100% (3) 100% found this document useful (3 votes) 2K views 16 pages M16a1 Comic Book Maintenance Manual
When the M16 assault rifle was introduced into the Vietnam War it quickly became apparent that the new, lighter, faster-firing gun was prone to jamming. Hoping to connect with the young men assigned to use the gun, the US military hired comic book master, Will Eisner, to create a user manual for the M16 in the form of a comic book.
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Save M16a1 Comic Book Maintenance Manual For Later DA Pom 750-30
(Supersedes DA Pam
OPERATION
AND
a, =
MAINTENANCE
The
Ty] EINER oe
ee es we:You want to know her inside out, every ay
Renae Meta Ms gn ts EUR Ht yi
YOU...”
Seen eas
No better time to get all-over acquainted
Pre Cre ete OPCs Se ame crg
OK
Lay the parts down om a clean tarp or some-
CD eae ee ee COMES A
fose any. Know how far you can strip, 2 FIREFIGHT—
Sarna ac YOUR MI6AI
(oy ae ar eee en Ae teatcee ya RIFLE'S YOUR)
but gently. The orange numbers are for tal Eel
it apart; the black for putting ic together.
DISASSEMBLY
Remove
magazine.
Open bolt, check
chamber for
ammo
Be sure selector
lever's on SAFE or 1 5
SEMI-AUTO before
losing upper and
lower receivers.
Press takedown [=
pin to right
with cartridge
or finger.
= Shove ‘em in
Pull backon | @ inverse cer, 14
charging handle
and bolt carrier
assembly.
DISASSEMBLY
ASSEMBLY
Take out the
9 bolt and carrier
assembly.
Put ‘em back the
same way, but be 1 3
sure the holt’s unlocked.
Remove the
charging handle.
Hook the handle in,
then shove it in. 1 2
Push out the
firing pin retaining
pin
Put bolt in LOCK
position. Heed
this: Never open
or close the
split end of the
retaining pin.
Insert firing pin retaining 11
pin, like so: Put the firing
pin forward. The retaining
pin goes in back of the
large shoulder of the firing
pin. Turn the retaining pin
1s you install it.
Remove the
firing pin,
Install firing pin by
dropping it in the hole.
Toke out bolt
cam pin, give
ita
(90 degree)
turn.
After you install the
cam pin, give it a Ys
(90 degree) turn.
J Pull the bolt out
I of the carier
assembly.
When you install the
bolt, be sure you stag-
ger the ring gaps
to prevent
gas leckage.
Use the firing
pin to push out
the extractor pin.
Insert the extractor pin,14
DISASSEMBLY ‘ASSEMBLY
Remove extractor and Hf you goofed and
13 spring assembly for Peg, | seterted the spring ©
deaning only. from the extractor,
Remember not to insert the large end of
lose, damage or the spring in the
separate them. extractor and seat it.
Remove the sling.
Install the sling.
5
15
Take handguards
off by first pulling
down on the
slip ring.
Install by first
putting handguards
in place, then push
up on slip ring.
4
16
17
Use the firing pin
to release the
receiver pivot pin.
Separate the upper
and lower receivers.
Engage the receiver
pivot pin.
Join the upper and
lower receivers.
a
Q
3
2
Push the buffer
assembly in about
Ya inch, press in
on the buffer retainer,
then release the guide
Take out the
buffer assembly
and spring.
Insert the spring
and bufler
assembly.
t
R
THINK COOL,
If your MI6A1 rifle refuses to pop |"
off —or quits popping sudden-like—
you've got a stoppage that needs im-
mediate action,
Immediate Action: Instinctively do-
ing the right thing to clear your weapon
and get it firing again, soonest!
Here’s a slow motion of the proce-
dure you'd best make second nature:
Tap upward on the
magazine to make sure
it's seated right.
3 ees
If a cartridge or case is
handle all the way back] ejected, release the charg-
‘and see if a whole car-| ing handle to feed o new
tridge or case comes out.| round.
ee — WHAT TODO,
If she won't fire, now look for the cause
. .. a bad round, busted firing pin or hammer
spring, or whatever. Table 3-3 in
your -1 2 TM covers causes and cures.
If no cartridge or cose ejects, first look for
around in the chamber, If none's there, once
more release the charging handle to feed a
round, Next hit the forward assist and again
pull the trigger.
If she still won't fire, do what your
TM says on trouble-shooting.
However, if you do find a cartridge
or case in the chamber, be sure you
remove it before you try to reload and
recycle your weapon.
Now, remember, get these steps
down pat.
5ie ME TELL YOU FROM GUYS WHO KNOW! THE IMPORTANT THIN
SOMETHIN'! YOUR MIGAI'S + KEEP IT CLEANS
ONE OF THE FINEST MILITARY
RIFLES EVER MADE’
LIGHTWEIGHT, EASY To”
A HANDLE, Puts oOuT A
Dx LOT OF LEAD/
\ TaN >.
Keep your ammo and magazine us
dean and dry as possible. The only
part of the magazine that gets ony
lube is the spring — and it gets only
a very light touch of LSA. Oil it up
Check your extractor
‘and spring often. If
they're worn or bur-
red, get new ones
ASAP.
EXTRACTOR >
If you really know it, ; : _ EF s1c
respect it and treat it right, Ml Lube your rifle, using
it'll be ready when you a arable se He ire LSA only. t's the most.
mele the magazines. Never load dented or ‘A light cout. put. n
tity ammo. Remember, Never :
Here’ re some reminders poe ae with a rag after clean-
from combat veterans— maleate
ideas they'd like to pas y. yp res foals
i y pass @ 4 applications often. The
along to you to keep ma chamber and boreneed
your M16A1 battle-ready. only a light coat after
Learn ’em—use ’em— deaning.
zz) Ky and you're headed for trouble.
ean your rifle every chance you
get —3-5 times a day's not too
and you won't get caught
short!
often in some cases. Cleanliness is a
must — and it may save your life!
eae =e 4
Be sure to clean carbon and dirt
from those barrel locking lugs. Pipe
cleaners help here and insidd
the carrier key
Never ‘be bashful ‘cbout asking for
deaning materials when you need
‘em. They're available, Get ’em and
use’ em!
ia iio cB bbl
Worry a little more
about your rifle . . . like,
baby it a bit. F'rinstance,
when you're out in the
boonies, be careful where
you put it down and how
you put it down. Never
drop it in mud or water
or sand. Just keep in mind
that you may have to use
it before you get a chance
to clean it.| i
| Irvain evento. wi E
| >)
Here's something you want to
be real careful about. Don't—like
Never!—close the upper and lower
receivers while the selector lever’s in
the AUTO position.
Always—like Always!—point the
lever to SAFE or SEMI before closing
the receivers.
Seer eetrerme eet
Here's why: If you jom the receivers clased while the selector's in the AUTO position, you'll
force the automatic sear down and damege the automatic sear, and the sear pin, and will
likely rough up the bottom of the bolt carrier.
‘That's ‘cause when the selector lever’s in the AUTO position, the tang
of the automatic sear moves to the rear. You can see how it works by
opening the receiver and turning the selector to AUTO and watching the
movement of the tang of the automatic sear.
So-o-o ... do it right . . . every time. Point the arrow to SAFE. Then
the receivers will close without any interference.
TIP...
Speaking of magazines ... every guy
has his own idea of how firm or loose
he wants the holding action of the
magazine catch to be, Which is A-OK
as far as it goes. But remember this:
The tighter the mag’s held in the re-
ceiver, the more pressure it takes to
release it. And this: The farther the
shaft of the catch sticks through the
catch button, the tighter the magazine’s
held in the receiver.
AY
Here're a few cleaning and operating \ NV \
tips that'll help you get best results
sort of put the accent on stuff you'll oy
find in the rifle’s bible—TM 9-1005-§
249-12 (1968) with Ch 1, Others are y)
hexes and fixes direct from guys who've
been living with this light-weight terror.
f
Tl
ee, Se
RaSo, take a cue from experience. Adjust the catch button so’s it’s just about
flush with the inner groove or just sticks out a tiny bit. This'll make the
catch firm enough to prevent accidentally bumping the button and letting the
magazine drop out—yet it won't be so tight that you can’t pull the mag out
for a quick re-load.
No sweat adjusting the catch’ the
PRESS BUTTON
ON RIGHT SIDE
way you want it, either ... and you're
authorized to pull this deal. Just press
the button on the right side of the rifle
with the nose of a cartridge far enough
so’s you can turn the catch on the left
side of the weapon. You turn the han-
dic clockwise to tighten it and counter-
clockwise to loosen it. Best of all, you
don’t have to take the weapon apart
to do this.
TURN CATCH ON
| OPPOSITE SIDE
Te ‘You won't have any trouble with the new-type swabs listed in your new
TM (FSN 1005-912-4248).
O’course, some guys've been complaining about old-type, big-size clean-
ing swabs jamming in the bore—and breaking the cleaning rod. You won't
have this trouble if you cut ‘em all into four equal squares before using
"em. Your bayonet will do the job if you don’t happen to haye a knife or
La pair of scissors handy.
Za = = : 2
ENG SEE NG
| Gee eee oT Za
YOUR M16'S MAXI-SKIRT ....
ALL THE WAY
WITH NEGLIGE
I TOLD YOU
JHAT RIFLE
NEGLIGE AIN'T A
SUBSTITUTE FOR
Now that you've got a plastic coverall bag (FSN 1005-809-2190) to protect
your MI6A\1 rifle against dust, sand, mud, water and such, here's how to use it
in good health— yours and your weapon's.
First, make sure your rifle’s cleaned and lubed before you bag it. This cover’s
an aid to PM, but it'll never replace the cleaning and lubing you'll always have
to do regularly. In fact, with a rubber band closing—not to mention rips and
tears — the bag’s not guaranteed watertight, so-00-0. . . .
Second, if you're gonna keep it bagged more than 24 hours, be sure you eye-
ball the weapon every day for signs of corrosion from any moisture or condensa-
tion that might form in the bag.
SS ee ee ae
cond unfold the cover end. Then slide the rifle
ce r
Putting it on—Stick the rifle in the cover,
butt stock and slip the rubber band on.
Put it on and off
pe
Z,
r LN Poa h en
Ge? , ae >
Ws use
Bs arg
Fi
ps
SC
IN A FIREFIGHT
Comes a sudden opportunity to bag an enemy, here’re 2 ways you can work it:
2. If absolutely necessary, you can fire right
through the bag. You can operate the
selector lever and trigger easy with the
bag on. But, remember this: Ejected cases
will be trapped in the bag and could cause
a malfunction after the first round. So get
it off as quick as you can.
1. Quick-rip the bag off with one steady
yank. The bag'll come apart at the tear-
line. =
Natch, after “emergency” use, you'll need a new bag.
W(See Change 1
to your -12 TM)
eSolid Film Lubricant...
Dichloromethane...
5-gal can
FSN 6810-244-0290)
——.
Here’s a round-up
of the cleaning-
lubing equipmenc
you had better
use to keep your
MI16A1 battle-
” seady.
Z About the only
things different are
the M11E3 cleaning
rodanda PLasTIG
BOPTLE for holding °
your LSA.
The big deal is to
use this equipment
every chance you
@ (ase, Maintenance Equipment
FSN 1005-781-9564
© Cleaning Rod — Any one of
these:
MLIE1 FSN 1005-903-1295
MLIE2 FSN 1005-999-2035
MIIE3 FSN 100-089-3994
FSN 9/50-935-6597
a
a
PLASTIC
Bore Brush
FSN 105-903-1296
@ Chamber Brush —
FSN 105-999-1435
Pipe Cleaners —
FSN 9920-292-9946
Cleaning Swab -
FSN 1005 912.4248
Bore Cleaner
FSN 6860-224-6656
2 oz.
PLASTIC
BOTTLE
EES
NEW CLEANING ROD
The M11E3 cleaning rod is a
5-piece affair (counting the swab
holder as one piece), as compared S
to 4 pieces for the MI1E1 and M11E2
Its over-all length is the same,
thou Each section is shorter,
that's all,
The threads on the E-3 are the
same as on the E-1 and E-2, which
means it takes the new bore and
chamber brushes.
Don’t sweat it, though. The new
E-3’s probably won’t make the rounds
till supplies of the E-I’s and E-2's are
gone.
BEWARE: DIFFERENT THREADS
Could be that some time you might
have to use other cleaning tools in a
pinch. If you do, here’s what to look
for: Different threads.
Your M16A1’s own tools—clean-
ing rods and brushes alike—all have
real fine threads . . . 36 to the inch.
But, if you're ever in a spot where
you haye to use any other rod, like the
M11 (FSN 105-070-7812) or any
other bore brush like the one that car-
ries FSN 7920-205-2401, or any other
chamber brushes, like the M1 (ESN
1005-691-1381) or the M14 (FSN
1005-690-8441), watch this:
Their threads are coarser (32 to the
inch). They won’t match up with your
authorized equipment. Don’t try to
screw ’em together. Won’t work!
No sweat, though, on swabs. If you
¢ the 30-cal type (FSN 1005-288-
7 3565), just cut these big ones into 4
equal parts... and go ahead with your
cleaning.Your MI6AI’s the spunky teenager
of the small arms field, sure, but it’s
doing a man-size job. So it deserves
reasonable treatment—especially in
cleaning and lubing its lower receiver
area,
Of course, this all centers on remoy-
ing or not removing the components of
the lower receiver to do the servicing
| job.
It’s a fact. The 5.56-mm rifle doesn't
like having its lower receiver taken
apart for cleaning —and for good
\ reason.
The lower receiver’s made of alu-
minum to keep the weapon light-
weight. But the pins that hold the auto-
,
matic sear, the hammer assembly, the
trigger and the selector lever are all
made of steel.
So, if you keep taking the lower
receiver apart, these pins’ll bye-n-bye
make the holes they go through bigger
and bigger. First thing you know, the
pins fall out and get lost —or the
parts they hold won't line up right and
your firing’s ‘way off.
Truth is, you are not authorized to
remove the lower receiver's parts at all.
You can do a good cleaning job, if you
do it this-a-way—and do it every day.
T. Soak your artist brush (FSN 8020-244-
0153) or other similar type brush real
good with bore cleaner. Then scrub all
the parts like there's no tomorrow to get
off all the dirt and carbon you con.
2. Tip the lower receiver sideways to drain
the excess bore cleaner from the cavity
and then wipe it dry.
3. Wrap a piece of clean cloth or deaning
patch around the brush handle and poke
it into the hord-to-get-at places. Do the
best job you can to get rid of carbon and
gook that could keep the parts from work-
ing right.
4. When you're all through — and the lower
receiver's dry—put a generous coat
of LSA (FSN 9150-935-6597) on all
of the insides of the lower receiver and
on all of the parts.
A cleaning job like this will get rid
of all the carbon and dirt that might
keep your weapon from shooting right.
Any stuff that’s left after you do your
level best won't make no never-mind.
Of course, if the lower receiver ever
gets so fouled up that the rifle won't
fire right, then you let support have a
whack at it.
Now you can understand why TM
9-1005-249-12 (1968) with Chl,
does not authorize disassembly of the
lower receiver group for cleaning by
riflemen and armorers. Parts replace-
ment and extra-tough cleaning jobs are
for direct or general support only.
But, please don’t miss out on that
lubing job. All components of the
lower receiver — as well as the bolt
carrier group — must wear a coat of
ISA at all times. No “buts” about it.
Your rifle can’t perform without it.
That’s why “white-glove inspec-
tions” are too risky for this baby.
‘There's always the danger that some
guy might be tempted to give his weap-
on a shower or tub bath before inspec-
tion to get rid of dirt and lube.
Anybody who bathes his rifle is do-
ing it dirt two ways: First, he's robbing
it of the lube protection it needs. Sec-
ond, he’s liable to let water seep into
the lower receiver extension. This could
cause corrosion of the extension and
rusting of the action spring—or it
might result in a short recoil of the bolt
cartier group, thereby preventing the
bolt assembly from retracting far
enough to strip a cartridge from the
magazine.
When you consider that all this has
a direct bearing on how well your
MI6A1's going to fire and protect your
hide in a showdown, these angles make
real good sense, don’t they?Combat types can’t emphasize this enough: Clean the gas port in the bolt
a, MORE POINTERS carrier group every day —and take it real easy with the lube. Dirt and powder-
fouling—plus an overdose of lube oil—will give you a sluggish rifle. . . .
To PONDER Numbah 10 Thou’ in a combat situation! |
So, when you get your baby stripped for cleaning, like it says in para |
3-9 in TM 9-1005-249-12 (1968) with Ch 1, take an extra 5 seconds to
get at the port hole down there in the front end of the gas tube. Like so:
" |
‘Make sure you get the metal end of the
HERE ARE. Si \ brush in all the way — right into the bot-
NUMBAH ONE PM ; tom of the hole where the gas tube is
SUGGESTIONS TO | seated in the carrier key — and then tun
KEEP YOU GO-GO! Fj it to loosen the crud. That last Me-in in
$ there is the most neglected part on most
MI6AL rifles.
‘Then use a pipe deaner or the like to poke the gook out of the pert.
Don't use wire, though, or you might scratch the tube and set up
worse trouble later on.
6
3. Use another pipe
leaner — or air-dry
it by waving it
around —to dry
the tube as well
‘as you can.
HOW TO FIGHT CARBON ©
FREEZE...
Oo
(
BOLT...
FSN 920-292-9946
PIPE CLEANER
NOW IN YOUR TM
©)
—
4. Now doublecheck your job. Remove the bolt. Then stick the carrier body into the receiver slide-
way and push the carrier back and forth slowly to check that the carrier key and gas tube
line up OK. The carrier should move freely... ond should go all the way without friction. If it
won't go all the way without a struggle, you've got some more cleaning to do. But, if it binds,
turn the weapon in for repair.
x
Another thing: When you're crawl-
ing or walking through the brush,
make a mental note to make sure you
don’t get the flash suppressor caught in
a bush. It catches easy, y’know. =
he front end of the gas tube is self-cleaning, thanks to the hot gases
cand high pressure from the barrel. But, if you don't keep the other end dean — the gas tube
‘area where it mates with the carrier key inside the receiver — brother! You've got to clean
this area with elbow grease to prevent stoppuges. Hear!
Now, when you come to lube-preserving, stick to the dope in the lube guide pages22-24
of this pamphlet.
All the way . . . Educate your sixth sense to flip the selector lever all the way
across to get from Safe to Automatic. In an ambush situation, you just might flip
it only halfway—to Semiautomatic— when you'll need all the fire you can get. (
You might practice flipping it all the way till this becomes second nature.
All in all, this M16A1’s a real sweet number. It'll stay that way as long as
you treat it like one.