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E82EV - 8200 Vector 0.25-90kW - v3-0 - EN (187-336)

This document discusses mounting and dismounting communication modules for automation extensions. It provides steps for plugging in and unplugging communication modules, which can be done during operation. It also summarizes wiring and configuring standard and application I/O, as well as wiring controller inhibit when using two function modules with internal or external voltage supply.
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© © All Rights Reserved
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Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
290 views150 pages

E82EV - 8200 Vector 0.25-90kW - v3-0 - EN (187-336)

This document discusses mounting and dismounting communication modules for automation extensions. It provides steps for plugging in and unplugging communication modules, which can be done during operation. It also summarizes wiring and configuring standard and application I/O, as well as wiring controller inhibit when using two function modules with internal or external voltage supply.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 150

Extensions for automation 7

Standard devices in a power range from 15 ... 90 kW


Mounting and dismounting communication modules

7.3.6 Mounting and dismounting communication modules

Mounting


Note!
The communication module can also be unplugged or plugged in during
operation.

8200vec626

Fig. 7−11 Worksteps

1. Plug the communication module onto the AIF interface.


2. If the communication module is provided with a safety screw , screw the module
together with the controller.

EDS82EV903 EN 3.0  187


7 Extensions for automation
Standard devices in a power range from 15 ... 90 kW
Wire and configure standard I/O PT

Dismounting

8200vec627

Fig. 7−12 Worksteps

1. If the communication module is secured with a screw , loosen it.


2. Unplug the communication module from the AIF interface.

7.3.7 Wire and configure standard I/O PT


Note!
Information about the wiring and configuration of the standard I/O is
provided later on in this chapter ( 190).

7.3.8 Wire and configure application I/O PT


Note!
Information about the wiring and configuration of the application I/O is
provided later on in this chapter ( 196).

188  EDS82EV903 EN 3.0


Extensions for automation 7
Standard devices in a power range from 15 ... 90 kW
Wiring of controller inhibit (CINH) when two function modules are operated

7.3.9 Wiring of controller inhibit (CINH) when two function modules are operated


Note!
ƒ Both terminals X3/28 of the interface FIF I and FIF II are evaluated internally
via an AND−operation.
ƒ The following illustrations show possible methods of wiring. Considering
the AND−operation of both terminals X3/28, wiring can be adapted to your
application.

Internal DC voltage supply


FIF I FIF II
E82ZAFx E82ZAFSC010 GND2

0.5...0.6 Nm
+20V +5V +20V 4.4...5.3 lb-in
GND3 GND1 GND1

X3
X3 20 28 39 7 X3 62 9 7 20 28 E1 E2 E3 E4 39 A1 59 PES

PES

8200vec262

Fig. 7−13 Wiring of the controller inhibit with internal voltage supply
For function modules with terminals X3/7 and X3/39: Install a wire jumper between X3/7
and X3/39
PES HF shield termination by large−surface connection to PE
Wiring of the other terminals:  Mounting instructions of the function modules

External voltage supply


FIF I FIF II
E82ZAFx E82ZAFSC010 GND2

0.5...0.6 Nm
+20V +5V +20V 4.4...5.3 lb-in
GND2 GND1 GND1

X3
X3 20 28 39 7 X3 62 9 7 20 28 E1 E2 E3 E4 39 A1 59 PES

PES

+ –
0
24 V ext.
(+12 V -0 % ...
… +30 V +0 %, max. 120 mA)

8200vec263

Fig. 7−14 Wiring of the controller inhibit with external voltage supply
For function modules with terminals X3/7 and X3/39: Install a wire jumper between X3/7
and X3/39
PES HF shield termination by large−surface connection to PE
Wiring of the other terminals:  Mounting instructions of the function modules

7.3.10 Safety function − connection of relay KSR


Note!
A complete description of the "Safe torque off" function can be found in the
chapter "Safety system"( 492).

EDS82EV903 EN 3.0  189


7 Extensions for automation
I/O function module E82ZAFSCO10 (Standard I/O PT)
Description

7.4 I/O function module E82ZAFSCO10 (Standard I/O PT)

7.4.1 Description

The function module enables the user to control Lenze 8200vector controllers with analog
and digital control signals.

Elements

E82ZAFS010A

Pos. Description Detailed


information
Switch for the configuration of the analog input (terminal X3/8)  195
Digital and analog inputs and outputs, plug connector X3  194
 Nameplate

Identification

‚ƒ
‚ƒ 
APPLICATION
A22APPLICATION
010 / 3A22
010 / 3A22
L
Type
Id.-No.
Prod.-No.
Ser.-No.

E82AF000P0B201XX

E82ZAFX005

 ‚ ƒ
E82ZAF E C 010 3A
Product series
STANDARD I/O
Version
Variant 010: PT (plug terminal) with spring
connection
Hardware version

190  EDS82EV903 EN 3.0


Extensions for automation 7
I/O function module E82ZAFSCO10 (Standard I/O PT)
Technical data

7.4.2 Technical data

Operating conditions
Ambient conditions
Climate
Storage IEC/EN 60721−3−1 1K3 (−25 to +60 °C)
Transport IEC/EN 60721−3−2 2K3 (−25 to +70 °C)
Operation Corresponding to the data of the Lenze standard device used (see documentation
of the standard device).
Pollution EN 61800−5−1 Degree of pollution 2

Connection data
X3/ Values
62 Resolution: 10 bit
Linearity distortion: ±0.5 %
Temperature distortion: 0.3 % (0  +60°C)
Carrying capacity Imax = 2 mA
8 Resolution: 10 bit
Linearity distortion: ±0.5 %
Temperature distortion: 0.3 % (0  +60 °C)
Input resistance
l RInput > 50 kW (with voltage signal)
l RInput = 250 W (with current signal)
9 Carrying capacity Imax = 10 mA
7 isolated from terminal X3/39 (GND2)
20 Load capacity: S Imax = 40 mA
28
Input resistance: 3.3 kW
E1 1)
E2 1) 1 = HIGH (+12  +30 V), PLC level, HTL
E3 0 = LOW (0  +3 V), PLC level, HTL
E4
39 isolated from terminal X3/7 (GND1)
A1 Load capacity:
Imax = 10 mA, with internal supply
Imax = 50 mA, with external supply
1) Frequency input alternatively 0  10 kHz single−track or 0 ... 1 kHz two−track, config. via C0425

EDS82EV903 EN 3.0  191


7 Extensions for automation
I/O function module E82ZAFSCO10 (Standard I/O PT)
Installation

7.4.3 Installation

Important notes

 Danger!
Dangerous electrical voltage
During operation of the standard device and up to 3 minutes after power−off
dangerous electrical voltages may be applied at the power terminals.
Possible consequences:
ƒ Death or severe injuries when touching the terminals.
Protective measures:
ƒ Disconnect the standard device from the mains and wait for 3 minutes
before you start working.
ƒ Check all power terminals for isolation from supply.


Note!
The installation of the function module is carried out according to the design
of the standard device (power ranges). Hence, information about the
installation is provided in special sections earlier in this chapter.
Please observe the following for wiring according to EMC guidelines:


Note!
ƒ Separate control cables from motor cables.
ƒ Lead the shields as far as possible to the terminals (unshielded core length <
40 mm).
ƒ Connect control and data cable shields as follows:
– Analog signal cable shields must be connected with one end at the
inverter.
– Digital signal cable shields must be connected with both ends.
ƒ More information about wiring according to EMC guidelines can be
obtained from the corresponding documentation for the standard device.

192  EDS82EV903 EN 3.0


Extensions for automation 7
I/O function module E82ZAFSCO10 (Standard I/O PT)
Installation

Terminal data
Field Values
Electrical connection 2−pin plug connector with spring connection
Possible connections rigid:
1.5 mm2 (AWG 16)
flexible:
without wire end ferrule
1.5 mm2 (AWG 16)
with wire end ferrule, without plastic sleeve
1.5 mm2 (AWG 16)
with wire end ferrule, with plastic sleeve
1.5 mm2 (AWG 16)
Stripping length 9 mm

Connection plan
Supply via the internal voltage source (X3/20):
ƒ X3/28, controller inhibit (CINH)
ƒ X3/E1 .... X3/E4, digital inputs
GND2

GND1

+5V +20V

X3 62 8 9 7 20 28 E1 E2 E3 E4 39 A1 59

AOUT1 AIN1 DIGOUT1

8 9 7
0 … +5 V

1k … 10k

E82ZAFS001

Supply via an external voltage source:


ƒ X3/28, controller inhibit (CINH)
ƒ X3/E1 ... X3/E4, digital inputs
GND2

GND1

+5V +20V

X3 62 8 9 7 20 28 E1 E2 E3 E4 39 A1 59

AOUT1 AIN1 DIGOUT1


0 … +5 V

24 V ext.
_ + (+12 V DC - 0% ... +30 V DC + 0%)
max. 120 mA
1k … 10k

E82ZAFS002

The min. wiring requirements for operation

EDS82EV903 EN 3.0  193


7 Extensions for automation
I/O function module E82ZAFSCO10 (Standard I/O PT)
Installation

X3/ Signal type Function Level


(Lenze setting: bold print) (Lenze setting: bold print)
62 Analog Output frequency 0  +6 V
output 0  +10 V 1)
7 − GND1, Reference potential for analog signals −
8 Analog Input for actual value or setpoint
input Switch over the range with the DIP switch and in C0034:
l Voltage signal 0  +5 V
0  +10 V
−10  +10 V 2)
l Current signal 0  +20 mA
+4  +20 mA
+4  +20 mA (open−circuit
monitored)
9 − Internal, stabilised DC voltage source for the setpoint +5.2 V
potentiometer
20 − Internal DC voltage supply for control of digital inputs +20 V ±10 % (ref.: X3/7)
and outputs
28 Controller inhibit (CINH) 1 = enable
E1 3) Activation of JOG frequencies e1 E2
JOG1 = 20 Hz JOG1 1 0
JOG2 = 30 Hz
E2 3) JOG2 0 1
Digital JOG3 = 40 Hz
JOG3 1 1
inputs
E3 DC−injection brake (DCB) 1 = DCB
E4 Change of direction of rotation E4
CW/CCW rotation CW 0
CCW 1
39 − GND2, Reference potential for digital signals −
A1 Digital Ready for operation
output l internal supply: 0  +20 V
l external supply: 0  +24 V
59 − DC supply for X3/A1
l internal (bridge to X3/20): +20 V
l external: +24 V
1) Output level 0  +10 V: Adapt offset (C0109/C0422) and gain (C0108/C0420)
2) Adjust offset (C0026) and gain (C0027) separately for each function module ...
− after replacing the function module or the basic device.
− after loading the Lenze setting.
3) Frequency input alternatively 0  10 kHz single−track or 0 ... 1 kHz two−track, config. via C0425

194  EDS82EV903 EN 3.0


Extensions for automation 7
I/O function module E82ZAFSCO10 (Standard I/O PT)
Installation

Analog input configuration


ON
ON

OFF
1 2 3 4 5


Note!
ƒ Make sure to set the DIP switch and C0034 to the same range, otherwise the
analog input signal at X3/8 will be interpreted incorrectly by the basic
device.
ƒ If a setpoint potentiometer is supplied internally via X3/9, make sure to set
the DIP switch to the voltage range 0 ... 5 V. Otherwise it will be impossible
to cover the entire speed range.

Signal at X3/8 Switch position C0034


1 2 3 4 5
0 ... 5V OFF OFF ON OFF OFF 0
0 ... 10 V (Lenze setting) OFF OFF ON OFF ON 0
0 ... 20 mA OFF OFF ON ON OFF 0
4 ... 20 mA OFF OFF ON ON OFF 1
4 ... 20 mA (open−circuit monitored) OFF OFF ON ON OFF 3
−10 ... +10 V ON ON OFF OFF OFF 2

EDS82EV903 EN 3.0  195


7 Extensions for automation
I/O function module E82ZAFACO10 (application I/O PT)
Description

7.5 I/O function module E82ZAFACO10 (application I/O PT)

7.5.1 Description

The function module enables the user to control Lenze 8200vector controllers with analog
and digital control signals.

Elements
E82ZAFAC010

0 4
1 2
3
E82ZAFA017/E82ZAFX006

Pos. Description Detailed


information
Jumper for the configuration of the analog inputs and outputs  201
Analog inputs, plug connector X3.1  200
 Analog outputs, plug connector X3.2  200
 Digital inputs and outputs, plug connector X3.3  200
 Nameplate

Identification

‚ƒ
‚ƒ 
APPLICATION
A22APPLICATION
010 / 3A22
010 / 3A22
L
Type
Id.-No.
Prod.-No.
Ser.-No.

E82AF000P0B201XX

E82ZAFX005

 ‚ ƒ
E82ZAF A C 010 3A 30
Series
APPLICATION I/O
Version
Variant 010: PT (plug terminal) with spring
connection
Hardware version
Software version

196  EDS82EV903 EN 3.0


Extensions for automation 7
I/O function module E82ZAFACO10 (application I/O PT)
Technical data

7.5.2 Technical data

Operating conditions
Ambient conditions
Climate
Storage IEC/EN 60721−3−1 1K3 (−25 to +60 °C)
Transport IEC/EN 60721−3−2 2K3 (−25 to +70 °C)
Operation Corresponding to the data of the Lenze standard device used (see documentation
of the standard device).
Pollution EN 61800−5−1 Degree of pollution 2

Connection data
X3.1/
1U/2U Temperature error (0...+60°C) for level (based on actual value):
1I/2I l 0 ... +5 V: 1%
l 0... +10 V: 0.6 %
l −10... +10 V: 0.6 %
l 0/+4... +20 mA: 0.6 %
Linearity distortion: ± 0.5 %
A/D converter:
Resolution: 10 bits,
Error (based on the final value): 1 digit º 0.1 %
Input resistance: voltage signal: > 50 kW, current signal: 250 W
X3.2/
62 Resolution: 10 bits
63 Linearity distortion (based on the actual value): ±0.5 %
Temperature error (0...+60°C): 0.6 %
Load capacity (0 ... +10 V): Imax = 2 mA
Load resistance (0/+4 ... +20 mA): £ 500 W
9 Load capacity: Imax = 5 mA
X3.3/
A1 Load capacity:
A2 l Imax = 10 mA, with internal supply
l Imax = 50 mA, with external supply
A4 Load capacity: Imax = 8 mA
f = 50 Hz ...10 kHz
20 Load capacity: S Imax = 60 mA
28
E1 1)
Input resistance: 3.2 kW
E2 1)
E3 1 = HIGH (+12 ... +30 V), PLC level, HTL
E4 0 = LOW (0 ... +3 V), PLC level, HTL
E5
E6
1) optionally frequency input 0 ... 102.4 kHz (one−track or two−track), configuration via C0425

EDS82EV903 EN 3.0  197


7 Extensions for automation
I/O function module E82ZAFACO10 (application I/O PT)
Installation

7.5.3 Installation

Important notes

 Danger!
Dangerous electrical voltage
During operation of the standard device and up to 3 minutes after power−off
dangerous electrical voltages may be applied at the power terminals.
Possible consequences:
ƒ Death or severe injuries when touching the terminals.
Protective measures:
ƒ Disconnect the standard device from the mains and wait for 3 minutes
before you start working.
ƒ Check all power terminals for isolation from supply.


Note!
The installation of the function module is carried out according to the design
of the standard device (power ranges). Hence, information about the
installation is provided in special sections earlier in this chapter.
Please observe the following for wiring according to EMC guidelines:


Note!
ƒ Separate control cables from motor cables.
ƒ Lead the shields as far as possible to the terminals (unshielded core length <
40 mm).
ƒ Connect control and data cable shields as follows:
– Analog signal cable shields must be connected with one end at the
inverter.
– Digital signal cable shields must be connected with both ends.
ƒ More information about wiring according to EMC guidelines can be
obtained from the corresponding documentation for the standard device.

198  EDS82EV903 EN 3.0


Extensions for automation 7
I/O function module E82ZAFACO10 (application I/O PT)
Installation

Terminal data
Field Values
Electrical connection 2−pin plug connector with spring connection
Possible connections rigid:
1.5 mm2 (AWG 16)
flexible:
without wire end ferrule
1.5 mm2 (AWG 16)
with wire end ferrule, without plastic sleeve
1.5 mm2 (AWG 16)
with wire end ferrule, with plastic sleeve
1.5 mm2 (AWG 16)
Stripping length 9 mm

Connection plan
Controller inhibit (CINH) supply via internal voltage source (X3.3/20)

1U 9
+5 V
0 … +5 V

X3.1 1U 1I 2U 2I X3.2 62 63 9

1k … 10k
AIN1 AIN2 7 AOUT1 AOUT2

GND +20 V

X3.3 A1 A2 7 A4 59 20 28 E1 E2 E3 E4 E5 E6

DIGOUT1 DFOUT1
DIGOUT2

E82ZAFA016

Controller inhibit (CINH) supply via external voltage source

1U 9
0 … +5 V

+5 V

X3.1 1U 1I 2U 2I X3.2 62 63 9

1k … 10k
AIN1 AIN2 7 AOUT1 AOUT2

GND
+20 V

X3.3 A1 A2 7 A4 59 20 28 E1 E2 E3 E4 E5 E6

DIGOUT1 DFOUT1
DIGOUT2
_
+
24 V ext.
(+12 V DC - 0 % ... +30 V DC + 0 %,
max. 200 mA)

E82ZAFA015

Minimum wiring required for operation

EDS82EV903 EN 3.0  199


7 Extensions for automation
I/O function module E82ZAFACO10 (application I/O PT)
Installation

X3.1/ Signal type Function Level


(Lenze setting: bold print)
1U/2U Analog Actual value or setpoint inputs (master voltage) 0 ... +5 V
inputs Change range with jumper and C0034 0 ... +10 V
−10 V ... +10 V
1I/2I Actual value or setpoint inputs (master current) 0 ... +20 mA
Change range with jumper and C0034 +4 ... +20 mA
+4 ... +20 mA (open−circuit
monitored)

X3.2/ Signal type Function Level


(Lenze setting: bold print)
62 Analog Output frequency Voltage output:
outputs 0 ... +6 V
0 ... +10 V 1)
Current ouput:
63 Motor current (0 ... +12 mA)
0 ... +20 mA 1)
+4 ... +20 mA 1)
9 − Internal, stabilised DC voltage source for setpoint +5.2 V
potentiometer
1) Output level 0 ... + 10 V or 0/+4 ... +20 mA: adapt offset (C0422) and gain (C0420).

X3.3/ Signal type Function Level


(Lenze setting: bold print)
A1 Digital Ready for operation
outputs 0/+20 V at DC internal
A2 Not preconfigured
0/+24 V at DC external
7 − GND, reference potential −
A4 Frequency DC−bus voltage HIGH:
output +18 V ... +24 V (HTL)
LOW: 0 V
59 − DC supply for X3/A1 and X3/A2 +20 V (internal, bridge to X3/20)
+24 V (external)
20 − Internal DC voltage source for control of the +20 V ± 10 %
digital inputs and outputs
28 Controller inhibit (CINH) 1 = START
E1 1) Activation of fixed frequencies (JOG) E1 E2
JOG1 = 20 Hz JOG1 1 0
JOG2 = 30 Hz
E2 1) JOG2 0 1
JOG3 = 40 Hz
JOG3 1 1
Digital
E3 DC injection brake (DCB) 1 = DCB
inputs
E4 Reversal of rotation direction E4
CW rotation/CCW rotation (CW/CCW) CW 0
CCW 1
E5 Not preconfigured −
E6 Not preconfigured −
1) Optionally frequency input 0 ... 102.4 kHz, one or two−track, configuration via C0425

200  EDS82EV903 EN 3.0


Extensions for automation 7
I/O function module E82ZAFACO10 (application I/O PT)
Installation

Analog input configuration


1 357 9 Lenze setting (bold printing in tables)
Ÿ 1−3
Ÿ 2−4
Ÿ 7−9
2 4 6 8 10 Ÿ 8 − 10


Note!
If a setpoint potentiometer is supplied internally via X3.2/9, the jumper must
be set between 0 ... +5 V. Otherwise it is not possible to use the whole speed
range.

Analog inputs Possible levels


0 ... +5 V 0 ... +10 V −10 ... +10 V
X3.1/1U Jumper 7 − 9: free 7−9 7−9
Analog input 1, AIN1 Code C0034/1 = 0 C0034/1 = 0 C0034/1 = 1
X3.1/2U Jumper 8 − 10: free 8 − 10 8 − 10
Analog input 2, AIN2 Code C0034/2 = 0 C0034/2 = 0 C0034/2 = 1

Analog inputs Possible levels


0 ... +20 mA +4 ... +20 mA +4 ... +20 mA 1)
X3.1/1I Jumper optional optional optional
Analog input 1, AIN1 Code C0034/1 = 2 C0034/1 = 3 C0034/1 = 4
X3.1/2I Jumper optional optional optional
Analog input 2, AIN2 Code C0034/2 = 2 C0034/2 = 3 C0034/2 = 4
1) open−circuit monitored

Analog output configuration


1 357 9 Lenze setting (bold printing in tables)
Ÿ 1−3
Ÿ 2−4
Ÿ 7−9
2 4 6 8 10 Ÿ 8 − 10

Analog outputs Possible levels


0 ... +10 V 0 ... +20 mA +4 ... +20 mA
X3.2/62 Jumper 1−3 3−5 3−5
Analog output 1,
AOUT1 Code C0424/1 = 0 C0424/1 = 0 C0424/1 = 1

X3.2/63 Jumper 2−4 4−6 4−6


Analog output 2,
AOUT2 Code C0424/2 = 0 C0424/2 = 0 C0424/2 = 1

EDS82EV903 EN 3.0  201


8 Commissioning
Before switching on

8 Commissioning

8.1 Before switching on

Stop!
Special commissioning procedure after long−term storage
If controllers are stored for more than two years, the insulation resistance of
the electrolyte may have changed.
Possible consequences:
ƒ During initial switch−on, the DC−bus capacitors and hence the controller are
damaged.
Protective measures:
ƒ Form the DC−bus capacitors prior to commissioning. Instructions can be
found on the Internet (www.Lenze.com).


Note!
ƒ Do not change the switch−on sequence.
ƒ In the event of a fault during commissioning please see the chapter
"Troubleshooting and fault elimination".
In order to avoid personal injuries or material damage, check the following before
connecting the mains voltage:
ƒ The wiring for completeness, short circuit, and earth fault
ƒ The "emergency stop" function of the system
ƒ The motor circuit configuration (star/delta) must be adapted to the output voltage
of the controller.
ƒ If no function module is used, the FIF cover has to be fitted (delivery status).
ƒ If the internal voltage source X3/20, e.g. of the standard I/O is used, terminals X3/7
and X3/39 have to be bridged.

202  EDS82EV903 EN 3.0


Commissioning 8
Selection of the correct operating mode

8.2 Selection of the correct operating mode

Via the mode of operation you select the control mode of the controller. You can choose
between
ƒ V/f characteristic control
ƒ Vector control
ƒ Sensorless torque control

The V/f characteristic control is the classical mode of operation for standard applications.
In comparison to the V/f characteristic control, with the vector control you obtain
improved drive characteristics by:
ƒ A higher torque throughout the entire speed range
ƒ A higher speed accuracy and a higher concentricity factor
ƒ A higher efficiency
M

‚

MN

nN n
8200vec524

Fig. 8−1 Comparison of V/f characteristic control and vector control


 V/f characteristic control
‚ Vector control

EDS82EV903 EN 3.0  203


8 Commissioning
Selection of the correct operating mode

Recommended operating modes for standard applications


The following table helps you to select the appropriate mode of operation for standard
applications:
Application Operating mode
Setting in C0014
Single drives recommended alternatively
With strongly alternating loads 4 2
With a high starting duty 4 2
With speed control (speed feedback) 2 4
With a high dynamic performance (e.g. positioning and infeed drives) 2 −
With a torque setpoint 5 −
With torque limitation (power control) 2 4
Three−phase reluctance motors 2 −
Three−phase sliding rotor motors 2 −
Three−phase AC motors with a fixedly assigned frequency−voltage 2 −
characteristic
Pump and fan drives with a square−law load characteristic 3 2 or 4
Group drives
(several motors connected to one controller)
Equal motors and equal loads 2 −
Different motors and/or alternating loads 2 −
C0014 = 2: linear V/f characteristic control
C0014 = 3: square−law V/f characteristic control
C0014 = 4: vector control
C0014 = 5: sensorless torque control

204  EDS82EV903 EN 3.0


Commissioning 8
Parameter setting with E82ZBC keypad
V/f characteristic control

8.3 Parameter setting with E82ZBC keypad

8.3.1 V/f characteristic control

The following instructions apply to controllers equipped with a standard−I/O function


module and a three−phase AC motor which has been selected according to a power−based
assignment.
Switch−on sequence Comment
1. Connect keypad
2. Ensure that controller inhibit is active after
mains connection } 20
X3
28
Terminal X3/28 = LOW
misc001

3. Switch on the mains


ON

misc002

4. The keypad is in "Disp" mode after approx. 2 s d c b e a The USEr menu is active
Œj g f k i h PS 1
and indicates the output frequency (C0050) ‚m n op
0050 000
000
q r
Hi Hz
Lo

5. Change to the  mode to configure the basic z


w x
d c b e a
Œj g f k i h PS 1 Blinking on the display: 0050
y ‚m n op
0050 000
000
settings for your drive Hi
q r
Hz
Lo

6. Adapt the voltage/current range for the analog z d c b e a


1 Set the DIP switch on the standard
w x Œj g f k i h PS

setpoint selection (C0034) y


‚m n op
0034 000 I/O to the same range (see Mounting
0
q r
Hi

Lenze setting: −0−, (0 ... 5 V/0 ... 10 V/0 ... 20 mA) Lo


Instructions for the standard I/O)
7. Adapt the terminal configuration to the wiring z d c b e a
1
w x Œj g f k i h PS

y
‚m n op
0007 000
0
(C0007) Hi
q r

Lo
Lenze setting: −0−, i. e.
E1: JOG1/3 fixed setpointselection
E2: JOG2/3
E3: DCB DC brake
E4: CW/CCW rotation
[f]
8. Set the minimum output frequency (C0010)
C0011
Lenze setting: 0.00 Hz

9. Set the maximum output frequency (C0011)


C0010
Lenze setting: 50.00 Hz
0% 100 %

10. Set the acceleration time Tir (C0012) C0011


T  + t @
f [H z ] ir ir f * f
Lenze setting: 5.00 s 2 1
C 0 0 1 1
f2 tir = desired acceleration time
f1
11. Set the deceleration time Tif (C0013) C0011
0 T  + t @
t ir t if t
if if f * f
Lenze setting: 5.00 s T ir T if
2 1
tif = desired deceleration time
Vout
12. Set the V/f−rated frequency (C0015)
100%
Lenze setting: 50.00 Hz

13. Set the Vmin boost (C0016) Vmin The Lenze setting is suitable for all
Lenze setting: Depending on the controller type 0
common applications
0 C0015 f

14. If you want to change the settings, go to the ALL For instance activate JOG
menu frequencies (C0037,
C0038, C0039) or motor
temperature monitoring
(C0119)

EDS82EV903 EN 3.0  205


8 Commissioning
Parameter setting with E82ZBC keypad
Vector control

Switch−on sequence Comment


When all settings are complete:
15. Select setpoint E.g. via potentiometer at
terminals 7, 8, 9
16. Enable the controller X3 Terminal X3/28 = HIGH
20 28 misc002

17. The drive is now running. If the drive does not start,
additionally press 

8.3.2 Vector control

The following instructions apply to controllers equipped with a standard−I/O function


module and a three−phase AC motor which has been selected according to a power−based
assignment.
Switch−on sequence Comment
1. Connect keypad
2. Ensure that controller inhibit is active after
mains connection } 20
X3
28
Terminal X3/28 = LOW
misc001

3. Switch on the mains


ON

misc002

4. The keypad is in "Disp" mode after approx. 2 s d c b e a The USEr menu is active
Œj g f k i h PS 1
and indicates the output frequency (C0050) ‚m n op
0050 000
000
q r
Hi Hz
Lo

5. Go to the ALL menu


6. Change to the  mode to configure the basic z
w x
d c b e a
Œj g f k i h PS 1 Blinking on the display: 0050
settings for your drive y ‚m n op
0050 000
000
q r
Hi Hz
Lo

7. Adapt the terminal configuration to the wiring z d c b e a


1
w x Œj g f k i h PS

y
‚m n op
0007 000
0
(C0007) Hi
q r

Lo
Lenze setting: −0−, i. e.
E1: JOG1/3 fixed setpointselection
E2: JOG2/3
E3: DCB DC brake
E4: CW/CCW rotation
[f]
8. Set the minimum output frequency (C0010)
C0011
Lenze setting: 0.00 Hz

9. Set the maximum output frequency (C0011)


C0010
Lenze setting: 50.00 Hz
0% 100 %

10. Set the acceleration time Tir (C0012) C0011


T  + t @
f [H z ] ir ir f * f
Lenze setting: 5.00 s 2 1
C 0 0 1 1
f2 tir = desired acceleration time
f1
11. Set the deceleration time Tif (C0013) C0011
0 T  + t @
t ir t if t
if if f * f
Lenze setting: 5.00 s T ir T if
2 1
tif = desired deceleration time

206  EDS82EV903 EN 3.0


Commissioning 8
Parameter setting with E82ZBC keypad
Vector control

Switch−on sequence Comment


12. Activate the operating mode "vector control" d c
Œ f 1
(C0014 = 4) 00 14 000
Set Disp Subcode Para H/L PS

Lenze setting: Linear V/f characteristic control 4


(C0014 = 2)
z

v t
u s
w x
y E82ZBC014

13. Adapt the voltage/current range for the analog z d c b e a


1 Set the DIP switch on the standard
w x Œj g f k i h PS

setpoint selection (C0034) y


‚m n op
0034 000 I/O to the same range (see Mounting
0
q r
Hi

Lenze setting: −0−, (0 ... 5 V/0 ... 10 V/0 ... 20 mA) Lo


Instructions for the standard I/O)
14. Enter the motor data See motor nameplate
A Rated motor speed (C0087)
Lenze setting: 1390 rpm
B Rated motor current (C0088) Enter the value for the motor circuit
Lenze setting: Depending on the controller configuration (star/delta) selected!
C Rated motor frequency (C0089)
Lenze setting: 50 Hz
D Rated motor voltage (C0090) Enter the value for the motor circuit
Lenze setting: Depending on the controller configuration (star/delta) selected!
E Motor cosj (C0091)
Lenze setting: Depending on the controller
15. Start the motor parameter identification (C0148) Only when the motor is cold!
A Ensure that the controller is inhibited
} 20
X3
28
misc001
Terminal X3/28 = LOW

B Set C0148 = 1 Press


C Enable the controller X3 l Terminal X3/28 = HIGH
20 28 misc002
l The identification starts:
– Segment  is off
– The motor consumes current
and makes a high−pitched"
tone.
– The motor does not rotate!
D If segment  becomes active again after
approx. 30 s, inhibit controller again. } 20
X3
28
misc001
l
l
Terminal X3/28 = LOW
Identification is completed.
l Calculated and stored:
– V/f rated frequency (C0015)
– Slip compensation (C0021)
– Motor stator inductance
(C0092)
l Measured and stored:
– Motor stator resistance (C0084)
= Total resistance of motor
cable and motor
16. If necessary, select more parameters Activate e.g. JOG
frequencies (C0037,
C0038, C0039) or motor
temperature monitoring
(C0119)
When all settings are complete:
17. Select setpoint E.g. via potentiometer at
terminals 7, 8, 9
18. Enable the controller X3 Terminal X3/28 = HIGH
20 28 misc002

19. The drive is now running. If the drive does not start,
additionally press 

EDS82EV903 EN 3.0  207


8 Commissioning
Parameter setting with E82ZBC keypad
Vector control

Optimising the vector control


In general, the vector control is ready for operation without any further measures after the
motor parameters have been identified. The vector control must only be optimised in the
case of the following drive behaviour:
Drive behaviour Remedy
Rough motor run and motor current (C0054) > 60 % 1. Reduce motor stator inductance (C0092) by 10 %
rated motor current in idle running (steady−state 2. Check motor current in C0054
operation) 3. If the motor current (C0054) is > 50 % of the rated
motor current:
– Reduce C0092 until the motor current is
approx. 50 % of the rated motor current
– Reduce C0092 by max. 20 %!
– Note: If you reduce C0092, the torque will
decrease!
Torque too low for frequencies f < 5 Hz (starting Increase motor resistance (C0084) or motor inductance
torque) (C0092)
Poor speed stability at high load (setpoint and motor Increase slip compensation (C0021)
speed are no longer proportional) Overcompensation results in drive instability!
Error messages OC1, OC3, OC4 or OC5 at acceleration Change reset time of the Imax controller (C0078):
times (C0012) < 1 s (controller is no longer able to l Reduce C0078 = Imax controller becomes faster
follow the dynamic processes) (more dynamic)
l Increase C0078 = Imax controller becomes slower
("smoother")

208  EDS82EV903 EN 3.0


Commissioning 8
Parameter setting with the XT EMZ9371BC keypad
V/f characteristic control

8.4 Parameter setting with the XT EMZ9371BC keypad

8.4.1 V/f characteristic control

The following instructions apply to controllers equipped with a standard−I/O function


module and a three−phase AC motor which has been selected according to a power−based
assignment.
Switch−on sequence Comment
1. Plug in the keypad
2. Ensure that controller inhibit is active after mains
connection } 20
X3
28
Terminal X3/28 = LOW
misc001

3. Switch on the mains


ON

misc002

4. After approx. 3 s the keypad is in the operating level


and displays the output frequency (C0050) and the dcbBA
device utilisation (C0056) 0050 00
0.00 Hz
0 %
9371BC004

5. For quick commissioning you select the "Quick The submenu "V/f quick" contains the
start" menu dcbBA codes which you require for
SHPRG p Menu
4 2 commissioning a standard application.
Change the menu level with 
Code
A Para

Quick start The digital inputs are configured in the


B Change to the "Quick start" menu and from there to V/f quick Lenze setting:
the submenu "V/f quick" with  9371BC007 X3/E1, X3/E2: activation of fixed
setpoints (JOG)
C Change to the code level with  to parameterise
S T
U V

z dcbBA
X3/E3: activation of DC injection brake
your drive Y Z
SHPRG p Menu
Code
Para
0034 00
y 0
(DCB)
AIN1 range

9371BC008 X3/E4: CW rotation/CCW rotation


6. Adapt the voltage/current range for the analog Set the DIP switch on the standard I/O
setpoint selection (C0034) to the same range (see Mounting
Lenze setting: 0, (0 ... 5 V/0 ... 10 V/0 ... 20 mA) Instructions for the standard I/O)
7. If required, adapt the fixed setpoints JOG.
A JOG 1 (C0037) Activation:
Lenze setting: 20 Hz X3/E1 = HIGH, X3/E2 = LOW
B JOG 2 (C0038) Activation:
Lenze setting: 30 Hz X3/E1 = LOW, X3/E2 = HIGH
C JOG 3 (C0039) Activation:
Lenze setting: 40 Hz X3/E1 = HIGH, X3/E2 = HIGH
[f]
8. Set the minimum output frequency (C0010)
C0011
Lenze setting: 0.00 Hz

9. Set the maximum output frequency (C0011)


C0010
Lenze setting: 50.00 Hz
0% 100 %

10. Set the acceleration time Tir (C0012) C0011


T  + t @
f [H z ] ir ir f * f
Lenze setting: 5.00 s 2 1
C 0 0 1 1
f2 tir = desired acceleration time
f1
11. Set the deceleration time Tif (C0013) C0011
0 T  + t @
t ir t if t
if if f * f
Lenze setting: 5.00 s T ir T if
2 1
tif = desired deceleration time

EDS82EV903 EN 3.0  209


8 Commissioning
Parameter setting with the XT EMZ9371BC keypad
V/f characteristic control

Switch−on sequence Comment


Vout
12. Set the V/f−rated frequency (C0015)
100%
Lenze setting: 50.00 Hz

13. Set the Vmin boost (C0016) Vmin The Lenze setting is suitable for all
Lenze setting: depends on the controller type 0
common applications
0 C0015 f

14. Activate the motor temperature monitoring (C0119) Possible settings( 220)
if you have connected a PTC or thermal contact to
terminal X2.2
Lenze setting: switched off
When all settings are complete:
15. Select setpoint E.g. via potentiometer at
terminals 7, 8, 9
16. Enable the controller X3 Terminal X3/28 = HIGH
20 28 misc002

17. The drive is now running. If the drive does not start, additionally
press 


Note!
In the "Diagnostic" menu you can monitor the most important drive
parameters

210  EDS82EV903 EN 3.0


Commissioning 8
Parameter setting with the XT EMZ9371BC keypad
Vector control

8.4.2 Vector control

The following instructions apply to controllers equipped with a standard−I/O function


module and a three−phase AC motor which has been selected according to a power−based
assignment.
Switch−on sequence Comment
1. Plug in the keypad
2. Ensure that controller inhibit is active after mains
connection } 20
X3
28
Terminal X3/28 = LOW
misc001

3. Switch on the mains


ON

misc002

4. After approx. 3 s the keypad is in the operating level


and displays the output frequency (C0050) and the dcbBA
device utilisation (C0056) 0050 00
0.00 Hz
0 %
9371BC004

5. For quick commissioning you select the "Quick The submenu "VectorCtrl qu" contains
start" menu dcbBA the codes which you require for
SHPRG p Menu
4 3 commissioning a standard application.
Change the menu level with 
Code
A Para

Quick start The digital inputs are configured in


B Change to the "Quick start" menu and there to the VectorCtrl qu Lenze setting:
"VectorCtrl qu" submenu with  9371BC006 X3/E1, X3/E2: activation of fixed
setpoints (JOG)
C Change to the code level with  to parameterise
S T
U V

z dcbBA
X3/E3: activation of DC injection brake
your drive Y Z
SHPRG p Menu
Code
Para
0034 00
y 0
(DCB)
AIN1 range

9371BC008 X3/E4: CW rotation/CCW rotation


6. Adapt the voltage/current range for the analog Set the DIP switch on the standard I/O
setpoint selection (C0034) to the same range (see Mounting
Lenze setting: 0, (0 ... 5 V/0 ... 10 V/0 ... 20 mA) Instructions for the standard I/O)
7. If required, adapt the fixed setpoints JOG.
A JOG 1 (C0037) Activation:
Lenze setting: 20 Hz X3/E1 = HIGH, X3/E2 = LOW
B JOG 2 (C0038) Activation:
Lenze setting: 30 Hz X3/E1 = LOW, X3/E2 = HIGH
C JOG 3 (C0039) Activation:
Lenze setting: 40 Hz X3/E1 = HIGH, X3/E2 = HIGH
[f]
8. Set the minimum output frequency (C0010)
C0011
Lenze setting: 0.00 Hz

9. Set the maximum output frequency (C0011)


C0010
Lenze setting: 50.00 Hz
0% 100 %

10. Set the acceleration time Tir (C0012) C0011


T  + t @
f [H z ] ir ir f * f
Lenze setting: 5.00 s 2 1
C 0 0 1 1
f2 tir = desired acceleration time
f1
11. Set the deceleration time Tif (C0013) C0011
0 T  + t @
t ir t if t
if if f * f
Lenze setting: 5.00 s T ir T if
2 1
tif = desired deceleration time

EDS82EV903 EN 3.0  211


8 Commissioning
Parameter setting with the XT EMZ9371BC keypad
Vector control

Switch−on sequence Comment


12. Activate the operating mode "vector control"
(C0014 = 4) dcbBA
SHPRG p
Lenze setting: Linear V/f characteristic control Menu
Code
Para
0014 00
(C0014 = 2) 4
Vector-Ctrl
9371BC008

13. Enter the motor data See motor nameplate


A Rated motor speed (C0087)
Lenze setting: 1390 rpm
B Rated motor current (C0088) Enter the value for the motor circuit
Lenze setting: depending on the controller configuration (star/delta) selected!
C Rated motor frequency (C0089)
Lenze setting: 50 Hz
D Rated motor voltage (C0090) Enter the value for the motor circuit
Lenze setting: depending on the controller configuration (star/delta) selected!
E Motor cosj (C0091)
Lenze setting: depending on the controller
14. Start the motor parameter identification (C0148) Only when the motor is cold!
A Ensure that the controller is inhibited
} 20
X3
28
misc001
Terminal X3/28 = LOW

B Set C0148 = 1 Press 


C Enable the controller X3 l Terminal X3/28 = HIGH
20 28 misc002
l The identification starts:
– Segment  is off
– The motor consumes current and
makes a high−pitched" tone.
– The motor does not rotate!
D If segment  becomes active again after approx.
30 s, inhibit controller again. } 20
X3
28
misc001
l
l
Terminal X3/28 = LOW
Identification is completed.
l Calculated and stored:
– V/f rated frequency (C0015)
– Slip compensation (C0021)
– Motor stator inductance (C0092)
l Measured and stored:
– Motor stator resistance (C0084) =
Total resistance of motor cable
and motor
15. Activate the motor temperature monitoring (C0119) Possible settings( 220)
if you have connected a PTC or thermal contact to
terminal X2.2
Lenze setting: switched off
When all settings are complete:
16. Select setpoint E.g. via potentiometer at
terminals 7, 8, 9
17. Enable the controller X3 Terminal X3/28 = HIGH
20 28 misc002

18. The drive is now running. If the drive does not start, additionally
press 


Note!
In the "Diagnostic" menu you can monitor the most important drive
parameters

212  EDS82EV903 EN 3.0


Commissioning 8
Parameter setting with the XT EMZ9371BC keypad
Vector control

Optimising the vector control


In general, the vector control is ready for operation without any further measures after the
motor parameters have been identified. The vector control must only be optimised in the
case of the following drive behaviour:
Drive behaviour Remedy
Rough motor run and motor current (C0054) > 60 % 1. Reduce motor stator inductance (C0092) by 10 %
rated motor current in idle running (steady−state 2. Check motor current in C0054
operation) 3. If the motor current (C0054) is > 50 % of the rated
motor current:
– Reduce C0092 until the motor current is
approx. 50 % of the rated motor current
– Reduce C0092 by max. 20 %!
– Note: If you reduce C0092, the torque will
decrease!
Torque too low for frequencies f < 5 Hz (starting Increase motor resistance (C0084) or motor inductance
torque) (C0092)
Poor speed stability at high load (setpoint and motor Increase slip compensation (C0021)
speed are no longer proportional) Overcompensation results in drive instability!
Error messages OC1, OC3, OC4 or OC5 at acceleration Change reset time of the Imax controller (C0078):
times (C0012) < 1 s (controller is no longer able to l Reduce C0078 = Imax controller becomes faster
follow the dynamic processes) (more dynamic)
l Increase C0078 = Imax controller becomes slower
("smoother")

EDS82EV903 EN 3.0  213


8 Commissioning
Important codes for quick commissioning

8.5 Important codes for quick commissioning


Note!
ƒ The following table describes the codes mentioned in the examples for
commissioning!
ƒ All codes are described in detail in the function library.

How to read the code table


Column Abbreviation Meaning
Code Cxxxx Code Cxxxx l The parameter value of the code can be defined
differently within each parameter set
1 Subcode 1 of Cxxxx
l The parameter value is accepted immediately
2 Subcode 2 of Cxxxx (ONLINE)
* Parameter value of the code is the same for all parameter sets and can be
changed in parameter set 1
 Keypad E82ZBC Changed parameter of the code or subcode will be
accepted after pressing 
Keypad XT EMZ9371BC Changed parameter of the code or subcode will be
accepted after pressing 
Keypad E82ZBC Changed parameter of the code or subcode will be
accepted after pressing  if the controller is
inhibited
Keypad XT EMZ9371BC Changed parameter of the code or subcode will be
accepted after pressing  if the controller is
inhibited
(A) Code, subcode or selection only available for operation with application I/O
uSEr Code is contained in the Lenze setting in the USER menu
Designation Name of the code
Lenze Lenze setting (value at delivery or after restoring the delivery status with C0002)
à Further information can be obtained from the "IMPORTANT" column
Selection 1 {%} 99 Min. value {unit} max. value
IMPORTANT − Brief, important explanations

214  EDS82EV903 EN 3.0


Commissioning 8
Important codes for quick commissioning

Code Possible settings IMPORTANT


No. Name Lenze Selection
C0002 Parameter set 0 0 Ready PAR1 ... PAR4:  368
* management l Parameter sets of the controller
l PAR1 ... PAR4 also contain the
uSEr parameters for the function
modules standard I/O,
application I/O, AS interface,
system bus (CAN)
FPAR1:
l Module−specific parameter set
of the fieldbus function
modules INTERBUS,
PROFIBUS−DP, LECOM−B,
DeviceNet/CANopen
l FPAR1 is saved in the function
module
Restoring the 1 Lenze setting ð PAR1 Restore the delivery status in the
delivery status 2 Lenze setting ð PAR2 parameter set selected
3 Lenze setting ð PAR3
4 Lenze setting ð PAR4
31 Lenze setting ð FPAR1 Restore the delivery status in the
fieldbus function module
61 Lenze setting ð PAR1 + FPAR1 Restore the delivery status in the
62 Lenze setting ð PAR2 + FPAR1 selected parameter set of the
controller and in the fieldbus
63 Lenze setting ð PAR3 + FPAR1 function module
64 Lenze setting ð PAR4 + FPAR1
C0002 Transferring By means of the keypad you can
* parameter sets transfer the parameter sets to
with the other controllers.
uSEr keypad During the transmission the access
(Cont.) to the parameters via other
channels is inhibited!
Keypad ð controller Overwrite all available parameter
70 with function module application I/O, sets (PAR1 ... PAR4, if required
INTERBUS, PROFIBUS−DP, LECOM−B, FPAR1) with the corresponding
DeviceNet, CANopen data of the keypad
10 with all other function modules

EDS82EV903 EN 3.0  215


8 Commissioning
Important codes for quick commissioning

Code Possible settings IMPORTANT


No. Name Lenze Selection
C0002 Transferring Keypad ð PAR1 (+ FPAR1) Overwrite selected parameter set
* parameter sets 71 with function module application I/O, and, if required FPAR1, with the
with the INTERBUS, PROFIBUS−DP, LECOM−B, corresponding data of the keypad
uSEr keypad DeviceNet/CANopen
(Cont.)
11 with all other function modules
Keypad ð PAR2 (+ FPAR1)
72 with function module application I/O,
INTERBUS, PROFIBUS−DP, LECOM−B,
DeviceNet/CANopen
12 with all other function modules
Keypad ð PAR3 (+ FPAR1)
73 with function module application I/O,
INTERBUS, PROFIBUS−DP, LECOM−B,
DeviceNet/CANopen
13 with all other function modules
Keypad ð PAR4 (+ FPAR1)
74 with function module application I/O,
INTERBUS, PROFIBUS−DP, LECOM−B,
DeviceNet/CANopen
14 with all other function modules
Controller ð keypad Copy all available parameter sets
80 with function module application I/O, (PAR1 ... PAR4, if required FPAR1)
INTERBUS, PROFIBUS−DP, LECOM−B, into the keypad
DeviceNet/CANopen
20 with all other function modules
Keypad ð function module Only overwrite the
40 only with function module INTERBUS, module−specific parameter set
PROFIBUS−DP, LECOM−B, FPAR1 with the data of the keypad
DeviceNet/CANopen
Function module ð keypad Only copy the module−specific
50 only with function module INTERBUS, parameter set FPAR1 into the
PROFIBUS−DP, LECOM−B, keypad
DeviceNet/CANopen
C0002 Saving your 9 PAR1 ð own basic setting For the parameters of the
* own basic controller you can save an own
setting basic setting (e.g. the delivery
uSEr status of your machine):
(Cont.) 1. Ensure that parameter set 1 is
active
2. Inhibit controller
3. Set C0003 = 3, confirm with

4. Set C0002 = 9, confirm with
, the own basic setting is
saved
5. Set C0003 = 1, confirm with

6. Enable the controller
C0002 Loading/copyin By using this function you can also
* g the own basic just copy PAR1 into the parameter
setting sets PAR2 ... PAR4
uSEr 5 own basic setting ð PAR1 Restore own basic setting in the
(Cont.) parameter set selected
6 own basic setting ð PAR2
7 own basic setting ð PAR3
8 own basic setting ð PAR4

216  EDS82EV903 EN 3.0


Commissioning 8
Important codes for quick commissioning

Code Possible settings IMPORTANT


No. Name Lenze Selection
C0003 Saving 1 0 Do not save parameters in the EEPROM Data loss after mains switch−off
* parameters 1 Always save parameters in the EEPROM l Active after every mains
 non−volatilely connection
l Cyclic alteration of parameters
via bus module is not
permissible
3 Save your own basic setting in the Afterwards save parameter set 1
EEPROM as own basic setting with
C0002 = 9
C0007 Fixed Change of C0007 is copied into the  343
 configuration corresponding subcode of C0410.
uSEr digital inputs Free configuration in C0410 sets
C0007 = 255!
0 E4 E3 E2 E1 l CW/CCW = clockwise
0 CW/CCW DCB JOG2/3 JOG1/3 rotation/counter−clockwise
rotation
1 CW/CCW PAR JOG2/3 JOG1/3
l DCB = DC injection brake
2 CW/CCW QSP JOG2/3 JOG1/3 l QSP = quickstop
3 CW/CCW PAR DCB JOG1/3 l PAR = change over parameter
4 CW/CCW QSP PAR JOG1/3 set (PAR1 ó PAR2)
– PAR1 = LOW, PAR2 = HIGH
5 CW/CCW DCB TRIP−Set JOG1/3
– The terminal in PAR1 and
6 CW/CCW PAR TRIP−Set JOG1/3 PAR2 has to be assigned with
7 CW/CCW PAR DCB TRIP−Set the "PAR" function.
– Only use configurations with
8 CW/CCW QSP PAR TRIP−Set
"PAR" if C0988 = 0
9 CW/CCW QSP TRIP−Set JOG1/3
l TRIP−Set = external error
10 CW/CCW TRIP−Set UP DOWN

C0007 E4 E3 E2 E1 l Selection of fixed


 11 CW/CCW DCB UP DOWN setpoints Active
uSEr 12 CW/CCW PAR UP DOWN
JOG1/3 JOG2/3 C0046
(Cont.) LOW LOW JOG1
13 CW/CCW QSP UP DOWN
HIGH LOW JOG2
14 CCW/QSP CW/QSP DCB JOG1/3 LOW HIGH JOG3
15 CCW/QSP CW/QSP PAR JOG1/3 HIGH HIGH
16 CCW/QSP CW/QSP JOG2/3 JOG1/3

17 CCW/QSP CW/QSP PAR DCB

18 CCW/QSP CW/QSP PAR TRIP−Set

19 CCW/QSP CW/QSP DCB TRIP−Set

C0007 E4 E3 E2 E1 l UP/DOWN = motor


 20 CCW/QSP CW/QSP TRIP−Set JOG1/3 potentiometer functions
uSEr 21 CCW/QSP CW/QSP UP DOWN
l H/Re = manual/remote
(Cont.) change−over
22 CCW/QSP CW/QSP UP JOG1/3 l PCTRL1−I−OFF = switch off I
23 H/Re CW/CCW UP DOWN component of process
controller
24 H/Re PAR UP DOWN
l DFIN1−ON = digital frequency
25 H/Re DCB UP DOWN
input 0 ... 10 kHz
26 H/Re JOG1/3 UP DOWN l PCTRL1−OFF = switch off
27 H/Re TRIP−Set UP DOWN process controller
28 JOG2/3 JOG1/3 PCTRL1−I− DFIN1−ON
OFF
29 JOG2/3 DCB PCTRL1−I− DFIN1−ON
OFF
30 JOG2/3 QSP PCTRL1−I− DFIN1−ON
OFF

EDS82EV903 EN 3.0  217


8 Commissioning
Important codes for quick commissioning

Code Possible settings IMPORTANT


No. Name Lenze Selection
C0007 E4 E3 E2 E1
 31 DCB QSP PCTRL1−I− DFIN1−ON
uSEr OFF
(Cont.) 32 TRIP−Set QSP PCTRL1−I− DFIN1−ON
OFF
33 QSP PAR PCTRL1− DFIN1−ON
OFF
34 CW/QSP CCW/QSP PCTRL1−I− DFIN1−ON
OFF
35 JOG2/3 JOG1/3 PAR DFIN1−ON

36 DCB QSP PAR DFIN1−ON

37 JOG1/3 QSP PAR DFIN1−ON

38 JOG1/3 PAR TRIP−Set DFIN1−ON

39 JOG2/3 JOG1/3 TRIP−Set DFIN1−ON

40 JOG1/3 QSP TRIP−Set DFIN1−ON

C0007 E4 E3 E2 E1
 41 JOG1/3 DCB TRIP−Set DFIN1−ON
uSEr 42 QSP DCB TRIP−Set DFIN1−ON
(Cont.)
43 CW/CCW QSP TRIP−Set DFIN1−ON

44 UP DOWN PAR DFIN1−ON

45 CW/CCW QSP PAR DFIN1−ON

46 H/Re PAR QSP JOG1/3

47 CW/QSP CCW/QSP H/Re JOG1/3

48 PCTRL1− DCB PCTRL1−I− DFIN1−ON


OFF OFF
49 PCTRL1− JOG1/3 QSP DFIN1−ON
OFF
50 PCTRL1− JOG1/3 PCTRL1−I− DFIN1−ON
OFF OFF
51 DCB PAR PCTRL1−I− DFIN1−ON
OFF
255 Free configuration in C0410 Read only
Do not change C0007 since
settings in C0410 may get lost
C0010 Minimum 0.00 0.00 {0.02 650.00 l C0010 not effective in the case  281
uSEr output à 14.5 Hz Hz} of bipolar setpoint selection
frequency (−10 V ... + 10 V)
l C0010 only limits the analog
input 1
l In the case of a max. output
frequency > 50 Hz the
switching threshold of the auto
DCB in C0019 has to be
increased.
C0011 Maximum 50.00 7.50 {0.02 650.00 l From software 3.5: If
uSEr output à 87 Hz Hz} C0010 > C0011, the drive does
frequency not start when controller
enable is set.
à Speed setting range 1 : 6 for
Lenze geared motors: For
operation with Lenze geared
motors has to be set
necessarily.
C0012 Acceleration 5.00 0.00 {0.02 s} 1300.00 Reference: frequency change 0 Hz  286
uSEr time main ... C0011
setpoint l Additional setpoint ðC0220
l Acceleration times that can be
activated via digital signals ð
C0101

218  EDS82EV903 EN 3.0


Commissioning 8
Important codes for quick commissioning

Code Possible settings IMPORTANT


No. Name Lenze Selection
C0013 Deceleration 5.00 0.00 {0.02 s} 1300.00 Reference: frequency change  286
uSEr time main C0011... 0 Hz
setpoint l Additional setpoint ðC0221
l Deceleration times that can be
activated via digital signals ð
C0103
C0014 Operating 2 2 V/f characteristic control V ~ f l Commissioning is possible  255
 mode (linear characteristic with constant without identifying motor
Vmin boost) parameters
l Advantage of identification
with C0148:
– Improved smooth running at
3 V/f characteristic control V ~ f2 low speeds
(square−law characteristic with – V/f rated frequency (C0015)
constant Vmin boost) and slip (C0021) are
calculated and saved. They do
not have to be entered
4 Vector control In the case of the first selection
5 Sensorless torque control with speed enter the motor data and identify
limitation them with C0148
l Torque setpoint via C0412/6
Otherwise commissioning is not
l Speed limitation via setpoint 1
possible
(NSET1−N1) if C0412/1 is assigned, When C0014 = 5, C0019 must be
otherwise via maximum frequency set = 0 (automatic DC injection
(C0011) brake is deactivated)
C0015 V/f rated 50.00 7.50 {0.02 960.00 l C0015 is calculated and saved  205
uSEr frequency Hz} during the motor parameter  206
identification with C0148.
l The setting applies to all
permitted mains voltages
C0016 Vmin boost à 0.00 {0.01 %} 40.00 à device−dependent  205
uSEr Setting applies to all permitted
mains voltages
C0034 Range of Observe switch position of the  298
* setpoint function module!
 selection 0 0 Unipolar voltage 0 ... 5 V / 0 ... 10 V
uSEr Standard I/O Current 0 ... 20 mA
(X3/8)
1 Current 4 ... 20 mA Reversal of rotation direction only
possible with a digital signal.
2 Bipolar voltage −10 V ... +10 V l Minimum output frequency
(C0010) not effective
l Individually adjust offset and
gain
3 Current 4 ... 20 mA open−circuit TRIP Sd5 if I < 4 mA
monitored Reversal of rotation direction only
possible with a digital signal.
C0034 Range of Observe jumper position of the  298
* setpoint function module!
 selection
(A) Application I/O
uSEr
1 X3/1U, X3/1I 0 0 Unipolar voltage 0 ... 5 V / 0 ... 10 V
2 X3/2U, X3/2I 1 Bipolar voltage −10 V ... +10 V Minimum output frequency
(C0010) not effective
2 Current 0 ... 20 mA
3 Current 4 ... 20 mA Reversal of rotation direction only
possible with a digital signal.
4 Current 4 ... 20 mA open−circuit Reversal of rotation direction only
monitored possible with a digital signal.
TRIP Sd5 at I < 4 mA

EDS82EV903 EN 3.0  219


8 Commissioning
Important codes for quick commissioning

Code Possible settings IMPORTANT


No. Name Lenze Selection
C0037 JOG1 20.00 −650.00 {0.02 650.00 JOG = fixed setpoint  309
Hz} Additional fixed setpoints ðC0440
C0038 JOG2 30.00 −650.00 {0.02 650.00
Hz}
C0039 JOG3 40.00 −650.00 {0.02 650.00
Hz}
C0050 Output freq. −650.00 {Hz} 650.00 Read only: Output frequency
* (MCTRL1− without slip compensation
uSEr NOUT)
C0087 Rated motor à 300 {1 rpm} 16000 à Device−dependent  315
speed
C0088 Rated motor à 0.0 0.1 (A) 650.0 à Device−dependent  315
current 0.0 ... 2.0 x rated output current of
the controller
C0089 Rated motor 50 10 {1 Hz} 960  315
frequency
C0090 Rated motor à 50 {1 V} 500 à 230 V for 230 V controllers,  315
voltage 400 V for 400 V controllers
C0091 Motor cos ϕ à 0.40 {0.1} 1.0 à Device−dependent  315
C0119 Configuration 0 0 PTC input inactive Earth fault l Configure signal output in  359
 of motor detection active C0415
temperature 1 PTC input active, l If several parameter sets are
monitoring TRIP effected used, monitoring has to be set
(PTC input) / 2 PTC input active, separately for every parameter
earth fault warning effected set.
detection l Deactivate earth fault detection
3 PTC input inactive Earth fault if the earth fault detection is
detection inactive actuated unintentionally.
4 PTC input active,
l If the earth fault detection is
TRIP effected
activated, the motor starts with
5 PTC input active, a delay of approx. 40 ms after
warning effected controller enable has been set.
C0140 Additive 0.00 −650.00 {0.02 650.00 l Selection via ! function of  311
* frequency Hz} the keypad or parameter
setpoint channel
(NSET1−NADD) l Acts additively on the main
setpoint
l Value will be stored when
switching the mains or
removing the keypad
l C0140 is only transferred
during parameter set transfer
with GDC (not with keypad)
C0148 Identifying 0 0 Ready Only when the motor is cold!  315
* motor data 1. Inhibit controller, wait until
drive is at standstill
2. Enter the correct values from
the motor nameplate in C0087,
1 Start identification C0088, C0089, C0090, C0091
l V/f rated frequency (C0015), slip
3. Set C0148 = 1, confirm with
compensation (C0021) and motor 
stator inductance (C0092) are 4. Enable controller:
calculated and saved The identification
l The motor stator resistance (C0084) – starts,  goes out
= total resistance of the motor cable – the motor "whistles" faintly
and motor is measured and saved but it does not rotate!
– takes approx. 30 s
– is completed when  is lit
again
5. Inhibit controller

220  EDS82EV903 EN 3.0


Commissioning 8
Important codes for quick commissioning

Code Possible settings IMPORTANT


No. Name Lenze Selection
C0517 User menu l After mains switching or in the  373
* " function the code from
 C0517/1 is displayed.
l In the Lenze setting the user
1 Memory 1 50 C0050 Output frequency (MCTRL1−NOUT) menu contains the most
important codes for
2 Memory 2 34 C0034 Range of analog setpoint selection
commissioning the operating
3 Memory 3 7 C0007 Fixed configuration of digital input mode "V/f characteristic control
signals with a linear characteristic"
l If the password protection is
4 Memory 4 10 C0010 Minimum output frequency active, only the codes entered
in C0517 can be freely accessed
5 Memory 5 11 C0011 Maximum output frequency l If less than 10 codes are
6 Memory 6 12 C0012 Acceleration time main setpoint required, assign the value "0"
(zero) to the memory locations
7 Memory 7 13 C0013 Deceleration time main setpoint not used. Please observe that
the software automatically
8 Memory 8 15 C0015 V/f rated frequency assigns code C0050 to a
memory location that is not
9 Memory 9 16 C0016 Vmin boost
used, if it has not been
10 Memory 10 2 C0002 Parameter set transfer explicitly assigned to another
memory location.
Possible entries for C0517
xxxx All codes apart from the codes labelled Syntax:
with "(A)". Codes: C0517/x = cccc
Subcodes: C0517/x = cccc.ss

EDS82EV903 EN 3.0  221


9 Parameter setting
Important notes

9 Parameter setting

9.1 Important notes

Adapt the functions of the controller to the application


The controller functions can be adapted to your applications by means of
parameterisation. You can either parameterise via keypad, PC or via the parameter channel
of a bus system.
The function library contains a detailed description of the functions, the signal flow
diagrams contain all configurable signals.

Parameters and codes


The parameters for the functions are stored in numbered codes:
ƒ Codes are marked in the text with a "C" (e.g. C0002).
ƒ The code table provides a quick overview of all codes. The codes are sorted in
numerically ascending order and can be used as a reference. ( 378)

Parameter setting via operating module


A quick parameter setting is provided by two operating modules, "keypad", in different
versions. Both serve as status displays, error diagnosis and transfer of parameters to other
drive controllers.
Keypad Keypad XT
E82ZBC EMZ9371BC
Can be used with 8200 vector, 8200 motec, 8200 vector, 8200 motec,
starttec starttec, Drive PLC, 9300 vector,
9300 servo
Operator buttons 8 8
Text display yes yes
Plain text display no yes
Menu structure User menu, code list User−specific menus
Configurable menu (user menu") yes yes
Menu for quick commissioning ("Quick start") no yes
Predefined basic configurations no yes
Non−volatile memory for parameter transfer yes yes
Password protection yes yes
Diagnosis terminal yes yes
Installation in control cabinet yes no
Type of protection IP 55 IP 20
Detailed description  224  235

222  EDS82EV903 EN 3.0


Parameter setting 9
Important notes

Parameter setting via PC


As an alternative to the operation with an operating module, the free−of−charge "Global
Drive Control easy" PC program is available (can be downloaded at www.Lenze.com).
GDCeasy is a generally understandable and clearly structured tool for convenient
operation, parameter setting and diagnostics of the 8200 vector frequency inverter.
Parameter setting via GDCeasy is carried out by means of a PC and the LECOM−A/B
(RS232/RS485) or LECOM−LI (optical fibre) communication module. In a CAN network,
parameter setting is also possible via a PC system bus adapter (see "Automation"
catalogue).

Parameter setting via bus system


Detailed information can be found in the documentation of the corresponding bus system.

EDS82EV903 EN 3.0  223


9 Parameter setting
Parameter setting with E82ZBC keypad
General data and operating conditions

9.2 Parameter setting with E82ZBC keypad

9.2.1 General data and operating conditions

d c b e a
j g f k i h PS 8
‚m n op
8888 888
88888
q r
m
Hi Hz V A
Lo %sh Ω°C
rpm
b
0

z
v t
u s
w x
y
a c

E82ZBC011

Range Values
Dimensions
Width a 60 mm
Height b 74 mm
Depth c 17 mm

Environmental conditions
Climate
Storage IEC/EN 60721−3−1 1K3 (−25 ... +60 °C)
Transport IEC/EN 60721−3−2 2K3 (−25 ... +70 °C)
Operation IEC/EN 60721−3−3 3K3 (−10 ... +60 °C)

Type of protection IP 20

224  EDS82EV903 EN 3.0


Parameter setting 9
Parameter setting with E82ZBC keypad
Installation and commissioning

9.2.2 Installation and commissioning


Note!
The keypad is rear−mounted to the terminal with a screw (remove rubber
protection).
The keypad can be mounted into a control cabinet door using the "Mounting
kit for control cabinets" E82ZBHT (board cutout 45.3 mm x 45.3 mm).

 Lx
xx
W
2Z
a
E8
e PS 8
bi h 8
ck
88 88 88
88
m A
dg f Hz V °C
j op
Ω
d c b e a

888
%sh
 nr
‚m
rpm j g f k i h PS 8
q ‚m n op
8888 888
88888
q r
Hi m
Hi
us

Lo Hz V A
%sh Ω°C
vt

Lo rpm

zx z

v t
u s
wy w x
y
E82ZBC

‚ d c b e a
j g f k i h PS
‚m n op
8888 888
8
E82ZBB
88888
q r
m
Hi Hz V A
Lo %sh Ω°C
rpm

z
v t
u s

w x
y

ƒ d c b e a
j g f k i h PS
‚m n op
0050 000
1 d c b e a
j g f k i h PS
0 1
88800
q r

00502000
m
Hi
Lo
Hz V A
%sh Ω°C ‚m n op

88800
rpm
q r
m
Hi Hz V A
z Lo %sh Ω°C
v t
u s

rpm
w x 3
y

„ d c b e a
j g f k i h PS
‚m n op
0050 000
1

88800
q r
m
Hi Hz V A
Lo %sh Ω°C
rpm

z
v t
u s

w x
y

E82ZBC018

Fig. 9−1 Installation and commissioning of the E82ZBC keypad or E82ZBB diagnosis terminal
 Connect keypad to the AIF interface on the front of the standard device.
It is possible to connect the keypad and remove it during operation.
‚ As soon as the keypad is supplied with voltage, it carries out a short self−test.
ƒ The keypad is ready for operation, if it displays the "Disp" mode:
Current state of the standard device
Parameter set activated via terminal
 Memory location 1 of the user menu (C0517):
Code number, subcode number, and current value
 Current value in % of the status display defined in C0004
„ Press # to leave the "Disp" mode

EDS82EV903 EN 3.0  225


9 Parameter setting
Parameter setting with E82ZBC keypad
Display elements and function keys

9.2.3 Display elements and function keys

Front view Display mode

1
3 5 d c b e a
Œj g f k i h PS 1
d c b e a
8 6 ‚m n op
0050 000
5 000
j g f k i h PS q r
4 ‚m n op
8888 888 7 Hi Hz

88888
q r
m Lo
2
Hi
Lo
Hz V A
%sh Ω°C
rpm 8
0 z

v t
u s
z w x
v t

w x u s
y y
E82ZBC002 E82ZBC003

Fig. 9−2 Display elements and function keys of the E82ZBC keypad

Status displays
Meaning Explanation
% Ready for operation
 Pulse inhibit active Power outputs inhibited
& Current limit set in motor mode or in C0022 (in motor mode) or C0023 (in generator mode)
generator mode exceeded
' Warning active
( Fault active
Function bar 1
Meaning Explanation
! Setpoint selection via ) Not possible with active password protection (display
= ”loc”)
" Display function: Active after every mains connection
l User menu, memory location 1 (C0517/1),
display
l Display active parameter set
 Select codes Four−digit display of the active code number
* Select subcodes Three−digit display of the active subcode number
+ Change parameter value of a (sub−) code Five−digit display of the current value
, Display values with more than 5 digits
H: high−order digits Display ”HI”
L: low−order digits Display ”lo”
 Function bar 2
Meaning Explanation
- Select parameter set 1 ... 4 for changing l Display e.g. PS 2()
l Activating parameter sets can be effected via
digital signals only (configuration with C0410)
. Select node on system bus (CAN) The node selected is paramaterisable from the
current drive
/ = function active
0 Select menu user List of the codes in the user menu (C0517)
The user menu is active after every mains all List of all codes
switching
funci Only specific codes for bus function modules
e.g. INTERBUS, PROFIBUS−DP, LECOM-B, ...
 Bar graph display
Set value in C0004 in % Display range: − 180 % ... + 180 % (every scale
(Lenze setting: device utilisation C0056) line = 20 %)

226  EDS82EV903 EN 3.0


Parameter setting 9
Parameter setting with E82ZBC keypad
Display elements and function keys

 Display parameter set


In mode ":
display of the parameter set activated via
the digital signal
Otherwise: Select the individual parameter sets in mode - in
Display of the parameter set that is active function bar 2
for changing
 Display of code number
 Display of subcode number
 Display of parameter value or fault indication
 Function keys
Function Explanation
 Enable controller Terminal X3/28 must additionally be at HIGH level
Inhibit drive controller (CINH) or quick stop Configuration in C0469
(QSP)
1 Change function bar 1 « function bar 2
#2 To right/left in active function bar The active function is framed
) Increase/decrease value Only blinking values can be changed
change quickly: keep key pressed
 Save parameters when 3is blinking
Confirmation by STOre in display

EDS82EV903 EN 3.0  227


9 Parameter setting
Parameter setting with E82ZBC keypad
Changing and saving parameters

9.2.4 Changing and saving parameters


Note!
ƒ The user menu is active after mains switching. Change to the all menu to
address all codes.
ƒ With the keypad you can only change parameter values in the parameter
sets.
ƒ A parameter set can only be activated for operation by means of digital
signals (configuration via C0410)!
ƒ In the " function, the keypad shows the parameter set which is currently
active during operation.

Step Key seq. Result Action


1. Connect keypad " The " function is active. The first code in the user
xx.xx Hz menu is displayed (C0517/1,
Lenze setting: C0050 = output frequency).
2. If required, change 1  Change to function bar 2
to the "ALL" menu
3. 2# 0
4. ) all Select "ALL" menu (list of all codes)
5. 1 Œ Confirm selection and change to function bar 1
6. Select parameter 1  Change to function bar 2
set for change
7. 2# -
8. ) 1 ... 4 Select parameter set to be changed
9. 1 Œ Confirm selection and change to function bar 1
10. Inhibit controller % Only necessary if you change C0002, C0148, C0174,
and/or C0469
11. Set parameters 2# 
12. ) XXXX Select code
13. # * For codes without subcodes: automatic skip to +
001
14. ) xxx Select subcode
15. # +
16. ) XXXXX Set parameter
17.  STOre Confirm entry if 3 is blinking
2 Confirm entry if 3 is not blinking;  is inactive
18. Restart "loop" at 11. or 6. to set further parameters

228  EDS82EV903 EN 3.0


Parameter setting 9
Parameter setting with E82ZBC keypad
Transferring parameters to other standard devices

9.2.5 Transferring parameters to other standard devices

Parameter settings can be easily copied from one standard device to another using the
keypad.

Copy parameter sets from the standard device to the keypad


Step Key seq. Result Action
1. Connect the keypad to standard " Function " is active. The first code in the
device 1 xx.xx Hz user menu (C0517/1, Lenze setting: C0050 =
output frequency) is displayed.
2. Inhibit controller % The drive coasts.
3. Select C0002 from the user menu # 

4.  0002 Select C0002


5. # +

6. Select the correct copy function The settings stored in the keypad are
overwritten.
l Copy all available parameter sets (PAR1 ... PAR4, if required FPAR1) into the keypad:
– Standard device with function  80 Copy PAR1 ... PAR4 and FPAR1:
module application I/O, AS ð Set "80"
interface,
INTERBUS, PROFIBUS,
LECOM−B, DeviceNet,
CANopen
– Standard device with all other  20 Copy PAR1 ... PAR4:
function modules ð Set "20"
l Only copy the module−specific parameter set FPAR1 into the keypad:
– Only possible with standard  50 Copy FPAR1:
devices including function ð Set "50"
module INTERBUS,
PROFIBUS, LECOM−B,
DeviceNet, CANopen
7. Start copying  STOre The selected parameter sets are copied to the
or keypad.
SaUe
If STOrE or SaUe goes off, the copy process is
complete.
8. Enable controller  The drive operates again.

EDS82EV903 EN 3.0  229


9 Parameter setting
Parameter setting with E82ZBC keypad
Transferring parameters to other standard devices

Copy parameter set from the keypad to the standard device


Step Key seq. Result Action
1. Connect the keypad to standard " Function " is active. The first code in the user
device 2 xx.xx Hz menu (C0517/1, Lenze setting: C0050 = output
frequency) is displayed.
2. Inhibit controller % The drive is coasting.
3. Select C0002 from the user menu # 

4.  0002 Select C0002


5. # +

6. Select the correct copy function The settings stored in the standard device or in
the function module are overwritten.
l Copy all available parameter sets (PAR1 ... PAR4, if required FPAR1) into the standard device:
– Standard device with function  70 Copy PAR1 ... PAR4 and FPAR1:
module application I/O, AS ð Set "70"
interface,
INTERBUS, PROFIBUS, LECOM−B,
DeviceNet, CANopen
– Standard device with all other  10 Copy PAR1 ... PAR4:
function modules ð Set "10"
l Only copy the module−specific parameter set FPAR1 into the function module:
– Only possible with standard  40 Copy FPAR1:
devices including function ð Set "40"
module INTERBUS,
PROFIBUS, LECOM−B, DeviceNet,
CANopen
l Copy individual parameter sets (PARx and FPAR1 if available) to the standard device:
– Standard device with function  71 Copy PAR1 and FPAR1:
module application I/O, ð Set "71"
INTERBUS,  72 Copy PAR2 and FPAR1:
PROFIBUS, LECOM−B, DeviceNet,
ð Set "72"
CANopen
 73 Copy PAR3 and FPAR1:
ð Set "73"
 74 Copy PAR4 and FPAR1:
ð Set "74"
– Standard device with all other  11 Copy PAR1: ð Set "11"
function modules  12 Copy PAR2: ð Set "12"
 13 Copy PAR3: ð Set "13"
 14 Copy PAR4: ð Set "14"
7. Start copying  STOre The selected parameter sets are copied to the
or standard device or to the function module.
load
If STOrE or load goes off, the copy process is
complete.
8. Enable controller  The drive operates again.

230  EDS82EV903 EN 3.0


Parameter setting 9
Parameter setting with E82ZBC keypad
Activating password protection

9.2.6 Activating password protection


Note!
If the password protection is activated (C0094 = 1 ... 9999), only the user menu
can be accessed freely.
ƒ The execution of all other functions requires entering the password first.
Please observe:
ƒ During a parameter set transfer, password−protected parameters will also
be overwritten.
ƒ The password will not be transferred.
Do not forget your password! However, if you have forgotten your password, it
can only be reset via a PC or a bus system!

Activate password protection


Step Key seq. Result Action
1. Change to the 1  Change to function bar 2
2. all menu 2# 0

3. ) all Select the all menu (list of all codes)


4. 1 Œ Confirm selection and change to function bar 1
5. Enter password # 

6.  0094 Code for password


7. # +

8.  XXXX Set password


9.  STOre Confirm password
10. Activate 1  Change to function bar 2
11. password by 2# 0
changing to the
12. user ) user Select the user menu
13. menu 1 Œ Confirm selection and change to function bar 1
4 The key indicates that the password protection is active.
The password protection is active now:
l Every time you want to quit the user menu, pass is displayed.
l If you enter the correct password and confirm with , all functions can be accessed freely again.

EDS82EV903 EN 3.0  231


9 Parameter setting
Parameter setting with E82ZBC keypad
Activating password protection

Call a password−protected function


Step Key seq. Result Action
1. Call a Various pass You tried to call a password−protected function
password−prote 0 0 is blinking
cted function
4

2. Temporarily  pass Set password


xxxx
deactivate 4
password
3.  STOre Confirm password
protection
4 goes off
4. Free access to Various Now all functions can be freely accessed again.
all functions
5. Reactivate 1  Change to function bar 2
6. password 2# 0
protection by
7. changing to the ) user Select the user menu
8. user 1 Œ Confirm selection and change to function bar 1
menu 4

The password protection has been reactivated.

Deactivate password protection


Step Key seq. Result Action
1. Change to the all 1 pass 0 is blinking
0
menu 4

2.  pass Set password


xxxx
4

3.  STOre Confirm password


4 goes off
4. 1  Change to function bar 2
5. 2# 0

6. ) all Select the all menu (list of all codes)


7. 1 Œ Confirm selection and change to function bar 1
8. Permanently # 

9. deactivate password  0094 Select code for password


protection
10. # +

11. ) 0 Delete password


12.  STOre Confirm entry
The password has been deactivated now. All functions can be freely accessed again.

232  EDS82EV903 EN 3.0


Parameter setting 9
Parameter setting with E82ZBC keypad
Remote parameter setting for system bus participants

9.2.7 Remote parameter setting for system bus participants

If controllers are linked via the system bus (CAN), remote parameterisation of all other
nodes of the system bus is possible from a central point in the network.
For this purpose, use the . function.


Note!
Instead of using the .function, the system bus node can also be selected via
C0370.

Step Key seq. Result Action


1. Select function 1  Change to function bar 2
2. 2# .

3. Select node ) 1 ... 63 Select node address


4. address 1 Œ Confirm address and change to function bar 1
/
Now remote parameterisation can be carried out for the node.
5. Set All settings are redirected to the selected node.
parameters
6. Carry out Restart the process with step 1.
remote
parameterisati
on for more
system bus
nodes if
required
Do not forget to switch off remote parameterisation after completion of your settings:
7. Switch off 1  Change to function bar 2
8. remote 2# .
parameterisati
9. ) 0 Switch off remote parameterisation
on
10. 1 Œ Confirm and change to function bar 1
Remote parameterisation is completed.

EDS82EV903 EN 3.0  233


9 Parameter setting
Parameter setting with E82ZBC keypad
Menu structure

9.2.8 Menu structure

For easy operation, the codes are grouped into two menus:
ƒ The user menu
– is active after every mains switching or after connection of the keypad during
operation.
– contains all codes for a standard application with linear V/f characteristic control
(Lenze setting).
– can be modified as required under C0517.
ƒ The all menu
– contains all codes.
– shows a list of all codes in numerically ascending order.

Change between the menus uSEr and ALL

d c b e a
Œj g f k i h PS 1 z d c b e a
Œj g f k i h PS 1
 o
0050 000  o
p 0050 000
us e r AL L
q r q r
Hi Hz Hi Hz
Lo Lo
~5 s
…o y …o
d c b e a
Œj g f k i h PS
‚m n op
0050 000
1 xx xx
5 000
q r
Hi Hz
Lo

z
t
t
v t

t
t
u s

w x
y
d c b e a d c b e a
Œj g f k i h PS 1 Œj g f k i h PS 1
‚m n op
0XXX 000 ‚m n op
000X 000
000 000
q r q r

x
Hi C517/1 Hi Hz
C000x
Lo Lo

user ALL
d c b e a
d c b e a
Œj g f k i h PS 1 Œj g f k i h PS 1
‚m n op
0XYZ 000 ‚m n op
0XYZ 000 C000x+1
0000001
q r
C517/2
0000001
q r
dHi c b e a dHi c b e a
ŒjLog f k i h PS ŒjLog f k i h PS
‚m n o
0ZXY
p ‚m n op
0ZXY
000
q r

000
q r
Hi Hi
Lo C517/3 Lo C000x+2

d c b e a d c b e a
Œj g f k i h PS 1 Œj g f k i h PS 1
‚m n op
0UVW000 ‚m n op
0UVW000
000
q r

000
q r
Hi C517/10 Hi C000x+n
Lo Lo

8200vec075

234  EDS82EV903 EN 3.0


Parameter setting 9
Parameter setting with the XT EMZ9371BC keypad
General data and operating conditions

9.3 Parameter setting with the XT EMZ9371BC keypad

9.3.1 General data and operating conditions

dcbBA
SHPRG p Menu
Code
Para
0050 00
50.00_Hz
MCTRL-NOUT
b0

S T
U V
z
Y Z
y

a c

9371BC011

Feature Values
Dimensions
Width a 60 mm
Height b 73.5 mm
Depth c 15 mm

Environmental conditions
Climate
Storage IEC/EN 60721−3−1 1K3 (−25 ... +60 °C)
Transport IEC/EN 60721−3−2 2K3 (−25 ... +70 °C)
Operation IEC/EN 60721−3−3 3K3 (−10 ... +60 °C)

Enclosure IP 20

EDS82EV903 EN 3.0  235


9 Parameter setting
Parameter setting with the XT EMZ9371BC keypad
Installation and commissioning

9.3.2 Installation and commissioning

 Lx
xx
W
2Z
A
E8
B 00
b 50
c 00 Hz
Menu
0_
dp Code
Para .0 dcbBA
RG
50
UT
SHP
SHPRG p Menu
NO 0050 00

UV
Code

L-
Para

TR 50.00_Hz

ST
MC
MCTRL-NOUT

zZ

S T
U V
Yy z
Y Z
y

EMZ9371BC

‚ dcbBA
SHPRG p
Code
Para
Menu
0050 00
GLOBAL DRIVE
E82ZBBXC

Init

S T
U V
z
Y Z
y

ƒ d
0050 00 0 BA
dcb
50.00 Hz
20 %
1
S T
U V

z
Y Z
y 2 3

„ d
0050 00
50.00 Hz
20 %
S T
U V

z
Y Z
y

9371BC018

Fig. 9−3 Installation and commissioning of XT EMZ9371BC keypad or E82ZBBXC diagnosis terminal
 Connect keypad to the AIF interface on the front of the standard device.
The keypad can be connected/disconnected during operation.
‚ As soon as the keypad is supplied with voltage, it carries out a short self−test.
ƒ The operation level indicates when the keypad is ready for operation:
Current state of the standard device
Memory location 1 of the user menu (C0517):
Code number, subcode number, and current value
 Active fault message or additional status message
 Actual value in % of the status display defined in C0004
„  must be pressed to leave the operation level

236  EDS82EV903 EN 3.0


Parameter setting 9
Parameter setting with the XT EMZ9371BC keypad
Display elements and function keys

9.3.3 Display elements and function keys

0 4
1 dcbBA 5
6
SHPRG p Menu
Code
Para
0050 00
2 50.00_Hz
3 MCTRL-NOUT 7

S T
U V
z 8
Y Z
y
9371BC002

Fig. 9−4 Display elements and function keys of the XT EMZ9371BC keypad

Displays
Status displays of standard device
Display Meaning Explanation
% Ready for operation
 Pulse inhibit is active Power outputs are inhibited
& The set current limit is exceeded in motor or
generator mode
5 Speed controller 1 in the limitation Drive is torque−controlled
(Only active for operation with standard
devices of the 9300 series)
6 Active fault
Acceptance of the parameters
Display Meaning Explanation
3 Parameter is accepted immediately  Standard device operates immediately
with the new parameter value
SHPRG 3 Parameter must be acknowledged with Standard device operates with the new
 parameter value after being acknowledged
SHPRG Parameter must be acknowledged in case of Standard device operates with the new
controller inhibit  parameter value after the controller is
enabled again
None Display parameter Change is not possible
 Active level
Display Meaning Explanation
Menu Menu level is active Select main menu and submenus
Code Code level is active Select codes and subcodes
Para Parameter level is active Change parameters in the codes or
subcodes
None Operating level is active Display operating parameters
 Short text
Display Meaning Explanation
alpha− Contents of the menus, meaning of the codes
numerical and parameters
In the operating level display of C0004 in % and
the active fault

EDS82EV903 EN 3.0  237


9 Parameter setting
Parameter setting with the XT EMZ9371BC keypad
Display elements and function keys

 Number
Active level Meaning Explanation
Menu level Menu number Display is only active for operation with
standard devices of the 8200 vector or
8200 motec series
Code level Four−digit code number
 Number
Active level Meaning Explanation
Menu level Submenu number Display is only active for operation with
standard devices of the 8200 vector or
8200 motec series
Code level Two−digit subcode number
 Parameter value
Parameter value with unit
 Cursor
In the parameter level, the digit above the cursor can be directly changed
 Function keys
For description see the following table

Function keys


Note!
Shortcuts with :
Press and hold , then press the second key in addition.

Key Function
Menu level Code level Parameter level Operating level
Change to the Change to the Change to the code

parameter level operating level level
Go to the "Short setup"
Accept parameters
menu and load
 when SHPRG 3 or
predefined
SHPRG is displayed
configurations 1)
 Change between menu Change of digit via
)
Change of code number
items cursor
 Quick change between Quick change of code Quick change of digit
) menu items number via cursor
 Change between main menu, submenu and code Cursor to the right
7 level Cursor to the left
8 Deactivate the function of the key 9, the LED in the key goes off
9 Inhibit the controller, the LED in the key is lit.
Reset fault (TRIP−Reset): 1. Remove the cause of malfunction
2. Press 9
3. Press 8
1) Only active for operation with standard devices of the 8200 vector or 8200 motec series

238  EDS82EV903 EN 3.0


Parameter setting 9
Parameter setting with the XT EMZ9371BC keypad
Changing and saving parameters

9.3.4 Changing and saving parameters


Note!
Your menu settings are always saved to parameter set 1.
Two menus can be used for saving settings to parameter sets 2, 3 or 4:
ƒ The "Code list" in menu 2 provides direct access to all available codes.
ƒ The "Param managm" in menu 7 serves to copy parameter set 1 to other
parameter sets.
– Please observe that your "own basic setting" will be overwritten with the
settings of parameter set 1 during the copy process!

Step Key seq. Action


1. Select menu )7 Use the arrow keys to select the desired menu
2. Change to the code level  Display of the first code in the menu
3. Select code or subcode ) Display of the current parameter value
4. Change to the parameter level 
5. When SHPRG is displayed, inhibit the 9 The drive coasts
controller
6. Change parameters
A 7 Move cursor below the figure to be changed
B ) Change of figure
) Quick change of figure

7. Accept the changed parameter
Display of SHPRG or SHPRG 3  Confirm change to accept the parameter
Display "OK"
Display 3 − The parameter has been accepted immediately
8. Enable the controller, if required 8 The drive operates again
9. Change to the code level
A  Display of the operating level
B  Display of the code with changes parameter
10. Change further parameters Restart the "loop" with step 1. or 3.

EDS82EV903 EN 3.0  239


9 Parameter setting
Parameter setting with the XT EMZ9371BC keypad
Transferring parameters to other standard devices

9.3.5 Transferring parameters to other standard devices

Parameter settings can be easily copied from one standard device to another using the
keypad.
For this purpose, use "Param managm" in menu 7:

Copying parameter sets from the standard device into the keypad
Step Key seq. Action
1. Connect the keypad to standard
device 1
2. Inhibit controller 9 The drive coasts
3. Select submenu 7.1, "Load/Store", )7 Use the arrow keys to change to the "Load/Store"
from "Param managm" in menu 7 submenu
4. Change to the code level  Display C0002 "Param managm"
5. Change to the parameter level  Display "0" and "READY"
6. Select the correct copy function The settings stored in the keypad are overwritten.
l Copy all available parameter sets (PAR1 ... PAR4, if required FPAR1) into the keypad:
– Standard device with function  Copy PAR1 ... PAR4 and FPAR1:
module application I/O, ð Set "80" "F1&PAR1−4−>Key"
INTERBUS,
PROFIBUS−DP, LECOM−B,
DeviceNet, CANopen
– Standard device with all other Copy PAR1 ... PAR4:
function modules ð Set "20" "PAR1−4−>Keypad"
l Only copy the module−specific parameter set FPAR1 into the keypad:
– Only possible with standard  Copy FPAR1:
devices including function ð Set "50" "FPAR1−>Keypad"
module INTERBUS,
PROFIBUS−DP, LECOM−B,
DeviceNet, CANopen:
7. Start copying  The selected parameter sets are copied to the keypad.
"SAVING..." is displayed.
When "SAVING..." goes off, the copy process is
complete.
8. Change to the code level
A  Display of the operating level
B  Display C0002 "Param managm"
9. Enable controller 8 The drive operates again
10. Remove keypad from standard device
1

240  EDS82EV903 EN 3.0


Parameter setting 9
Parameter setting with the XT EMZ9371BC keypad
Transferring parameters to other standard devices

Copy parameter set from the keypad to the standard device


Step Key seq. Action
1. Connect the keypad to standard
device 2
2. Inhibit controller 9 The drive coasts
3. Select submenu 7.1, "Load/Store", )7 Use the arrow keys to change to the "Load/Store"
from "Param managm" in menu 7 submenu
4. Change to the code level  Display C0002 "Param managm"
5. Change to the parameter level  Display "0" and "READY"
6. Select the correct copy function The settings stored in the standard device or in the
function module are overwritten.
l Copy all available parameter sets (PAR1 ... PAR4, if required FPAR1) into the standard device:
– Standard device with function  Copy PAR1 ... PAR4 and FPAR1:
module application I/O, ð Set "70" "Key−>F1&PAR1−4"
INTERBUS, PROFIBUS−DP,
LECOM−B,
DeviceNet, CANopen
– Standard device with all other Copy PAR1 ... PAR4:
function modules ð Set "10" "Keypad−>PAR1−4"
l Only copy the module−specific parameter set FPAR1 into the function module:
– Only possible with standard  Copy FPAR1:
devices including function ð Set "40" "Keypad−>FPAR1"
module INTERBUS,
PROFIBUS−DP, LECOM−B,
DeviceNet, CANopen:
l Copy individual parameter sets (PARx and FPAR1 if available) to the standard device:
– Standard device with function  Copy PAR1 and FPAR1:
module application I/O, ð Set "71" "Key−>FP1&PAR1"
INTERBUS, Copy PAR2 and FPAR1:
PROFIBUS−DP, LECOM−B,
ð Set "72" "Key−>FP1&PAR2"
DeviceNet, CANopen
Copy PAR3 and FPAR1:
ðSet "73" "Key−>FP1&PAR3"
Copy PAR4 and FPAR1:
ðSet "74" "Key−>FP1&PAR4"
– Standard device with all other Copy PAR1:
function modules or standard ð Set "11" "Keypad−>PAR1"
device without function module
Copy PAR2:
ð Set "12" "Keypad−>PAR2"
Copy PAR3:
ð Set "13" "Keypad−>PAR3"
Copy PAR4:
ð Set "14" "Keypad−>PAR4"
7. Start copying  The selected parameter sets are copied to the
standard device or to the function module.
"LOADING..." is displayed.
When "LOADING..." goes off, the copy process is
complete.
8. Change to the code level
A  Display of the operating level
B  Display C0002 "Param managm"
9. Enable controller 8 The drive operates again

EDS82EV903 EN 3.0  241


9 Parameter setting
Parameter setting with the XT EMZ9371BC keypad
Activating password protection

9.3.6 Activating password protection


Note!
ƒ If the password protection is activated (C0094 = 1 ... 9999), you have only
free access to the user menu.
ƒ Before you can access the other menus, you must enter the password.
ƒ Please observe that the password−protected parameters can be overwritten
as well when transferring the parameter sets to other standard devices. The
password is also transferred.
ƒ Do not forget your password! If you have forgotten your password, it can
only be reset via a PC or a bus system!

Activate password protection


Step Key seq. Action
1. Select submenu 2.1, "ALL", from the )7 Change to the "ALL" user menu using the arrow keys
"Code list" in menu 2
2. Change to the code level  Display of code C0001 "Setpt setup"
3. Select C0094  Display of code C0094 "User password"
4. Change to the parameter level  Display "0" (no password protection)
5. Set password
A  Select password (1 ... 9999)
B  Confirm password
6. Change to the code level
A  Display of the operating level
B  Display of C0094 and "User password"
7. Change to menu 1, "USER menu" 77)

The password protection is active now:


l "Enter password" is displayed every time you want to quit the user menu.
l If you enter the correct password and confirm with , all menus can be accessed freely again.

242  EDS82EV903 EN 3.0


Parameter setting 9
Parameter setting with the XT EMZ9371BC keypad
Activating password protection

Deactivate password protection


Step Key seq. Action
1. Quit user menu 

2. The password is queried "Enter password" is displayed


3. Enter password
A  Enter the saved password
B  Confirm password
4. Select submenu 2.1, "ALL", from the  Change to the "ALL" submenu
"Code list" in menu 2
5. Change to the code level  Display of code C0001 "Setpt setup"
6. Select C0094  Display of code C0094 "User password"
7. Change to the parameter level  Display of "−xxxxx" (active password protection)
8. Reset password
A  Enter "0"
B  Confirm
9. Change to the code level
A  Display of the operating level
B  Display of C0094 "User password"
The password is deactivated now. All menus can be freely accessed again.

EDS82EV903 EN 3.0  243


9 Parameter setting
Parameter setting with the XT EMZ9371BC keypad
Remote parameter setting for system bus participants

9.3.7 Remote parameter setting for system bus participants

If controllers are linked via the system bus (CAN), remote parameterisation of all other
nodes of the system bus is possible from a central point in the network.
For this purpose, the "Remote para" menu can be used:
Step Key seq. Action
1. Select menu 3, "Remote para" )7 Change to the "Remote para" menu using the arrow
keys
2. Change to the code level  Display of code C0370 "CANremot para"
3. Change to the parameter level  Display of the current parameter value:
"0" = OFF
4. Set the node address of the system bus
node the remote parameterisation is
to be carried out for
A  Select node address
Display of "Nodexx"
B  Confirm node address
5. Change to the code level
A  Display of the operating level
B  Display of C0370 "CANremot para"
6. Set parameters All settings are redirected to the selected system bus
node
7. Carry out remote parameterisation for Restart the process with step 1.
more system bus nodes if required
Do not forget to switch off remote parameterisation after completion of your settings:
8. Select menu 3, "Remote para" )7 Change to the "Remote para" menu using the arrow
keys
9. Change to the code level  Display of code C0370 "CANremot para"
10. Change to the parameter level  Display of the node address activated last, "Nodexx"
11. Switch off remote parameterisation ) Set "0" = OFF
Remote parameterisation is completed.

244  EDS82EV903 EN 3.0


Parameter setting 9
Parameter setting with the XT EMZ9371BC keypad
Menu structure

9.3.8 Menu structure

For simple, user−friendly operation, the codes are clearly arranged in function−related
menus:
Main menu Submenus Description
No. Display No. Display
1 USER menu Codes defined in C0517

2 Code list All available codes


2.1 ALL All available codes listed in ascending order (C0001 ... C7999)
2.2 Para set 1 Codes in parameter set 1 (C0001 ... C1999)
2.3 Para set 2 Codes in parameter set 2 (C2001 ... C3999)
2.4 Para set 3 Codes in parameter set 3 (C4001 ... C5999)
2.5 Para set 4 Codes in parameter set 4 (C6001 ... C7999)
2.6 Para set FIF Codes in the function module (C1500 ... C1799)
(only for assembled function module, application I/O, Interbus,
Profibus−DP, Lecom−B, DeviceNet, CANopen)
3 Remote para Remote parameterisation
Only active with the system bus (CAN) function module
4 Quick start Quick commissioning of standard applications
4.1 Keypad quick Function control
Frequency setpoint via keypad (C0140)
4.2 V/f quick Linear V/f characteristic control
Analog frequency setpoint via potentiometer, fixed setpoints
(JOG) can be selected via terminal
4.3 VectorCtrl qu Vector control
Analog frequency setpoint via potentiometer, fixed setpoints
(JOG) can be selected via terminal
5 Short setup Quick configuration of predefined applications

Please observe the various key functions for changing from the
submenu to the configuration menu!
l Press  until "Loading ..." is displayed:
– Change to the configuration menu, the Lenze setting is
loaded
– Required signals are linked automatically
– You must complete the configuration afterwards
l Press :
– Change to the configuration menu without linking signals
– Existing configurations can be edited

Closed−loop speed control in the "V/f characteristic control" operating mode


5.1 Speed−Ctrl 0 Analog frequency setpoint via analog input 1 (AIN1)
Digital actual frequency value via frequency input (DFIN)
5.1.1 Freq setpt Frequency setpoint configuration
5.1.2 Actual value Actual frequency value configuration
5.1.3 PCTRL setup Process controller configuration
5.1.4 f limit/ramp Output frequency, acceleration time and deceleration time
configuration
5.1.5 Motor param Motor current control configuration, motor monitoring

EDS82EV903 EN 3.0  245


9 Parameter setting
Parameter setting with the XT EMZ9371BC keypad
Menu structure

Main menu Submenus Description


No. Display No. Display
5.2 Speed−Ctrl 1 Frequency setpoint via parameter channel (C0046)
Digital actual frequency value via frequency input (DFIN)
5.2.1 Freq setpt Frequency setpoint configuration
5.2.2 Actual value Actual frequency value configuration
5.2.3 PCTRL setup Process controller configuration
5.2.4 f limit/ramp Output frequency, acceleration time and deceleration time
configuration
5.2.5 Motor param Motor current control configuration, motor monitoring
5.3 Speed−Ctrl 3 Frequency setpoint via AIF process data channel (AIF−IN.W1)
Digital actual frequency value via frequency input (DFIN)
5.3.1 Freq setpt Frequency setpoint configuration
5.3.2 Actual value Actual frequency value configuration
5.3.3 PCTRL setup Process controller configuration
5.3.4 f limit/ramp Output frequency, acceleration time and deceleration time
configuration
5.3.5 Motor param Motor current control configuration, motor monitoring
5.4 Speed−Ctrl 5 Operation with the system bus (CAN) function module on FIF
Frequency setpoint via process data channel (CAN−IN1.W2)
Actual frequency value via process data channel (CAN−IN1.W3)
5.4.1 CAN managem System bus (CAN) communication set−up
5.4.2 Freq setpt Frequency setpoint configuration
5.4.3 Actual value Actual frequency value configuration
5.4.4 PCTRL setup Process controller configuration
5.4.5 f limit/ramp Output frequency, acceleration time and deceleration time
configuration
5.4.6 Motor param Motor current control configuration, motor monitoring
5.5 Speed−Ctrl 7 Operation with fieldbus function module on FIF (DRIVECOM
control)
Frequency setpoint via process data channel
Actual frequency value via process data channel
5.5.1 FIF managem Fieldbus communication set−up
5.5.2 Freq setpt Frequency setpoint configuration
5.5.3 Actual value Actual frequency value configuration
5.5.4 PCTRL setup Process controller configuration
5.5.5 f limit/ramp Output frequency, acceleration time and deceleration time
configuration
5.5.6 Motor param Motor current control configuration, motor monitoring
Open−loop speed control in the "V/f characteristic control" operating mode
5.6 OpenLoopV/f 0 Analog frequency setpoint via analog input 1 (AIN1)
5.6.1 Freq setpt Frequency setpoint configuration
5.6.2 f limit/ramp Output frequency, acceleration time and deceleration time
configuration
5.6.3 Motor param Motor current control configuration, motor monitoring
5.7 OpenLoopV/f 1 Frequency setpoint via parameter channel (C0046)
5.7.1 Freq setpt Frequency setpoint configuration
5.7.2 f limit/ramp Output frequency, acceleration time and deceleration time
configuration
5.7.3 Motor param Motor current control configuration, motor monitoring

246  EDS82EV903 EN 3.0


Parameter setting 9
Parameter setting with the XT EMZ9371BC keypad
Menu structure

Main menu Submenus Description


No. Display No. Display
5.8 OpenLoopV/f 3 Frequency setpoint via AIF process data channel (AIF−IN.W1)
5.8.1 Freq setpt Frequency setpoint configuration
5.8.2 f limit/ramp Output frequency, acceleration time and deceleration time
configuration
5.8.3 Motor param Motor current control configuration, motor monitoring
5.9 OpenLoopV/f 5 Operation with the system bus (CAN) function module on FIF
Frequency setpoint via process data channel (CAN−IN1.W2)
5.9.1 CAN managem System bus (CAN) communication set−up
5.9.2 Freq setpt Frequency setpoint configuration
5.9.3 f limit/ramp Output frequency, acceleration time and deceleration time
configuration
5.9.4 Motor param Motor current control configuration, motor monitoring
5.10 OpenLoopV/f 7 Operation with fieldbus function module on FIF (DRIVECOM
control)
Frequency setpoint via process data channel
5.10.1 FIF managem Fieldbus communication set−up
5.10.2 Freq setpt Frequency setpoint configuration
5.10.3 f limit/ramp Output frequency, acceleration time and deceleration time
configuration
5.10.4 Motor param Motor current control configuration, motor monitoring
Open−loop speed control in the "Vector control" operating mode
5.11 Vector−Ctrl 0 Analog frequency setpoint via analog input 1 (AIN1)
5.11.1 Freq setpt Frequency setpoint configuration
5.11.2 f limit/ramp Output frequency, acceleration time and deceleration time
configuration
5.11.3 Motor param Motor current control configuration, motor monitoring
5.11.4 Motor ident Identifying motor parameters
5.12 Vector−Ctrl 1 Frequency setpoint via parameter channel (C0046)
5.12.1 Freq setpt Frequency setpoint configuration
5.12.2 f limit/ramp Output frequency, acceleration time and deceleration time
configuration
5.12.3 Motor param Motor current control configuration, motor monitoring
5.12.4 Motor ident Identifying motor parameters
5.13 Vector−Ctrl 3 Frequency setpoint via AIF process data channel (AIF−IN.W1)
5.13.1 Freq setpt Frequency setpoint configuration
5.13.2 f limit/ramp Output frequency, acceleration time and deceleration time
configuration
5.13.3 Motor param Motor current control configuration, motor monitoring
5.13.4 Motor ident Identifying motor parameters
5.14 Vector−Ctrl 5 Operation with the system bus (CAN) function module on FIF
Frequency setpoint via process data channel (CAN−IN1.W2)
5.14.1 CAN managem System bus (CAN) communication set−up
5.14.2 Freq setpt Frequency setpoint configuration
5.14.3 f limit/ramp Output frequency, acceleration time and deceleration time
configuration
5.14.4 Motor param Motor current control configuration, motor monitoring
5.14.5 Motor ident Identifying motor parameters

EDS82EV903 EN 3.0  247


9 Parameter setting
Parameter setting with the XT EMZ9371BC keypad
Menu structure

Main menu Submenus Description


No. Display No. Display
5.15 Vector−Ctrl 7 Operation with fieldbus function module on FIF (DRIVECOM
control)
Frequency setpoint via process data channel
5.15.1 FIF managem Fieldbus communication set−up
5.15.2 Freq setpt Frequency setpoint configuration
5.15.3 f limit/ramp Output frequency, acceleration time and deceleration time
configuration
5.15.4 Motor param Motor current control configuration, motor monitoring
5.15.5 Motor ident Identifying motor parameters
Sensorless torque control with speed limitation
5.16 Torque−Ctrl 0 Analog torque setpoint via analog input 1 (AIN1)
Speed limitation via maximum frequency C0011
5.16.1 Torque setpt Torque setpoint configuration
5.16.2 f limit Speed limitation configuration
5.16.3 Motor param Motor current control configuration, motor monitoring
5.16.4 Motor ident Identifying motor parameters
5.17 Torque−Ctrl 1 Analog torque setpoint via parameter channel (C0047)
Speed limitation via maximum frequency C0011
5.17.1 Torque setpt Torque setpoint configuration
5.17.2 f limit Speed limitation configuration
5.17.3 Motor param Motor current control configuration, motor monitoring
5.17.4 Motor ident Identifying motor parameters
5.18 Torque−Ctrl 2 Analog torque setpoint via analog input 1 (AIN1)
Analog speed limitation via analog input 2 (AIN2)
5.18.1 Torque setpt Torque setpoint configuration
5.18.2 f limit Speed limitation configuration
5.18.3 Motor param Motor current control configuration, motor monitoring
5.18.4 Motor ident Identifying motor parameters
5.19 Torque−Ctrl 3 Torque setpoint via AIF process data channel (AIF−IN.W1)
Speed limitation via maximum frequency C0011
5.19.1 Torque setpt Torque setpoint configuration
5.19.2 f limit Speed limitation configuration
5.19.3 Motor param Motor current control configuration, motor monitoring
5.19.4 Motor ident Identifying motor parameters
5.20 Torque−Ctrl 5 Operation with the system bus (CAN) function module on FIF
Torque setpoint via process data channel (CAN−IN1.W2)
Speed limitation via process data channel (CAN−IN1.W3)
5.20.1 CAN managem System bus (CAN) communication set−up
5.20.2 Torque setpt Torque setpoint configuration
5.20.3 f limit Speed limitation configuration
5.20.4 Motor param Motor current control configuration, motor monitoring
5.20.5 Motor ident Identifying motor parameters

248  EDS82EV903 EN 3.0


Parameter setting 9
Parameter setting with the XT EMZ9371BC keypad
Menu structure

Main menu Submenus Description


No. Display No. Display
5.21 Torque−Ctrl 7 Operation with fieldbus function module on FIF (DRIVECOM
control)
Torque setpoint via process data channel
Speed limitation via process data channel
5.21.1 FIF managem Fieldbus communication set−up
5.21.2 Torque setpt Torque setpoint configuration
5.21.3 f limit Speed limitation configuration
5.21.4 Motor param Motor current control configuration, motor monitoring
5.21.5 Motor ident Identifying motor parameters
Process control with PID controller in the "V/f characteristic control" operating mode
5.22 PID−Ctrl 0 Setpoint via parameter channel (C0181)
Analog actual value via analog input 1 (AIN1)
5.22.1 Setpoint Setpoint configuration
5.22.2 Actual value Actual value configuration
5.22.3 PCTRL setup Process controller configuration
5.22.4 f limit/ramp Output frequency, acceleration time and deceleration time
configuration
5.22.5 Motor param Motor current control configuration, motor monitoring
5.23 PID−Ctrl 1 Setpoint via parameter channel (C0138)
Analog actual value via analog input 1 (AIN1)
5.23.1 Setpoint Setpoint configuration
5.23.2 Actual value Actual value configuration
5.23.3 PCTRL setup Process controller configuration
5.23.4 f limit/ramp Output frequency, acceleration time and deceleration time
configuration
5.23.5 Motor param Motor current control configuration, motor monitoring
5.24 PID−Ctrl 2 Analog setpoint via analog input 1 (AIN1)
Analog actual value via analog input 2 (AIN2)
5.24.1 Setpoint Setpoint configuration
5.24.2 Actual value Actual value configuration
5.24.3 PCTRL setup Process controller configuration
5.24.4 f limit/ramp Output frequency, acceleration time and deceleration time
configuration
5.24.5 Motor param Motor current control configuration, motor monitoring
5.25 PID−Ctrl 3 Setpoint via AIF process data channel (AIF−IN.W1)
Analog actual value via analog input 1 (AIN1)
5.25.1 Setpoint Setpoint configuration
5.25.2 Actual value Actual value configuration
5.25.3 PCTRL setup Process controller configuration
5.25.4 f limit/ramp Output frequency, acceleration time and deceleration time
configuration
5.25.5 Motor param Motor current control configuration, motor monitoring

EDS82EV903 EN 3.0  249


9 Parameter setting
Parameter setting with the XT EMZ9371BC keypad
Menu structure

Main menu Submenus Description


No. Display No. Display
5.26 PID−Ctrl 5 Operation with the system bus (CAN) function module on FIF
Setpoint via process data channel (CAN−IN1.W2)
Actual value via process data channel (CAN−IN1.W3)
5.26.1 CAN managem System bus (CAN) communication set−up
5.26.2 Setpoint Setpoint configuration
5.26.3 Actual value Actual value configuration
5.26.4 PCTRL setup Process controller configuration
5.26.5 f limit/ramp Output frequency, acceleration time and deceleration time
configuration
5.26.6 Motor param Motor current control configuration, motor monitoring
5.27 PID−Ctrl 7 Operation with fieldbus function module on FIF (DRIVECOM
control)
Frequency setpoint via process data channel
Actual frequency value via process data channel
5.27.1 FIF managem Fieldbus communication set−up
5.27.2 Setpoint Setpoint configuration
5.27.3 Actual value Actual value configuration
5.27.4 PCTRL setup Process controller configuration
5.27.5 f limit/ramp Output frequency, acceleration time and deceleration time
configuration
5.27.6 Motor param Motor current control configuration, motor monitoring
6 Diagnostics Diagnostics
6.1 Fault history Fault analysis with history buffer
6.2 Status words Display of status words
6.3 Monit drive Display codes to monitor the drive
6.4 Monit FIF Display codes for monitoring a fieldbus function module
7 Param Parameter set management
managm
7.1 Load / Store Parameter set transfer, restore delivery status
7.2 Copy PAR1 −>2 Copy parameter set 1 to parameter set 2
7.3 Copy PAR1 −>3 Copy parameter set 1 to parameter set 3
7.4 Copy PAR1 −>4 Copy parameter set 1 to parameter set 4
8 Main FB Configuration of function blocks
8.1 Cfg NSET1 Setpoint processing
8.2 Cfg PCTRL1 Process controller
8.3 Cfg DCTRL1 Internal control
8.4 Cfg MCTRL1 Motor control
9 Controller Configuration of internal control parameters
9.1 V/f−Ctrl V/f characteristic control
9.2 Vector−Ctrl Vector control
9.3 PCTRL setpt Process controller setpoints
9.4 PCTRL act val Actual process controller values
9.5 PCTRL setup Process control
9.6 Current setup Current limits and current controllers
9.7 Setpt setup Setpoints
9.8 Ramp times Acceleration times, deceleration times
9.9 DCB (DC brk) DC injection brake
9.10 Fault monit Fault monitoring, fault display

250  EDS82EV903 EN 3.0


Parameter setting 9
Parameter setting with the XT EMZ9371BC keypad
Menu structure

Main menu Submenus Description


No. Display No. Display
10 Terminal I/O Linking of inputs and outputs to internal signals and display of
signal levels at the terminals
The type and the equipment of the controller determine the
submenus that are displayed.
10.1 AIN1 Analog input 1
10.2 AIN2 Analog input 2
10.3 AOUT1 Analog output 1
10.4 AOUT2 Analog output 2
10.5 DIGIN1/PTC Digital inputs and PTC input
10.6 RELAY1 Relay output 1
10.7 RELAY2 Relay output 2
10.8 DIGOUT1 Digital output 1
10.9 DIGOUT2 Digital output 2
10.10 DFIN1 Frequency input
10.11 DFOUT1 Frequency output
10.12 MPOT1 Motor potentiometer function
Only active with standard devices from software version 2.2:
Change to the code level to display the levels at the terminals. The values of the levels of
the analog inputs and outputs are offset and gain.
10.13 Monit AIN1 Level at analog input 1
0 ... 100 % (based on C0034)
10.14 Monit AIN2 Level at analog input 2
0 ... 100 % (based on C0034)
10.15 Monit AOUT1 Level at analog output 1
0 ... 100 %
(basis for standard I/O: 10 V)
(basis for application I/O: C0424)
10.16 Monit AOUT2 Level at analog output 2
0 ... 100 % (based on C0424)
10.17 Monit PTC Status of the PTC input
0 º open, 1 º closed
10.18 Monit DIGIN Status of the digital inputs and the input for controller inhibit
X3/28
0 º LOW, 1 º HIGH
10.19 Monit DIGOUT Status of the digital outputs and status of the NO contact of
the relay outputs:
0 º LOW, 1 º HIGH
11 LECOM/AIF Configuration of operation with communication modules
11.1 LECOM setup Serial interface
11.2 AIF setup Process data
11.3 Status words Display of status words

EDS82EV903 EN 3.0  251


9 Parameter setting
Parameter setting with the XT EMZ9371BC keypad
Menu structure

Main menu Submenus Description


No. Display No. Display
12 FIF system Configuration for the operation with the system bus (CAN)
bus function module and display of the contents of the CAN objects
Only active with the system bus (CAN) function module
12.1 CAN managem CAN communication parameters
12.2 Cfg CAN−IN1
CAN object 1
12.3 Cfg CAN−OUT1
12.4 Cfg CAN−IN2
CAN object 2
12.5 Cfg CAN−OUT2
12.6 Status words Display of status words
12.7 CAN diagn CAN diagnostics
Only active with standard devices from software version 2.2:
Change to the code level to display the contents of the data words. The contents of the data
words are displayed as hexadecimal values.
12.8 Mon IN1 W1−2 Contents of the 4 input words or 4 output words of CAN object
12.9 Mon IN1 W3−4 1
Analog words: 5DC0h º 480 Hz
12.10 Mon OUT1 Digital words: Hexadecimal representation of the bits
W1−2
12.11 Mon OUT1
W3−4
12.12 Mon IN2 W1−2 Contents of the 4 input words or 4 output words of CAN object
12.13 Mon IN2 W3−4 2
Analog words: 5DC0h º 480 Hz
12.14 Mon OUT2 Digital words: Hexadecimal representation of the bits
W1−2
12.15 Mon OUT2
W3−4
13 FIF−field bus Configuration of the operation with fieldbus function modules
and display of the contents of the process data words
Only active with fieldbus function module
13.1 Identify Display of the software version and the type of the fieldbus
function module
13.2 FIF managem FIF communication parameters
13.3 POW setup Process data from the master to the fieldbus function module

ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
13.4 PIW setup Process data from the fieldbus function module to the master
13.5 Com.err setup Monitoring of the communication

ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
Change to the code level to display the contents of the data words. The contents of the data

ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
words are displayed as decimal values.
13.6 Monit PIW Display of the process data from the fieldbus function module
to the master
13.7 Monit POW Display of the process data from the master to the fieldbus
function module
13.8 Monit FIF−IN Display of the process data from the fieldbus function module
to the controller
13.9 Monit FIF−OUT Display of the process data from the controller to the fieldbus
function module

252  EDS82EV903 EN 3.0


Parameter setting 9
Parameter setting with the XT EMZ9371BC keypad
Menu structure

Main menu Submenus Description


No. Display No. Display
14 Motor/Feedb. Input of motor data, configuration of speed feedback
14.1 Motor data Motor data
14.2 Feedback DFIN DFIN frequency input, encoder
15 Identify Identification
15.1 Drive Software version of the controller
15.2 Keypad Software version of keypad
15.3 FIF module Software version and type of the function module

EDS82EV903 EN 3.0  253


10 Function library
Important notes

10 Function library

10.1 Important notes

Linking signals correctly


To operate the controller or to output status messages, you can freely link internal digital
and analog signals to sources and targets.
You can avoid faults if you observe the following:
ƒ Always select the source from the target:
– Ask yourself, where the signal comes from.
– Like this, you can easily find the correct entry for the corresponding code.
ƒ A source can have several targets:
– Thus, when a target is assigned to a source, undesirable or duplicate assignments
that are mutually exclusive may occur.
– Ensure that a source is only linked to the desired targets.
ƒ A target can only have one source.


Note!
The default setting defines the signals for the most frequently used function
modules of the standard I/O and application I/O. If the default setting is
changed, all unused signals must be set to FIXED−FREE in order to ensure
trouble−free operation.

Brief overview of the code table and signal flow diagrams


The code table provides a list of all functions including brief explanations in numerically
ascending order. ( 378 ff.)
The signal flow diagrams show the way the codes are integrated in the internal signal
processing structure. ( 516 ff.)

254  EDS82EV903 EN 3.0


Function library 10
Operating mode

10.2 Operating mode

Description
Via the mode of operation you select the control mode of the controller. You can choose
between
ƒ V/f characteristic control
ƒ Vector control
ƒ Sensorless torque control

The V/f characteristic control is the classical mode of operation for standard applications.
In comparison to the V/f characteristic control, with the vector control you obtain
improved drive characteristics by:
ƒ A higher torque throughout the entire speed range
ƒ A higher speed accuracy and a higher concentricity factor
ƒ A higher efficiency
M

‚

MN

nN n
8200vec524

Fig. 10−1 Comparison of V/f characteristic control and vector control


 V/f characteristic control
‚ Vector control

EDS82EV903 EN 3.0  255


10 Function library
Operating mode

Recommended operating modes for standard applications


The following table helps you to select the appropriate mode of operation for standard
applications:
Application Operating mode
Setting in C0014
Single drives recommended alternatively
With strongly alternating loads 4 2
With a high starting duty 4 2
With speed control (speed feedback) 2 4
With a high dynamic performance (e.g. positioning and infeed drives) 2 −
With a torque setpoint 5 −
With torque limitation (power control) 2 4
Three−phase reluctance motors 2 −
Three−phase sliding rotor motors 2 −
Three−phase AC motors with a fixedly assigned frequency−voltage 2 −
characteristic
Pump and fan drives with a square−law load characteristic 3 2 or 4
Group drives
(several motors connected to one controller)
Equal motors and equal loads 2 −
Different motors and/or alternating loads 2 −
C0014 = 2: linear V/f characteristic control
C0014 = 3: square−law V/f characteristic control
C0014 = 4: vector control
C0014 = 5: sensorless torque control


Note!
ƒ Only change between the operating modes if the controller is inhibited!
ƒ Do not use the operating mode "Torque control" for applications with
power control!
ƒ Optimum drive behaviour in process controller applications, e.g. with speed
control or dancer position control can be achieved with the control modes
"linear V/f characteristic control" or with "vector control".
– If you need a high torque at low speed we recommend the operating mode
vector control".

256  EDS82EV903 EN 3.0


Function library 10
Operating mode
V/f characteristic control

10.2.1 V/f characteristic control

Description
The output voltage of the controller follows a defined characteristic. At low output
frequencies, the characteristic can be boosted. It can be adapted to different load profiles.
ƒ Linear characteristic for drives with constant load torque over the speed.
ƒ Quadratic characteristic for drives with quadratic load torque over the speed:
– Quadratic V/f characteristics are preferably used in centrifugal pump and fan
drives. However, it must be checked whether your pump or fan drive can be
operated in this operating mode!
– If your pump or fan drive cannot be used for the operation with a quadratic V/f
characteristic, the linear V/f characteristic or vector control mode must be used.
V out [V] V out [V]

V rmot V rmot
(100 %) (100 %)

C0015 f [Hz] C0015 f [Hz]


8200vec540 8200vec539

Fig. 10−2 Linear and square−law V/f characteristic

Codes for parameter setting


Code Possible settings IMPORTANT
No. Name Lenze Selection
C0014 Operating 2 2 V/f characteristic control V ~ f l Commissioning is possible  255
 mode (linear characteristic with constant without identifying motor
Vmin boost) parameters
l Advantage of identification
with C0148:
– Improved smooth running at
3 V/f characteristic control V ~ f2 low speeds
(square−law characteristic with – V/f rated frequency (C0015)
constant Vmin boost) and slip (C0021) are
calculated and saved. They do
not have to be entered
4 Vector control In the case of the first selection
5 Sensorless torque control with speed enter the motor data and identify
limitation them with C0148
l Torque setpoint via C0412/6
Otherwise commissioning is not
l Speed limitation via setpoint 1
possible
(NSET1−N1) if C0412/1 is assigned, When C0014 = 5, C0019 must be
otherwise via maximum frequency set = 0 (automatic DC injection
(C0011) brake is deactivated)

EDS82EV903 EN 3.0  257


10 Function library
Operating mode
V/f characteristic control

Code Possible settings IMPORTANT


No. Name Lenze Selection
C0015 V/f rated 50.00 7.50 {0.02 960.00 l C0015 is calculated and saved  257
uSEr frequency Hz} during the motor parameter  261
identification with C0148.
l The setting applies to all
permitted mains voltages
C0016 Vmin boost à 0.00 {0.01 %} 40.00 à device−dependent  257
uSEr Setting applies to all permitted
mains voltages

Set V/f characteristic


Select the V/f characteristic suitable for your application in C0014.


Note!
Please observe the following if you operate drives with quadratic V/f
characteristics:
ƒ Great moments of inertia reduce the acceleration of the drive.
ƒ This drive behaviour can be avoided if the linear V/f characteristic is used via
parameter set changeover during acceleration.

Set V/f rated frequency


The V/f rated frequency determines the lead of the V/f characteristic and is a crucial factor
for the motor behaviour in terms of current, torque and power.
ƒ The setting in C0015 applies to all permissible mains voltages.
ƒ The internal mains voltage compensation compensates for fluctuations in mains
voltage during operation so that these need not be considered when setting C0015.
ƒ Depending on the setting in C0015, the maximum output frequency (C0011) may
have to be adapted to be able to cover the entire speed range.
ƒ The V/f rated frequency depends on the rated controller voltage, the rated motor
voltage and the rated motor frequency:
U 400 V for E82xVxxxK4C types
U 230 V for E82xVxxxK2C types
U[V]
C0015[Hz] + @ f [Hz] Vr Rated motor voltage depending on the connection method
U r[V] r
according to nameplate data
fr Rated motor frequency according to nameplate data


Note!
C0015 is calculated during motor parameter identification. The value is saved
automatically.

258  EDS82EV903 EN 3.0


Function library 10
Operating mode
V/f characteristic control

Typical values for C0015


400 V controller E82xVxxxK4C 230 V controller E82xVxxxK2C
Motor C0015 Motor C0015
Voltage Frequency Connection Voltage Frequency Connection
230/400V 50Hz : 50Hz 230/400V 50Hz ; 50Hz
220/380V 50Hz : 52.6Hz 220/380V 50Hz ; 52.3Hz
280/480V 60Hz : 50Hz
400/690V 50Hz ; 50Hz
400V 50Hz
230/400V 50Hz ; 87Hz
280/480V 60Hz
400 V 87 Hz
220/380V 50Hz ; 90.9Hz


Note!
ƒ 4−pole asynchronous motors which are designed for a rated frequency of
50Hz in star connection can be operated in delta connection up to 87Hz
when being constantly excited.
– The motor current and the motor power are then increased by the factor
Ö3=1.73.
– The field−weakening range starts above 87Hz.
ƒ Advantages:
– Higher speed−setting range
– 73% higher power efficiency with standard motors.
ƒ Basically, this procedure can also be used for motors with other numbers of
poles.
– Observe mechanical limit speeds in case of two−pole asynchronous
motors.

EDS82EV903 EN 3.0  259


10 Function library
Operating mode
V/f characteristic control

Set Vmin boost


Load−independent boost of the motor voltage for output frequencies below the V/f rated
frequency. This serves to optimise the torque behaviour.
C0016 must be adapted to the asynchronous motor used. Otherwise the motor may be
destroyed by overtemperature or the controller may be operated with overcurrent:
1. Operate the motor approx. at slip frequency (f » 5 Hz) when idling:
fs Slip frequency [Hz]
nrsyn * nr
fs + fr @ n fr Rated motor frequency according to nameplate data [Hz]
rsyn
nrsyn Synchronous motor speed [rpm]
f @ 60 nr Rated motor speed according to nameplate data [rpm]
nrsyn + r p
p Number of pole pairs

2. Increase Vmin until you reach the following motor current:


A Motor during short−time operation at 0Hz£f£25Hz:
– For self−ventilated motors: Imotor £» Irated motor
– For forced ventilated motors: Imotor £» Irated motor
B Motor during continuous operation at 0Hz£f£25Hz:
– For self−ventilated motors: Imotor £» 0.8Irated motor
– For forced ventilated motors: Imotor»Irated motor


Note!
Observe for all adjusting processes the thermal behaviour of the connected
asynchronous motor at low output frequencies:
ƒ Usually, standard asynchronous motors with insulation class B can be
operated for a short time with their rated current in the frequency range up
to 0Hz£f£ 25Hz.
ƒ Contact the motor manufacturer for getting the exact setting values for the
max. permissible motor current of self−ventilated motors in the lower speed
range.

V out [V] V out [V]


1/N/PE AC 264 V 1/N/PE AC 264 V
3/PE AC 264 V 3/PE AC 264 V
3/PE AC 550 V 3/PE AC 550 V

V rmot V rmot
(100 %) (100 %)

1/N/PE AC 180 V 1/N/PE AC 180 V


3/PE AC 100 V 3/PE AC 100 V
3/PE AC 320 V 3/PE AC 320 V

C0016 C0016
C0016
2

C0015 C0015 f [Hz] C0015 f [Hz]


2

8200vec537 8200vec538

Fig. 10−3 Umin boost at linear and square−law V/f characteristic

260  EDS82EV903 EN 3.0


Function library 10
Operating mode
Vector control

10.2.2 Vector control

Description
Compared with the V/f characteristic control the vector control offers considerably higher
torque and lower current consumption during idle running. The vector control is an
improved motor current control following the Lenze FTC technology. Select vector control
for operation of the following drives:
ƒ Single drives with extremely changing loads
ƒ Single drives with heavy start conditions
ƒ Sensorless speed control of standard three−phase AC motors


Note!
ƒ The connected motor should maximally be two power classes lower than
the motor assigned to the controller.
ƒ The operation with vector control is not possible if several drives are
operated on one controller.
ƒ The motor parameter identification is absolutely vital! Otherwise
commissioning is not possible.

Codes for parameter setting


Code Possible settings IMPORTANT
No. Name Lenze Selection
C0014 Operating 2 2 V/f characteristic control V ~ f l Commissioning is possible  255
 mode (linear characteristic with constant without identifying motor
Vmin boost) parameters
l Advantage of identification
with C0148:
– Improved smooth running at
3 V/f characteristic control V ~ f2 low speeds
(square−law characteristic with – V/f rated frequency (C0015)
constant Vmin boost) and slip (C0021) are
calculated and saved. They do
not have to be entered
4 Vector control In the case of the first selection
5 Sensorless torque control with speed enter the motor data and identify
limitation them with C0148
l Torque setpoint via C0412/6
Otherwise commissioning is not
l Speed limitation via setpoint 1
possible
(NSET1−N1) if C0412/1 is assigned, When C0014 = 5, C0019 must be
otherwise via maximum frequency set = 0 (automatic DC injection
(C0011) brake is deactivated)
C0015 V/f rated 50.00 7.50 {0.02 960.00 l C0015 is calculated and saved  257
uSEr frequency Hz} during the motor parameter  261
identification with C0148.
l The setting applies to all
permitted mains voltages
C0021 Slip 0.0 −50.0 {0.1 %} 50.0 C0021 is calculated and saved  268
compensation during the motor parameter
identification with C0148.
C0054 Apparent 0.0 {A} 2000.0 Read only
* motor current
(MCTRL1−IMOT)
C0087 Rated motor à 300 {1 rpm} 16000 à Device−dependent  315
speed

EDS82EV903 EN 3.0  261


10 Function library
Operating mode
Vector control

Code Possible settings IMPORTANT


No. Name Lenze Selection
C0088 Rated motor à 0.0 0.1 (A) 650.0 à Device−dependent  315
current 0.0 ... 2.0 x rated output current of
the controller
C0089 Rated motor 50 10 {1 Hz} 960  315
frequency
C0090 Rated motor à 50 {1 V} 500 à 230 V for 230 V controllers,  315
voltage 400 V for 400 V controllers
C0091 Motor cos ϕ à 0.40 {0.1} 1.0 à Device−dependent  315
C0092 Motor stator 0.0 0.000 {0.1 mH} Device−dependent  315
inductance 0.00 0.00 {0.01 Device−dependent Only 8200 vector 15 ... 90 kW
mH}
C0148 Identifying 0 0 Ready Only when the motor is cold!  315
* motor data 1. Inhibit controller, wait until
drive is at standstill
2. Enter the correct values from
the motor nameplate in C0087,
1 Start identification C0088, C0089, C0090, C0091
l V/f rated frequency (C0015), slip
3. Set C0148 = 1, confirm with
compensation (C0021) and motor 
stator inductance (C0092) are 4. Enable controller:
calculated and saved The identification
l The motor stator resistance (C0084) – starts,  goes out
= total resistance of the motor cable – the motor "whistles" faintly
and motor is measured and saved but it does not rotate!
– takes approx. 30 s
– is completed when  is lit
again
5. Inhibit controller

Setting of vector control


Use C0014 = 4 to set the operating mode "vector control".

Preparing motor parameter identification


You must enter the motor data of the motor nameplate:
ƒ Rated motor speed (C0087)
ƒ Rated motor current (C0088)
ƒ Rated motor frequency (C0089)
ƒ Rated motor voltage (C0090)
ƒ Motor cos j (C0091)

Motor parameter identification


Carry out the motor parameter identification. (  315 )

262  EDS82EV903 EN 3.0


Function library 10
Operating mode
Vector control

Automatically detected parameters


V/f−rated frequency (C0015), slip compensation (C0021) and motor stator inductivity
(C0092) are calculated and saved. The total resistance of motor cable and motor is
measured and saved as motor stator resistance (C0084).
In general, the vector control is ready for operation without any further measures after the
motor parameters have been identified. The vector control must only be optimised in the
case of the following drive behaviour:
Drive behaviour Remedy
Rough motor run and motor current (C0054) > 60 % 1. Reduce motor stator inductance (C0092) by 10 %
rated motor current in idle running (steady−state 2. Check motor current in C0054
operation) 3. If the motor current (C0054) is > 50 % of the rated
motor current:
– Reduce C0092 until the motor current is
approx. 50 % of the rated motor current
– Reduce C0092 by max. 20 %!
– Note: If you reduce C0092, the torque will
decrease!
Torque too low for frequencies f < 5 Hz (starting torque) Increase motor resistance (C0084) or motor inductance
(C0092)
Poor speed stability at high load (setpoint and motor Increase slip compensation (C0021)
speed are no longer proportional) Overcompensation results in drive instability!
Error messages OC1, OC3, OC4 or OC5 at acceleration Change reset time of the Imax controller (C0078):
times (C0012) < 1 s (controller is no longer able to l Reduce C0078 = Imax controller becomes faster
follow the dynamic processes) (more dynamic)
l Increase C0078 = Imax controller becomes slower
("smoother")

EDS82EV903 EN 3.0  263


10 Function library
Operating mode
Sensorless torque control with speed limitation

10.2.3 Sensorless torque control with speed limitation

Description
The setpoint linked with C0412/6 is interpreted as torque setpoint. Actual values are not
required. The controller varies the speed within the set frequency range in dependence of
the load and the torque selected.
The speed is limited via setpoint 1 or the maximum frequency.
Application with, for instance, winding drives.


Note!
ƒ The sensorless torque control only operates in motor mode, not in generator
mode.
ƒ The motor parameter identification is absolutely vital! Otherwise
commissioning is not possible.

Codes for parameter setting


Code Possible settings IMPORTANT
No. Name Lenze Selection
C0014 Operating 2 2 V/f characteristic control V ~ f l Commissioning is possible  255
 mode (linear characteristic with constant without identifying motor
Vmin boost) parameters
l Advantage of identification
with C0148:
– Improved smooth running at
3 V/f characteristic control V ~ f2 low speeds
(square−law characteristic with – V/f rated frequency (C0015)
constant Vmin boost) and slip (C0021) are
calculated and saved. They do
not have to be entered
4 Vector control In the case of the first selection
5 Sensorless torque control with speed enter the motor data and identify
limitation them with C0148
l Torque setpoint via C0412/6
Otherwise commissioning is not
l Speed limitation via setpoint 1
possible
(NSET1−N1) if C0412/1 is assigned, When C0014 = 5, C0019 must be
otherwise via maximum frequency set = 0 (automatic DC injection
(C0011) brake is deactivated)
C0047 Torque 400 0 {1 %} 400 The set value will be lost during  264
* setpoint or mains switching!
torque limit Reference: Rated motor torque determined In "Sensorless torque control"
(MCTRL1− through motor parameter identification operating mode (C0014 = 5):
MSET)
l Torque setpoint selection if
C0412/6 = FIXED−FREE (not
assigned)
l Torque setpoint display if
C0412/6 is linked to a signal
source
In "V/f characteristic control" or
"Vector control" operating mode
(C0014 = 2, 3, 4):
l Display of the torque limit
value if C0412/6 is linked to a
signal source
l Display C0047 = 400 if C0412/6
= FIXED−FREE (not assigned)

264  EDS82EV903 EN 3.0


Function library 10
Operating mode
Sensorless torque control with speed limitation

Code Possible settings IMPORTANT


No. Name Lenze Selection
C0077 Gain of the 0.25 0.00 {0.01} 16.00  327
* Imax controller = P component
inactive
C0078 Reset time of 65 12 {1 ms} 9990 à Only 8200 vector 15 ... 90 kW)  327
* the Imax à 13 = I component
controller 0 inactive
C0087 Rated motor à 300 {1 rpm} 16000 à Device−dependent  315
speed
C0088 Rated motor à 0.0 0.1 (A) 650.0 à Device−dependent  315
current 0.0 ... 2.0 x rated output current of
the controller
C0089 Rated motor 50 10 {1 Hz} 960  315
frequency
C0090 Rated motor à 50 {1 V} 500 à 230 V for 230 V controllers,  315
voltage 400 V for 400 V controllers
C0091 Motor cos ϕ à 0.40 {0.1} 1.0 à Device−dependent  315
C0092 Motor stator 0.0 0.000 {0.1 mH} Device−dependent  315
inductance 0.00 0.00 {0.01 Device−dependent Only 8200 vector 15 ... 90 kW
mH}
C0148 Identifying 0 0 Ready Only when the motor is cold!  315
* motor data 1. Inhibit controller, wait until
drive is at standstill
2. Enter the correct values from
the motor nameplate in C0087,
1 Start identification C0088, C0089, C0090, C0091
l V/f rated frequency (C0015), slip
3. Set C0148 = 1, confirm with
compensation (C0021) and motor 
stator inductance (C0092) are 4. Enable controller:
calculated and saved The identification
l The motor stator resistance (C0084) – starts,  goes out
= total resistance of the motor cable – the motor "whistles" faintly
and motor is measured and saved but it does not rotate!
– takes approx. 30 s
– is completed when  is lit
again
5. Inhibit controller

Setting of torque control


Use C0014 = 5 to set the operating mode "sensorless torque control".

Linking setpoint and selecting speed limitation


Link an external setpoint source with the torque setpoint via C0412/6. ( 328)
Select the type of speed limitation. The speed is limited via setpoint 1 or the maximum
frequency:
ƒ Setpoint 1, if C0412/1 is linked with a setpoint source.
ƒ Maximum frequency, if C0412/1 is not assigned.

EDS82EV903 EN 3.0  265


10 Function library
Operating mode
Sensorless torque control with speed limitation

Preparing motor parameter identification


You must enter the motor data of the motor nameplate:
ƒ Rated motor speed (C0087)
ƒ Rated motor current (C0088)
ƒ Rated motor frequency (C0089)
ƒ Rated motor voltage (C0090)
ƒ Motor cos j (C0091)

Motor parameter identification


Carry out the motor parameter identification. (  315 )

Automatically detected parameters


V/f−rated frequency (C0015), slip compensation (C0021) and motor stator inductivity
(C0092) are calculated and saved. The total resistance of motor cable and motor is
measured and saved as motor stator resistance (C0084).

Optimise sensorless torque control


After motor parameter identification, the sensorless torque control is generally ready for
operation without the need for further measures. The drive behaviour can be optimised
through the manual adjustment of a few parameters:
Drive behaviour Remedy
Torque is not constant Reduce motor inductance (C0092) by approx. 10 ... 20 %.
No−load current and maximum torque keep decreasing.
Drive does not accelerate from a standstill. Increase the torque setpoint to 20 ... 25 %.
Controller is not able to follow quick load changes Adapt gain (C0077) and reset time (C0078) of the Imax
controller:
l Reduce C0078 = Imax controller becomes faster
(more dynamic)
l Increase C0078 = Imax controller becomes slower
("smoother")

266  EDS82EV903 EN 3.0


Function library 10
Operating mode
Sensorless torque control with speed limitation

Tip
ƒ The minimum torque setpoint must not fall below 10 % (setting range 1 : 10).
ƒ The motor may stall at operation with output frequencies < 3 Hz. If so, reset the
internal control by quickly switching the controller inhibit.
ƒ If C0412/6 is combined with an analog signal source it is possible to display the
torque setpoint under C0047.
ƒ If C0412/6 is not combined with an analog signal source (FIXED−FREE) it is possible
to select the torque setpoint under C0047. Please note:
– When disconnecting the mains, the value set will be lost!
– Before enabling the controller it is absolutely necessary at the restart to select the
correct setpoint under C0047. Otherwise the drive would start with the maximum
torque.


Note!
In the control modes "V/f characteristic control" and "vector control" the
signal combined with C0412/6 or C0047 act as a torque limitation.

EDS82EV903 EN 3.0  267


10 Function library
Optimising the operating behaviour
Slip compensation

10.3 Optimising the operating behaviour

10.3.1 Slip compensation

Description
Under load, the speed of an asynchronous machine is reduced. This load dependent speed
drop is called slip. The slip can be partly compensated by setting C0021 accordingly. The slip
compensation is effective for all control modes (C0014).

Codes for parameter setting


Code Possible settings IMPORTANT
No. Name Lenze Selection
C0021 Slip 0.0 −50.0 {0.1 %} 50.0 C0021 is calculated and saved  268
compensation during the motor parameter
identification with C0148.

Automatic adjustment
The slip compensation is calculated during the motor parameter identification and
entered under C0021.

Preparing motor parameter identification


You must enter the motor data of the motor nameplate:
ƒ Rated motor speed (C0087)
ƒ Rated motor current (C0088)
ƒ Rated motor frequency (C0089)
ƒ Rated motor voltage (C0090)
ƒ Motor cos j (C0091)

Motor parameter identification


Carry out the motor parameter identification. (  315 )

Automatically detected parameters


V/f−rated frequency (C0015), slip compensation (C0021) and motor stator inductivity
(C0092) are calculated and saved. The total resistance of motor cable and motor is
measured and saved as motor stator resistance (C0084).

268  EDS82EV903 EN 3.0


Function library 10
Optimising the operating behaviour
Slip compensation

Manual adjustment
Manual adjustment of the slip compensation is only required if the motor parameter
identification is not carried out. For this purpose, a first coarse adjustment of the slip
compensation can be carried out on the basis of the motor data. Fine adjustment will be
carried out empirically when the drive is running:
Coarse adjustment
1. Roughly determine the slip compensation on the basis of the motor data and enter
it into C0021:

n rsyn * n r s Slip constant (C0021) [%]


s+ n rsyn @ 100% nrsyn Synchronous motor speed [min−1]
f r @ 60 nr Rated motor speed according to motor nameplate [min−1]
n rsyn + p fr Rated motor frequency according to motor nameplate
[Hz]
p Number of motor pole pairs (1, 2, 3, ...)

n rsyn + 50Hz @ 60 + 1500 min *1 Example of a 4−pole motor / 1435rpm / 50Hz:


2 Preset C0021=4.3%
*1 *1
s + 1500 min *1435 min @ 100% + 4.33%
1500 min *1

Fine adjustment
2. Correct C0021 with the drive running until load−dependent speed drops do not occur
anymore in the desired speed range between idling and maximum motor load. The
following holds true as a guide value for correct slip compensation:
– Deviation from the rated speed £ 0.5% for output frequency 5 ... 50Hz (87Hz)
– Higher deviations are possible during field weakening operation


Note!
If C0021 is set too high, the drive may get unstable.

Setting tips
ƒ With speed control, set C0021 = 0.0 with the internal process controller.
ƒ A negative slip (C0021<0) in the "V/f characteristic control" operating mode results
in a "smoother" drive behaviour in case of high load impulses or applications
including multiple motors.

EDS82EV903 EN 3.0  269


10 Function library
Optimising the operating behaviour
Inverter switching frequency

10.3.2 Inverter switching frequency

Description
The switching frequency of the inverter influences the smooth running performance, the
power loss inside the controller, and the noise generation in the connected motor. The
Lenze setting of 8 kHz is the optimum value for standard applications. The following
general rule applies:
The lower the switching frequency the
ƒ lower the power loss.
ƒ higher the noise generation.
Moreover you can determine whether the switching frequency is changed over to 4 kHz if
the heatsink temperature only amounts to approx. 5 °C below the permissible maximum
temperature. This serves to prevent the drive from being inhibited by the
"overtemperature" error and the motor from coasting without torque.


Note!
Note that when operating with a switching frequency of 16 kHz the output
current must be reduced to prevent the controller from being overheated
(derating).
The current limit values (C0022 and C0023) must be adapted so that the
currents given in the technical data will not be exceeded.

Codes for parameter setting


Code Possible settings IMPORTANT
No. Name Lenze Selection
C0018 Switching 2 0 2 kHz sin General rule:  270
 frequency The lower the switching frequency
1 4 kHz sin the
l lower the power loss
2 8 kHz sin l higher the noise generation
low noise Only operate mid−frequency
3 16 kHz sin generation motors at 8 kHz sin or 16 kHz sin
(C0018 = 2 or 3)!
C0018 Switching 6 0 2 kHz sin General rule:  270
 frequency 1 4 kHz sin The lower the switching frequency
(only 8200 vect the
or 15 ... 90 kW) 2 8 kHz sin low noise l lower the power loss
3 16 kHz sin generation l higher the noise generation
4 2 kHz Only operate mid−frequency
5 4 kHz motors at 8 kHz sin or 16 kHz sin
low power loss (C0018 = 2 or 3)!
6 8 kHz
7 16 kHz
8 1 kHz sin
9 ... 11 Reserved
12 1 kHz low power loss

270  EDS82EV903 EN 3.0


Function library 10
Optimising the operating behaviour
Inverter switching frequency

Code Possible settings IMPORTANT


No. Name Lenze Selection
C0144 Temperature− 1 0 No temperature−dependent reduction During operation at a switching  270
 dependent of the switching frequency frequency of 16 kHz the frequency
reduction of is also reduced to 4 kHz. This
the switching behaviour can be changed in
frequency C0310.
1 Automatic reduction of the switching
frequency to 4 kHz if J reaches max. − 5
°C

Automatic switching frequency reduction


C0144=0 (no temperature−dependent switching frequency reduction)
If the maximum heatsink temperature (Jmax is exceeded when using a switching
frequency of 8 kHz or 16kHz) the inverter will be inhibited, TRIP "OH" (overtemperature)
will be set and the motor will coast to standstill.
C0144=1 (temperature−dependent switching frequency reduction is active):
ƒ If the heatsink temperature Jmax − 5°C is reached when using a switching frequency
of 8 kHz or 16kHz the controller automatically reduces the switching frequency to
4kHz thus keeping the operation running.
ƒ After cooling the heatsink the controller automatically changes to the switching
frequency set.


Note!
The switching frequency is automatically set to its optimum value depending
on the apparent motor current and output frequency to ensure trouble−free
operation.
ƒ The noise emission changes.
ƒ The user cannot influence this function.

Tip
Medium−frequency motors are only allowed to be operated on 8 kHz sin or 16 kHz sin.

EDS82EV903 EN 3.0  271


10 Function library
Optimising the operating behaviour
Oscillation damping

10.3.3 Oscillation damping

Description
Suppression of idling oscillations when:
ƒ the rated power of controller and motor of a drive do not match, e.g. at operation
with high switching frequency and the related power derating
ƒ Operation of higher−pole motors
ƒ Operation of special motors
Compensation of resonances in the drive
ƒ Some asynchronous motors can show this behaviour when being operated with an
output frequency of approx. 20...40Hz. As a result, operation can be instable
(current and speed fluctuations).

Codes for parameter setting


Code Possible settings IMPORTANT
No. Name Lenze Selection
C0079 Oscillation 2 0 {1} 140  272
damping

Adjustment
1. Approach with speed oscillations.
2. Reduce the speed oscillations by changing C0079 step by step. Additional indicators
for smooth running can be:
– uniform motor current
– reduction of mechanical vibrations in the bearing seat


Note!
Compensate the resonances in speed−controlled operation via the parameters
of the controller only.

272  EDS82EV903 EN 3.0


Function library 10
Optimising the operating behaviour
Skip frequencies

10.3.4 Skip frequencies

Description
With certain output frequencies, mechanical resonances might occur (e. g. fan).The skip
frequencies suppress these unwanted output frequencies. The bandwidth (nf)
determines the skip frequency range.
The function is in the block NSET1 before the ramp function generator.

Codes for parameter setting


Code Possible settings IMPORTANT
No. Name Lenze Selection
C0625 Blocking 0.00 0.00 {0.02 650.00  273
* frequency 1 Hz}
C0626 Blocking 0.00 0.00 {0.02 650.00
* frequency 2 Hz}
C0627 Blocking 0.00 0.00 {0.02 650.00
* frequency 3 Hz}
C0628 Skipping 0.00 0.00 {0.01 %} 100.00 Applies to C0625, C0626, C0627
* bandwidth −
blocking
frequencies

EDS82EV903 EN 3.0  273


10 Function library
Optimising the operating behaviour
Skip frequencies

Adjustment


Note!
ƒ Blocking frequencies act on the main setpoint only.
ƒ C0625, C0626, C0627 and C0628 are equal in all parameter sets.

ƒ Set the desired blocking frequencies in C0625, C0626 and C0627.


ƒ C0628 defines the bandwidth of fading.
– Calculate the bandwidth (;f) for the respective blocking frequency:

C0628[%] fs blocking frequency


Df[Hz] + 2 @ f s[Hz] @
100%
fout

-f = 2 x C0627 x C0628 C0627


100 %

-f = 2 x C0626 x C0628 C0626


100 %

-f = 2 x C0625 x C0628 C0625


100 %

fin
8200vec525

Fig. 10−4 Effect of the skip frequencies


fin Input frequency of the function
fout Output frequency of the function

274  EDS82EV903 EN 3.0


Function library 10
Behaviour in the event of mains switching, mains failure or controller inhibit
Start conditions/flying−restart circuit

10.4 Behaviour in the event of mains switching, mains failure or controller inhibit

10.4.1 Start conditions/flying−restart circuit

Description
Determines the controller behaviour after a restart after controller inhibit, mains
switching or a mains failure.
With activated flying−restart circuit the controller automatically synchronises to a
coasting motor after mains disconnection or adds a setpoint signal.

Codes for parameter setting


Code Possible settings IMPORTANT
No. Name Lenze Selection
C0142 Starting 1 0 Automatic start is inhibited after Start after HIGH−LOW−HIGH level  275
 condition mains connection change at X3/28
Flying restart circuit inactive
1 Automatic start if X3/28 = HIGH
Flying restart circuit inactive
2 Automatic start is inhibited after Start after HIGH−LOW−HIGH level
mains connection change at X3/28
Flying restart circuit active
3 Automatic start if X3/28 = HIGH
Flying restart circuit active
C0143 Selection of 0 0 Max. output frequency (C0011) ... 0 Hz Motor speed is searched for in the  275
* flying restart 1 Last output frequency ... 0 Hz stated range
 mode
2 Connect frequency setpoint The respective value is connected
(NSET1−NOUT) after the controller enable
3 Connect actual process controller value
(C0412/5) (PCTRL1−ACT)

Drive behaviour without flying−restart circuit


Manual start (C0142 = 0):
After mains interruption the drive only restarts after a LOW/HIGH level change at the
"Controller inhibit" terminal (X3/28).
Automatic start (C0142 = 1)
After mains interruption the drive only restarts if a HIGH level is applied to the "controller
inhibit"terminal (X3/28).
The controller sets all integrators to zero and releases them again.

Drive behaviour with flying−restart circuit


Manual start with flying−restart circuit (C0142 = 2)
After mains interruption the drive only restarts after a LOW/HIGH level change at the
"Controller inhibit" terminal (X3/28).
Automatic start with flying−restart circuit (C0142 = 3)
After mains interruption the drive only restarts if a HIGH level is applied to the "controller
inhibit"terminal (X3/28).

EDS82EV903 EN 3.0  275


10 Function library
Behaviour in the event of mains switching, mains failure or controller inhibit
Start conditions/flying−restart circuit

Flying restart
With the selection of the flying restart(C0143) you define whether the controller searches
for the motor speed after the restart or adds a signal.
Searching for the motor speed (C0143 = 0, C0143 = 1)
The drive starts if the momentary motor speed has been found. The acceleration is steady
and smooth


Note!
ƒ The flying−restart circuit must not be used if several motors with different
rotating masses are connected to a controller.
ƒ The flying restart method is safe and reliable for drives with great rotating
masses.
ƒ With machines with low moments of inertia and small friction, the motor
can restart for a short time or reverse after controller enable.
ƒ The controller only searches the given direction of rotation.
ƒ The controller calculates the output frequency required for the current speed of the
idling motor, is connected and accelerates the motor until it reaches its setpoint.
Adding a signal (C0143 = 2, C0143 = 3)
The controller adds the output frequency corresponding to the frequency setpoint or the
actual process controller value.


Note!
The actual process controller value must only be set if a speed−proportional
signal is available in C0412/5!

Tip
If the flying−restart circuit is not required for every drive start, but only after mains
reconnection:
ƒ Bridge X3/28 with HIGH level and start the controller with the function QSP"
(C0142=3 and C0106=0s).
ƒ The flying−restart circuit is now only activated for for the first mains connection.

276  EDS82EV903 EN 3.0


Function library 10
Behaviour in the event of mains switching, mains failure or controller inhibit
Controller inhibit

10.4.2 Controller inhibit

Description
If the controller inhibit is active, the power outputs are inhibited.
ƒ The drive idles to standstill without torque.
ƒ Keypad status display: Pulse inhibit 
ƒ Status display of the controller: The green LED is blinking.

 Danger!
Do not use controller inhibit (DCTRL1−CINH) as emergency off. The controller
inhibit only inhibits the power outputs and does not disconnect the controller
from the mains!
The drive could restart any time.

Codes for parameter setting


Code Possible settings IMPORTANT
No. Name Lenze Selection
C0040 Controller −0− Controller inhibited (CINH) Controller can only be enabled if  277
* inhibit (CINH) X3/28 = HIGH
 −1− Controller enabled (CINH)

Activation
ƒ Via terminal X3/28:
– LOW level at the terminal activates the controller inhibit (cannot be inverted)
– HIGH level enables the controller again
ƒ Via digital signal (linking C0410/10 with a signal source):
– LOW level at the signal source activates the controller inhibit (level inversion is
possible with C0411)
– HIGH level releases the controller again
ƒ Via keypad (condition: C0469 = 1):
– activates the controller inhibit
–  enables the controller again
ƒ Via code C0040:
– C0040 = 0 activates the controller inhibit
– C0040 = 1 enables the controller again


Note!
ƒ The sources for controller inhibit are ANDed, i. e. the drive only restarts
when the controller inhibit is cancelled at all signal sources.
ƒ The restart begins with an output frequency of 0 Hz, i.e. if the flying−restart
circuit is not activated, still rotating masses can lead to generative overload.

EDS82EV903 EN 3.0  277


10 Function library
Behaviour in the event of mains switching, mains failure or controller inhibit
Controlled deceleration after mains failure/mains disconnection

10.4.3 Controlled deceleration after mains failure/mains disconnection

Description


Note!
ƒ The function described below can be used for max. 1.5 kW rated controller
power. If this function is to be used for greater controller powers, Lenze
must be consulted first.
ƒ The deceleration time until standstill cannot be defined exactly. It depends
on the machine/system components (mass inertia, friction, ...).
Controlled deceleration of the motor to a standstill (f = 0) in case of mains switch−off or
mains failure.
The function can be implemented with or without external brake resistor:
This function serves to prevent the drive from coasting in case of an emergency switching
off (controller is activated via mains).

Without external brake resistor


ƒ Controlled deceleration of the motor to a standstill (f = 0) if the controller is active.
ƒ The braking energy stems from the system losses (controller and motor).

With external brake resistor


ƒ Automatic, quick deceleration of the motor to a standstill (f = 0).
ƒ The deceleration time is shorter than it is without external brake resistor.

Functional sequence
1. The mains voltage is interrupted.
2. The DC−bus voltage (VDC) falls below the value in C0988 Þ the controller switches
over to parameter set 1.
3. The drive brakes along the quick stop ramp (C0105 in parameter set 1).
4. Due to operation in generator mode, VDC exceeds the value in C0988 Þ the
controller switches over to parameter set 2.
5. The motor accelerates along the acceleration ramp (C0012 in parameter set 2).
6. If the DC−bus voltage falls below the value in C0988 again, the process starts all over
again with step 2.
Steps 2. to 6. are carried out until a motor speed of approx. zero is reached because the
rotational energy in the motor conserves VDC.
If the motor is not at a standstill at the time when the mains recovers, the drive will
accelerate to the selected setpoint along the acceleration ramp (C0012). The drive will then
start immediately which results in a rough restart, compared to the flying restart circuit.

278  EDS82EV903 EN 3.0


Function library 10
Behaviour in the event of mains switching, mains failure or controller inhibit
Controlled deceleration after mains failure/mains disconnection

Codes for parameter setting


Code Possible settings IMPORTANT
No. Name Lenze Selection
C0988 DC−bus voltage 0 0 {1 %} 200 l It is always changed over  278
* threshold for = changeover of between PAR1 and PAR2  294
DC−bus voltage the parameter set l Changeover of the parameter
control via DC−bus set via terminal, bus or PC is
voltage not possible if C988 > 0!
deactivated

Adjustment
Parameter Code Setting parameter set 1 Setting parameter set 2
(active in case of mains failure) (active during normal operation)
Switching threshold C0988 Set C0988 to approx. 10 % undervoltage:
AC 230 V ð C0988 = 75 ... 85 %
AC 400 V ð C0988 = 75 ... 85 %
AC 460 V ð C0988 = 75 ... 98 %
Terminal configuration C0410 Link C0410/4 (DCTRL1−QSP) to a digital Set the terminal configuration for
input (X3/E1 ... X3/E6). normal operation.
Quick stop (QSP) active during Invert this input via C0411. The digital input linked to DCTRL1−QSP
normal operation (Lenze setting = LOW−active) in parameter set 1 must also be linked
to DCTRL1−QSP (not inverted).
Interconnect the digital input.
No quick stop (QSP) during Do not interconnect this input. The digital input linked to DCTRL1−QSP
normal operation in parameter set 1 must not be used.
Deceleration time for quick stop C0105 Without external brake resistor Set the deceleration time for QSP
(QSP) Select a value which ensures a required for the application.
controlled deceleration of the motor to
a standstill after mains disconnection:
1. Set the same value as in parameter
set 2.
2. Switch off mains voltage.
– Parameter set 1 is activated.
– Observe whether the controller
reports an "Overvoltage OU"
during the controlled deceleration.
3. Repeat the controlled deceleration
and reduce C0105 until the
controller reports an "OU" in the
process.
4. Increase this value by approx. 20 %
as a final setting.
With external brake resistor
Select an external brake resistor with
sufficient dimensioning.
1. Set C0105 as in parameter set 2.
2. Reduce C0105 until the desired
deceleration time is reached after
mains disconnection.

EDS82EV903 EN 3.0  279


10 Function library
Behaviour in the event of mains switching, mains failure or controller inhibit
Controlled deceleration after mains failure/mains disconnection

Setting tips
Keep the deceleration as smooth as possible by setting the upper limit of the specified
bandwidth in C0988.
Do not exceed the current limit (generator mode) during the controlled deceleration.


Note!
ƒ Changeover of the parameter set via terminal, bus or PC is not possible if
C0988 > 0!
ƒ C0988 is always the same for all parameter sets.

280  EDS82EV903 EN 3.0


Function library 10
Limit value setting
Speed range

10.5 Limit value setting

10.5.1 Speed range

Description
The speed setting range required for the application can be set via the selection of output
frequencies:
ƒ The minimum output frequency (C0010) corresponds to the speed at 0 % speed
setpoint selection.
ƒ The maximum output frequency (C0011) corresponds to the speed at 100 % speed
setpoint selection.
ƒ The lower frequency limitation (C0239) sets the speed. Independently of the
setpoint, the value cannot fall below this speed (e.g. for fans, dancer position
control, or dry running protection for pumps).
[f]

C0011

C0010

0% 100 %
8200vec526

Fig. 10−5 Relation between setpoint and minimum and maximum output frequency

EDS82EV903 EN 3.0  281


10 Function library
Limit value setting
Speed range

Codes for parameter setting


Code Possible settings IMPORTANT
No. Name Lenze Selection
C0010 Minimum 0.00 0.00 {0.02 650.00 l C0010 not effective in the case  281
uSEr output à 14.5 Hz Hz} of bipolar setpoint selection
frequency (−10 V ... + 10 V)
l C0010 only limits the analog
input 1
l In the case of a max. output
frequency > 50 Hz the
switching threshold of the auto
DCB in C0019 has to be
increased.
C0011 Maximum 50.00 7.50 {0.02 650.00 l From software 3.5: If
uSEr output à 87 Hz Hz} C0010 > C0011, the drive does
frequency not start when controller
enable is set.
à Speed setting range 1 : 6 for
Lenze geared motors: For
operation with Lenze geared
motors has to be set
necessarily.
C0239 Lower −650.0 −650.00 {0.02 650.00 l The value does not fall below  281
frequency 0 Hz} the limit independently of the
limitation setpoint
l If the lower frequency
limitation is active, automatic
DC injection braking (auto DCB)
must be deactivated with
C0019 = 0 or C0106 = 0
C0236 Acceleration 0.00 0.00 {0.02 s} 1300.00 Based on C0011  281
(A) time − lower Lower frequency limitation =
frequency C0239
limitation

Adjustment
Relationship between output frequency and synchronous motor speed:

nrsyn + C0011p @ 60
nrsyn Synchronous motor speed [rpm]
C0011 Max. output frequency [Hz]
p Number of pole pairs (1, 2, 3, ...)
Example: nrsyn + 50 @ 60 + 1500 min*1
4−pole asynchronous motor: p = 2, C0011 = 50 Hz 2

282  EDS82EV903 EN 3.0


Function library 10
Limit value setting
Speed range

C0010
Properties "minimum output frequency":
ƒ C0010 is approached via the acceleration ramp.
ƒ C0010 has no effect
– on analog input 2 of the application I/O.
– if the setpoint is selected via frequency input.
ƒ C0010 ³C0011 (from software version 3.5):
– the output frequency is 0 Hz. The drive is at standstill.
ƒ C0010 ³C0011 (software version < 3.5):
– independent of the selected analog setpoint, C0011 is approached via the
acceleration ramp.
– the output frequency is limited to C0011.
– the gain of the analog input must be set to zero (C0027 = 0) to ensure trouble−free
operation.

C0011
Properties "maximum output frequency":
ƒ When selecting fixed setpoints (JOG), C0011 acts as limitation.
ƒ C0011 is an internal scaling variable! Therefore major changes may only be carried
out when the controller is inhibited!

Stop!
Set 0011 so that the maximum permissible motor speed is not exceeded.
Otherwise the motor may be destroyed.

C0239
Properties "lower frequency limitation":
ƒ During operation with standard I/O, C0239 is approached without acceleration ramp
(jerk!). During operation with application I/O, an acceleration time can be set for
C0239 in C0236.
ƒ C0239 = 0.00 Hz only allows for one direction of rotation.

Setting tips
ƒ In case of output frequencies > 300Hz, avoid switching frequencies < 8kHz.
ƒ The display values in C0010 and C0011 can be related to process variables by means
of C0500 and C0501.

EDS82EV903 EN 3.0  283


10 Function library
Limit value setting
Current limits

10.5.2 Current limits

Description
The controllers are equipped with a current−limit control which determines the dynamic
response under load. The measured load is compared with the limit values set under C0022
for motor load and C0023 for generator load. If the current limit is exceeded, the controller
will change its dynamic behaviour:

Controller performance when a limit value is reached


Motor overload during acceleration:
The controller prolongs the acceleration ramp.
Generator overload during deceleration:
The controller prolongs the deceleration ramp.
With increasing load and constant speed:
ƒ When the current limit of the motor mode is reached:
– The controller reduces the output frequency to 0Hz.
– The controller cancels the change of the output frequency if the load falls below
the limit value.
ƒ When the current limit in the generator mode is reached:
– The controller increases the output frequency up to the maximum frequency
(C0011).
– The controller cancels the change of the output frequency if the load falls below
the limit value.
ƒ If suddenly a load is applied to the motor shaft (e.g. drive is blocked), the overcurrent
switch−off can be activated (error message OCX).

Codes for parameter setting


Code Possible settings IMPORTANT
No. Name Lenze Selection
C0022 Imax limit in 150 30 {1 %} 150 Only 8200 vector 15 ... 90 kW):  284
motor mode If C0022 = 150 %, 180 % Irated are
available for max. 3 s after
controller enable.
C0023 Imax limit in 150 30 {1 %} 150 C0023 = 30 %: function inactive if  284
generator C0014 = 2, 3
mode

Adjustment
ƒ Set the acceleration and deceleration times so that the drive can follow the speed
profile without reaching Imax of the controller.
ƒ C0022 and C0023 refer to the rated output current at a switching frequency of 8
kHz.
ƒ When operating with a switching frequency of 16 kHz you must adapt C0022 and
C0023 to the permissible output currents (derating).
ƒ Correct current control for operation in generator mode is only possible with
external brake resistor.

284  EDS82EV903 EN 3.0


Function library 10
Limit value setting
Current limits

C0023 = 30 %
At V/f characteristic control the current−limit controller is not active for the operation in
generator mode with C0023 = 30%:
ƒ Possibly reasonable in applications with medium frequency asynchronous motors if
motor and generator mode cannot be detected as fault−free.
ƒ Drive behaviour in case of motor and generator overload (C0054 > C0022):
– The controller reduces the output frequency to 0Hz.
– The controller cancels the change of the output frequency if the load falls below
the limit value.

EDS82EV903 EN 3.0  285


10 Function library
Acceleration, deceleration, braking, stopping
Setting of acceleration times, deceleration times and S−shaped ramps

10.6 Acceleration, deceleration, braking, stopping

10.6.1 Setting of acceleration times, deceleration times and S−shaped ramps

Description
The acceleration times and deceleration times determine the controller response after a
setpoint change.
The ramp function generator for the main setpoint can be set linearly or S−shaped. The
S−shape selection of the main setpoint enables the drive to start and stop smoothly.
When operating with application I/O three additional deceleration times and acceleration
times can be activated via digital signals.

Codes for parameter setting


Code Possible settings IMPORTANT
No. Name Lenze Selection
C0012 Acceleration 5.00 0.00 {0.02 s} 1300.00 Reference: frequency change 0 Hz  286
uSEr time main ... C0011
setpoint l Additional setpoint ðC0220
l Acceleration times that can be
activated via digital signals ð
C0101
C0013 Deceleration 5.00 0.00 {0.02 s} 1300.00 Reference: frequency change  286
uSEr time main C0011... 0 Hz
setpoint l Additional setpoint ðC0221
l Deceleration times that can be
activated via digital signals ð
C0103
C0101 Acceleration 0.00 {0.02 s} 1300.00  286
(A) times − main
setpoint
1 C0012 5.00 Binary coding of the digital signal
2 Tir 1 2.50 sources assigned to C0410/27 and
C0410/28 determine the active
3 Tir 2 0.50 time pair
4 Tir 3 10.00
C0103 Deceleration 0.00 {0.02 s} 1300.00 C0410/27 C0410/ Active
(A) times − main 28 C0012;
setpoint LOW LOW C0013
1 C0013 5.00 HIGH LOW Tir 1; Tif 1
LOW HIGH Tir 2; Tif 2
2 Tif 1 2.50
HIGH HIGH Tir 3; Tif 3
3 Tif 2 0.50
4 Tif 3 10.00
C0182 Integration 0.00 0.00 {0.01 s} 50.00 l C0182 = 0.00: ramp function  286
* time − S−ramps generator operates linearly
l C0182 > 0.00: ramp function
generator operates in an
S−shape (without jerk)
C0220 Acceleration 5.00 0.00 {0.02 s} 1300.00 Main setpoint ð C0012  286
* time −
additional
setpoint
(PCTRL1−NADD)
C0221 Deceleration 5.00 0.00 {0.02 s} 1300.00 Main setpoint ð C0013
* time −
additional
setpoint
(PCTRL1−NADD)

286  EDS82EV903 EN 3.0


Function library 10
Acceleration, deceleration, braking, stopping
Setting of acceleration times, deceleration times and S−shaped ramps

Adjustment
ƒ The acceleration and deceleration times refer to an output frequency change from
0Hz to the max. output frequency set in C0011.
ƒ Calculate the times Tir and Tif, which you can set under C0012 and C0013.

T ir + t ir @ C0011
tir and tif are the desired times for the change between
f2 * f1 f1 and f2.

T if + t if @ C0011
f2 * f1


Note!
If the acceleration and deceleration times are set too short, and under
unfavourable operating conditions, the controller can be switched off with
TRIP OC5. In these cases, the acceleration and deceleration times must be set
so that the drive can follow the speed profile without Imax reaching a drive
system.

Set linear ramps


C0182 = 0.00: ramp function generator for the main setpoint operates linearly
f [H z ]

C 0 0 1 1
f2

f1
0
t ir t if t

T ir T if

8200vec527

Fig. 10−6 Acceleration times and deceleration times for linear ramp function generator

EDS82EV903 EN 3.0  287


10 Function library
Acceleration, deceleration, braking, stopping
Setting of acceleration times, deceleration times and S−shaped ramps

S−shaped ramp setting


C0182 > 0.00: S–shaped (smooth) ramp function generator operation for the main
setpoint.
ƒ The value of C0182 determines the shape of the S−curve.
ƒ C0182 has no effect on the additional setpoint (PCTRL1−NADD).

8200vec528

Fig. 10−7 Acceleration times and deceleration times for linear ramp function generator


Note!
ƒ The ramp function generator operation in the parameter sets must not
differ as C0182 is the same in all parameter sets.
ƒ The S−shaped ramp also has an effect on the deceleration time for quick
stop!

Special functions for the ramp function generator


Setting the ramp function generator to 0
The ramp function generator input of the main setpoint can be set to 0 under C0410/6:
ƒ The main setpoint decelerates to 0 Hz along the deceleration ramp (C0013) as long
as the function is active.
ƒ With setpoint summation or in controlled operation the drive can continue to run.
Stopping the ramp function generator
The ramp function generator of the main setpoint can be stopped under C0410/5
(NSET1−RFG1−STOP).
The ramp function generator output value remains the same as long as the function is
active.

288  EDS82EV903 EN 3.0


Function library 10
Acceleration, deceleration, braking, stopping
Quick stop

10.6.2 Quick stop

Description
Quick stop decelerates the drive to standstill according to the deceleration time set under
C0105, as soon as the signal DCTRL1−QSP is activated.
If the output frequency falls below the threshold C0019, the automatic DC injection brake
(DCB) is activated. After the holding time (C0106) the controller sets pulse inhibit (display:
).
Quick stop acts on
ƒ the main setpoint (NSET1−N1, NSET1−N2).
ƒ the additional setpoint (PCTRL1−NADD).
ƒ the process controller setpoint 1 (PCTRL1−SET1) (only application I/O).


Note!
The S−shaped ramp (C0182) has also an effect on quick stop! Therefore the real
deceleration time is longer than set under C0105.
Reduce the time setting under C0105 to reach the desired deceleration time
for quick stop.

Codes for parameter setting


Code Possible settings IMPORTANT
No. Name Lenze Selection
C0105 Deceleration 5.00 0.00 {0.02 s} 1300.00 l Quick stop (QSP) brakes the  289
time − quick drive to standstill with the
stop (QSP) ramp set in C0105.
l If the output frequency falls
below the theshold set in
C0019, the DC injection brake
(DCB) will be activated.
l The S−ramp (C0182) also
affects quick stop!
– Select shorter times in C0105
accordingly to achieve the
desired deceleration times
for quick stop.
– In C0311 the S−ramp for
quick stop can be
deactivated (from software
version 3.1).
C0019 Operating 0.10 0.00 {0.02 650.00 Hold time ð C0106  292
threshold − = inactive Hz} Deactivate automatic DC injection
automatic DC brake (auto DBC):
injection brake l at active lower frequency
(auto DCB) limitation (C0239)
l at operating mode C0014 = 5
In the case of a max. output
frequency > 50 Hz (C0011), the
switching threshold of the auto
DCB in C0019 must be increased.
C0106 Hold time − 0.50 0.00 {0.01 s} 999.00 Hold time if DC injection braking  292
automatic DC = auto DCB = ¥ is triggered because the value falls
injection brake inactive below C0019
(auto DCB)

EDS82EV903 EN 3.0  289


10 Function library
Acceleration, deceleration, braking, stopping
Quick stop

Activation
Via digital signal:
Link C0410/4 to a digital signal source.
ƒ LOW level at signal source activates quick stop
ƒ Level inversion possible with C0411


Note!
Quick stop can also be activated if the "Fail−safe changeover of the direction of
rotation" function is used. ( 291)
In addition to the free configuration in C0410 you can also use the fixed
assignment in C0007 to link the function with a digital input.
Via keyboard of the keypad:
For this purpose, assign the quick stop function to the key:
Code Possible settings IMPORTANT
No. Name Lenze Selection
C0469 Function of the 1 0 Stop key without function Determines the function to be
* key of the executed when the stop key is
keypad pressed
1 CINH (controller inhibit)
l activates quick stop
l 8 restarts the drive
2 QSP (quick stop) Changes are only active after
mains connection!

290  EDS82EV903 EN 3.0


Function library 10
Acceleration, deceleration, braking, stopping
Changing the direction of rotation

10.6.3 Changing the direction of rotation

Description
Change of direction of motor rotation via digital control signals. Only the main setpoint is
changed.
The direction of rotation can be changed in a fail−safe or non−fail−safe way. Depending on
the type of change−over, the controller brakes the motor to 0 Hz along the deceleration
ramp or quick stop ramp in order to accelerate the motor along the acceleration ramp in
the other direction of rotation.
The reversing time depends on the ramp times set for the main setpoint or quick stop.

Non−fail−safe change of the direction of rotation


Link C0410/3 to a digital signal source.
If the direction of rotation is changed, the drive brakes along the deceleration ramp
(C0013) and accelerates along the acceleration ramp (C0012) in the other direction or
rotation.
Direction of rotation with in−phase connection and HIGH active signal:
ƒ LOW = CW rotation
ƒ HIGH = CCW rotation


Note!
In case of open circuit or failure of the external control voltage, the drive may
reverse the direction of rotation.

Fail−safe change of the direction of rotation


Link C0410/22 and C0410/23 with one digital signal source each.
If the direction of rotation is changed, the drive brakes along the quick stop ramp (C0105)
and accelerates along the acceleration ramp (C0012) in the other direction or rotation.
Direction of rotation with in−phase connection and HIGH active signal:
Direction of rotation Signal level at Notes
C0410/22 C0410/23
(DCTRL1−CW/QSP) (DCTRL1−CCW/QSP)
CCW rotation LOW HIGH
CW rotation HIGH LOW
Quick stop LOW LOW
Unchanged HIGH HIGH l During operation: The direction of
rotation results from the signal which
was active first.
l When switching on the mains: The
controller activates quick stop (QSP).


Note!
In addition to the free configuration in C0410 you can also use the fixed
assignment in C0007 to link the "change direction of rotation" function with a
digital input.

EDS82EV903 EN 3.0  291


10 Function library
Acceleration, deceleration, braking, stopping
DC braking (DCB)

10.6.4 DC braking (DCB)

Description
The DC−injection brake enables quick deceleration of the drive to standstill without using
an external brake resistor. The DC−injection brake can be activated via terminal or
automatically.
ƒ The braking torque amounts to approx. 20...30% of the rated motor torque. It is
lower than for braking in generator mode with external brake resistor.
ƒ A brake voltage or a brake current can be selected.
ƒ Automatic DC braking improves the starting performance of the motor e.g. when
operating hoists.

Codes for parameter setting


Code Possible settings IMPORTANT
No. Name Lenze Selection
C0019 Operating 0.10 0.00 {0.02 650.00 Hold time ð C0106  292
threshold − = inactive Hz} Deactivate automatic DC injection
automatic DC brake (auto DBC):
injection brake l at active lower frequency
(auto DCB) limitation (C0239)
l at operating mode C0014 = 5
In the case of a max. output
frequency > 50 Hz (C0011), the
switching threshold of the auto
DCB in C0019 must be increased.
C0035 Operation 0 0 Brake voltage selection under C0036 Hold time ð C0107  292
* mode − DC
 injection brake 1 Brake current selection under C0036
(DCB)
C0036 Voltage/ à 0.00 {0.01 %} 150.00 % à Device−dependent  292
current DC l Based on Vrated, Irated
injection brake l Setting applies to all permitted
(DCB) mains voltages
C0106 Hold time − 0.50 0.00 {0.01 s} 999.00 Hold time if DC injection braking  292
automatic DC = auto DCB =¥ is triggered because the value falls
injection brake inactive below C0019
(auto DCB)
C0107 Hold time − DC 999.0 1.00 {0.01 s} 999.00 Hold time if DC injection braking  292
injection brake 0 =¥ is externally triggered via terminal
(DCB) or control word
C0196 Activation auto 0 0 Auto DCB active if PCTRL1−SET3 <  292
* DCB C0019
 1 Auto DCB active if PCTRL1−SET3 <
C0019 and NSET1−RFG1−IN < C0019

292  EDS82EV903 EN 3.0


Function library 10
Acceleration, deceleration, braking, stopping
DC braking (DCB)

Adjustment
1. Use C0035 to select whether a brake voltage or a brake current shall be selected.
2. Enter the brake voltage or brake current under C0036 in percent.
– If C0035=0, the data refers to the rated voltage of the controller.
– If C0035=1, the data refers to the rated current of the controller.
3. Select how to activate the DC injection brake:
– Via digital input signal (configuration with C0410/15)
– Automatically when the values are fallen below the operating threshold C0019
(condition: C0106 > 0.00 s)

Activate DC−injection braking via input signal (DCB)


Link C0410/15 with a digital signal source.
In case of HIGH−active inputs, the DC−injection braking (DCB) remains active as long as the
signal is on HIGH level.
After the hold time (C0107) has elapsed, the controller sets pulse inhibit (keypad display:
).


Note!
In addition to the free configuration in C0410 you can also use the fixed
assignment in C0007 to link the function with a digital input.

Activate automatic DC−injection braking (auto DCB)


1. Select the hold time >0.00 s under C0106:
– The automatic DC−injection braking (auto DCB) is active for the set time.
– Afterwards, the controller sets pulse inhibit (keypad display: ).
2. Select the condition for activating the automatic DC−injection braking under C0196:
– C0196=0: auto DCB active if the output frequency is lower than the operating
threshold (C0050<C0019)
– C0196=1: auto DCB is active if the output frequency is lower than the operating
threshold (C0050<C0019) and the setpoint is lower than the operating threshold
(setpoint<C0019)
3. Set the operating threshold under C0019.


Note!
If DC−injection braking is operated too long with high brake current or brake
voltage, the connected motor can be overheated!

Setting tips
ƒ Use C0019 to set a dead band in the setpoint. If DC−injection braking is not to be
active here, set C0106 = 0.00 s.
ƒ C0019 can be referred to a process variable.

EDS82EV903 EN 3.0  293


10 Function library
Acceleration, deceleration, braking, stopping
AC motor braking

10.6.5 AC motor braking

Description
With the parameter set changeover in dependence of the DC−bus voltage, the AC motor
braking can be used as alternative for DC braking (DCB). The AC motor braking is a braking
method without external brake resistor for the control mode V/f characteristic control
with linear characteristic".


Note!
The AC motor braking can only be used with the control mode V/f
characteristic control with linear characteristic" (C0014 = 2).
ƒ With mains voltages up to approx. AC 400 V shorter braking times can be reached
than with the DC injection braking.
ƒ The braking times for braking via an external brake resistor are approx. 33 % shorter
than for AC motor braking.

Codes for parameter setting


Code Possible settings IMPORTANT
No. Name Lenze Selection
C0988 DC−bus voltage 0 0 {1 %} 200 l It is always changed over  278
* threshold for = changeover of between PAR1 and PAR2  294
DC−bus voltage the parameter set l Changeover of the parameter
control via DC−bus set via terminal, bus or PC is
voltage not possible if C988 > 0!
deactivated

294  EDS82EV903 EN 3.0


Function library 10
Acceleration, deceleration, braking, stopping
AC motor braking

Adjustment
Parameter Code Setting parameter set 1 Setting parameter set 2
(active during normal operation) (active during braking operation)
Switching threshold C0988 Set C0988 depending on the mains voltage:
AC 230 V ð C0988 = 112 %
AC 400 V ð C0988 = 112 %
AC 440 V ð C0988 = 123 %
AC 460 V ð C0988 = 129 %
AC 480 V ð C0988 = 134 %
AC 500 V ð C0988 = 140 %
V/f rated frequency C0015 Value adapted to the drive, e.g. 50 Hz Depending on the drive power, up to a
minimum of 25 % of the value of C0015
in parameter set 1:
l General rule: 2.2 kW ð 50 %
l Reduce value in case of smaller drive
powers. Increase value in case of
higher drive powers.
That way, the energy in the motor is
reduced due to overexcitation during
operation with parameter set 2.
Vmin boost C0016 Value adapted to the drive, e.g. 5 % Depending on the drive power, up to
five times the value of C0016 in
parameter set 1:
l General rule: 2.2 kW ð factor 3
l Reduce factor in case of smaller drive
powers. Increase factor in case of
higher drive powers.
That way, the energy in the motor is
also reduced in the lower speed range
due to overexcitation during operation
with parameter set 2.
Deceleration time for quick stop C0105 Required braking time for AC braking Deceleration time of the drive with
during braking along the quick stop max. centrifugal load.
ramp: The OU message (overvoltage) must not
Deceleration time during the C0013 be provided during the deceleration.
braking process at the main setpoint
ramp:

Setting tips
The higher the mains voltage the longer the deceleration time must be set in parameter
set 1 in order to be able to carry out AC motor braking. Hence, braking times with DC
injection brakes are shorter at mains voltages > 400 V.


Note!
ƒ Changeover of the parameter set via terminal, bus or PC is not possible if
C0988 > 0!
ƒ C0988 is always the same for all parameter sets.

EDS82EV903 EN 3.0  295


10 Function library
Configuration of analog and digital setpoints and actual values
Setpoint source selection

10.7 Configuration of analog and digital setpoints and actual values

10.7.1 Setpoint source selection

Description
Fixed setpoint source selection.
ƒ C0001 = 0, 2: Setpoint source as described in the following. Link the setpoint source
with the internal analog signal under C0412.
ƒ C0001 = 1: Setpoint source is the parameter channel of AIF. The freely configurable
signals are switched off" (C0412/x = 0 or 255). The setpoint must be written to the
codes which are assigned to the signals (see signal flow charts or description of
C0412).
ƒ C0001 = 3: Setpoint source is the process data channel of AIF. The setpoint is written
to an AIF input word (AIF−IN.W1 or AIF−IN.W2). Link the AIF input word with the
internal analog signal under C0412.

296  EDS82EV903 EN 3.0


Function library 10
Configuration of analog and digital setpoints and actual values
Setpoint source selection

Codes for parameter setting


Code Possible settings IMPORTANT
No. Name Lenze Selection
C0001 Setpoint 0 l A change in C0001 triggers the  296
 selection below−mentioned changes in
(operating C0412 and C0410 if C0412 has
mode) not been configured freely
before.
l If C0412 has been configured
freely before (check: C0005 =
255), C0001 does not affect
C0412 and C0410. You must
link the signals manually.
l Free configuration in C0412 or
C0410 does not affect C0001!
l Control can be carried out via
terminals as well as via
PC/keypad.
0 Setpoint selection via AIN1 (X3/8 or l C0412/1 and C0412/2 are
X3/1U, X3/1I) linked to analog input 1
(C0412/1 = 1, C0412/2 = 1).
l C0410 remains unchanged.
1 Setpoint selection via keypad or l In C0412, the link to the analog
parameter channel of an AIF bus input is disconnected
module (C0412/1 = 255,
C0412/2 = 255).
l Setpoint selection via C0044 or
C0046.
l C0410 remains unchanged.
2 Setpoint selection via AIN1 (X3/8 or l C0412/1 and C0412/2 are
X3/1U, X3/1I) linked to analog input 1
(C0412/1 = 1, C0412/2 = 1).
l C0410 remains unchanged.
3 Setpoint selection via process data l C0001 = 3 must be set for the
channel of an AIF bus module setpoint selection via process
data channel of an AIF bus
module (types 210x, 211x,
213x, 217x)! Otherwise the
process data will not be
evaluated.
l C0412/1 and C0412/2 are
linked to analog input words
AIF−IN.W1 and AIF−IN.W2
(C0412/1 = 10, C0412/2 = 11).
l C0410/1 ... C0410/16 are
linked to the individual bits of
the AIF control word (AIF−CTRL)
(C0410/1 = 10 ... C0410/16 = 2
5).


Note!
ƒ With C0001 = 0, 1 or 2 the operation can start after the controller has been
released.
ƒ C0001 = 3 must be set to select a setpoint via a process data channel of an
AIF bus module! Otherwise the process data will not be evaluated.
ƒ With C0001 = 3 quick stop (QSP) is set after mains switch−on !
– PC: Deactivate QSP using the control word C0135, bit 3 = 0.
– Keypad: Set C0469 = −2−. Press .

EDS82EV903 EN 3.0  297


10 Function library
Configuration of analog and digital setpoints and actual values
Analog setpoints via terminal

10.7.2 Analog setpoints via terminal

Description
Selection and adjustment of analog signals via terminal as setpoint or actual value.

Codes for parameter setting


Code Possible settings IMPORTANT
No. Name Lenze Selection
C0034 Range of Observe switch position of the  298
* setpoint function module!
 selection 0 0 Unipolar voltage 0 ... 5 V / 0 ... 10 V
uSEr Standard I/O Current 0 ... 20 mA
(X3/8)
1 Current 4 ... 20 mA Reversal of rotation direction only
possible with a digital signal.
2 Bipolar voltage −10 V ... +10 V l Minimum output frequency
(C0010) not effective
l Individually adjust offset and
gain
3 Current 4 ... 20 mA open−circuit TRIP Sd5 if I < 4 mA
monitored Reversal of rotation direction only
possible with a digital signal.
C0034 Range of Observe jumper position of the  298
* setpoint function module!
 selection
(A) Application I/O
uSEr
1 X3/1U, X3/1I 0 0 Unipolar voltage 0 ... 5 V / 0 ... 10 V
2 X3/2U, X3/2I 1 Bipolar voltage −10 V ... +10 V Minimum output frequency
(C0010) not effective
2 Current 0 ... 20 mA
3 Current 4 ... 20 mA Reversal of rotation direction only
possible with a digital signal.
4 Current 4 ... 20 mA open−circuit Reversal of rotation direction only
monitored possible with a digital signal.
TRIP Sd5 at I < 4 mA
C0026 Offset for 0.0 −200.0 {0.1 %} 200.0 l Setting for X3/8 or X3/1U,  298
* analog input 1 X3/1I
(AIN1–OFFSET) l The upper limit of the setpoint
range from C0034 corresponds
to 100 %
l C0026 and C0413/1 are equal
C0027 Gain for analog 100.0 −1500.0 {0.1 %} 1500.0 l Setting for X3/8 or X3/1U,  298
* input 1 X3/1I
(AIN1−GAIN) l 100.0 % = gain 1
l Inverted setpoint selection
through negative gain and
negative offset
l C0027 and C0414/1 are equal

298  EDS82EV903 EN 3.0


Function library 10
Configuration of analog and digital setpoints and actual values
Analog setpoints via terminal

Code Possible settings IMPORTANT


No. Name Lenze Selection
C0413 Offset − analog −200.0 {0.1 %} 200.0 The upper limit of the setpoint  298
* inputs range from C0034 corresponds to
100 %
1 AIN1−OFFSET 0.0 Setting for X3/8 or X3/1U, X3/1I
C0413/1 and C0026 are the same
2 AIN2−OFFSET 0.0 Setting for X3/2U, X3/2I
(only application I/O)
C0414 Gain − analog −1500.0 {0.1 %} 1500.0 l 100.0 % = gain 1
* inputs l Inverted setpoint selection
through negative gain and
negative offset
1 AIN1−GAIN 100.0 Setting for X3/8 or X3/1U, X3/1I
C0414/1 and C0027 are the same
2 AIN2−GAIN 100.0 Setting for X3/2U, X3/2I
(only application I/O)
C0430 Automatic 0 0 Inactive The gain and offset are calculated  298
* adjustment of by entering two points of the
1 Entry of points for X3/1U, X3/1I
 analog inputs setpoint characteristic. Enter
(A) 2 Entry of points for X3/2U, X3/2I points that are as far away from
each other as possible for high
C0431 Coordinates of −100.0 {0.1 %} 100.0 accuracy of calculation:
* point 1
1. In C0430, select the input the
 gain and the offset are to be
(A) calculated for
1 X (P1) −100.0 Analog setpoint of P1 2. In C0431, enter the X value
100 % = max. input value (5 V, 10 V or 20 mA) (setpoint) and the Y value
2 Y (P1) −100.0 Output frequency of P1 (output frequency) of point 1
100 % = C0011 3. In C0432, enter the X value
(setpoint) and the Y value
C0432 Coordinates of −100.0 {0.1 %} 100.0
(output frequency) of point 2
* point 2
4. Calculated values are
 automatically entered in C0413
(A) (offset) and C0414 (gain)
1 X (P2) 100.0 Analog setpoint of P2
100 % = max. input value (5 V, 10 V or 20 mA)
2 Y (P2) 100.0 Output frequency of P2
100 % = C0011

EDS82EV903 EN 3.0  299


10 Function library
Configuration of analog and digital setpoints and actual values
Analog setpoints via terminal

Adjustment
1. In C0412, link the desired setpoint or actual value to one of the analog inputs
(C0412/x = 1 or 4).


Note!
Besides the free configuration in C0412, a fixed configuration can be selected
in C0005.
2. Select the setpoint range in C0034.
3. Set the switch/jumper position on the function module to the same range!
Otherwise the setpoint signal will not be interpreted correctly.
– Independent of the set gain, the setpoint signal will only be evaluated within the
setpoint range (C0034) that has been set.
– The minimum output frequency (C0010) corresponds to 0 % setpoint signal.
– If offset¹0% and/or if inverted setpoint selection has been selected, the value
may fall below the value set in C0010.
4. Set gain if required (C0414)
– The gain always acts both on the setpoint signal and the offset.
– 100 % corresponds to a gain factor = 1.
– Calculate the gain by means of two points on the setpoint characteristic. Observe
the signs of the coordinates:
f(P 2) * f(P 1)
Gain[%] + @ 100%
U(P 2) * U(P 1)

5. Set offset if required (C0413).


– An offset will shift the characteristic.
– A dead band can be set up by means of the offset and C0239 (lower frequency
limitation) if required.
– Calculate the offset by means of the calculated gain and a point on the setpoint
characteristic. Observe the signs of the coordinates:
f(P 2)[%]
Offset(P 2)[%] + @ 100% * U(P 2)[%]
Gain[%]


Note!
ƒ C0026, C0027, C0413 and C0414 are equal in all parameter sets.
ƒ During operation with application I/O, automatic adjustment of the
setpoint inputs is possible via C0430, C0431 and C0432:
– Select the setpoint input in C0430.
– Enter the coordinates of two points on the setpoint characteristic in C0431
and C0432.
– Calculated values are automatically entered in C0413 (offset) and C0414
(gain)

300  EDS82EV903 EN 3.0


Function library 10
Configuration of analog and digital setpoints and actual values
Analog setpoints via terminal

Unipolar setpoint selection


f
Deadband
C0011

%
% 00
10
0 =1
> gain
ai
n %,
G t =0
fse
Of

0%
< 10
Gain
Setpoint
0V signal
5V
Offset > 0 % 0 mA 10 V
0 kHz 20 mA
10 kHz

Offset < 0 %
8200vec529

Fig. 10−8 Gain and offset at unipolar setpoint selection

Bipolar setpoint selection


f

C0011

%
0
10
=
ain
,g
%
0
t=
fse
Offset > 0 % Of

Setpoint
-10 V 10 V signal

Ga
in
<0
%

Dead-
band

-C0011

8200vec530

Fig. 10−9 Gain and offset at bipolar setpoint selection

EDS82EV903 EN 3.0  301


10 Function library
Configuration of analog and digital setpoints and actual values
Analog setpoints via terminal

Inverse setpoint selection


f
Deadband
C0011
Off
set
Of < -1
fse 00
t= %,
-10 gai
0% n>
,g -10
ain 0%
=-
O

10
ffs

0%
et
>
-1
00
%
,g
ai
n
<
-1

0V Setpoint
00

0 mA signal
%

0 kHz 5V
10 V
20 mA
10 kHz

8200vec531

Fig. 10−10 Gain and offset at inverse setpoint selection


Example of inverse setpoint selection
A dead band of +2 V (= 20 %) is to be set for an inverse setpoint selection (0 ... +10 V). The
output frequency is to be inverted with an increasing setpoint signal and is to reach −30 %
at setpoint +10 V.
f
Deadband
C0011
(100 %) P1

0V Setpoint
(0 %) signal
+2V + 10 V
(20 %) (100 %)

-30 % P2

8200vec532

Fig. 10−11 Calculation example for gain and offset

Gain calculation

f(P 2) * f(P 1)
Gain[%] + @ 100% + * 30% * 100% @ 100% + * 162.5%
U(P 2) * U(P 1) 100% * 20%

Offset calculation

f(P 2)[%]
Offset(P 2)[%] + @ 100% * U(P 2)[%] + * 30% @ 100% * 100% + * 81.5%
Gain[%] * 162.5%

302  EDS82EV903 EN 3.0


Function library 10
Configuration of analog and digital setpoints and actual values
Digital setpoints via frequency input

Example: Calibration when using a process controller


Example for pressure control
The control range of a pressure control is to be limited to a value lower than the rated
sensor value Prated . For this purpose, the effective pressure setpoint can be proportionally
reduced through the gain of the analog input (C0027, C0414):
ƒ Actual pressure value via pressure sensor (PN = 0 − 200 mbar) at X3/2U
(C0412/5 = 4).
ƒ Analog pressure setpoint via X3/1U (C0412/4 = 1).
ƒ The maximum pressure is to be limited to 120 mbar. Reduce the effective pressure
setpoint via the gain of the analog input.

P1
C0414ń1 + @ 100% + 120mbar @ 100% + 60%
PN 200mbar

10.7.3 Digital setpoints via frequency input

Description
Digital inputs E1 and E2 of the standard I/O or the application I/O can be configured as
frequency inputs. That way, a digital frequency can be selected as setpoint or actual value:
ƒ When operating with standard I/O:
– Single−track: 0 ... 10 kHz at X3/E1
– Two−track: 0 ... 1 kHz at X3/E1 and X3/E2
ƒ When operating with application I/O
– Single−track: 0 ... 102.4 kHz at X3/E1
– Two−track: 0 ... 102.4 kHz at X3/E1 and X3/E2

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10 Function library
Configuration of analog and digital setpoints and actual values
Digital setpoints via frequency input

Codes for parameter setting


Code Possible settings IMPORTANT
No. Name Lenze Selection
C0425 Configuration − 2 fr Dfmin t fmax l fN = normalisation frequency  303
* single−track 0 100 Hz 1/200 1s 300 Hz – fN corresponds to C0011
 frequency l Dfmin = resolution
input X3/E1 1 1 kHz 1/200 100 ms 3 kHz
l t = sampling rate
(DFIN1) 2 10 kHz 1/200 10 ms 10 kHz – The lower the sampling rate
3 10 kHz 1/1000 50 ms 10 kHz the higher the dynamics
4 10 kHz 1/10000 500 ms 10 kHz l fmax = maximum frequency
which can be operated
5 (A) 102.4 1/400 2 ms 102.4 depending on C0425
kHz kHz
– Set C0425 so that, at
6 (A) 102.4 1/1000 5 ms 102.4 maximum motor speed, the
kHz kHz frequency supplied by the
7 (A) 102.4 1/2000 10 ms 102.4 encoder is lower than fmax
kHz kHz l Activate the frequency input
with C0410/24 = 1
l Adjust the frequency input
Configuration − 10 100 Hz 1/200 1s 300 Hz with C0426 and C0427
two−track 11 1 kHz 1/200 100 ms 3 kHz
frequency
input X3/E1, 12 (A) 10 kHz 1/200 10 ms 10 kHz
X3/E2 (DFIN1) 13 (A) 10 kHz 1/1000 50 ms 10 kHz
14 (A) 10 kHz 1/10000 500 ms 10 kHz
15 (A) 102.4 1/400 2 ms 102.4
kHz kHz
16 (A) 102.4 1/1000 5 ms 102.4
kHz kHz
17 (A) 102.4 1/2000 10 ms 102.4
kHz kHz
C0426 Frequency 100 −1500.0 {0.1 %} 1500.0
fN @ p
* input gain C0426 + @ 100%
X3/E1, X3/E2 z @ C0011
(A) l fN = normalisation frequency
(DFIN1−GAIN) from C0425
l p = number of motor pole pairs
l z = number of encoder
increments
l C0011 = maximum output
frequency (corresponds to
maximum process motor
speed)
C0427 Offset for 0.0 −100.0 {0.1 %} 100.0
* frequency
input X3/E1,
X3/E2 (A)
(DFIN1−OFFSET)

304  EDS82EV903 EN 3.0


Function library 10
Configuration of analog and digital setpoints and actual values
Digital setpoints via frequency input

Code Possible settings IMPORTANT


No. Name Lenze Selection
C0428 Gain for 100 0.0 {0.1 %} 1500.0
* frequency
(A) output
(DFOUT1−OUT)
C0435 Automatic 0 0 {1} 4096 l Only required for speed control
* adjustment of = inactive with digital feedback via HTL
 frequency encoder
(A) input l Calculates the gain C0426,
depending on C0425 and
C0011
l C0426 is recalculated after
every change in C0011 or
C0425
l Always enter the number of
increments divided by the
number of motor pole pairs!
– Example: number of encoder
increments = 4096, 4−pole
motor Þ C0435 = 2048

Activation
1. If you use X3/E1 or X3/E1 and X3/E2 as frequency inputs, you must ensure that the
inputs are not connected to other digital signals:
– These connections must be removed under C0410
– Otherwise the controller will evaluate the digital setpoint signal in a wrong way!
( 516 ff)
2. Assign the signal source "frequency input" to the required setpoint or actual value
under C0412 (C0412/x = 2).
3. Activation of frequency input with C0410/24 = 1.


Note!
ƒ In addition to the free configuration under C0412 you can also use the fixed
assignment under C0007 and C0005:
ƒ Use C0007 to link the function with a digital input.
ƒ Use C005 to select a configuration which evaluates the frequency input.

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10 Function library
Configuration of analog and digital setpoints and actual values
Digital setpoints via frequency input

Adjustment
1. In C0425, enter the frequency, resolution, scanning time and type of setpoint signal
(single−track, two−track) (C0425).
2. In C0426, select a gain which ensures that the input frequency corresponds to the
normalisation frequency at maximum process motor speed.
– The gain always acts both on the setpoint signal and the offset.
– 100 % corresponds to a gain factor = 1.
fN @ p fr Normalisation frequency from C0425
C0426 + @ 100%
z @ C0011 p Pole pair number of the motor
z Number of encoder increments
C0011 Maximum output frequency (corresponds to
maximum process motor speed)

3. Set offset if required (C0427).


– An offset will shift the characteristic.

Setting tips
ƒ In case of higher accuracy requirements, select a higher resolution in C0425.
ƒ A two−track frequency signal serves to evaluate the direction of rotation of the
motor.


Note!
The setting for the minimum output frequency (C0010) is not effective.

306  EDS82EV903 EN 3.0


Function library 10
Configuration of analog and digital setpoints and actual values
Digital setpoints via frequency input

10.7.4 Setpoints via function "motor potentiometer"

Description
Setpoint selection via two digital signals (UP/DOWN), which are controlled by means of,
for instance, simple pushbuttons.
The output frequency in changed via the acceleration and deceleration times set for the
main setpoint (C0012/C0013) or for the additional setpoint (C0220/C0221).

Codes for parameter setting


Code Possible settings IMPORTANT
No. Name Lenze Selection
C0265 Motor 3 0 Starting value = power off l Starting value: output  307
 potentiometer frequency which is approached
configuration with Tir (C0012) after mains
1 Starting value = C0010 connection when the motor
potentiometer is activated:
2 Starting value = 0 – "Power off" = actual value
when the power is switched
off
3 Staring value = power off – "C0010": minimum output
QSP if UP/DOWN = LOW frequency from C0010. The
setpoint must have
exceeded C0010 previously.
4 Starting value = C0010
– "0" = output frequency of 0
QSP if UP/DOWN = LOW
Hz
l C0265 = 3, 4, 5:
5 Starting value = 0 – QSP also decelerates the
QSP if UP/DOWN = LOW motor potentiometer along
the QSP ramp (C0105)

Activation
1. Link to external signal sources in C04110/7 UP and in C0410/8 DOWN.


Note!
In addition to the free configuration in C0410 you can also use the fixed
assignment in C0007 to link the function to digital inputs.
2. In C0412, assign the desired setpoint to the "Motor potentiometer" signal source
(C0412/x = 3). ( 328)
Function UP DOWN
Run the setpointat the QSP ramp (C0105) to 0Hz LOW LOW
Run the setpoint at the main setpoint deceleration LOW HIGH
ramp (C0013) to the minimum output frequency
(C0010)
(the setpoint must have exceeded C0010 before)
Run the setpoint at the main setpoint acceleration HIGH LOW
ramp (C0012) to the maximum output frequency
(C0011)
Setpoint remains constant HIGH HIGH

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10 Function library
Configuration of analog and digital setpoints and actual values
Digital setpoints via frequency input

Example: Triggering the "motor potentiometer" function via NC contacts.


Configuration
E1 = "UP": C0410/7 = 1
E2 = "DOWN": C0410/8 = 2

E1 E2 E3 E4 20

Fig. 10−12 Motor potentiometer with NC contacts

Important


Note!
ƒ Proceed as follows if the setpoint selection via motor potentiometer is used
together with the standard I/O function module:
– Link the output signal MPOT1−OUT only with the signals NSET1−N1,
NSET1−N2 or PCTRL1−NADD under C0412.
– The linkage with other signals results in a step change in the setpoint!
ƒ JOG frequencies have priority over the function Motor potentiometer".
ƒ The setpoint is saved
– when switching the mains (see C0265),
– when the controller is inhibited (CINH),
– when error messages occur
– If C0265 = 3, 4, 5:
– If quick stop is activated, the motor potentiometer will be reset to 0Hz
along the QSP ramp (C0105).
ƒ The additional setpoint is added when using the motor potentiometer
function.

308  EDS82EV903 EN 3.0


Function library 10
Configuration of analog and digital setpoints and actual values
Setpoints via fixed setpoints (JOG)

10.7.5 Setpoints via fixed setpoints (JOG)

Description
You can store up to three fixed setpoints per parameter set and retrieve them using digital
input signals.
At operation with application I/O 7 fixed setpoints are available per parameter set.

Codes for parameter setting


Code Possible settings IMPORTANT
No. Name Lenze Selection
C0037 JOG1 20.00 −650.00 {0.02 650.00 JOG = fixed setpoint  309
Hz} Additional fixed setpoints
C0038 JOG2 30.00 −650.00 {0.02 650.00 ðC0440
Hz}
C0039 JOG3 40.00 −650.00 {0.02 650.00
Hz}
C0440 Additional JOG −650.00 {0.02 650.00 JOG = fixed setpoint  309
(A) values Hz} Activation via configuration in
C0410
1 JOG 1 20.00 C04401/1 and C0037 are the
same
2 JOG 2 30.00 C04401/2 and C0038 are the
same
3 JOG 3 40.00 C04401/3 and C0039 are the
same
4 JOG 4 15.00
5 JOG 5 25.00
6 JOG 6 35.00
7 JOG 7 45.00

Activation
Operation without application I/O
ƒ In C0410/1, link the NSET1−JOG1/3 signal to a digital input signal.
ƒ In C0410/2, link the NSET1−JOG2/3 signal to a digital input signal.

EDS82EV903 EN 3.0  309


10 Function library
Configuration of analog and digital setpoints and actual values
Setpoints via fixed setpoints (JOG)

Active setpoint Level at


NSET1−JOG1/3 NSET1−JOG2/3
Other setpoint source LOW LOW
JOG 1 HIGH LOW
JOG 2 LOW HIGH
JOG 3 HIGH HIGH


Note!
In addition to the free configuration in C0410 you can also use the fixed
assignment in C0007 to link the function to digital inputs.
Operation with application I/O
ƒ In C0410/1, link the NSET1−JOG1/3/5 signal to a digital input signal.
ƒ In C0410/2, link the NSET1−JOG2/3/6/7 signal to a digital input signal.
ƒ In C0410/33, link the NSET1−JOG4/5/6/7 signal to a digital input signal.
Active setpoint Level at
NSET1−JOG1/3/5/7 NSET1−JOG2/3/6/7 NSET1−JOG4/5/6/7
Other setpoint source LOW LOW LOW
JOG 1 HIGH LOW LOW
JOG 2 LOW HIGH LOW
JOG 3 HIGH HIGH LOW
JOG 4 LOW LOW HIGH
JOG 5 HIGH LOW HIGH
JOG 6 LOW HIGH HIGH
JOG 7 HIGH HIGH HIGH

Influence on other setpoints


ƒ The maximum output frequency (C0011) also limits the fixed setpoints (JOG).
ƒ The minimum output frequency (C0010) does not limit the fixed setpoints (JOG).
ƒ Fixed setpoints (JOG) have priority over analog setpoint 1 (NSET1−N1) and analog
setpoint 2 (NSET1−N2).
ƒ The additional setpoint (PCTRL1−NADD) acts additively on the fixed setpoints.

Setting tips
The display of the parameter can be related to a process variable. ( 362)

310  EDS82EV903 EN 3.0


Function library 10
Configuration of analog and digital setpoints and actual values
Setpoints via keypad

10.7.6 Setpoints via keypad

Description
The setpoint can be selected via the keypad.
The keypad setpoint is added to the main setpoint.


Note!
ƒ Setpoints selected by means of the keypad are stored when the controller is
disconnected from the mains or operation is interrupted.
ƒ The drive can start again after controller enable!

Codes for parameter setting


Code Possible settings IMPORTANT
No. Name Lenze Selection
C0044 Setpoint 2 −650.00 {0.02 650.00 The set value will be lost during  311
* (NSET1-N2) Hz} mains switching!
l Selection if C0412/2 =
FIXED−FREE (not assigned)
l Display if C0412/2 is linked to
a signal source
C0046 Setpoint 1 −650.00 {0.02 650.00 The set value will be lost during  311
* (NSET1-N1) Hz} mains switching!
l Selection if C0412/1 =
FIXED−FREE (not assigned)
l Display if C0412/1 is linked to
a signal source
C0140 Additive 0.00 −650.00 {0.02 650.00 l Selection via ! function of  311
* frequency Hz} the keypad or parameter
setpoint channel
(NSET1−NADD) l Acts additively on the main
setpoint
l Value will be stored when
switching the mains or
removing the keypad
l C0140 is only transferred
during parameter set transfer
with GDC (not with keypad)

Select setpoint with E82ZBC keypad


You can simply select the setpoint by using the ! function:
1. Use 2 or # to select the ! function.
2. Set setpoint with ) or .
– If the controller is enabled, the changed setpoint has a direct effect on the drive.
– If the controller is inhibited, the setpoint is saved. After the controller has been
enabled, the drive accelerates to the setpoint set last with the adjusted
acceleration or deceleration time.


Note!
! writes the setpoint into C0140. You can directly select the setpoint in
C0140.

EDS82EV903 EN 3.0  311


10 Function library
Configuration of analog and digital setpoints and actual values
Setpoints via a bus system

Select setpoint with XT EMZ9371BC keypad


You select the setpoint directly in C0140:
1. Select C0140 in the menus.
2. Set setpoint with ) or .

Drive behaviour when selecting setpoints via keypad


ƒ If the controller is enabled, the changed setpoint has a direct effect on the drive.
ƒ If the controller is inhibited, the setpoint is saved. After the controller has been
enabled, the drive accelerates to the value saved last with the adjusted acceleration
or deceleration time.

Setting tips
ƒ The setpoint via keypad has an effect on setpoint 1 (NSET1−N1) and setpoint 2
(NSET1−N2). If you want to select different setpoints via keypad:
– Separate the linkage of NSET1−N1 and NSET1−N2 with analog input signals
(C0412/1 = 0 and C0412/2 = 0).
– Now you can set NSET1−N1 in C0046 and NSET−N2 in C0044.
ƒ Set C0140 = 0 if the setpoint is not selected via C0140, otherwise the drive may start
immediately when the controller is enabled.

10.7.7 Setpoints via a bus system

Setpoints or actual values can be preselected for FIF by means of a bus function module or
AIF by means of a bus module.
A detailed description can be found in the documentation for the modules.

312  EDS82EV903 EN 3.0


Function library 10
Configuration of analog and digital setpoints and actual values
Setpoint changeover (hand/remote changeover)

10.7.8 Setpoint changeover (hand/remote changeover)

Description
Changeover between the setpoints NSET1−N1 and NSET1−N2.
ƒ With manual/remote changeover it is possible to e.g. change from remote operation
to manual operation in the event of setting or service at the drive.
– For manual operation the setpoint source for remote operation must not be
changed.
– In manual operation the setpoint is selected via potentiometer, motor
potentiometer or keypad/PC.
ƒ Examples for setpoint changeovers:
– Bus operation ó Keypad or PC
– Bus operation ó analog setpoint via analog input
– Keypad or PC ó analog setpoint via analog input
– Function Motor potentiometer" ó analog setpoint via analog input
– Analog setpoint via analog input ó setpoint via frequency input
– Analog input 1 ó analog input 2 (application I/O only)


Note!
The safety functions controller inhibit and quick stop (QSP) set in remote
operation will be reset when manual operation is being activated. Check
whether the master system reactivates these functions after a changeover.

Activation
Analog setpoint changeover via analog input
ƒ The setpoint source for remote operation must be linked with NSET1−N1 under
C0412/1.
ƒ The setpoint source for manual operation must be linked with NSET1−N2 under
C0412/2.
ƒ A digital input signal must be linked with the manual/remote changeover
(DCTRL1−H/Re) under C0410/17.
ƒ HIGH active inputs:
– Manual operation active if signal source for DCTRL1−H/Re = HIGH
Activation of "bus operation ó keypad or PC"
1. Internally invert a digital input (X3/E5 or X3/E6) not used in the Lenze setting under
C0411.
2. Assign this input C0410/17 (DCTRL1−H/Re) to activate manual operation.
3. If the inversion of the digital input reset (C0411 = 0), remote operation will be active
again.

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10 Function library
Configuration of analog and digital setpoints and actual values
Setpoint changeover (hand/remote changeover)

Example
ƒ Invert X3/E6 with C0411 = 32.
ƒ Assign X3/E6 to the subcode C0410/17 with C0410/17 = 6.
ƒ The setpoint can be selected under C0044 using the keypad or PC.
ƒ If C0411 = 0 is set, the remote operation is active again.

Influence on other setpoints


ƒ JOG frequency are not effected by a manual/remote changeover.
ƒ Function ! of the keypad E82ZBC simultaneously acts on NSET1−N1 and NSET−N2.
– Use C0046 (NSET1−N1) and C0044 (NSET1−N2) for separated setpoint selection.


Note!
The keypad key is not active in manual operation!

314  EDS82EV903 EN 3.0


Function library 10
Automatic detection of motor data

10.8 Automatic detection of motor data

Description
This function serves to determine the required motor data and influences of the motor
cable.
Must be carried out prior to initial commissioning of the vector control (C0014 = 4) or the
sensorless torque control (C0014 = 5). Otherwise commissioning will not be possible.


Note!
The motor data identification also influences the smooth running
performance in the "V/f characteristic control with constant Vmin boost"
operating mode (C0014 = 2 or 3). If motor data identification is carried out in
this operating mode, the smooth running performance can be optimised for
lower speeds.

Codes for parameter setting


Code Possible settings IMPORTANT
No. Name Lenze Selection
C0084 Motor stator 0.000 0.000 {0.001 64.000  315
resistance W}
0.0 0.0 {0.1 6500.0 Only 8200 vector 15 ... 90 kW
mW}
C0087 Rated motor à 300 {1 rpm} 16000 à Device−dependent  315
speed
C0088 Rated motor à 0.0 0.1 (A) 650.0 à Device−dependent  315
current 0.0 ... 2.0 x rated output current of
the controller
C0089 Rated motor 50 10 {1 Hz} 960  315
frequency
C0090 Rated motor à 50 {1 V} 500 à 230 V for 230 V controllers,  315
voltage 400 V for 400 V controllers
C0091 Motor cos ϕ à 0.40 {0.1} 1.0 à Device−dependent  315
C0092 Motor stator 0.0 0.000 {0.1 mH} Device−dependent  315
inductance 0.00 0.00 {0.01 Device−dependent Only 8200 vector 15 ... 90 kW
mH}
C0148 Identifying 0 0 Ready Only when the motor is cold!  315
* motor data 1. Inhibit controller, wait until
drive is at standstill
2. Enter the correct values from
the motor nameplate in C0087,
1 Start identification C0088, C0089, C0090, C0091
l V/f rated frequency (C0015), slip
3. Set C0148 = 1, confirm with
compensation (C0021) and motor 
stator inductance (C0092) are 4. Enable controller:
calculated and saved The identification
l The motor stator resistance (C0084) – starts,  goes out
= total resistance of the motor cable – the motor "whistles" faintly
and motor is measured and saved but it does not rotate!
– takes approx. 30 s
– is completed when  is lit
again
5. Inhibit controller

EDS82EV903 EN 3.0  315


10 Function library
Automatic detection of motor data

C0092 − device−dependent upper selection limit


8200 vector type Max. adjustable motor stator inductance
[mH]
E82xV251K2C 2000.0
E82xV371K2C 2000.0
E82xV551K2C 1620.0
E82xV751K2C 1330.0
E82xV152K2C 760.0
E82xV222K2C 560.0
E82xV302K2C 440.0
E82xV402K2C 320.0
E82xV552K2C 230.0
E82xV752K2C 180.0
E82xV551K4C 2000.0
E82xV751K4C 2000.0
E82xV152K4C 2000.0
E82xV222K4C 1690.0
E82xV302K4C 1240.0
E82xV402K4C 970.0
E82xV552K4C 710.0
E82xV752K4C 560.0
E82xV113K4C 390.0
E82xV153K4B 290.0
E82xV223K4B 197.0
E82xV303K4B 150.0
E82xV453K4B 103.0
E82xV553K4B 84.6
E82xV753K4B 62.0
E82xV903K4B 51.6

316  EDS82EV903 EN 3.0


Function library 10
Automatic detection of motor data

Activation


Note!
Ensure that the motor is cold when the identification is started!
ƒ During identification current flow via the controller outputs U, V.
ƒ The load machine can remain connected. Holding brakes can remain in their
braking position.
ƒ With idling motors a small angle shift can occur at the motor shaft.

1. Inhibit the controller. And wait until the drive is in standstill.


2. Enter C0087, C0088, C0089, C0090 and C0091 of your motor (see nameplate):
– It is absolutely necessary to enter correct data since important parameters such as
slip compensation, idle running current and I 2t monitoring are based on these
values.
– Enter rated motor current (C0088) and rated motor voltage (C0090) according to
the connection type (star or delta).
3. Select C0148 = 1, confirm with .
4. Enable controller. Identification starts (green controller LED blinking quickly).
– The motor stator resistance is measured and stored under C0084.
– The motor stator inductance is calculated from the data entered and stored under
C0092.
– The V/f rated frequency is calculated and stored under C0015.
– The slip is calculated and stored under C0021.
– The identification takes approx. 30 s.
– Identification is completed when the green controller LED comes on (keypad, GDC:
 is active).
5. Inhibit the controller.


Note!
Only the parameter set activated via the digital input signals will be identified.

If you want to detect motor data for any other parameter set, this parameter
set must be activated via digital input signals before it can be identified.

Motor data correction during operation


ƒ The motor data are corrected automatically during operation (max. ±25 %) to
compensate for temperature fluctuations.
– The values under C0084 and C0092 calculated by C0148 become active after
mains switching.
ƒ The values under C0084 and C0092 can be manually entered or corrected.

EDS82EV903 EN 3.0  317


10 Function library
Process controller
Set control loop properties

10.9 Process controller

10.9.1 Set control loop properties

Description
The process controller serves to put up control loops for controlling e.g. speed, pressure,
temperature, flow rate, humidity, level or dancer position.
The process controller requires a setpoint and an actual value (e.g. from a sensor). If
setpoint and actual value are selected as analog values (potentiometer, PLC), the controller
must be equipped with an application I/O to build up a control circuit.

Codes for parameter setting


Code Possible settings IMPORTANT
No. Name Lenze Selection
C0070 Process 1.00 0.00 {0.01} 300.00  318
controller gain = P component
inactive
C0071 Process 100 10 {1} 9999  318
controller reset = I component
time inactive
C0072 Differential 0.0 0.0 {0.1} 5.0  318
component − = D component
process inactive
controller
C0074 Influence of 0.0 0.0 {0.1 %} 100.0  318
the process
controller
C0238 Frequency 2 0 No feedforward control (only process Process controller has full  318
 precontrol controller) influence  322
1 Feedforward control (overall setpoint + Process controller has restricted
process controller) influence
2 No feedforward control (overall Process controller does not have
setpoint only) any influence (inactive)
Overall setpoint (PCTRL1−SET3) =
main setpoint + additional
setpoint

Adjustment
1. Roughly adjust the control features in the following tables based on the guide
values.
2. Fine adjustment:
– Adjust C0070, C0071 and C0072 so that the target value is reached quickly and
with minimum overshoots in case of setpoint and actual value changes.

Scaling C0071
Value in C0071 Resulting reset time TN
10 ... 5000 10 ms ... 5000 ms
5000 ... 6000 5 s ... 10 s
6000 ... 7000 10 s ... 100 s
7000 ... 8000 100 s ... 1000 s
8000 ... 9998 1000 s ... 9998 s

318  EDS82EV903 EN 3.0


Function library 10
Process controller
Set control loop properties

Pressure control and flow control


ƒ The differential component KD (C0072) is generally not required for pressure and
flow control.
ƒ Set the influence (C0074) to 100 %.
ƒ Deactivate the frequency feedforward control (C0238 = 0).
Code Setting for
Gases Fluids
C0070 (KP) 0.1 0.02 ... 0.1
C0071 (TN) 5000 (TN = 5s) 200 ... 1000 (TN = 0.2s ... 1s)
C0072 (KD) 0 0

Speed control
Code Setting
C0070 (KP) 5
C0071 (TN) 100 (TN = 0.1s)
C0072 (KD) 0

Set the influence of the process controller


ƒ Activate frequency feedforward control (C0238=1). Now the process controller has
only limited influence:
– The control factor determines the influence of the process controller (C0074).
– Control factor = C0050 (output frequency) − C0051 (actual process controller value)
ƒ C0074 refers to the maximum output frequency C0011.
ƒ C0074 influences the stability of the control loop:
– Set C0074 as low as possible.
– If C0074 is set too high, the control loop can become unstable.

Calculate the influence of the process controller


Calculate C0074 Example
C0011=50Hz, C0050=53Hz, C0051=50Hz:
C0074[%] + C0050 * C0051 @ 100%
C0011 C0074[%] + 53Hz * 50Hz @ 100% + 6%
50Hz

Set the influence so that the process controller output covers the calculated value in every
working point.
Set C0074=10% as guide value for the example (C0074=6%). The guide value contains
tolerances which must always be observed.

EDS82EV903 EN 3.0  319


10 Function library
Process controller
Set control loop properties

Example of additive influence


The effective direction of the process controller output to the main setpoint is additive.

Settings
ƒ C0051=positive actual value
ƒ C0181=select positive setpoint
ƒ C0238=1 (with frequency feedforward control)
ƒ Potentiometer terminals of the dancer
– End (E)=+10V
– Start (A)=GND

Function
1. The dancer deflects to the bottom. The dancer control (VT) decreases.
2. V2 increases.

V1 V2

+10 V E
S
M
A 3~
UT
3

8200
0 V ... 10 V
~ V1
8200vec534

Fig. 10−13 Example: Dancer control with adding influence of the process controller

320  EDS82EV903 EN 3.0


Function library 10
Process controller
Set control loop properties

Example of subtractive influence


The effective direction of the process controller output to the main setpoint is subtractive.

Settings
ƒ C0051=Positive actual value
ƒ C0181=select positive setpoint
ƒ C0238=1 (with frequency feedforward control)
ƒ Potentiometer terminals of the dancer
– End (E)=+10V
– Start (A)=GND

Function
1. The dancer deflects to the bottom. The dancer control (VT) increases.
2. V1 decreases.

V1 V2

A
S
M
3~ E +10 V

3 UT

8200
0 V ... 10 V
~ V2
8200vec535

Fig. 10−14 Example: Dancer control with subtractive influence of the process controller

EDS82EV903 EN 3.0  321


10 Function library
Process controller
Select the setpoint source for the process controller

10.9.2 Select the setpoint source for the process controller

Description
Selection of a frequency setpoint for the process controller, e.g. for
ƒ the dancer position for a dancer position control in a line drive.
ƒ the pressure setpoint for a pressure control.

Codes for parameter setting


Code Possible settings IMPORTANT
No. Name Lenze Selection
C0138 Process 0.00 −650.00 {0.02 650.00 The set value will be lost during  322
* controller Hz} mains switching!
setpoint 1 l Selection if C0412/4 =
(PCTRL1−SET1) FIXED−FREE
l Display if C0412/4 ¹
FIXED−FREE
C0181 Process 0.00 −650.00 {0.02 650.00  322
* controller Hz}
setpoint 2
(PCTRL1−SET2)
C0145 Source of 0 0 Overall setpoint (PCTRL1−SET3) Main setpoint + additional  322
* process setpoint
 controller 1 C0181 (PCTRL1−SET2) l Setpoint selection not possible
setpoint via
– Fixed setpoints (JOG)
– ! function of the keypad
– C0044, C0046 and C0049
– In conjunction with
manual/remote switch−over,
2 C0412/4 (PCTRL1−SET1) skip frequencies, ramp
function generator,
additional setpoint
l Automatic DC injection brake
(auto DCB) must be
deactivated with C0019 = 0 or
C0106 = 0

Selection

Process controller setpoint = Total setpoint


C0145=0
Process controller setpoint = Total setpoint (PCTRL1−SET3)
Select C0145 = 0 if the setpoint is to be selected
ƒ via JOG values,
ƒ via keypad (C0140, function !),
ƒ for operation with manual/remote changeover, skip frequencies, ramp function
generator or additional setpoint,
ƒ via parameter channel (C0044, C0046, C0049).

322  EDS82EV903 EN 3.0


Function library 10
Process controller
Select the setpoint source for the process controller

Process controller setpoint = C0181


C0145 = 1
Process controller setpoint = Value under C0181.
ƒ Applications are e.g. dancer controls, pressure controls and flow rate controls
ƒ Activate the automatic DC−injection brake (auto DCB) with C0019 = 0 or C0106 = 0
ƒ C0181 is the same in all parameter sets.
C0145 = 2
Process controller setpoint = Freely configured signal via C0412/4.
ƒ The process controller setpoint (PCTRL1−SET1) must be linked with an analog input
signal under C0412/4.
ƒ Use C0138 to display the current process controller setpoint.
ƒ The setpoint acts directly on the process controller.


Note!
If you do not link an analog input signal with the process controller setpoint
under C0412/4, the process controller setpoint can be directly selected under
C0138.

EDS82EV903 EN 3.0  323


10 Function library
Process controller
Select the actual value source for the process controller

10.9.3 Select the actual value source for the process controller

Description
The actual value is the process feedback signal (e.g. from a pressure encoder or a speed
encoder).

Codes for parameter setting


Code Possible settings IMPORTANT
No. Name Lenze Selection
C0051 Output −650.00 {0.02 650.00 The set value will be lost during  324
* frequency with Hz} mains switching!
slip During operation without process
compensation controller (C0238 = 2):
(MCTRL1−NOUT l Read only: output frequency
+SLIP) or with slip compensation
Actual process (MCTRL1−NOUT+SLIP)
controller During operation with process
value controller (C0238 = 0, 1):
(PCTRL1−ACT) l Selection if C0412/5 =
FIXED−FREE (not assigned)
l Display if C0412/5 is linked to
a signal source

Activation
The actual process controller value (PCTRL1−ACT) must be linked with an analog input
signal under C0412/5.
Use C0051 to display the current actual process controller value.


Note!
If you do not link an analog input signal with the actual process controller
value under C0412/5, the actual process controller value can be directly
selected under C0051.

324  EDS82EV903 EN 3.0


Function library 10
Process controller
Influence the process controller during operation

10.9.4 Influence the process controller during operation

Process controller switch−off (PCTRL1−OFF)


The process controller output does not send signals as long as this function is active.

Activation
The function must be linked with a digital input signal under C0410/19.
HIGH level at C0410/19 activates the function.


Note!
In addition to the free configuration under C0410 you can also use the fixed
assignment under C0007 to combine the function with a digital input.

Process controller stop (PCTRL1−STOP)


The process controller output is frozen on the current value when the function is activated.
The value remains unchanged until the function is deactivated.

Activation
The function must be linked with a digital input signal under C0410/21.
HIGH level at C0410/21 activates the function.

Integral action component switch−off (PCTRL1−I−OFF)


The process controller output provides the difference between setpoint and actual value,
if necessary with gain VP.
ƒ Thus overcontrolled starting and stopping can be avoided. When the controller
operates normally, the integral action component KI can be connected.
ƒ Application: e.g. dancer position control

Codes for parameter setting


Code Possible settings IMPORTANT
No. Name Lenze Selection
C0184 Frequency 0.0 0.0 {0.1 Hz} 25.0 l If output frequency < C0184,  322
* threshold the I component of the process
PCTRL1−I−OFF controller is switched off
l 0.0 Hz = function inactive

Activation
Link the function with a digital input signal in C0410/18.
HIGH level at C0410/18 activates the function.


Note!
In addition to the free configuration under C0410 you can also use the fixed
assignment under C0007 to combine the function with a digital input.

EDS82EV903 EN 3.0  325


10 Function library
Process controller
Influence the process controller during operation

Activation via frequency threshold


Use C0184 to set the required frequency.
If the output frequency falls below the value in C0184, the integral−action component will
be switched off.

326  EDS82EV903 EN 3.0


Function library 10
Current−limit controller

10.10 Current−limit controller

Description
For controlling high moments of inertia the current limiting controller (Imax controller) can
be set.

Codes for parameter setting


Code Possible settings IMPORTANT
No. Name Lenze Selection
C0077 Gain of the 0.25 0.00 {0.01} 16.00  327
* Imax controller = P component
inactive
C0078 Reset time of 65 12 {1 ms} 9990 à Only 8200 vector 15 ... 90 kW)  327
* the Imax à 13 = I component
controller 0 inactive

Adjustment
The current limiting controller is factory−set so that the drive is stable.

Setting notes for power control


The current limiting controller must only be adapted in case of a power control with high
moments of inertia:
ƒ V/f characteristic control (C0014=2 or 3)
ƒ VP (C0077): » 0.06
ƒ T i (C0078): » 750 ms


Note!
C0077 and C0078 are the same for all parameter sets.

EDS82EV903 EN 3.0  327


10 Function library
Free interconnection of analog signals
Free configuration of analog input signals

10.11 Free interconnection of analog signals

10.11.1 Free configuration of analog input signals

Description
ƒ Internal analog signals can be freely assigned to external analog signal sources:
– Analog inputs (X3/8, X3/1U, X3/2U, X3/1I, X3/2I)
– Frequency input
– Function Motor potentiometer"
– Analog process data input words
ƒ A signal source can be assigned to several targets.


Note!
Use C0005 to configure some of the signal sources for analog inputs. The
corresponding subcodes of C0412 will be adapted automatically.


Note!
The default setting defines the signals for the most frequently used function
modules of the standard I/O and application I/O. If the default setting is
changed, all unused signals must be set to FIXED−FREE in order to ensure
trouble−free operation.

328  EDS82EV903 EN 3.0


Function library 10
Free interconnection of analog signals
Free configuration of analog input signals

Codes for parameter setting


Code Possible settings IMPORTANT
No. Name Lenze Selection
C0412 Free Linking analog signal sources to internal analog A selection in C0005 or C0007 is  328
 configuration signals copied to the corresponding
of analog input subcode of C0412. A change in
signals C0412 sets C0005 = 255 and
C0007 = 255!
1 Setpoint 1 1 Analog input 1 (AIN1−OUT): Either NSET1−N1 or Parameter
(NSET1–N1) X3/8 (standard I/O) NSET1−N2 active channel:
X3/1U or X3/1I (application I/O) Changeover with C0046
2 Setpoint 2 1 C0410/17 Parameter
(NSET1−N2) channel:
C0044
3 Additional 255 Not assigned (FIXED−FREE) or selection Acts additively on Parameter
setpoint via keypad or parameter channel of an NSET1−N1, channel:
(PCTRL1−NADD) AIF bus module NSET1−N2, JOG C0049
values and the !
functionof the
keypad
4 Process 255 Not assigned (FIXED−FREE) or selection Application of the motor
controller via keypad or parameter channel of an potentiometer for the selection of
setpoint 1 AIF bus module the process controller setpoint
(PCTRL1−SET1) (C0142/4 = 3) is only permissible
in conjunction with the
application I/O!
5 Actual process 255 Not assigned (FIXED−FREE) or selection Parameter
controller via keypad or parameter channel of an channel:
value AIF bus module C0051 if
(PCTRL1−ACT) C0238 = 1,
2
6 Torque 255 Not assigned (FIXED−FREE) or selection l Observe C0014! Parameter
setpoint or via keypad or parameter channel of an l An actual torque channel:
torque limit AIF bus module value is not C0047
(MCTRL1− required.
MSET) l 16384 º 100 %
torque setpoint
l Condition if
selection via
terminal
(C0412/6 = 1, 2 or
4):
– The gain of the
analog input is
set to: C0414/x,
C0426 =
32768/C0011
[%]
7 Reserved 255 Not assigned (FIXED−FREE) or selection
via keypad or parameter channel of an
AIF bus module
8 MCTRL1−VOLT− 255 Not assigned (FIXED−FREE) or selection For special applications only.
ADD via keypad or parameter channel of an Alterations only after consultation
AIF bus module with Lenze!
9 MCTRL1−PHI− 255 Not assigned (FIXED−FREE) or selection
ADD via keypad or parameter channel of an
AIF bus module

EDS82EV903 EN 3.0  329


10 Function library
Free interconnection of analog signals
Free configuration of analog input signals

Code Possible settings IMPORTANT


No. Name Lenze Selection
C0412  328
 Possible analog signal sources for
(Cont.) C0412
0 Not assigned (FIXED−FREE) or selection
via keypad or parameter channel of an
AIF bus module
1 Analog input 1 (AIN1−OUT)
X3/8 (standard I/O)
X3/1U or X3/1I (application I/O)
2 Frequency input (DFIN1−OUT) Observe C0410/24, C0425, C0426,
C0427
3 Motor potentiometer (MPOT1−OUT)
4 (A) Analog input 2 (AIN2−OUT)
X3/2U or X3/2I
5 ... 9 Input signal is constant = 0 (FIXED0)
10 AIF input word 1 (AIF−IN.W1) Only evaluated if C0001 = 3!
11 AIF input word 2 (AIF−IN.W2)
20 CAN−IN1.W1 or FIF−IN.W1 ± 24000 º ± 480 Hz
21 CAN−IN1.W2 or FIF−IN.W2 214 º 100 % rated motor torque
22 CAN−IN1.W3 or FIF−IN.W3
23 CAN−IN1.W4 or FIF−IN.W4
30 CAN−IN2.W1
31 CAN−IN2.W2
32 CAN−IN2.W3
33 CAN−IN2.W4
200 Word−by−word signal assignment of Also see C0005
the fieldbus function module to FIF
(e.g. INTERBUS or PROFIBUS−DP)
228 (A) PCTRL1−ACT
229 (A) PCTRL1−SET
230 (A) PCTRL1−OUT
231 (A) NSET1−RFG1−IN
232 (A) NSET1−NOUT
233 (A) PCTRL1−PID−OUT
234 (A) PCTRL1−NOUT
255 Not assigned (FIXED−FREE) or selection Either NSET1−N1 or NSET1−N2
via keypad or parameter channel of an active
AIF bus module

Signal linkage
The internal analog signals are linked with an external signal source by entering the
selection figure of the external signal in the corresponding subcode of C0412. C0412 can
be different for the parameter sets.

330  EDS82EV903 EN 3.0


Function library 10
Free interconnection of analog signals
Free configuration of analog input signals

Examples
ƒ C0412/1 = 2 ð The frequency input is the signal source for setpoint 1 (NSET1−N1)
ƒ C0412/5 = 23 ð CAN−IN1/word 4 is the signal source for the actual process
controller value (PCTRL−ACT)


Note!
The process data input words CAN−IN1.W1, CAN−IN1.W2, CAN−IN2.W1 and
CAN−IN2.W2 can be defined as analog word or as digital word (16 bit). If you
link them with internal analog signals (C0412/x = 20, 21 or 30, 31), they must
be defined as analog input words. Otherwise the controller cannot interpret
the signal correctly.

EDS82EV903 EN 3.0  331


10 Function library
Free interconnection of analog signals
Free configuration of analog outputs

10.11.2 Free configuration of analog outputs

Description
ƒ The analog outputs (X3/62, X3/63) and the frequency output (X3/A4) can be freely
assigned to internal analog process signals or monitoring signals. The controller
outputs a voltage proportional to the internal signal at the analog outputs.
ƒ Currents can also be output when using the application I/O.
– Range: 0 ... 20 mA, as of software version 1.1 also 4 ... 20 mA
– Setting via jumper at module and C0424
ƒ A signal source can be assigned to several targets.


Note!
Use C0111 to permanently assign the analog output X3/62 to some internal
signal sources. C0419/1 is automatically adapted.

Codes for parameter setting


Code Possible settings IMPORTANT
No. Name Lenze Selection
C0419 Free Output of analog signals to terminal  332
 configuration
of analog
outputs
1 X3/62 0 Output frequency A selection in C0111 is copied into
(AOUT1−IN) (MCTRL1−NOUT+SLIP) C0419/1. Change of C0419/1 sets
C0111 = 255!
2 X3/63 2 Apparent motor current
(A) (AOUT2−IN) (MCTRL1−IMOT)
3 X3/A4 3 DC−bus voltage (MCTRL1−DCVOLT) Frequency output: 50 Hz ... 10 kHz
(A) (DFOUT1−IN)

332  EDS82EV903 EN 3.0


Function library 10
Free interconnection of analog signals
Free configuration of analog outputs

Code Possible settings IMPORTANT


No. Name Lenze Selection
C0419 Possible analog signals for C0419  332
 0 Output frequency 6 V/12 mA/5.85 kHz º C0011
(Cont.) (MCTRL1−NOUT+SLIP)
1 Device utilisation (MCTRL1−MOUT) at 3 V/6 mA/2.925 kHz º rated active
V/f characteristic control (C0014 = 2 or inverter current (active
3) current/C0091)
Actual motor torque (MCTRL1−MACT) 3 V/6 mA/2.925 kHz º rated
with vector control (C0014 = 4) or motor torque
sensorless torque control (C0014 = 5)
2 Apparent motor current 3 V/6 mA/2.925 kHz º rated
(MCTRL1−IMOT) inverter current
3 DC−bus voltage (MCTRL1−DCVOLT) 6 V/12 mA/5.85 kHz º DC 1000 V
(400 V mains)
6 V/12 mA/5.85 kHz º DC 380 V
(230 V mains)
4 Motor power (MCTRL1−PMOT) 3 V/6 mA/2.925 kHz º rated
motor power
5 Motor voltage (MCTRL1−VOLT) 4.8 V/9.6 mA/4.68 kHz ºrated
motor voltage
6 1/output frequency (1/C0050) 2 V/4 mA/1.95 kHz º 0.5 ´ C0011
(MCTRL1−1/NOUT)
7 Output frequency within adjusted 0 V/0 mA/4 mA/0 kHz º f = fmin
limits (DCTRL1−C0010...C0011) (C0010)
6 V/12 mA/5.85 kHz º f = fmax
(C0011)
8 Operation with process controller 6 V/12 mA/5.85 kHz º C0011
(C0238 = 0, 1):
Actual process controller value
(PCTRL1−ACT)
Operation without process controller
(C0238 = 2):
Output frequency without slip
(MCTRL1−NOUT)

EDS82EV903 EN 3.0  333


10 Function library
Free interconnection of analog signals
Free configuration of analog outputs

Code Possible settings IMPORTANT


No. Name Lenze Selection
C0419 Selection 9 ... 25 corresponds to  332
 the digital functions of the relay
(Cont.) output K1 or the digital switching
output K1 (C0008) or the digital
output A1 (C0117):
LOW = 0 V/0 mA/4 mA/ 0 kHz
Possible analog signals for C0419 HIGH = 10 V/20 mA/10 kHz
9 Ready for operation (DCTRL1−RDY)
10 TRIP error message (DCTRL1−TRIP)
11 Motor is running (DCTRL1−RUN)
12 Motor is running / CW rotation
(DCTRL1−RUN−CW)
13 Motor is running / CCW rotation
(DCTRL1−RUN−CCW)
14 Output frequency = 0
(DCTRL1−NOUT=0)
15 Frequency setpoint reached
(DCTRL1−RFG1=NOUT)
16 Values have fallen below frequency LOW active
threshold Qmin (f < C0017)
(PCTRL1−QMIN)
17 Imax limit reached (MCTRL1−IMAX)
C0014 = −5−: Torque setpoint reached
18 Overtemperature (Jmax − 5 °C)
(DCTRL1-OH-WARN)
19 TRIP or Qmin or pulse inhibit (IMP)
active (DCTRL1−TRIP−QMIN−IMP)
20 PTC warning (DCTRL1−PTC−WARN)
21 Apparent motor current < current V−belt monitoring
threshold (DCTRL1−IMOT<ILIM) Apparent motor current = C0054
22 Apparent motor current < current Current threshold = C0156
threshold and output frequency > Frequency threshold Qmin = C0017
Frequency threshold Qmin
(DCTRL1−(IMOT<ILIM)−QMIN)
23 Apparent motor current < current
threshold and ramp function generator
1: input = output
(DCTRL1−(IMOT<ILIM)−RFG−I=0)
24 Motor phase failure warning
(DCTRL1−LP1−WARN)
25 Min. output frequency reached LOW active
(f £ C0010) (PCTRL1−NMIN)

334  EDS82EV903 EN 3.0


Function library 10
Free interconnection of analog signals
Free configuration of analog outputs

Code Possible settings IMPORTANT


No. Name Lenze Selection
C0419 Possible analog signals for C0419  332
 26 Output frequency normalised without
(Cont.) slip (MCTRL1−NOUT−NORM)
27 Output frequency without slip 6 V/12 mA/5.85 kHz º C0011
(MCTRL1−NOUT)
28 Actual process controller value
(PCTRL1−ACT)
29 Process controller setpoint 6 V/12 mA/5.85 kHz º C0011
(PCTRL1−SET1)
30 Process controller output without
feedforward control (PCTRL1−OUT)
31 Ramp function generator input
(NSET1−RFG1−IN)
32 Ramp function generator output
(NSET1−NOUT)
33 (A) PID controller output
(PCTRL1−PID−OUT)
34 (A) Process controller output
(PCTRL1−NOUT)
35 Input signal at X3/8 (standard I/O) or 6 V/12 mA/5.85 kHz º maximum
X3/1U or X3/1I (application I/O), value of analog input signal (5 V,
assessed with gain (C0414/1 or C0027) 10 V, 20 mA, 10 kHz)
and offset (C0413/1 or C0026) Condition: The gain of the analog
(AIN1−OUT) input or frequency input is set to:
36 Input signal at frequency input X3/E1 C0414/x, C0426 = 100 %
and X3/E2, assessed with gain (C0426)
and offset (C0427) (DFIN1−OUT)
37 Motor potentiometer
output×(MPOT1−OUT)
38 (A) Input signal at X3/2U or X3/2I,
assessed with gain (C0414/2) and
offset (C0413/2) (AIN2−OUT)
40 AIF input word 1 (AIF−IN.W1) Setpoints to the controller from
communication module on AIF
41 AIF input word 2 (AIF−IN.W2) 10 V/20 mA/10 kHz º 1000
50 CAN−IN1.W1 or FIF−IN.W1 Setpoints to controller from
51 CAN−IN1.W2 or FIF−IN.W2 function module on FIF
10 V/20 mA/10 kHz º 1000
52 CAN−IN1.W3 or FIF−IN.W3
53 CAN−IN1.W4 or FIF−IN.W4
60 CAN−IN2.W1
61 CAN−IN2.W2
62 CAN−IN2.W3
63 CAN−IN2.W4
255 Not assigned (FIXED−FREE)
C0108 Gain for analog 128 0 {1} 255 Standard I/O: C0108 and C0420  332
* output X3/62 are equal
(AOUT1−GAIN) Application I/O: C0108 and
C0420/1 are equal
C0109 Offset for 0.00 −10.00 {0.01 V} 10.00 Standard I/O: C0109 and C0422  332
* analog output are equal
X3/62 (AOUT1− Application I/O: C0109 and
OFFSET) C0422/1 are equal
C0420 Gain − analog 128 0 {1} 255 128 º Gain 1  332
* output X3/62 C0420 and C0108 are equal
(AOUT1−GAIN)
Standard I/O

EDS82EV903 EN 3.0  335


10 Function library
Free interconnection of analog signals
Free configuration of analog outputs

Code Possible settings IMPORTANT


No. Name Lenze Selection
C0422 Offset for 0.00 −10.00 {0.01 V} 10.00 C0422 and C0109 are equal  332
* analog output
X3/62 (AOUT1−
OFFSET)
Standard I/O
C0420 Gain − analog 128 º Gain 1  332
* outputs
(A) Application I/O

1 X3/62 128 0 {1} 255 C0420/1 and C0108 are equal


(AOUT1−GAIN)
2 X3/63
(AOUT2−GAIN)
C0422 Offset of −10.00 {0.01 V} 10.00  332
* analog outputs
(A) Application I/O

1 X3/62 (AOUT1− 0.00 C0422/1 and C0109 are the same


OFFSET)
2 X3/63 (AOUT2−
OFFSET)
C0424 Output signal 0 0 ... 10 V / 0 ... 20 mA Observe jumper position of the  332
* range − analog 1 4 ... 20 mA function module!
 outputs (from version: application I/O
(A) Application I/O E82ZAFA ... Vx11)

1 X3/62 (AOUT1) 0
2 X3/63 (AOUT2) 0

Signal linkage
The analog outputs are linked with internal analog signals by entering the selection figure
of the internal signal into the corresponding subcode of C0419. C0419 can be different for
the parameter sets.

Examples
ƒ C0419/1 ð 51: The process data word CAN−IN2/word 2 is the signal source for
X3/62.
ƒ C0419/2 ð 5: The monitoring signal Motor voltage" is the signal source for X3/63.


Note!
The process data input words CAN−IN1.W1/FIF−IN.W1, CAN−IN1.W2/FIF−IN.W2,
CAN−IN2.W1 and CAN−IN2.W2 can be defined as analog word or digital word
(16 bit). If you link them with analog outputs (C0419/x = 50, 51 or 60, 61), they
must be defined as analog input words. Otherwise the output signal would be
incorrect.

Adjustment
Set gain (C0420) and offset (C0422) to adapt the output signal to the application.
The scalings stated in C0419 relate to gain 1 (C0420 = 128).

336  EDS82EV903 EN 3.0

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