E82EV - 8200 Vector 0.25-90kW - v3-0 - EN (187-336)
E82EV - 8200 Vector 0.25-90kW - v3-0 - EN (187-336)
Mounting
Note!
The communication module can also be unplugged or plugged in during
operation.
8200vec626
Dismounting
8200vec627
Note!
Information about the wiring and configuration of the standard I/O is
provided later on in this chapter ( 190).
Note!
Information about the wiring and configuration of the application I/O is
provided later on in this chapter ( 196).
7.3.9 Wiring of controller inhibit (CINH) when two function modules are operated
Note!
ƒ Both terminals X3/28 of the interface FIF I and FIF II are evaluated internally
via an AND−operation.
ƒ The following illustrations show possible methods of wiring. Considering
the AND−operation of both terminals X3/28, wiring can be adapted to your
application.
0.5...0.6 Nm
+20V +5V +20V 4.4...5.3 lb-in
GND3 GND1 GND1
X3
X3 20 28 39 7 X3 62 9 7 20 28 E1 E2 E3 E4 39 A1 59 PES
PES
8200vec262
Fig. 7−13 Wiring of the controller inhibit with internal voltage supply
For function modules with terminals X3/7 and X3/39: Install a wire jumper between X3/7
and X3/39
PES HF shield termination by large−surface connection to PE
Wiring of the other terminals: Mounting instructions of the function modules
0.5...0.6 Nm
+20V +5V +20V 4.4...5.3 lb-in
GND2 GND1 GND1
X3
X3 20 28 39 7 X3 62 9 7 20 28 E1 E2 E3 E4 39 A1 59 PES
PES
+ –
0
24 V ext.
(+12 V -0 % ...
… +30 V +0 %, max. 120 mA)
8200vec263
Fig. 7−14 Wiring of the controller inhibit with external voltage supply
For function modules with terminals X3/7 and X3/39: Install a wire jumper between X3/7
and X3/39
PES HF shield termination by large−surface connection to PE
Wiring of the other terminals: Mounting instructions of the function modules
Note!
A complete description of the "Safe torque off" function can be found in the
chapter "Safety system"( 492).
7.4.1 Description
The function module enables the user to control Lenze 8200vector controllers with analog
and digital control signals.
Elements
E82ZAFS010A
Identification
APPLICATION
A22APPLICATION
010 / 3A22
010 / 3A22
L
Type
Id.-No.
Prod.-No.
Ser.-No.
E82AF000P0B201XX
E82ZAFX005
E82ZAF E C 010 3A
Product series
STANDARD I/O
Version
Variant 010: PT (plug terminal) with spring
connection
Hardware version
Operating conditions
Ambient conditions
Climate
Storage IEC/EN 60721−3−1 1K3 (−25 to +60 °C)
Transport IEC/EN 60721−3−2 2K3 (−25 to +70 °C)
Operation Corresponding to the data of the Lenze standard device used (see documentation
of the standard device).
Pollution EN 61800−5−1 Degree of pollution 2
Connection data
X3/ Values
62 Resolution: 10 bit
Linearity distortion: ±0.5 %
Temperature distortion: 0.3 % (0 +60°C)
Carrying capacity Imax = 2 mA
8 Resolution: 10 bit
Linearity distortion: ±0.5 %
Temperature distortion: 0.3 % (0 +60 °C)
Input resistance
l RInput > 50 kW (with voltage signal)
l RInput = 250 W (with current signal)
9 Carrying capacity Imax = 10 mA
7 isolated from terminal X3/39 (GND2)
20 Load capacity: S Imax = 40 mA
28
Input resistance: 3.3 kW
E1 1)
E2 1) 1 = HIGH (+12 +30 V), PLC level, HTL
E3 0 = LOW (0 +3 V), PLC level, HTL
E4
39 isolated from terminal X3/7 (GND1)
A1 Load capacity:
Imax = 10 mA, with internal supply
Imax = 50 mA, with external supply
1) Frequency input alternatively 0 10 kHz single−track or 0 ... 1 kHz two−track, config. via C0425
7.4.3 Installation
Important notes
Danger!
Dangerous electrical voltage
During operation of the standard device and up to 3 minutes after power−off
dangerous electrical voltages may be applied at the power terminals.
Possible consequences:
ƒ Death or severe injuries when touching the terminals.
Protective measures:
ƒ Disconnect the standard device from the mains and wait for 3 minutes
before you start working.
ƒ Check all power terminals for isolation from supply.
Note!
The installation of the function module is carried out according to the design
of the standard device (power ranges). Hence, information about the
installation is provided in special sections earlier in this chapter.
Please observe the following for wiring according to EMC guidelines:
Note!
ƒ Separate control cables from motor cables.
ƒ Lead the shields as far as possible to the terminals (unshielded core length <
40 mm).
ƒ Connect control and data cable shields as follows:
– Analog signal cable shields must be connected with one end at the
inverter.
– Digital signal cable shields must be connected with both ends.
ƒ More information about wiring according to EMC guidelines can be
obtained from the corresponding documentation for the standard device.
Terminal data
Field Values
Electrical connection 2−pin plug connector with spring connection
Possible connections rigid:
1.5 mm2 (AWG 16)
flexible:
without wire end ferrule
1.5 mm2 (AWG 16)
with wire end ferrule, without plastic sleeve
1.5 mm2 (AWG 16)
with wire end ferrule, with plastic sleeve
1.5 mm2 (AWG 16)
Stripping length 9 mm
Connection plan
Supply via the internal voltage source (X3/20):
ƒ X3/28, controller inhibit (CINH)
ƒ X3/E1 .... X3/E4, digital inputs
GND2
GND1
+5V +20V
X3 62 8 9 7 20 28 E1 E2 E3 E4 39 A1 59
8 9 7
0 … +5 V
1k … 10k
E82ZAFS001
GND1
+5V +20V
X3 62 8 9 7 20 28 E1 E2 E3 E4 39 A1 59
24 V ext.
_ + (+12 V DC - 0% ... +30 V DC + 0%)
max. 120 mA
1k … 10k
E82ZAFS002
OFF
1 2 3 4 5
Note!
ƒ Make sure to set the DIP switch and C0034 to the same range, otherwise the
analog input signal at X3/8 will be interpreted incorrectly by the basic
device.
ƒ If a setpoint potentiometer is supplied internally via X3/9, make sure to set
the DIP switch to the voltage range 0 ... 5 V. Otherwise it will be impossible
to cover the entire speed range.
7.5.1 Description
The function module enables the user to control Lenze 8200vector controllers with analog
and digital control signals.
Elements
E82ZAFAC010
0 4
1 2
3
E82ZAFA017/E82ZAFX006
Identification
APPLICATION
A22APPLICATION
010 / 3A22
010 / 3A22
L
Type
Id.-No.
Prod.-No.
Ser.-No.
E82AF000P0B201XX
E82ZAFX005
E82ZAF A C 010 3A 30
Series
APPLICATION I/O
Version
Variant 010: PT (plug terminal) with spring
connection
Hardware version
Software version
Operating conditions
Ambient conditions
Climate
Storage IEC/EN 60721−3−1 1K3 (−25 to +60 °C)
Transport IEC/EN 60721−3−2 2K3 (−25 to +70 °C)
Operation Corresponding to the data of the Lenze standard device used (see documentation
of the standard device).
Pollution EN 61800−5−1 Degree of pollution 2
Connection data
X3.1/
1U/2U Temperature error (0...+60°C) for level (based on actual value):
1I/2I l 0 ... +5 V: 1%
l 0... +10 V: 0.6 %
l −10... +10 V: 0.6 %
l 0/+4... +20 mA: 0.6 %
Linearity distortion: ± 0.5 %
A/D converter:
Resolution: 10 bits,
Error (based on the final value): 1 digit º 0.1 %
Input resistance: voltage signal: > 50 kW, current signal: 250 W
X3.2/
62 Resolution: 10 bits
63 Linearity distortion (based on the actual value): ±0.5 %
Temperature error (0...+60°C): 0.6 %
Load capacity (0 ... +10 V): Imax = 2 mA
Load resistance (0/+4 ... +20 mA): £ 500 W
9 Load capacity: Imax = 5 mA
X3.3/
A1 Load capacity:
A2 l Imax = 10 mA, with internal supply
l Imax = 50 mA, with external supply
A4 Load capacity: Imax = 8 mA
f = 50 Hz ...10 kHz
20 Load capacity: S Imax = 60 mA
28
E1 1)
Input resistance: 3.2 kW
E2 1)
E3 1 = HIGH (+12 ... +30 V), PLC level, HTL
E4 0 = LOW (0 ... +3 V), PLC level, HTL
E5
E6
1) optionally frequency input 0 ... 102.4 kHz (one−track or two−track), configuration via C0425
7.5.3 Installation
Important notes
Danger!
Dangerous electrical voltage
During operation of the standard device and up to 3 minutes after power−off
dangerous electrical voltages may be applied at the power terminals.
Possible consequences:
ƒ Death or severe injuries when touching the terminals.
Protective measures:
ƒ Disconnect the standard device from the mains and wait for 3 minutes
before you start working.
ƒ Check all power terminals for isolation from supply.
Note!
The installation of the function module is carried out according to the design
of the standard device (power ranges). Hence, information about the
installation is provided in special sections earlier in this chapter.
Please observe the following for wiring according to EMC guidelines:
Note!
ƒ Separate control cables from motor cables.
ƒ Lead the shields as far as possible to the terminals (unshielded core length <
40 mm).
ƒ Connect control and data cable shields as follows:
– Analog signal cable shields must be connected with one end at the
inverter.
– Digital signal cable shields must be connected with both ends.
ƒ More information about wiring according to EMC guidelines can be
obtained from the corresponding documentation for the standard device.
Terminal data
Field Values
Electrical connection 2−pin plug connector with spring connection
Possible connections rigid:
1.5 mm2 (AWG 16)
flexible:
without wire end ferrule
1.5 mm2 (AWG 16)
with wire end ferrule, without plastic sleeve
1.5 mm2 (AWG 16)
with wire end ferrule, with plastic sleeve
1.5 mm2 (AWG 16)
Stripping length 9 mm
Connection plan
Controller inhibit (CINH) supply via internal voltage source (X3.3/20)
1U 9
+5 V
0 … +5 V
X3.1 1U 1I 2U 2I X3.2 62 63 9
1k … 10k
AIN1 AIN2 7 AOUT1 AOUT2
GND +20 V
X3.3 A1 A2 7 A4 59 20 28 E1 E2 E3 E4 E5 E6
DIGOUT1 DFOUT1
DIGOUT2
E82ZAFA016
1U 9
0 … +5 V
+5 V
X3.1 1U 1I 2U 2I X3.2 62 63 9
1k … 10k
AIN1 AIN2 7 AOUT1 AOUT2
GND
+20 V
X3.3 A1 A2 7 A4 59 20 28 E1 E2 E3 E4 E5 E6
DIGOUT1 DFOUT1
DIGOUT2
_
+
24 V ext.
(+12 V DC - 0 % ... +30 V DC + 0 %,
max. 200 mA)
E82ZAFA015
Note!
If a setpoint potentiometer is supplied internally via X3.2/9, the jumper must
be set between 0 ... +5 V. Otherwise it is not possible to use the whole speed
range.
8 Commissioning
Stop!
Special commissioning procedure after long−term storage
If controllers are stored for more than two years, the insulation resistance of
the electrolyte may have changed.
Possible consequences:
ƒ During initial switch−on, the DC−bus capacitors and hence the controller are
damaged.
Protective measures:
ƒ Form the DC−bus capacitors prior to commissioning. Instructions can be
found on the Internet (www.Lenze.com).
Note!
ƒ Do not change the switch−on sequence.
ƒ In the event of a fault during commissioning please see the chapter
"Troubleshooting and fault elimination".
In order to avoid personal injuries or material damage, check the following before
connecting the mains voltage:
ƒ The wiring for completeness, short circuit, and earth fault
ƒ The "emergency stop" function of the system
ƒ The motor circuit configuration (star/delta) must be adapted to the output voltage
of the controller.
ƒ If no function module is used, the FIF cover has to be fitted (delivery status).
ƒ If the internal voltage source X3/20, e.g. of the standard I/O is used, terminals X3/7
and X3/39 have to be bridged.
Via the mode of operation you select the control mode of the controller. You can choose
between
ƒ V/f characteristic control
ƒ Vector control
ƒ Sensorless torque control
The V/f characteristic control is the classical mode of operation for standard applications.
In comparison to the V/f characteristic control, with the vector control you obtain
improved drive characteristics by:
ƒ A higher torque throughout the entire speed range
ƒ A higher speed accuracy and a higher concentricity factor
ƒ A higher efficiency
M
MN
nN n
8200vec524
misc002
4. The keypad is in "Disp" mode after approx. 2 s d c b e a The USEr menu is active
j g f k i h PS 1
and indicates the output frequency (C0050) m n op
0050 000
000
q r
Hi Hz
Lo
y
m n op
0007 000
0
(C0007) Hi
q r
Lo
Lenze setting: −0−, i. e.
E1: JOG1/3 fixed setpointselection
E2: JOG2/3
E3: DCB DC brake
E4: CW/CCW rotation
[f]
8. Set the minimum output frequency (C0010)
C0011
Lenze setting: 0.00 Hz
13. Set the Vmin boost (C0016) Vmin The Lenze setting is suitable for all
Lenze setting: Depending on the controller type 0
common applications
0 C0015 f
14. If you want to change the settings, go to the ALL For instance activate JOG
menu frequencies (C0037,
C0038, C0039) or motor
temperature monitoring
(C0119)
17. The drive is now running. If the drive does not start,
additionally press
misc002
4. The keypad is in "Disp" mode after approx. 2 s d c b e a The USEr menu is active
j g f k i h PS 1
and indicates the output frequency (C0050) m n op
0050 000
000
q r
Hi Hz
Lo
y
m n op
0007 000
0
(C0007) Hi
q r
Lo
Lenze setting: −0−, i. e.
E1: JOG1/3 fixed setpointselection
E2: JOG2/3
E3: DCB DC brake
E4: CW/CCW rotation
[f]
8. Set the minimum output frequency (C0010)
C0011
Lenze setting: 0.00 Hz
v t
u s
w x
y E82ZBC014
19. The drive is now running. If the drive does not start,
additionally press
misc002
5. For quick commissioning you select the "Quick The submenu "V/f quick" contains the
start" menu dcbBA codes which you require for
SHPRG p Menu
4 2 commissioning a standard application.
Change the menu level with
Code
A Para
z dcbBA
X3/E3: activation of DC injection brake
your drive Y Z
SHPRG p Menu
Code
Para
0034 00
y 0
(DCB)
AIN1 range
13. Set the Vmin boost (C0016) Vmin The Lenze setting is suitable for all
Lenze setting: depends on the controller type 0
common applications
0 C0015 f
14. Activate the motor temperature monitoring (C0119) Possible settings( 220)
if you have connected a PTC or thermal contact to
terminal X2.2
Lenze setting: switched off
When all settings are complete:
15. Select setpoint E.g. via potentiometer at
terminals 7, 8, 9
16. Enable the controller X3 Terminal X3/28 = HIGH
20 28 misc002
17. The drive is now running. If the drive does not start, additionally
press
Note!
In the "Diagnostic" menu you can monitor the most important drive
parameters
misc002
5. For quick commissioning you select the "Quick The submenu "VectorCtrl qu" contains
start" menu dcbBA the codes which you require for
SHPRG p Menu
4 3 commissioning a standard application.
Change the menu level with
Code
A Para
z dcbBA
X3/E3: activation of DC injection brake
your drive Y Z
SHPRG p Menu
Code
Para
0034 00
y 0
(DCB)
AIN1 range
18. The drive is now running. If the drive does not start, additionally
press
Note!
In the "Diagnostic" menu you can monitor the most important drive
parameters
Note!
ƒ The following table describes the codes mentioned in the examples for
commissioning!
ƒ All codes are described in detail in the function library.
C0007 E4 E3 E2 E1
41 JOG1/3 DCB TRIP−Set DFIN1−ON
uSEr 42 QSP DCB TRIP−Set DFIN1−ON
(Cont.)
43 CW/CCW QSP TRIP−Set DFIN1−ON
9 Parameter setting
d c b e a
j g f k i h PS 8
m n op
8888 888
88888
q r
m
Hi Hz V A
Lo %sh Ω°C
rpm
b
0
z
v t
u s
w x
y
a c
E82ZBC011
Range Values
Dimensions
Width a 60 mm
Height b 74 mm
Depth c 17 mm
Environmental conditions
Climate
Storage IEC/EN 60721−3−1 1K3 (−25 ... +60 °C)
Transport IEC/EN 60721−3−2 2K3 (−25 ... +70 °C)
Operation IEC/EN 60721−3−3 3K3 (−10 ... +60 °C)
Type of protection IP 20
Note!
The keypad is rear−mounted to the terminal with a screw (remove rubber
protection).
The keypad can be mounted into a control cabinet door using the "Mounting
kit for control cabinets" E82ZBHT (board cutout 45.3 mm x 45.3 mm).
Lx
xx
W
2Z
a
E8
e PS 8
bi h 8
ck
88 88 88
88
m A
dg f Hz V °C
j op
Ω
d c b e a
888
%sh
nr
m
rpm j g f k i h PS 8
q m n op
8888 888
88888
q r
Hi m
Hi
us
Lo Hz V A
%sh Ω°C
vt
Lo rpm
zx z
v t
u s
wy w x
y
E82ZBC
d c b e a
j g f k i h PS
m n op
8888 888
8
E82ZBB
88888
q r
m
Hi Hz V A
Lo %sh Ω°C
rpm
z
v t
u s
w x
y
d c b e a
j g f k i h PS
m n op
0050 000
1 d c b e a
j g f k i h PS
0 1
88800
q r
00502000
m
Hi
Lo
Hz V A
%sh Ω°C m n op
88800
rpm
q r
m
Hi Hz V A
z Lo %sh Ω°C
v t
u s
rpm
w x 3
y
d c b e a
j g f k i h PS
m n op
0050 000
1
88800
q r
m
Hi Hz V A
Lo %sh Ω°C
rpm
z
v t
u s
w x
y
E82ZBC018
Fig. 9−1 Installation and commissioning of the E82ZBC keypad or E82ZBB diagnosis terminal
Connect keypad to the AIF interface on the front of the standard device.
It is possible to connect the keypad and remove it during operation.
As soon as the keypad is supplied with voltage, it carries out a short self−test.
The keypad is ready for operation, if it displays the "Disp" mode:
Current state of the standard device
Parameter set activated via terminal
Memory location 1 of the user menu (C0517):
Code number, subcode number, and current value
Current value in % of the status display defined in C0004
Press # to leave the "Disp" mode
1
3 5 d c b e a
j g f k i h PS 1
d c b e a
8 6 m n op
0050 000
5 000
j g f k i h PS q r
4 m n op
8888 888 7 Hi Hz
88888
q r
m Lo
2
Hi
Lo
Hz V A
%sh Ω°C
rpm 8
0 z
v t
u s
z w x
v t
w x u s
y y
E82ZBC002 E82ZBC003
Fig. 9−2 Display elements and function keys of the E82ZBC keypad
Status displays
Meaning Explanation
% Ready for operation
Pulse inhibit active Power outputs inhibited
& Current limit set in motor mode or in C0022 (in motor mode) or C0023 (in generator mode)
generator mode exceeded
' Warning active
( Fault active
Function bar 1
Meaning Explanation
! Setpoint selection via ) Not possible with active password protection (display
= ”loc”)
" Display function: Active after every mains connection
l User menu, memory location 1 (C0517/1),
display
l Display active parameter set
Select codes Four−digit display of the active code number
* Select subcodes Three−digit display of the active subcode number
+ Change parameter value of a (sub−) code Five−digit display of the current value
, Display values with more than 5 digits
H: high−order digits Display ”HI”
L: low−order digits Display ”lo”
Function bar 2
Meaning Explanation
- Select parameter set 1 ... 4 for changing l Display e.g. PS 2()
l Activating parameter sets can be effected via
digital signals only (configuration with C0410)
. Select node on system bus (CAN) The node selected is paramaterisable from the
current drive
/ = function active
0 Select menu user List of the codes in the user menu (C0517)
The user menu is active after every mains all List of all codes
switching
funci Only specific codes for bus function modules
e.g. INTERBUS, PROFIBUS−DP, LECOM-B, ...
Bar graph display
Set value in C0004 in % Display range: − 180 % ... + 180 % (every scale
(Lenze setting: device utilisation C0056) line = 20 %)
Note!
ƒ The user menu is active after mains switching. Change to the all menu to
address all codes.
ƒ With the keypad you can only change parameter values in the parameter
sets.
ƒ A parameter set can only be activated for operation by means of digital
signals (configuration via C0410)!
ƒ In the " function, the keypad shows the parameter set which is currently
active during operation.
Parameter settings can be easily copied from one standard device to another using the
keypad.
6. Select the correct copy function The settings stored in the keypad are
overwritten.
l Copy all available parameter sets (PAR1 ... PAR4, if required FPAR1) into the keypad:
– Standard device with function 80 Copy PAR1 ... PAR4 and FPAR1:
module application I/O, AS ð Set "80"
interface,
INTERBUS, PROFIBUS,
LECOM−B, DeviceNet,
CANopen
– Standard device with all other 20 Copy PAR1 ... PAR4:
function modules ð Set "20"
l Only copy the module−specific parameter set FPAR1 into the keypad:
– Only possible with standard 50 Copy FPAR1:
devices including function ð Set "50"
module INTERBUS,
PROFIBUS, LECOM−B,
DeviceNet, CANopen
7. Start copying STOre The selected parameter sets are copied to the
or keypad.
SaUe
If STOrE or SaUe goes off, the copy process is
complete.
8. Enable controller The drive operates again.
6. Select the correct copy function The settings stored in the standard device or in
the function module are overwritten.
l Copy all available parameter sets (PAR1 ... PAR4, if required FPAR1) into the standard device:
– Standard device with function 70 Copy PAR1 ... PAR4 and FPAR1:
module application I/O, AS ð Set "70"
interface,
INTERBUS, PROFIBUS, LECOM−B,
DeviceNet, CANopen
– Standard device with all other 10 Copy PAR1 ... PAR4:
function modules ð Set "10"
l Only copy the module−specific parameter set FPAR1 into the function module:
– Only possible with standard 40 Copy FPAR1:
devices including function ð Set "40"
module INTERBUS,
PROFIBUS, LECOM−B, DeviceNet,
CANopen
l Copy individual parameter sets (PARx and FPAR1 if available) to the standard device:
– Standard device with function 71 Copy PAR1 and FPAR1:
module application I/O, ð Set "71"
INTERBUS, 72 Copy PAR2 and FPAR1:
PROFIBUS, LECOM−B, DeviceNet,
ð Set "72"
CANopen
73 Copy PAR3 and FPAR1:
ð Set "73"
74 Copy PAR4 and FPAR1:
ð Set "74"
– Standard device with all other 11 Copy PAR1: ð Set "11"
function modules 12 Copy PAR2: ð Set "12"
13 Copy PAR3: ð Set "13"
14 Copy PAR4: ð Set "14"
7. Start copying STOre The selected parameter sets are copied to the
or standard device or to the function module.
load
If STOrE or load goes off, the copy process is
complete.
8. Enable controller The drive operates again.
Note!
If the password protection is activated (C0094 = 1 ... 9999), only the user menu
can be accessed freely.
ƒ The execution of all other functions requires entering the password first.
Please observe:
ƒ During a parameter set transfer, password−protected parameters will also
be overwritten.
ƒ The password will not be transferred.
Do not forget your password! However, if you have forgotten your password, it
can only be reset via a PC or a bus system!
If controllers are linked via the system bus (CAN), remote parameterisation of all other
nodes of the system bus is possible from a central point in the network.
For this purpose, use the . function.
Note!
Instead of using the .function, the system bus node can also be selected via
C0370.
For easy operation, the codes are grouped into two menus:
ƒ The user menu
– is active after every mains switching or after connection of the keypad during
operation.
– contains all codes for a standard application with linear V/f characteristic control
(Lenze setting).
– can be modified as required under C0517.
ƒ The all menu
– contains all codes.
– shows a list of all codes in numerically ascending order.
d c b e a
j g f k i h PS 1 z d c b e a
j g f k i h PS 1
o
0050 000 o
p 0050 000
us e r AL L
q r q r
Hi Hz Hi Hz
Lo Lo
~5 s
…o y …o
d c b e a
j g f k i h PS
m n op
0050 000
1 xx xx
5 000
q r
Hi Hz
Lo
z
t
t
v t
t
t
u s
w x
y
d c b e a d c b e a
j g f k i h PS 1 j g f k i h PS 1
m n op
0XXX 000 m n op
000X 000
000 000
q r q r
x
Hi C517/1 Hi Hz
C000x
Lo Lo
user ALL
d c b e a
d c b e a
j g f k i h PS 1 j g f k i h PS 1
m n op
0XYZ 000 m n op
0XYZ 000 C000x+1
0000001
q r
C517/2
0000001
q r
dHi c b e a dHi c b e a
jLog f k i h PS jLog f k i h PS
m n o
0ZXY
p m n op
0ZXY
000
q r
000
q r
Hi Hi
Lo C517/3 Lo C000x+2
d c b e a d c b e a
j g f k i h PS 1 j g f k i h PS 1
m n op
0UVW000 m n op
0UVW000
000
q r
000
q r
Hi C517/10 Hi C000x+n
Lo Lo
8200vec075
dcbBA
SHPRG p Menu
Code
Para
0050 00
50.00_Hz
MCTRL-NOUT
b0
S T
U V
z
Y Z
y
a c
9371BC011
Feature Values
Dimensions
Width a 60 mm
Height b 73.5 mm
Depth c 15 mm
Environmental conditions
Climate
Storage IEC/EN 60721−3−1 1K3 (−25 ... +60 °C)
Transport IEC/EN 60721−3−2 2K3 (−25 ... +70 °C)
Operation IEC/EN 60721−3−3 3K3 (−10 ... +60 °C)
Enclosure IP 20
Lx
xx
W
2Z
A
E8
B 00
b 50
c 00 Hz
Menu
0_
dp Code
Para .0 dcbBA
RG
50
UT
SHP
SHPRG p Menu
NO 0050 00
UV
Code
L-
Para
TR 50.00_Hz
ST
MC
MCTRL-NOUT
zZ
S T
U V
Yy z
Y Z
y
EMZ9371BC
dcbBA
SHPRG p
Code
Para
Menu
0050 00
GLOBAL DRIVE
E82ZBBXC
Init
S T
U V
z
Y Z
y
d
0050 00 0 BA
dcb
50.00 Hz
20 %
1
S T
U V
z
Y Z
y 2 3
d
0050 00
50.00 Hz
20 %
S T
U V
z
Y Z
y
9371BC018
Fig. 9−3 Installation and commissioning of XT EMZ9371BC keypad or E82ZBBXC diagnosis terminal
Connect keypad to the AIF interface on the front of the standard device.
The keypad can be connected/disconnected during operation.
As soon as the keypad is supplied with voltage, it carries out a short self−test.
The operation level indicates when the keypad is ready for operation:
Current state of the standard device
Memory location 1 of the user menu (C0517):
Code number, subcode number, and current value
Active fault message or additional status message
Actual value in % of the status display defined in C0004
must be pressed to leave the operation level
0 4
1 dcbBA 5
6
SHPRG p Menu
Code
Para
0050 00
2 50.00_Hz
3 MCTRL-NOUT 7
S T
U V
z 8
Y Z
y
9371BC002
Fig. 9−4 Display elements and function keys of the XT EMZ9371BC keypad
Displays
Status displays of standard device
Display Meaning Explanation
% Ready for operation
Pulse inhibit is active Power outputs are inhibited
& The set current limit is exceeded in motor or
generator mode
5 Speed controller 1 in the limitation Drive is torque−controlled
(Only active for operation with standard
devices of the 9300 series)
6 Active fault
Acceptance of the parameters
Display Meaning Explanation
3 Parameter is accepted immediately Standard device operates immediately
with the new parameter value
SHPRG 3 Parameter must be acknowledged with Standard device operates with the new
parameter value after being acknowledged
SHPRG Parameter must be acknowledged in case of Standard device operates with the new
controller inhibit parameter value after the controller is
enabled again
None Display parameter Change is not possible
Active level
Display Meaning Explanation
Menu Menu level is active Select main menu and submenus
Code Code level is active Select codes and subcodes
Para Parameter level is active Change parameters in the codes or
subcodes
None Operating level is active Display operating parameters
Short text
Display Meaning Explanation
alpha− Contents of the menus, meaning of the codes
numerical and parameters
In the operating level display of C0004 in % and
the active fault
Number
Active level Meaning Explanation
Menu level Menu number Display is only active for operation with
standard devices of the 8200 vector or
8200 motec series
Code level Four−digit code number
Number
Active level Meaning Explanation
Menu level Submenu number Display is only active for operation with
standard devices of the 8200 vector or
8200 motec series
Code level Two−digit subcode number
Parameter value
Parameter value with unit
Cursor
In the parameter level, the digit above the cursor can be directly changed
Function keys
For description see the following table
Function keys
Note!
Shortcuts with :
Press and hold , then press the second key in addition.
Key Function
Menu level Code level Parameter level Operating level
Change to the Change to the Change to the code
parameter level operating level level
Go to the "Short setup"
Accept parameters
menu and load
when SHPRG 3 or
predefined
SHPRG is displayed
configurations 1)
Change between menu Change of digit via
)
Change of code number
items cursor
Quick change between Quick change of code Quick change of digit
) menu items number via cursor
Change between main menu, submenu and code Cursor to the right
7 level Cursor to the left
8 Deactivate the function of the key 9, the LED in the key goes off
9 Inhibit the controller, the LED in the key is lit.
Reset fault (TRIP−Reset): 1. Remove the cause of malfunction
2. Press 9
3. Press 8
1) Only active for operation with standard devices of the 8200 vector or 8200 motec series
Note!
Your menu settings are always saved to parameter set 1.
Two menus can be used for saving settings to parameter sets 2, 3 or 4:
ƒ The "Code list" in menu 2 provides direct access to all available codes.
ƒ The "Param managm" in menu 7 serves to copy parameter set 1 to other
parameter sets.
– Please observe that your "own basic setting" will be overwritten with the
settings of parameter set 1 during the copy process!
Parameter settings can be easily copied from one standard device to another using the
keypad.
For this purpose, use "Param managm" in menu 7:
Copying parameter sets from the standard device into the keypad
Step Key seq. Action
1. Connect the keypad to standard
device 1
2. Inhibit controller 9 The drive coasts
3. Select submenu 7.1, "Load/Store", )7 Use the arrow keys to change to the "Load/Store"
from "Param managm" in menu 7 submenu
4. Change to the code level Display C0002 "Param managm"
5. Change to the parameter level Display "0" and "READY"
6. Select the correct copy function The settings stored in the keypad are overwritten.
l Copy all available parameter sets (PAR1 ... PAR4, if required FPAR1) into the keypad:
– Standard device with function Copy PAR1 ... PAR4 and FPAR1:
module application I/O, ð Set "80" "F1&PAR1−4−>Key"
INTERBUS,
PROFIBUS−DP, LECOM−B,
DeviceNet, CANopen
– Standard device with all other Copy PAR1 ... PAR4:
function modules ð Set "20" "PAR1−4−>Keypad"
l Only copy the module−specific parameter set FPAR1 into the keypad:
– Only possible with standard Copy FPAR1:
devices including function ð Set "50" "FPAR1−>Keypad"
module INTERBUS,
PROFIBUS−DP, LECOM−B,
DeviceNet, CANopen:
7. Start copying The selected parameter sets are copied to the keypad.
"SAVING..." is displayed.
When "SAVING..." goes off, the copy process is
complete.
8. Change to the code level
A Display of the operating level
B Display C0002 "Param managm"
9. Enable controller 8 The drive operates again
10. Remove keypad from standard device
1
Note!
ƒ If the password protection is activated (C0094 = 1 ... 9999), you have only
free access to the user menu.
ƒ Before you can access the other menus, you must enter the password.
ƒ Please observe that the password−protected parameters can be overwritten
as well when transferring the parameter sets to other standard devices. The
password is also transferred.
ƒ Do not forget your password! If you have forgotten your password, it can
only be reset via a PC or a bus system!
If controllers are linked via the system bus (CAN), remote parameterisation of all other
nodes of the system bus is possible from a central point in the network.
For this purpose, the "Remote para" menu can be used:
Step Key seq. Action
1. Select menu 3, "Remote para" )7 Change to the "Remote para" menu using the arrow
keys
2. Change to the code level Display of code C0370 "CANremot para"
3. Change to the parameter level Display of the current parameter value:
"0" = OFF
4. Set the node address of the system bus
node the remote parameterisation is
to be carried out for
A Select node address
Display of "Nodexx"
B Confirm node address
5. Change to the code level
A Display of the operating level
B Display of C0370 "CANremot para"
6. Set parameters All settings are redirected to the selected system bus
node
7. Carry out remote parameterisation for Restart the process with step 1.
more system bus nodes if required
Do not forget to switch off remote parameterisation after completion of your settings:
8. Select menu 3, "Remote para" )7 Change to the "Remote para" menu using the arrow
keys
9. Change to the code level Display of code C0370 "CANremot para"
10. Change to the parameter level Display of the node address activated last, "Nodexx"
11. Switch off remote parameterisation ) Set "0" = OFF
Remote parameterisation is completed.
For simple, user−friendly operation, the codes are clearly arranged in function−related
menus:
Main menu Submenus Description
No. Display No. Display
1 USER menu Codes defined in C0517
Please observe the various key functions for changing from the
submenu to the configuration menu!
l Press until "Loading ..." is displayed:
– Change to the configuration menu, the Lenze setting is
loaded
– Required signals are linked automatically
– You must complete the configuration afterwards
l Press :
– Change to the configuration menu without linking signals
– Existing configurations can be edited
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
13.4 PIW setup Process data from the fieldbus function module to the master
13.5 Com.err setup Monitoring of the communication
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
Change to the code level to display the contents of the data words. The contents of the data
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
words are displayed as decimal values.
13.6 Monit PIW Display of the process data from the fieldbus function module
to the master
13.7 Monit POW Display of the process data from the master to the fieldbus
function module
13.8 Monit FIF−IN Display of the process data from the fieldbus function module
to the controller
13.9 Monit FIF−OUT Display of the process data from the controller to the fieldbus
function module
10 Function library
Note!
The default setting defines the signals for the most frequently used function
modules of the standard I/O and application I/O. If the default setting is
changed, all unused signals must be set to FIXED−FREE in order to ensure
trouble−free operation.
Description
Via the mode of operation you select the control mode of the controller. You can choose
between
ƒ V/f characteristic control
ƒ Vector control
ƒ Sensorless torque control
The V/f characteristic control is the classical mode of operation for standard applications.
In comparison to the V/f characteristic control, with the vector control you obtain
improved drive characteristics by:
ƒ A higher torque throughout the entire speed range
ƒ A higher speed accuracy and a higher concentricity factor
ƒ A higher efficiency
M
MN
nN n
8200vec524
Note!
ƒ Only change between the operating modes if the controller is inhibited!
ƒ Do not use the operating mode "Torque control" for applications with
power control!
ƒ Optimum drive behaviour in process controller applications, e.g. with speed
control or dancer position control can be achieved with the control modes
"linear V/f characteristic control" or with "vector control".
– If you need a high torque at low speed we recommend the operating mode
vector control".
Description
The output voltage of the controller follows a defined characteristic. At low output
frequencies, the characteristic can be boosted. It can be adapted to different load profiles.
ƒ Linear characteristic for drives with constant load torque over the speed.
ƒ Quadratic characteristic for drives with quadratic load torque over the speed:
– Quadratic V/f characteristics are preferably used in centrifugal pump and fan
drives. However, it must be checked whether your pump or fan drive can be
operated in this operating mode!
– If your pump or fan drive cannot be used for the operation with a quadratic V/f
characteristic, the linear V/f characteristic or vector control mode must be used.
V out [V] V out [V]
V rmot V rmot
(100 %) (100 %)
Note!
Please observe the following if you operate drives with quadratic V/f
characteristics:
ƒ Great moments of inertia reduce the acceleration of the drive.
ƒ This drive behaviour can be avoided if the linear V/f characteristic is used via
parameter set changeover during acceleration.
Note!
C0015 is calculated during motor parameter identification. The value is saved
automatically.
Note!
ƒ 4−pole asynchronous motors which are designed for a rated frequency of
50Hz in star connection can be operated in delta connection up to 87Hz
when being constantly excited.
– The motor current and the motor power are then increased by the factor
Ö3=1.73.
– The field−weakening range starts above 87Hz.
ƒ Advantages:
– Higher speed−setting range
– 73% higher power efficiency with standard motors.
ƒ Basically, this procedure can also be used for motors with other numbers of
poles.
– Observe mechanical limit speeds in case of two−pole asynchronous
motors.
Note!
Observe for all adjusting processes the thermal behaviour of the connected
asynchronous motor at low output frequencies:
ƒ Usually, standard asynchronous motors with insulation class B can be
operated for a short time with their rated current in the frequency range up
to 0Hz£f£ 25Hz.
ƒ Contact the motor manufacturer for getting the exact setting values for the
max. permissible motor current of self−ventilated motors in the lower speed
range.
V rmot V rmot
(100 %) (100 %)
C0016 C0016
C0016
2
8200vec537 8200vec538
Description
Compared with the V/f characteristic control the vector control offers considerably higher
torque and lower current consumption during idle running. The vector control is an
improved motor current control following the Lenze FTC technology. Select vector control
for operation of the following drives:
ƒ Single drives with extremely changing loads
ƒ Single drives with heavy start conditions
ƒ Sensorless speed control of standard three−phase AC motors
Note!
ƒ The connected motor should maximally be two power classes lower than
the motor assigned to the controller.
ƒ The operation with vector control is not possible if several drives are
operated on one controller.
ƒ The motor parameter identification is absolutely vital! Otherwise
commissioning is not possible.
Description
The setpoint linked with C0412/6 is interpreted as torque setpoint. Actual values are not
required. The controller varies the speed within the set frequency range in dependence of
the load and the torque selected.
The speed is limited via setpoint 1 or the maximum frequency.
Application with, for instance, winding drives.
Note!
ƒ The sensorless torque control only operates in motor mode, not in generator
mode.
ƒ The motor parameter identification is absolutely vital! Otherwise
commissioning is not possible.
Tip
ƒ The minimum torque setpoint must not fall below 10 % (setting range 1 : 10).
ƒ The motor may stall at operation with output frequencies < 3 Hz. If so, reset the
internal control by quickly switching the controller inhibit.
ƒ If C0412/6 is combined with an analog signal source it is possible to display the
torque setpoint under C0047.
ƒ If C0412/6 is not combined with an analog signal source (FIXED−FREE) it is possible
to select the torque setpoint under C0047. Please note:
– When disconnecting the mains, the value set will be lost!
– Before enabling the controller it is absolutely necessary at the restart to select the
correct setpoint under C0047. Otherwise the drive would start with the maximum
torque.
Note!
In the control modes "V/f characteristic control" and "vector control" the
signal combined with C0412/6 or C0047 act as a torque limitation.
Description
Under load, the speed of an asynchronous machine is reduced. This load dependent speed
drop is called slip. The slip can be partly compensated by setting C0021 accordingly. The slip
compensation is effective for all control modes (C0014).
Automatic adjustment
The slip compensation is calculated during the motor parameter identification and
entered under C0021.
Manual adjustment
Manual adjustment of the slip compensation is only required if the motor parameter
identification is not carried out. For this purpose, a first coarse adjustment of the slip
compensation can be carried out on the basis of the motor data. Fine adjustment will be
carried out empirically when the drive is running:
Coarse adjustment
1. Roughly determine the slip compensation on the basis of the motor data and enter
it into C0021:
Fine adjustment
2. Correct C0021 with the drive running until load−dependent speed drops do not occur
anymore in the desired speed range between idling and maximum motor load. The
following holds true as a guide value for correct slip compensation:
– Deviation from the rated speed £ 0.5% for output frequency 5 ... 50Hz (87Hz)
– Higher deviations are possible during field weakening operation
Note!
If C0021 is set too high, the drive may get unstable.
Setting tips
ƒ With speed control, set C0021 = 0.0 with the internal process controller.
ƒ A negative slip (C0021<0) in the "V/f characteristic control" operating mode results
in a "smoother" drive behaviour in case of high load impulses or applications
including multiple motors.
Description
The switching frequency of the inverter influences the smooth running performance, the
power loss inside the controller, and the noise generation in the connected motor. The
Lenze setting of 8 kHz is the optimum value for standard applications. The following
general rule applies:
The lower the switching frequency the
ƒ lower the power loss.
ƒ higher the noise generation.
Moreover you can determine whether the switching frequency is changed over to 4 kHz if
the heatsink temperature only amounts to approx. 5 °C below the permissible maximum
temperature. This serves to prevent the drive from being inhibited by the
"overtemperature" error and the motor from coasting without torque.
Note!
Note that when operating with a switching frequency of 16 kHz the output
current must be reduced to prevent the controller from being overheated
(derating).
The current limit values (C0022 and C0023) must be adapted so that the
currents given in the technical data will not be exceeded.
Note!
The switching frequency is automatically set to its optimum value depending
on the apparent motor current and output frequency to ensure trouble−free
operation.
ƒ The noise emission changes.
ƒ The user cannot influence this function.
Tip
Medium−frequency motors are only allowed to be operated on 8 kHz sin or 16 kHz sin.
Description
Suppression of idling oscillations when:
ƒ the rated power of controller and motor of a drive do not match, e.g. at operation
with high switching frequency and the related power derating
ƒ Operation of higher−pole motors
ƒ Operation of special motors
Compensation of resonances in the drive
ƒ Some asynchronous motors can show this behaviour when being operated with an
output frequency of approx. 20...40Hz. As a result, operation can be instable
(current and speed fluctuations).
Adjustment
1. Approach with speed oscillations.
2. Reduce the speed oscillations by changing C0079 step by step. Additional indicators
for smooth running can be:
– uniform motor current
– reduction of mechanical vibrations in the bearing seat
Note!
Compensate the resonances in speed−controlled operation via the parameters
of the controller only.
Description
With certain output frequencies, mechanical resonances might occur (e. g. fan).The skip
frequencies suppress these unwanted output frequencies. The bandwidth (nf)
determines the skip frequency range.
The function is in the block NSET1 before the ramp function generator.
Adjustment
Note!
ƒ Blocking frequencies act on the main setpoint only.
ƒ C0625, C0626, C0627 and C0628 are equal in all parameter sets.
fin
8200vec525
10.4 Behaviour in the event of mains switching, mains failure or controller inhibit
Description
Determines the controller behaviour after a restart after controller inhibit, mains
switching or a mains failure.
With activated flying−restart circuit the controller automatically synchronises to a
coasting motor after mains disconnection or adds a setpoint signal.
Flying restart
With the selection of the flying restart(C0143) you define whether the controller searches
for the motor speed after the restart or adds a signal.
Searching for the motor speed (C0143 = 0, C0143 = 1)
The drive starts if the momentary motor speed has been found. The acceleration is steady
and smooth
Note!
ƒ The flying−restart circuit must not be used if several motors with different
rotating masses are connected to a controller.
ƒ The flying restart method is safe and reliable for drives with great rotating
masses.
ƒ With machines with low moments of inertia and small friction, the motor
can restart for a short time or reverse after controller enable.
ƒ The controller only searches the given direction of rotation.
ƒ The controller calculates the output frequency required for the current speed of the
idling motor, is connected and accelerates the motor until it reaches its setpoint.
Adding a signal (C0143 = 2, C0143 = 3)
The controller adds the output frequency corresponding to the frequency setpoint or the
actual process controller value.
Note!
The actual process controller value must only be set if a speed−proportional
signal is available in C0412/5!
Tip
If the flying−restart circuit is not required for every drive start, but only after mains
reconnection:
ƒ Bridge X3/28 with HIGH level and start the controller with the function QSP"
(C0142=3 and C0106=0s).
ƒ The flying−restart circuit is now only activated for for the first mains connection.
Description
If the controller inhibit is active, the power outputs are inhibited.
ƒ The drive idles to standstill without torque.
ƒ Keypad status display: Pulse inhibit
ƒ Status display of the controller: The green LED is blinking.
Danger!
Do not use controller inhibit (DCTRL1−CINH) as emergency off. The controller
inhibit only inhibits the power outputs and does not disconnect the controller
from the mains!
The drive could restart any time.
Activation
ƒ Via terminal X3/28:
– LOW level at the terminal activates the controller inhibit (cannot be inverted)
– HIGH level enables the controller again
ƒ Via digital signal (linking C0410/10 with a signal source):
– LOW level at the signal source activates the controller inhibit (level inversion is
possible with C0411)
– HIGH level releases the controller again
ƒ Via keypad (condition: C0469 = 1):
– activates the controller inhibit
– enables the controller again
ƒ Via code C0040:
– C0040 = 0 activates the controller inhibit
– C0040 = 1 enables the controller again
Note!
ƒ The sources for controller inhibit are ANDed, i. e. the drive only restarts
when the controller inhibit is cancelled at all signal sources.
ƒ The restart begins with an output frequency of 0 Hz, i.e. if the flying−restart
circuit is not activated, still rotating masses can lead to generative overload.
Description
Note!
ƒ The function described below can be used for max. 1.5 kW rated controller
power. If this function is to be used for greater controller powers, Lenze
must be consulted first.
ƒ The deceleration time until standstill cannot be defined exactly. It depends
on the machine/system components (mass inertia, friction, ...).
Controlled deceleration of the motor to a standstill (f = 0) in case of mains switch−off or
mains failure.
The function can be implemented with or without external brake resistor:
This function serves to prevent the drive from coasting in case of an emergency switching
off (controller is activated via mains).
Functional sequence
1. The mains voltage is interrupted.
2. The DC−bus voltage (VDC) falls below the value in C0988 Þ the controller switches
over to parameter set 1.
3. The drive brakes along the quick stop ramp (C0105 in parameter set 1).
4. Due to operation in generator mode, VDC exceeds the value in C0988 Þ the
controller switches over to parameter set 2.
5. The motor accelerates along the acceleration ramp (C0012 in parameter set 2).
6. If the DC−bus voltage falls below the value in C0988 again, the process starts all over
again with step 2.
Steps 2. to 6. are carried out until a motor speed of approx. zero is reached because the
rotational energy in the motor conserves VDC.
If the motor is not at a standstill at the time when the mains recovers, the drive will
accelerate to the selected setpoint along the acceleration ramp (C0012). The drive will then
start immediately which results in a rough restart, compared to the flying restart circuit.
Adjustment
Parameter Code Setting parameter set 1 Setting parameter set 2
(active in case of mains failure) (active during normal operation)
Switching threshold C0988 Set C0988 to approx. 10 % undervoltage:
AC 230 V ð C0988 = 75 ... 85 %
AC 400 V ð C0988 = 75 ... 85 %
AC 460 V ð C0988 = 75 ... 98 %
Terminal configuration C0410 Link C0410/4 (DCTRL1−QSP) to a digital Set the terminal configuration for
input (X3/E1 ... X3/E6). normal operation.
Quick stop (QSP) active during Invert this input via C0411. The digital input linked to DCTRL1−QSP
normal operation (Lenze setting = LOW−active) in parameter set 1 must also be linked
to DCTRL1−QSP (not inverted).
Interconnect the digital input.
No quick stop (QSP) during Do not interconnect this input. The digital input linked to DCTRL1−QSP
normal operation in parameter set 1 must not be used.
Deceleration time for quick stop C0105 Without external brake resistor Set the deceleration time for QSP
(QSP) Select a value which ensures a required for the application.
controlled deceleration of the motor to
a standstill after mains disconnection:
1. Set the same value as in parameter
set 2.
2. Switch off mains voltage.
– Parameter set 1 is activated.
– Observe whether the controller
reports an "Overvoltage OU"
during the controlled deceleration.
3. Repeat the controlled deceleration
and reduce C0105 until the
controller reports an "OU" in the
process.
4. Increase this value by approx. 20 %
as a final setting.
With external brake resistor
Select an external brake resistor with
sufficient dimensioning.
1. Set C0105 as in parameter set 2.
2. Reduce C0105 until the desired
deceleration time is reached after
mains disconnection.
Setting tips
Keep the deceleration as smooth as possible by setting the upper limit of the specified
bandwidth in C0988.
Do not exceed the current limit (generator mode) during the controlled deceleration.
Note!
ƒ Changeover of the parameter set via terminal, bus or PC is not possible if
C0988 > 0!
ƒ C0988 is always the same for all parameter sets.
Description
The speed setting range required for the application can be set via the selection of output
frequencies:
ƒ The minimum output frequency (C0010) corresponds to the speed at 0 % speed
setpoint selection.
ƒ The maximum output frequency (C0011) corresponds to the speed at 100 % speed
setpoint selection.
ƒ The lower frequency limitation (C0239) sets the speed. Independently of the
setpoint, the value cannot fall below this speed (e.g. for fans, dancer position
control, or dry running protection for pumps).
[f]
C0011
C0010
0% 100 %
8200vec526
Fig. 10−5 Relation between setpoint and minimum and maximum output frequency
Adjustment
Relationship between output frequency and synchronous motor speed:
nrsyn + C0011p @ 60
nrsyn Synchronous motor speed [rpm]
C0011 Max. output frequency [Hz]
p Number of pole pairs (1, 2, 3, ...)
Example: nrsyn + 50 @ 60 + 1500 min*1
4−pole asynchronous motor: p = 2, C0011 = 50 Hz 2
C0010
Properties "minimum output frequency":
ƒ C0010 is approached via the acceleration ramp.
ƒ C0010 has no effect
– on analog input 2 of the application I/O.
– if the setpoint is selected via frequency input.
ƒ C0010 ³C0011 (from software version 3.5):
– the output frequency is 0 Hz. The drive is at standstill.
ƒ C0010 ³C0011 (software version < 3.5):
– independent of the selected analog setpoint, C0011 is approached via the
acceleration ramp.
– the output frequency is limited to C0011.
– the gain of the analog input must be set to zero (C0027 = 0) to ensure trouble−free
operation.
C0011
Properties "maximum output frequency":
ƒ When selecting fixed setpoints (JOG), C0011 acts as limitation.
ƒ C0011 is an internal scaling variable! Therefore major changes may only be carried
out when the controller is inhibited!
Stop!
Set 0011 so that the maximum permissible motor speed is not exceeded.
Otherwise the motor may be destroyed.
C0239
Properties "lower frequency limitation":
ƒ During operation with standard I/O, C0239 is approached without acceleration ramp
(jerk!). During operation with application I/O, an acceleration time can be set for
C0239 in C0236.
ƒ C0239 = 0.00 Hz only allows for one direction of rotation.
Setting tips
ƒ In case of output frequencies > 300Hz, avoid switching frequencies < 8kHz.
ƒ The display values in C0010 and C0011 can be related to process variables by means
of C0500 and C0501.
Description
The controllers are equipped with a current−limit control which determines the dynamic
response under load. The measured load is compared with the limit values set under C0022
for motor load and C0023 for generator load. If the current limit is exceeded, the controller
will change its dynamic behaviour:
Adjustment
ƒ Set the acceleration and deceleration times so that the drive can follow the speed
profile without reaching Imax of the controller.
ƒ C0022 and C0023 refer to the rated output current at a switching frequency of 8
kHz.
ƒ When operating with a switching frequency of 16 kHz you must adapt C0022 and
C0023 to the permissible output currents (derating).
ƒ Correct current control for operation in generator mode is only possible with
external brake resistor.
C0023 = 30 %
At V/f characteristic control the current−limit controller is not active for the operation in
generator mode with C0023 = 30%:
ƒ Possibly reasonable in applications with medium frequency asynchronous motors if
motor and generator mode cannot be detected as fault−free.
ƒ Drive behaviour in case of motor and generator overload (C0054 > C0022):
– The controller reduces the output frequency to 0Hz.
– The controller cancels the change of the output frequency if the load falls below
the limit value.
Description
The acceleration times and deceleration times determine the controller response after a
setpoint change.
The ramp function generator for the main setpoint can be set linearly or S−shaped. The
S−shape selection of the main setpoint enables the drive to start and stop smoothly.
When operating with application I/O three additional deceleration times and acceleration
times can be activated via digital signals.
Adjustment
ƒ The acceleration and deceleration times refer to an output frequency change from
0Hz to the max. output frequency set in C0011.
ƒ Calculate the times Tir and Tif, which you can set under C0012 and C0013.
T ir + t ir @ C0011
tir and tif are the desired times for the change between
f2 * f1 f1 and f2.
T if + t if @ C0011
f2 * f1
Note!
If the acceleration and deceleration times are set too short, and under
unfavourable operating conditions, the controller can be switched off with
TRIP OC5. In these cases, the acceleration and deceleration times must be set
so that the drive can follow the speed profile without Imax reaching a drive
system.
C 0 0 1 1
f2
f1
0
t ir t if t
T ir T if
8200vec527
Fig. 10−6 Acceleration times and deceleration times for linear ramp function generator
8200vec528
Fig. 10−7 Acceleration times and deceleration times for linear ramp function generator
Note!
ƒ The ramp function generator operation in the parameter sets must not
differ as C0182 is the same in all parameter sets.
ƒ The S−shaped ramp also has an effect on the deceleration time for quick
stop!
Description
Quick stop decelerates the drive to standstill according to the deceleration time set under
C0105, as soon as the signal DCTRL1−QSP is activated.
If the output frequency falls below the threshold C0019, the automatic DC injection brake
(DCB) is activated. After the holding time (C0106) the controller sets pulse inhibit (display:
).
Quick stop acts on
ƒ the main setpoint (NSET1−N1, NSET1−N2).
ƒ the additional setpoint (PCTRL1−NADD).
ƒ the process controller setpoint 1 (PCTRL1−SET1) (only application I/O).
Note!
The S−shaped ramp (C0182) has also an effect on quick stop! Therefore the real
deceleration time is longer than set under C0105.
Reduce the time setting under C0105 to reach the desired deceleration time
for quick stop.
Activation
Via digital signal:
Link C0410/4 to a digital signal source.
ƒ LOW level at signal source activates quick stop
ƒ Level inversion possible with C0411
Note!
Quick stop can also be activated if the "Fail−safe changeover of the direction of
rotation" function is used. ( 291)
In addition to the free configuration in C0410 you can also use the fixed
assignment in C0007 to link the function with a digital input.
Via keyboard of the keypad:
For this purpose, assign the quick stop function to the key:
Code Possible settings IMPORTANT
No. Name Lenze Selection
C0469 Function of the 1 0 Stop key without function Determines the function to be
* key of the executed when the stop key is
keypad pressed
1 CINH (controller inhibit)
l activates quick stop
l 8 restarts the drive
2 QSP (quick stop) Changes are only active after
mains connection!
Description
Change of direction of motor rotation via digital control signals. Only the main setpoint is
changed.
The direction of rotation can be changed in a fail−safe or non−fail−safe way. Depending on
the type of change−over, the controller brakes the motor to 0 Hz along the deceleration
ramp or quick stop ramp in order to accelerate the motor along the acceleration ramp in
the other direction of rotation.
The reversing time depends on the ramp times set for the main setpoint or quick stop.
Note!
In case of open circuit or failure of the external control voltage, the drive may
reverse the direction of rotation.
Note!
In addition to the free configuration in C0410 you can also use the fixed
assignment in C0007 to link the "change direction of rotation" function with a
digital input.
Description
The DC−injection brake enables quick deceleration of the drive to standstill without using
an external brake resistor. The DC−injection brake can be activated via terminal or
automatically.
ƒ The braking torque amounts to approx. 20...30% of the rated motor torque. It is
lower than for braking in generator mode with external brake resistor.
ƒ A brake voltage or a brake current can be selected.
ƒ Automatic DC braking improves the starting performance of the motor e.g. when
operating hoists.
Adjustment
1. Use C0035 to select whether a brake voltage or a brake current shall be selected.
2. Enter the brake voltage or brake current under C0036 in percent.
– If C0035=0, the data refers to the rated voltage of the controller.
– If C0035=1, the data refers to the rated current of the controller.
3. Select how to activate the DC injection brake:
– Via digital input signal (configuration with C0410/15)
– Automatically when the values are fallen below the operating threshold C0019
(condition: C0106 > 0.00 s)
Note!
In addition to the free configuration in C0410 you can also use the fixed
assignment in C0007 to link the function with a digital input.
Note!
If DC−injection braking is operated too long with high brake current or brake
voltage, the connected motor can be overheated!
Setting tips
ƒ Use C0019 to set a dead band in the setpoint. If DC−injection braking is not to be
active here, set C0106 = 0.00 s.
ƒ C0019 can be referred to a process variable.
Description
With the parameter set changeover in dependence of the DC−bus voltage, the AC motor
braking can be used as alternative for DC braking (DCB). The AC motor braking is a braking
method without external brake resistor for the control mode V/f characteristic control
with linear characteristic".
Note!
The AC motor braking can only be used with the control mode V/f
characteristic control with linear characteristic" (C0014 = 2).
ƒ With mains voltages up to approx. AC 400 V shorter braking times can be reached
than with the DC injection braking.
ƒ The braking times for braking via an external brake resistor are approx. 33 % shorter
than for AC motor braking.
Adjustment
Parameter Code Setting parameter set 1 Setting parameter set 2
(active during normal operation) (active during braking operation)
Switching threshold C0988 Set C0988 depending on the mains voltage:
AC 230 V ð C0988 = 112 %
AC 400 V ð C0988 = 112 %
AC 440 V ð C0988 = 123 %
AC 460 V ð C0988 = 129 %
AC 480 V ð C0988 = 134 %
AC 500 V ð C0988 = 140 %
V/f rated frequency C0015 Value adapted to the drive, e.g. 50 Hz Depending on the drive power, up to a
minimum of 25 % of the value of C0015
in parameter set 1:
l General rule: 2.2 kW ð 50 %
l Reduce value in case of smaller drive
powers. Increase value in case of
higher drive powers.
That way, the energy in the motor is
reduced due to overexcitation during
operation with parameter set 2.
Vmin boost C0016 Value adapted to the drive, e.g. 5 % Depending on the drive power, up to
five times the value of C0016 in
parameter set 1:
l General rule: 2.2 kW ð factor 3
l Reduce factor in case of smaller drive
powers. Increase factor in case of
higher drive powers.
That way, the energy in the motor is
also reduced in the lower speed range
due to overexcitation during operation
with parameter set 2.
Deceleration time for quick stop C0105 Required braking time for AC braking Deceleration time of the drive with
during braking along the quick stop max. centrifugal load.
ramp: The OU message (overvoltage) must not
Deceleration time during the C0013 be provided during the deceleration.
braking process at the main setpoint
ramp:
Setting tips
The higher the mains voltage the longer the deceleration time must be set in parameter
set 1 in order to be able to carry out AC motor braking. Hence, braking times with DC
injection brakes are shorter at mains voltages > 400 V.
Note!
ƒ Changeover of the parameter set via terminal, bus or PC is not possible if
C0988 > 0!
ƒ C0988 is always the same for all parameter sets.
Description
Fixed setpoint source selection.
ƒ C0001 = 0, 2: Setpoint source as described in the following. Link the setpoint source
with the internal analog signal under C0412.
ƒ C0001 = 1: Setpoint source is the parameter channel of AIF. The freely configurable
signals are switched off" (C0412/x = 0 or 255). The setpoint must be written to the
codes which are assigned to the signals (see signal flow charts or description of
C0412).
ƒ C0001 = 3: Setpoint source is the process data channel of AIF. The setpoint is written
to an AIF input word (AIF−IN.W1 or AIF−IN.W2). Link the AIF input word with the
internal analog signal under C0412.
Note!
ƒ With C0001 = 0, 1 or 2 the operation can start after the controller has been
released.
ƒ C0001 = 3 must be set to select a setpoint via a process data channel of an
AIF bus module! Otherwise the process data will not be evaluated.
ƒ With C0001 = 3 quick stop (QSP) is set after mains switch−on !
– PC: Deactivate QSP using the control word C0135, bit 3 = 0.
– Keypad: Set C0469 = −2−. Press .
Description
Selection and adjustment of analog signals via terminal as setpoint or actual value.
Adjustment
1. In C0412, link the desired setpoint or actual value to one of the analog inputs
(C0412/x = 1 or 4).
Note!
Besides the free configuration in C0412, a fixed configuration can be selected
in C0005.
2. Select the setpoint range in C0034.
3. Set the switch/jumper position on the function module to the same range!
Otherwise the setpoint signal will not be interpreted correctly.
– Independent of the set gain, the setpoint signal will only be evaluated within the
setpoint range (C0034) that has been set.
– The minimum output frequency (C0010) corresponds to 0 % setpoint signal.
– If offset¹0% and/or if inverted setpoint selection has been selected, the value
may fall below the value set in C0010.
4. Set gain if required (C0414)
– The gain always acts both on the setpoint signal and the offset.
– 100 % corresponds to a gain factor = 1.
– Calculate the gain by means of two points on the setpoint characteristic. Observe
the signs of the coordinates:
f(P 2) * f(P 1)
Gain[%] + @ 100%
U(P 2) * U(P 1)
Note!
ƒ C0026, C0027, C0413 and C0414 are equal in all parameter sets.
ƒ During operation with application I/O, automatic adjustment of the
setpoint inputs is possible via C0430, C0431 and C0432:
– Select the setpoint input in C0430.
– Enter the coordinates of two points on the setpoint characteristic in C0431
and C0432.
– Calculated values are automatically entered in C0413 (offset) and C0414
(gain)
%
% 00
10
0 =1
> gain
ai
n %,
G t =0
fse
Of
0%
< 10
Gain
Setpoint
0V signal
5V
Offset > 0 % 0 mA 10 V
0 kHz 20 mA
10 kHz
Offset < 0 %
8200vec529
C0011
%
0
10
=
ain
,g
%
0
t=
fse
Offset > 0 % Of
Setpoint
-10 V 10 V signal
Ga
in
<0
%
Dead-
band
-C0011
8200vec530
10
ffs
0%
et
>
-1
00
%
,g
ai
n
<
-1
0V Setpoint
00
0 mA signal
%
0 kHz 5V
10 V
20 mA
10 kHz
8200vec531
0V Setpoint
(0 %) signal
+2V + 10 V
(20 %) (100 %)
-30 % P2
8200vec532
Gain calculation
f(P 2) * f(P 1)
Gain[%] + @ 100% + * 30% * 100% @ 100% + * 162.5%
U(P 2) * U(P 1) 100% * 20%
Offset calculation
f(P 2)[%]
Offset(P 2)[%] + @ 100% * U(P 2)[%] + * 30% @ 100% * 100% + * 81.5%
Gain[%] * 162.5%
P1
C0414ń1 + @ 100% + 120mbar @ 100% + 60%
PN 200mbar
Description
Digital inputs E1 and E2 of the standard I/O or the application I/O can be configured as
frequency inputs. That way, a digital frequency can be selected as setpoint or actual value:
ƒ When operating with standard I/O:
– Single−track: 0 ... 10 kHz at X3/E1
– Two−track: 0 ... 1 kHz at X3/E1 and X3/E2
ƒ When operating with application I/O
– Single−track: 0 ... 102.4 kHz at X3/E1
– Two−track: 0 ... 102.4 kHz at X3/E1 and X3/E2
Activation
1. If you use X3/E1 or X3/E1 and X3/E2 as frequency inputs, you must ensure that the
inputs are not connected to other digital signals:
– These connections must be removed under C0410
– Otherwise the controller will evaluate the digital setpoint signal in a wrong way!
( 516 ff)
2. Assign the signal source "frequency input" to the required setpoint or actual value
under C0412 (C0412/x = 2).
3. Activation of frequency input with C0410/24 = 1.
Note!
ƒ In addition to the free configuration under C0412 you can also use the fixed
assignment under C0007 and C0005:
ƒ Use C0007 to link the function with a digital input.
ƒ Use C005 to select a configuration which evaluates the frequency input.
Adjustment
1. In C0425, enter the frequency, resolution, scanning time and type of setpoint signal
(single−track, two−track) (C0425).
2. In C0426, select a gain which ensures that the input frequency corresponds to the
normalisation frequency at maximum process motor speed.
– The gain always acts both on the setpoint signal and the offset.
– 100 % corresponds to a gain factor = 1.
fN @ p fr Normalisation frequency from C0425
C0426 + @ 100%
z @ C0011 p Pole pair number of the motor
z Number of encoder increments
C0011 Maximum output frequency (corresponds to
maximum process motor speed)
Setting tips
ƒ In case of higher accuracy requirements, select a higher resolution in C0425.
ƒ A two−track frequency signal serves to evaluate the direction of rotation of the
motor.
Note!
The setting for the minimum output frequency (C0010) is not effective.
Description
Setpoint selection via two digital signals (UP/DOWN), which are controlled by means of,
for instance, simple pushbuttons.
The output frequency in changed via the acceleration and deceleration times set for the
main setpoint (C0012/C0013) or for the additional setpoint (C0220/C0221).
Activation
1. Link to external signal sources in C04110/7 UP and in C0410/8 DOWN.
Note!
In addition to the free configuration in C0410 you can also use the fixed
assignment in C0007 to link the function to digital inputs.
2. In C0412, assign the desired setpoint to the "Motor potentiometer" signal source
(C0412/x = 3). ( 328)
Function UP DOWN
Run the setpointat the QSP ramp (C0105) to 0Hz LOW LOW
Run the setpoint at the main setpoint deceleration LOW HIGH
ramp (C0013) to the minimum output frequency
(C0010)
(the setpoint must have exceeded C0010 before)
Run the setpoint at the main setpoint acceleration HIGH LOW
ramp (C0012) to the maximum output frequency
(C0011)
Setpoint remains constant HIGH HIGH
E1 E2 E3 E4 20
Important
Note!
ƒ Proceed as follows if the setpoint selection via motor potentiometer is used
together with the standard I/O function module:
– Link the output signal MPOT1−OUT only with the signals NSET1−N1,
NSET1−N2 or PCTRL1−NADD under C0412.
– The linkage with other signals results in a step change in the setpoint!
ƒ JOG frequencies have priority over the function Motor potentiometer".
ƒ The setpoint is saved
– when switching the mains (see C0265),
– when the controller is inhibited (CINH),
– when error messages occur
– If C0265 = 3, 4, 5:
– If quick stop is activated, the motor potentiometer will be reset to 0Hz
along the QSP ramp (C0105).
ƒ The additional setpoint is added when using the motor potentiometer
function.
Description
You can store up to three fixed setpoints per parameter set and retrieve them using digital
input signals.
At operation with application I/O 7 fixed setpoints are available per parameter set.
Activation
Operation without application I/O
ƒ In C0410/1, link the NSET1−JOG1/3 signal to a digital input signal.
ƒ In C0410/2, link the NSET1−JOG2/3 signal to a digital input signal.
Note!
In addition to the free configuration in C0410 you can also use the fixed
assignment in C0007 to link the function to digital inputs.
Operation with application I/O
ƒ In C0410/1, link the NSET1−JOG1/3/5 signal to a digital input signal.
ƒ In C0410/2, link the NSET1−JOG2/3/6/7 signal to a digital input signal.
ƒ In C0410/33, link the NSET1−JOG4/5/6/7 signal to a digital input signal.
Active setpoint Level at
NSET1−JOG1/3/5/7 NSET1−JOG2/3/6/7 NSET1−JOG4/5/6/7
Other setpoint source LOW LOW LOW
JOG 1 HIGH LOW LOW
JOG 2 LOW HIGH LOW
JOG 3 HIGH HIGH LOW
JOG 4 LOW LOW HIGH
JOG 5 HIGH LOW HIGH
JOG 6 LOW HIGH HIGH
JOG 7 HIGH HIGH HIGH
Setting tips
The display of the parameter can be related to a process variable. ( 362)
Description
The setpoint can be selected via the keypad.
The keypad setpoint is added to the main setpoint.
Note!
ƒ Setpoints selected by means of the keypad are stored when the controller is
disconnected from the mains or operation is interrupted.
ƒ The drive can start again after controller enable!
Note!
! writes the setpoint into C0140. You can directly select the setpoint in
C0140.
Setting tips
ƒ The setpoint via keypad has an effect on setpoint 1 (NSET1−N1) and setpoint 2
(NSET1−N2). If you want to select different setpoints via keypad:
– Separate the linkage of NSET1−N1 and NSET1−N2 with analog input signals
(C0412/1 = 0 and C0412/2 = 0).
– Now you can set NSET1−N1 in C0046 and NSET−N2 in C0044.
ƒ Set C0140 = 0 if the setpoint is not selected via C0140, otherwise the drive may start
immediately when the controller is enabled.
Setpoints or actual values can be preselected for FIF by means of a bus function module or
AIF by means of a bus module.
A detailed description can be found in the documentation for the modules.
Description
Changeover between the setpoints NSET1−N1 and NSET1−N2.
ƒ With manual/remote changeover it is possible to e.g. change from remote operation
to manual operation in the event of setting or service at the drive.
– For manual operation the setpoint source for remote operation must not be
changed.
– In manual operation the setpoint is selected via potentiometer, motor
potentiometer or keypad/PC.
ƒ Examples for setpoint changeovers:
– Bus operation ó Keypad or PC
– Bus operation ó analog setpoint via analog input
– Keypad or PC ó analog setpoint via analog input
– Function Motor potentiometer" ó analog setpoint via analog input
– Analog setpoint via analog input ó setpoint via frequency input
– Analog input 1 ó analog input 2 (application I/O only)
Note!
The safety functions controller inhibit and quick stop (QSP) set in remote
operation will be reset when manual operation is being activated. Check
whether the master system reactivates these functions after a changeover.
Activation
Analog setpoint changeover via analog input
ƒ The setpoint source for remote operation must be linked with NSET1−N1 under
C0412/1.
ƒ The setpoint source for manual operation must be linked with NSET1−N2 under
C0412/2.
ƒ A digital input signal must be linked with the manual/remote changeover
(DCTRL1−H/Re) under C0410/17.
ƒ HIGH active inputs:
– Manual operation active if signal source for DCTRL1−H/Re = HIGH
Activation of "bus operation ó keypad or PC"
1. Internally invert a digital input (X3/E5 or X3/E6) not used in the Lenze setting under
C0411.
2. Assign this input C0410/17 (DCTRL1−H/Re) to activate manual operation.
3. If the inversion of the digital input reset (C0411 = 0), remote operation will be active
again.
Example
ƒ Invert X3/E6 with C0411 = 32.
ƒ Assign X3/E6 to the subcode C0410/17 with C0410/17 = 6.
ƒ The setpoint can be selected under C0044 using the keypad or PC.
ƒ If C0411 = 0 is set, the remote operation is active again.
Note!
The keypad key is not active in manual operation!
Description
This function serves to determine the required motor data and influences of the motor
cable.
Must be carried out prior to initial commissioning of the vector control (C0014 = 4) or the
sensorless torque control (C0014 = 5). Otherwise commissioning will not be possible.
Note!
The motor data identification also influences the smooth running
performance in the "V/f characteristic control with constant Vmin boost"
operating mode (C0014 = 2 or 3). If motor data identification is carried out in
this operating mode, the smooth running performance can be optimised for
lower speeds.
Activation
Note!
Ensure that the motor is cold when the identification is started!
ƒ During identification current flow via the controller outputs U, V.
ƒ The load machine can remain connected. Holding brakes can remain in their
braking position.
ƒ With idling motors a small angle shift can occur at the motor shaft.
Note!
Only the parameter set activated via the digital input signals will be identified.
If you want to detect motor data for any other parameter set, this parameter
set must be activated via digital input signals before it can be identified.
Description
The process controller serves to put up control loops for controlling e.g. speed, pressure,
temperature, flow rate, humidity, level or dancer position.
The process controller requires a setpoint and an actual value (e.g. from a sensor). If
setpoint and actual value are selected as analog values (potentiometer, PLC), the controller
must be equipped with an application I/O to build up a control circuit.
Adjustment
1. Roughly adjust the control features in the following tables based on the guide
values.
2. Fine adjustment:
– Adjust C0070, C0071 and C0072 so that the target value is reached quickly and
with minimum overshoots in case of setpoint and actual value changes.
Scaling C0071
Value in C0071 Resulting reset time TN
10 ... 5000 10 ms ... 5000 ms
5000 ... 6000 5 s ... 10 s
6000 ... 7000 10 s ... 100 s
7000 ... 8000 100 s ... 1000 s
8000 ... 9998 1000 s ... 9998 s
Speed control
Code Setting
C0070 (KP) 5
C0071 (TN) 100 (TN = 0.1s)
C0072 (KD) 0
Set the influence so that the process controller output covers the calculated value in every
working point.
Set C0074=10% as guide value for the example (C0074=6%). The guide value contains
tolerances which must always be observed.
Settings
ƒ C0051=positive actual value
ƒ C0181=select positive setpoint
ƒ C0238=1 (with frequency feedforward control)
ƒ Potentiometer terminals of the dancer
– End (E)=+10V
– Start (A)=GND
Function
1. The dancer deflects to the bottom. The dancer control (VT) decreases.
2. V2 increases.
V1 V2
+10 V E
S
M
A 3~
UT
3
8200
0 V ... 10 V
~ V1
8200vec534
Fig. 10−13 Example: Dancer control with adding influence of the process controller
Settings
ƒ C0051=Positive actual value
ƒ C0181=select positive setpoint
ƒ C0238=1 (with frequency feedforward control)
ƒ Potentiometer terminals of the dancer
– End (E)=+10V
– Start (A)=GND
Function
1. The dancer deflects to the bottom. The dancer control (VT) increases.
2. V1 decreases.
V1 V2
A
S
M
3~ E +10 V
3 UT
8200
0 V ... 10 V
~ V2
8200vec535
Fig. 10−14 Example: Dancer control with subtractive influence of the process controller
Description
Selection of a frequency setpoint for the process controller, e.g. for
ƒ the dancer position for a dancer position control in a line drive.
ƒ the pressure setpoint for a pressure control.
Selection
Note!
If you do not link an analog input signal with the process controller setpoint
under C0412/4, the process controller setpoint can be directly selected under
C0138.
10.9.3 Select the actual value source for the process controller
Description
The actual value is the process feedback signal (e.g. from a pressure encoder or a speed
encoder).
Activation
The actual process controller value (PCTRL1−ACT) must be linked with an analog input
signal under C0412/5.
Use C0051 to display the current actual process controller value.
Note!
If you do not link an analog input signal with the actual process controller
value under C0412/5, the actual process controller value can be directly
selected under C0051.
Activation
The function must be linked with a digital input signal under C0410/19.
HIGH level at C0410/19 activates the function.
Note!
In addition to the free configuration under C0410 you can also use the fixed
assignment under C0007 to combine the function with a digital input.
Activation
The function must be linked with a digital input signal under C0410/21.
HIGH level at C0410/21 activates the function.
Activation
Link the function with a digital input signal in C0410/18.
HIGH level at C0410/18 activates the function.
Note!
In addition to the free configuration under C0410 you can also use the fixed
assignment under C0007 to combine the function with a digital input.
Description
For controlling high moments of inertia the current limiting controller (Imax controller) can
be set.
Adjustment
The current limiting controller is factory−set so that the drive is stable.
Note!
C0077 and C0078 are the same for all parameter sets.
Description
ƒ Internal analog signals can be freely assigned to external analog signal sources:
– Analog inputs (X3/8, X3/1U, X3/2U, X3/1I, X3/2I)
– Frequency input
– Function Motor potentiometer"
– Analog process data input words
ƒ A signal source can be assigned to several targets.
Note!
Use C0005 to configure some of the signal sources for analog inputs. The
corresponding subcodes of C0412 will be adapted automatically.
Note!
The default setting defines the signals for the most frequently used function
modules of the standard I/O and application I/O. If the default setting is
changed, all unused signals must be set to FIXED−FREE in order to ensure
trouble−free operation.
Signal linkage
The internal analog signals are linked with an external signal source by entering the
selection figure of the external signal in the corresponding subcode of C0412. C0412 can
be different for the parameter sets.
Examples
ƒ C0412/1 = 2 ð The frequency input is the signal source for setpoint 1 (NSET1−N1)
ƒ C0412/5 = 23 ð CAN−IN1/word 4 is the signal source for the actual process
controller value (PCTRL−ACT)
Note!
The process data input words CAN−IN1.W1, CAN−IN1.W2, CAN−IN2.W1 and
CAN−IN2.W2 can be defined as analog word or as digital word (16 bit). If you
link them with internal analog signals (C0412/x = 20, 21 or 30, 31), they must
be defined as analog input words. Otherwise the controller cannot interpret
the signal correctly.
Description
ƒ The analog outputs (X3/62, X3/63) and the frequency output (X3/A4) can be freely
assigned to internal analog process signals or monitoring signals. The controller
outputs a voltage proportional to the internal signal at the analog outputs.
ƒ Currents can also be output when using the application I/O.
– Range: 0 ... 20 mA, as of software version 1.1 also 4 ... 20 mA
– Setting via jumper at module and C0424
ƒ A signal source can be assigned to several targets.
Note!
Use C0111 to permanently assign the analog output X3/62 to some internal
signal sources. C0419/1 is automatically adapted.
1 X3/62 (AOUT1) 0
2 X3/63 (AOUT2) 0
Signal linkage
The analog outputs are linked with internal analog signals by entering the selection figure
of the internal signal into the corresponding subcode of C0419. C0419 can be different for
the parameter sets.
Examples
ƒ C0419/1 ð 51: The process data word CAN−IN2/word 2 is the signal source for
X3/62.
ƒ C0419/2 ð 5: The monitoring signal Motor voltage" is the signal source for X3/63.
Note!
The process data input words CAN−IN1.W1/FIF−IN.W1, CAN−IN1.W2/FIF−IN.W2,
CAN−IN2.W1 and CAN−IN2.W2 can be defined as analog word or digital word
(16 bit). If you link them with analog outputs (C0419/x = 50, 51 or 60, 61), they
must be defined as analog input words. Otherwise the output signal would be
incorrect.
Adjustment
Set gain (C0420) and offset (C0422) to adapt the output signal to the application.
The scalings stated in C0419 relate to gain 1 (C0420 = 128).