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Pallets Extra2

1. The document describes the main program for an automated machine. It contains 5 networks that make up the main sequence steps. 2. The first network initializes the machine and sets the initial step. The second network monitors inputs for starting and manual/automatic modes. 3. Networks 3-5 describe the sequence steps to load a product, lift it, and move it to the next belt using timers and flags to control the sequence. 4. The networks reference inputs, outputs, flags, and timers to control the automated sequence through the various processing steps.

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Dries Van Gestel
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37 views

Pallets Extra2

1. The document describes the main program for an automated machine. It contains 5 networks that make up the main sequence steps. 2. The first network initializes the machine and sets the initial step. The second network monitors inputs for starting and manual/automatic modes. 3. Networks 3-5 describe the sequence steps to load a product, lift it, and move it to the next belt using timers and flags to control the sequence. 4. The networks reference inputs, outputs, flags, and timers to control the automated sequence through the various processing steps.

Uploaded by

Dries Van Gestel
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Totally Integrated

Automation Portal

Main [OB1]
Main Properties
General
Name Main Number 1 Type OB Language LAD
Numbering manual
Information
Title "Main Program Sweep (Cy‐ Author Comment Family
cle)"
Version 0.1 User-defined
ID

Name Data type Offset Default value Comment


Temp
OB1_EV_CLASS Byte 0.0 Bits 0-3 = 1 (Coming event), Bits 4-7 = 1 (Event class 1)
OB1_SCAN_1 Byte 1.0 1 (Cold restart scan 1 of OB 1), 3 (Scan 2-n of OB 1)
OB1_PRIORITY Byte 2.0 Priority of OB Execution
OB1_OB_NUMBR Byte 3.0 1 (Organization block 1, OB1)
OB1_RESERVED_1 Byte 4.0 Reserved for system
OB1_RESERVED_2 Byte 5.0 Reserved for system
OB1_PREV_CYCLE Int 6.0 Cycle time of previous OB1 scan (milliseconds)
OB1_MIN_CYCLE Int 8.0 Minimum cycle time of OB1 (milliseconds)
OB1_MAX_CYCLE Int 10.0 Maximum cycle time of OB1 (milliseconds)
OB1_DATE_TIME Date_And_Time 12.0 Date and time OB1 started
Constant

Network 1:
Initialize machine

%M1.0 %M20.0
"FirstScan" MOVE "Initial step"
EN ENO S
0 IN %MW20
OUT1 "SequenceWord"

Symbol Address Type Comment


"FirstScan" %M1.0 Bool
"Initial step" %M20.0 Bool
"SequenceWord" %MW20 Int

Network 2:

%M10.0
%M11.1 "M Automatic
%I16.1 "S6 Manual/ active"
"S1 Start" automatic" SR
S Q

%M11.0
"StartHMI"

%M11.1
"S6 Manual/
automatic"
R1

%M1.0
"FirstScan"

Symbol Address Type Comment


"FirstScan" %M1.0 Bool
"M Automatic active" %M10.0 Bool
"S1 Start" %I16.1 Bool
"S6 Manual/automatic" %M11.1 Bool
"StartHMI" %M11.0 Bool

Network 3:

%DB1
%M20.3
"IEC_Timer_0_DB"
"Step3: Move %M10.1
product to belt TON "M moving
2" Time pallet ready"
IN Q
T#5s PT ET ...

Symbol Address Type Comment


"M moving pallet ready" %M10.1 Bool
"Step3: Move product to belt 2" %M20.3 Bool

Network 4:
Beginning of sequence.
Totally Integrated
Automation Portal

Step 1 : Load Product

%I16.2 %I16.5 %M20.1


%M11.1 "S2 End of "S5 End of "Step1: Load
%M20.0 "S6 Manual/ %I16.1 conveyor belt %I16.3 %I16.4 conveyor belt product"
"Initial step" automatic" "S1 Start" 1" "S3 Lift down" "S4 Lift up" 2" SR
S Q

%M20.2
%M11.0 "Step2: Lifting
"StartHMI" product" R1

%M11.1 %M10.0
"S6 Manual/ "M Automatic
automatic" active"

Symbol Address Type Comment


"Initial step" %M20.0 Bool
"M Automatic active" %M10.0 Bool
"S1 Start" %I16.1 Bool
"S2 End of conveyor belt 1" %I16.2 Bool
"S3 Lift down" %I16.3 Bool
"S4 Lift up" %I16.4 Bool
"S5 End of conveyor belt 2" %I16.5 Bool
"S6 Manual/automatic" %M11.1 Bool
"StartHMI" %M11.0 Bool
"Step1: Load product" %M20.1 Bool
"Step2: Lifting product" %M20.2 Bool

Network 5:
Step 2 : lifting

%I16.2 %M20.2
%M20.1 "S2 End of "Step2: Lifting
"Step1: Load conveyor belt product"
product" 1" SR
S Q

%M20.3
"Step3: Move
product to belt
2" R1

Symbol Address Type Comment


"S2 End of conveyor belt 1" %I16.2 Bool
"Step1: Load product" %M20.1 Bool
"Step2: Lifting product" %M20.2 Bool
"Step3: Move product to belt 2" %M20.3 Bool

Network 6:
Step 3 : both conveyors

%M20.3
"Step3: Move
%M20.2 product to belt
2"
"Step2: Lifting %I16.4
product" "S4 Lift up" SR
S Q
%M20.4
"Step4: Descend" R1

Symbol Address Type Comment


"S4 Lift up" %I16.4 Bool
"Step2: Lifting product" %M20.2 Bool
"Step3: Move product to belt 2" %M20.3 Bool
"Step4: Descend" %M20.4 Bool

Network 7:
Step 4 : descent

%M20.3 %I16.5
"Step3: Move %M11.1 "S5 End of %M20.4
product to belt "S6 Manual/ conveyor belt "Step4: Descend"
2" automatic" 2" SR
S Q
%M20.0
"Initial step" R1
%M11.1 %M10.1
"S6 Manual/ "M moving
automatic" pallet ready"

Symbol Address Type Comment


"Initial step" %M20.0 Bool
"M moving pallet ready" %M10.1 Bool
"S5 End of conveyor belt 2" %I16.5 Bool
"S6 Manual/automatic" %M11.1 Bool
"Step3: Move product to belt 2" %M20.3 Bool
"Step4: Descend" %M20.4 Bool
Totally Integrated
Automation Portal

Network 8:
Initial state of machine.
End of sequence.

%M20.0
%M20.4 %I16.3 "Initial step"
"Step4: Descend" "S3 Lift down" SR
S Q

%M20.1
"Step1: Load
product" R1

Symbol Address Type Comment


"Initial step" %M20.0 Bool
"S3 Lift down" %I16.3 Bool
"Step1: Load product" %M20.1 Bool
"Step4: Descend" %M20.4 Bool

Network 9:
Outputs

%Q8.0
%M20.1 "Q Motor
"Step1: Load conveyor belt
product" 1"

%M20.3
"Step3: Move
product to belt
2"

Symbol Address Type Comment


"Q Motor conveyor belt 1" %Q8.0 Bool
"Step1: Load product" %M20.1 Bool
"Step3: Move product to belt 2" %M20.3 Bool

Network 10:
Outputs

%M20.3 %Q8.1
"Step3: Move "Q Motor
product to belt conveyor belt
2" 2"

Symbol Address Type Comment


"Q Motor conveyor belt 2" %Q8.1 Bool
"Step3: Move product to belt 2" %M20.3 Bool

Network 11:
Outputs bistable valve

%M20.2
"Step2: Lifting %Q8.2
product" "Q Valve up"

Symbol Address Type Comment


"Q Valve up" %Q8.2 Bool
"Step2: Lifting product" %M20.2 Bool

Network 12:
Outputs bistable valve

%M20.4 %Q8.3
"Step4: Descend" "Q Valve down"

Symbol Address Type Comment


"Q Valve down" %Q8.3 Bool
"Step4: Descend" %M20.4 Bool

Network 13:
Totally Integrated
Automation Portal

%M20.3
"Step3: Move
product to belt %M50.0
2" "HMI_Conv1up"

%M20.4
"Step4: Descend"

Symbol Address Type Comment


"HMI_Conv1up" %M50.0 Bool
"Step3: Move product to belt 2" %M20.3 Bool
"Step4: Descend" %M20.4 Bool

Network 14:

%M50.1
%M20.0 "HMI_
"Initial step" Conv1down"

%M20.1
"Step1: Load
product"

%M20.2
"Step2: Lifting
product"

Symbol Address Type Comment


"HMI_Conv1down" %M50.1 Bool
"Initial step" %M20.0 Bool
"Step1: Load product" %M20.1 Bool
"Step2: Lifting product" %M20.2 Bool

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