel Analog output

 16 channel Digital input

 16 channel control input

 16 channel Digital output

 2 channel Pulse Accumulator/Counter

 16 channel Sequence of Events


I/O MODULES ADDRESSING
 D.N.B.S
 D-Device number
 1-Local Ovation
 2-Local Ovation

 3-Local Q-Line

 4-Can be
 Remote Ovation
 Remote Q-Line
 Local Q-Line
• 5-9 – Third Party Devices
 N-Node number(used for remote 1-8)
 B-Branch number
 S-Slot number
ANALOG I/O MODULES:
 Individually Isolated
 Low Power Requirements

 Analog I/O Modules include:


13-bit Analog Input

 14-bit Analog Input
 RTD Input
 Analog Output
• Locally powered and Field powered transmitters can
be connected in a same module
13-bit Analog Input:
 Individually isolated inputs
 8 channels per module
 Individual A/D Converter Per channel
 13 bit resolution , including sign
 10 updates per second under normal conditions

14-bit Analog Input:

 8 channels per module


 Consists of 2 groups of personality and electronic modules
providing current signal of 4-20 mA and voltage signal
of +/- 1V
 20 updates per second under normal conditions
DIGITAL I/O MODULES:
 16 channels per module
 Single ended or differential inputs

 Handling AC or DC inputs ranging from 24V to 125V

Sequence of Events:
 16 channels per module

 Supports digital, single ended or differential inputs


 Ranges include
24 VAC/VDC Single ended/Differential ended
48 VAC/VDC Single ended/Differential ended
125 VAC/VDC Single ended/Differential ended
 1/8 m sec event time tag resolution with in a controller
OCR400 PROCESSOR AND I/O
INTERFACE MODULES

NETWORK INTERFACE PORTS:


N1- Other Additional Interfaces(eg : Allen Bradlely)
N2- Single Attached Network Interfaces
N3- Dual Attached Network Interfaces
N4- Dedicated Control Synchronization
I/O INTERFACE MODULES:
R3- Supports 4 nodes of remote or 4 nodes of remote Q-Line
R4- Supports 4 nodes of remote or 4 nodes of remote Q-Line
Q5- Supports 4 create(1 node) local Q-line
SPECIAL MODULES:
 Link Controller Modules
Programming Port
 Pulse Accumulator
 Counting of pulses
 Valve Positioner
 Linear Variable Differential
Transformer
 Speed Detector
HISTORIAN ARCHITECTURE
 Modular Design:
 Historian functions separated in to independent software
subsystem.
 Each subsystem performs unique function like scanning ,
collecting, storing , retrieving or displaying historical data.
• Client /server Architecture:
 Server portion runs on historian. Server
collects the data from ovation network, send
the data to archive storage and responds to
retrieval requests.
 Client application program runs on operator
or engineer work station. It provides the
functions to display ,print or save the data
collected by server.
HISTORICAL SCANNING AND COLLECTING:
 Scans or collects six type of historical data
 Real time point values and statuses

 Laboratory data

 High speed data

 Alarm messages

 Operator action messages

 Sequence of events messages

 Report files
POINT HISTORY:
 Main History:
 Continually collects process point data
 Scan up to 20,000 data points

 Multiple scan frequency defined by the user on 1sec


increments
 Collection based on dead band Selection and change in point
status
 Long term storage Memory:
• Collects and store process point data and retrieves data based on user
request
• Scans 600 user definable points and stores the value in online storage
value
• Collection based on dead band Selection and change in point status

• Dedicated storage allows information to remain online for long time


EVENT HISTORY:
 Events such as plant trips or equipment
startup can be saved.
 Once event is activated 500 user defined
points are collected at 100 ms rate and
scheduled for archive.
 Scans and collects 1hr worth of data.

 OWS or EWS can generate trends or reviews of


the values collected in the event history.
POINT GROUP HISTORY:
 Itis similar to the event history capable to
define up to 5 historical groups of 20 points
each.
 Scan and collect information on points with in
the predefined sets at a 100ms rate for an
hour.
 Collection of group data associated with
Event History Point group
common control functions
Scan Rate 100ms 100ms
Points Scanned 500 points Up to 5 group of
20 each
Collection rate 100ms 100ms
LABORATORY DATA
 Unique data collection method for handling point
data , i.e. not acquired in real time.
 Up to 1000 individual points collected via manual
entry or by communication with external device
 Stored in to historical archive for use in trends ,
reports and other retrieval functions
MESSAGE HISTORY

 Alarm History
 Receives and stores alarm sent by alarm logging drop
 Allows an operator or engineer to display , print or save to a
file the list of alarms collected
 Capability to filter the alarm list based on factors such as
 Point name
 Time period or

 Originating period.
OPERATOR EVENT HISTORY
 Records operator actions received from OWS or
ovation controller
 Data Retrieval up on client application request

 Filtering is done through time period


originating drop or event type
File History
 Saves and archive operator shift diary output
and report generator output as data files in the
historian.
 File history client interface used to retrieve
these data from historian by OWS or EWS
SEQUENCE OF EVENT HISTORY

 Collects SOE data from controller ,sorts in to a


list and searches the “first-out” events.
 Interface allows the operator to view the SOE
report and filter it based on tag name ,
controller or “first-out” point
 Appropriate SOE I/O modules are equipped to
perform function.
HISTORICAL DATA STORAGE AND RETRIEVAL
 Historical data scanned and collected is stored for
future retrievals
 Historian utilizes 3 storage areas
 Primary storage
 Secondary Storage

 Long term Storage

• Primary Storage
• Stores most recently collected data
• Includes information from main event point long
term histories.
• Information from primary storage transferred to
secondary storage at user selectable time.
• It allows Primary storage to clear and available for
collection of the next time period data
SECONDARY STORAGE
 Maintains a period of historical files on hard
disk.
 Automatic copy of all data placed in secondary
storage to long-term storage provides redundancy
 Storage limits are determined by capacity of hard
drive(s) and size of files.
LONG TERM STORAGE
 Optical disk storage is available to store up to 5.2
gigabytes
 Disk size varies from 80GB to 400GB

Storage Summary

Type Minimum Size


Primary Hard Drive 2GB
Secondary Hard Drive 4GB+
Long term Optical Disk 5.2GB/disk
Drive 80-330GB
Drive Jukeboxes
ARCHIVE MANAGER
 3 functions
 Moves Historical files
 Manages retrieval functions

 Manages redundancy and recovery functions

 Moving Historical files


Responsible for moving historical files from
one storage place to another
Files are automatically moved from primary to

secondary and from secondary to long term


storage
Deletes oldest secondary files when

permanently placed in long term storage


MANAGING DATA RETRIEVALS
 Automatically locates stored historical data for
retrievals
 It can find information stored in the hard drive
when user enters the requested time.
 Automatic retrieval of information within an
optical jukebox is a unique function
Redundancy and Recovery
 Consist of two separate identical sets of
computer hardware
 Concurrent redundancy scheme in primary
and partner historians
RETRIEVAL HISTORICAL DATA
 Historical Trends
 Utilize information collected in the data histories
 Up to 8 user definable points can be trended.
 Time period can be determined by the user
 Time periods can be defined in 3 ways
 Start and End times
 End time with specified intervals

 Start time with specified intervals

• Point Review
•Tabular method of displaying historical information
• Point group Review
•Allows operator to display , print or save to a file
the historical data collected from the point group
history.
ALARM REVIEW
• Allows operator to display , print or save to a file the
historical data collected from the alarm history.
Operator Event History
 List of events filters the list of operator events by time
period originating drops or events
SOE Review
 Allows the operator to view SOE report generated
by SOE history.
SQL Queries
 Historical data may be recalled in response to
standard SQL
data queries

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