BLMS

TUC 6 OPERATION &

MAINTENANCE MANUAL
OPERATION & MAINTENANCE MANUAL - INDEX
Bin Level Measuring System with TUC-6 Electronics Page 1 of 1

1.0 Technical data............................................……………………………………...04

TUC6-050-EE23.0-R1

2.0 Operator's Manual.........................................……………………………………04

TUC6-050-EE23.2-R0

3.0 Commissioning Instructions................................……………………………..07

TUC6-050-EE23.3-R0

4.0 Menu Operations...........................................……………………………………06

TUC6-050-EE23.4-R0

5.0 Parameter Listing...........................................…………………………………..01

TUC6-050-EE23.5-R0

6.0 Appliance Description.....................................………………………………….06

TUC6-010-EE23.10-R0

7.0 Front Facia Layout........................................……………………………………01

TUC6-010-EE25-R0

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Bin Level Measuring System with TUC-6 Electronics
TUC6-050-EE23.0-R1 Page 1 of 4

1.0 System

1.1 Microprocessor : 8xC51FA

1.2 Memory : 64K EPROM
8K RAM with integral Battery
Backup.
2K EEPROM

2.0 Construction

2.1 Housing : Aluminium enclosure in DIN

: format
2.2 Colour : Silver anodized
2.3 Dimensions (W*H*D) : 144 * 72 * 245 mm
2.4 Control Panel cutout : 138 * 68 mm
2.5 Control Panel thickness : Min. 1 mm, max. 15 mm
2.6 Mounting space : Approx. 300 mm deep with
connectors
2.7 Wall clearance : Min. 100 mm upwards.
Min. 60 mm on each side with
natural convection
2.8 Weight : Approx. 1.0 Kg
2.9 Mounting : 2 Grub screws at the sides
2.10 Protection type : IP 54 (Front)

3.0 Display

3.1 Display : 2 lines * 16 Characters Vacuum

Fluorescent Display
3.2 Colour : Blue
3.3 Type : VFD, alphanumeric
3.4 Digit height : 5.5 mm legible to approx. 2 m
3.5 Reading angle : Approx. 40 °.
3.6 Dimension sign : kg, t (User selectable)

4.0 Control panel

4.1 Type : Membrane foil with pressure

sensitive keyboard.

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5.0 Environment

5.1 Operating temperature : 0 ° C to +55 ° C

5.2 Storage temperature : -20 ° C to +85 ° C
5.3 Humidity : Max 85 % relative, without
condensation

6.0 Measurement Input - Loadcell

6.1 Terminal : 9 pole, DB connector

6.2 Measurement input range : 0 to 28 mV
6.3 Supply voltage : Internal 12 V ± 5 %, Max. 110mA
(e.g. 3 loadcells of 350 ohms in
parallel)
6.4 Measuring cable : 6 core, shielded (min. 80%
optical cover)
Isolation resistance min.120
Mohm/Km
Core cross-section min. 0.34 mm²
to 0.5 mm² solderable directly to
connector. Cable diameter upto
8mm mountable in connector.
Connect greater cross-sections
with solderable connectors.

6.5 Cable length : l = 5.1 * R * A / n

R = Loadcell resistance in ohm

A = Cable cross-section in mm²
n = no. of loadcells in parallel
l = Cable length , max. 1000 m

7.0 Limit value outputs

7.1 No. of limit outputs : 2 Nos
7.2 Terminal : Screw clamped terminals
Conductor size from 0.5 to 1.5 mm2
7.3 Output type : Relay NO contacts; 220 Vac,
1 Amp. contact rating

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8.0 Status Outputs

8.1 Outputs : 4 Nos relay outputs

RL1: Bin load Error
RL2: Panel Healthy
RL3: Bin Low Level
RL4: Bin High Level
8.2 Terminal : Screw clamped terminals.
Conductor size from 0.5 to
1.5 mm2.
8.4 Output type : Relay NO contacts; 220 Vac,
1 Amp. contact rating

9.0 Power supply

9.1 Terminal : Screw clamped terminals

Conductor size 0.14 to 1.5 mm2.
9.2 Voltage : 18-36 Vdc
9.3 Power consumption : 12 VA max.

10.0 Analog output

10.1 Function : 0-20 mA/4-20 mA isolated o/p

corresponding to Bin weight.
10.2 Isolation type : Galvanic.
10.3 Load : 500 Ohm max.
10.4 Terminal : Screw clamped terminations.
Conductor size 0.14 to 1.5 mm2.
10.5 Cable type : 2 core ,shielded.
Individual core connectable
directly to connector.

11.0 RS-485 Interface

11.1 Terminal : 5 pole DIN socket

11.2 Transmission : Half duplex, serial bit,
asynchronous mode
11.3 Baud rate : 4800, 9600, 19200 baud

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11.4 Format 8 bits, 1 stop, No Parity

11.5 Cable type : 2 core ,shielded ,max 0.5 mm2
individual core connectable
directly to connector.
11.6 Function : Modbus-RTU protocol

12.0 Profibus-DP Interface

12.1 Terminal : 9 pole, DB connector

12.2 Transmission mode : RS 485
12.3 Baud rate : 9600 bps to 12 Mbps max
12.4 Station Address : 01 to 99

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OPERATOR’S MANUAL
Bin Level Measuring System with TUC-6 Electronics
TUC6-050-EE23.2-R0 Page 1 of 4

TABLE OF CONTENTS

1.0 Keypad and display........................................………………………..2

1.1 Keypad...............................................…………………………………..2
1.2 Display..............................................……………………………………2

2.0 Functions.................................................…………………………….. 3
2.1 Tare.................................................…………………………………….3
2.2 Cancel Tare..........................................…………………………………3
2.3 Error Acknowledgement................................…………………………. 3

3.0 Parameter input...........................................…………………………. 3

4.0 Error Messages............................................………………………….3

5.0 Abbreviations.............................................……………………………4

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TUC6-050-EE23.2-R0 Page 2 of 4

1.0 Keypad and display

1.1 Keypad

The keys have the following meaning during measuring operations

Cancel Tare

Tare present displayed

Cancel (CL)
-When the key is pressed, Errors if any are reset.
- Used in combination with 'Esc' to exit from menu.

Escape (Esc)
-Used in combination with 'Ver' key to exit from menu.

HOR
Pulls down the list of values that can be displayed

VER
-Scroll to the next parameter in the menu

1.2 Display

When the TUC-6 is powered on from the mains, the display "Transweigh"
is shown for 5 secs.

a) The following display values can be selected with the '↓’ key.

X Present Bin Weight

BL Bin Weight in %
BL Bin Weight in mV

b) Error messages
The error messages have the highest priority, i.e. they are not overwritten by
any other display and remain in display until they are acknowledged.

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The error messages are listed in section 5.0 "Errors Messages" of this
manual.

2.0 Functions

2.1 Tare -

In the Main_Program menu, the Bin Weight value being displayed can be "Tared" i.e.
the displayed value can be made to correspond to "000,0 %".

Condition:
Parameter =Zero_Limit= in configuration menu determines the limit upto which the
values can be tared from the keyboard.

2.2 Cancel Tare -

Using this key, values tared off using Tare key can be deleted.
The value from last calibration is used as the new tare value.

2.3 Error Acknowledgment

The 'CL' key is used to acknowledge an error.

Display
The Error text message is displayed in line 2. All Error texts are characterized with "!" in
the last column.

Note:
If an error is already in the display, further errors will not be displayed until this error has
been acknowledged.

3.0 Parameter input

Operating the menus via the TUC keys is described in the Operating Instructions section
of this manual (see Menu Operations, section 2.0)

4.0 Error Messages

Errors are characterized by "!" display in the last position of the display. Error messages
occurring while operations are shown below.

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"Message !" = Meaning

> Help

"RAM read !" = Data and Checksum in RAM not in agreement

> Check parameter or re-enter
"Calibration !" = Weigher not yet or incorrectly calibrated
> Calibrate weigher
"Input error !" = Value entered not allowed
> check input
"Range overflow !" = General calculation operation message:
calculation area overstepped, faulty input
> Clarify cause with other error messages
"Signal Amplifier !" = No signal amplifier card or card faulty
> check amplifier card,replace amplifier card
"Overload !" = Belt load > =Max_load= Parameter
> Check material supply, check input
"Underload !" = Belt load < =Min_load= Parameter
> Check material supply, check input
"EEprom Fault !" = EEprom read/write error
¾ Hardware fault, Contact Transweigh
" PB Module Fault !” = Communication error with Profibus Module
> Check Profibus module
" Master Commun. !" = Communication error between TUC &
Master Interface (Profibus/Modbus)
> Check connection, interface, setup

5.0 Abbreviations

'....' key...
=....= Parameter in configuration
BL Bin Weight
LED Light emitting diode
VFD Vacuum Fluorescent display (16 characters X 2 line)

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COMMISSIONING INSTRUCTION
Bin Level Measuring System with TUC-6 Electronics
TUC6-050-EE23.3-R0 Page 1 of 7

TABLE OF CONTENTS
1.0 First start...............................................………………………………………2

2.0 Parameters................................................……………………………………2

3.0 OFFline parameters........................................……………………………….2

3.1 Password.............................................……………………………………2
3.2 Configuration parameters.............................……………………………..2
3.3 Calibration..........................................……………………………………..4
3.4 Analog Output........................................…………………………………..6
3.5 System data..........................................………………………………….. 6

4.0 ONline parameters.........................................……………………………….. 6

4.1 Main program.........................................…………………………………. 6

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1.0 First start

When starting for the first time the following procedure must be
followed:

Steps
1.1 Check jumpers
1.2 Connect peripheral appliances
1.3 Enter parameters
1.4 Calibrate system

2.0 Parameters

See "Menu Operations" (section 2.0) for description about menu

parameters and operations.

3.0 OFFline parameters

3.1 Password

=Password=
On exit from Main_Program menu, the system comes to this option.
Press ' ↓ ' key to scroll the Online menus and '→ ' key to enter any menu.

=Enter Password=
Enter the 4 digit Password and press ' →’ key.
The OFFline parameter access is disabled if the wrong password is
entered.The same can be accessed only on right password entry. Once
enabled the parameters can be accessed till Main_Program menu is
accessed or a wrong password is specifically entered.

Display: "Y" - On right password entry

"N" - On wrong password entry

3.2 Configuration Parameters

=M. RANGE= Measuring Range

The voltage rise is defined as the voltage difference which the measuring
cell delivers between a bin loaded with 100% Load and an empty bin. The
value to be set is the next lowest setting value to this value.
Select: 1.0 / 3.0 / 6.0 / 12 mV

=Units,X= Units,Capacity

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Designation of capacity display.

Select: kg, t

=D. Pt,X= Decimal point,capacity

Definition of the position of the decimal point within the 4 digit capacity display.
Select: 000000 / 00000,0 / 0000,00 / 000,000

=Nom. Cap.= Nominal capacity

Capacity of Bin with 100% material.
Input: Numerical value of capacity

=Max. Load= Limit maximum load

Maximum limiting value of Bin weight for error message "Overload!"
Input: Numerical value in %

=Min. Load= Limit minimum load

Minimum limiting value of Bin weight causing the error message "Underload".
Input: Numerical value in %

=Limit_OP1= Limit value 1

The potential free output for Bin weight value above this value.
Select: Numerical value in %

=Limit_OP2= Limit value 2

The potential free output for Bin weight value above this value.
Select: Numerical value in %

=L_Delay= Hysteresis time

Time after which the output goes high when Bin weight goes above limit
values 1 or 2
Input: Numerical value in 0,1 sec steps.

=Zero Limit= Zero limit

This parameter determines the number of percentage points below which
Taring of Bin Weight is allowed when '>T<' key is pressed in Main_Program
menu.
Input: numerical value in %
=Disp Step=
Digit step provides damping of display and analog output values.
Select: 1 / 2 / 3 / 4 / 5 / 6

=AO mode= Analog output mode select

Select: 0-20 mA/4-20 mA

=SIO Int.= SIO Interface

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Selection of the peripheral device at serial interface.

Select: Off / Modbus / Profibus

=SIO Baud= SIO baud rate

Setting the baud rate at serial interface
Select: 4800 / 9600 / 19200 baud

=SIO_SETUP= SIO data format

Definition of data format at serial interface
Select: Data Stop Parity
8 1 None
8 1 Even
8 1 Odd

=SIO_ADDR= SIO address

Address of controller when connected to a multi-drop bus.
Input: Numerical value from 00-99.

=SIO_MONITOR= SIO monitoring time

Monitoring time for communication.
Input: Numerical value in 1 sec. steps

Note: IF "00" selected, Serial communication monitoring is disabled.

=Password= Password Value

4 digit Password value required to enter offline menus.
Password is factory set as "1234".
Select: Numerical value

3.3 Calibration
Calibration of the scale can be carried out in 2 ways,
i) Using Calibration weights
ii) Using previous calibration values.
In this mode, 'TARE' and 'SPAN" values can be directly entered in terms of
loadcell mV values.

=Re-calibrate? ->= Recalibrate?

The 2 modes in calibration menu are initiated by the following procedure,

i) Mode 1 - Calibration using Weights

Press '→ ' .Pressing ' ↓ ' key will exit the menu without re-
calibration.
ii) Mode 2 - Calibration without weights

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Press keys '1','2','3' and '→ ' in sequence. Pressing ' ↓ ' key
will exit the menu without re-calibration.
Input: As above

3.3.1 Mode 1 - Calibration using Weights

=Dead load=
The actual value is displayed in terms of "d" in the lower display line. With a
completely empty bin , delete the dead load with the '→ ' key. The actual
value displayed then shows 0000 d; the dead load is compensated. Press '↓'
key to switch further.
Input: None

TIP: Press 'BB' key to display the actual value in mV.

=Calibration load= Calibration load

The actual value is displayed in terms of "d" in the lower display line. Load a
known weight and wait for a steady display.
The display then shows the actual value on the left and is ready to accept the
new value.
CALIBRATION LOAD
1230 => 0000

Enter the calibration load value on the right hand side. A value of 2000
corresponds to 100% Bin weight. Scale the input value according to the
calibration load. Conclude the calibration procedure with ' ↓ ' key. The value
entered is saved on exit.
Input: Numerical value of calibration load in terms of "d".

TIP: Press 'BB' key to display the actual value in mV.

3.3.2 Mode 2 - Calibration without Weights

=Tare Value=
The Tare Value is displayed in terms of Loadcell mV value. The numerical
keys can be used to change this value. Press ' ↓ ' key to switch further.
Input: Numerical value

=Span Value=
The Bin Weight corresponding to 100% weight is displayed in terms of
loadcell mV value. The numerical keys can be used to change this value.
Press ' ↓ ' key to switch further.
Input: Numerical value

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3.4 Analog Output

=Re-Calibrate?= Analog output re-calibration

The analog output calibration menu is released on selecting '→' for this
parameter.Pressing '↓' key will not affect the existing values stored in
memory.
Selection : → / ↓

=Min_Value= I1 Output Min. value

This is used to adjust the minimum output value at the Analog output I1. The
present analog output count value is displayed in the display 2nd line. Press
'→' key to increase/decrease the analog output value.
‘Esc’ key is used to toggle assignment of '→' key as increase or decrease key.
Press ‘↓’ to save value and proceed further.

=Max_Value= I1 Output Max. value

This is used to adjust the maximum output value at the Analog output I1. The
present analog output count value is displayed in the display 2nd line. Press
'→' key to increase/decrease the analog output value.
‘Esc’ key is used to toggle assignment of '→' key as increase or decrease key.
Press ‘↓’ to save value and proceed further.

3.5 System data

=CPU crystal=
CPU crystal frequency is displayed
Input: None

=S/W Ver.= Software version

Display of software version
Input: None

4.0 ONline parameters

The system goes to the ONline mode when power is switched ON.

4.1 Main Program

The display in the ONline mode can be switched using the ' ↓ ' key. The following
parameters can be displayed in this mode,

=X=

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The actual material in the Bin is displayed in the units selected in

configuration.
Input: None

=BL=
The current bin Weight is displayed in the "%".
Input: None

=BL=
The current bin Weight is displayed in the "mV".
Input: None

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MENU OPERATIONS
Bin Level Measuring System with TUC-6 Electronics
TUC6-050-EE23.4-R0 Page 1 of 6

TABLE OF CONTENTS

1.0 General...............................................……………………………………………….. 2
1.1 Parameter save...................................………………………………………….. 2

2.0 Parameter menus.......................................………………………………………….2

2.1 OFFline parameters...............................………………………………………… 2
2.2 ONline parameters................................………………………………………….2
2.3 Parameter label..................................…………………………………………… 2
2.4 Menu structure...................................…………………………………………… 2
2.5 Keys inside the menu.............................…………………………………………3
2.6 Calling and operating the menus..................…………………………………… 4
2.7 Menu operation example...........................……………………………………… 4

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MENU OPERATIONS
Bin Level Measuring System with TUC-6 Electronics
TUC6-050-EE23.4-R0 Page 2 of 6

1.0 General

The Parameters are entered using the keypad and a 16 digit, 2 line display. The
arrangement of parameters within the menus, options available for each
parameters and writing the parameters are explained in the commissioning
instructions.

1.1 Parameter save

The parameters of the system are stored in an EEPROM along with a check sum
byte to maintain data integrity. On each power ON, the data in the EEPROM is
transferred to RAM & checked for compatibility. If not, an error message is
displayed. The parameters should then be re-entered.
The parameters in a menu are automatically saved on exit from the menu.

2.0 Parameter Menus

The menu structure is divided into 2 categories,

2.1 OFFline parameters

These parameters can be changed only when the measuring mode is "OFF".

2.2 ONline parameters

These parameters can only be viewed, not changed.

2.3 Parameter Label

A differentiation is made between 2 types of parameters:

Parameter label Display

1. Parameter whose value is entered numerically xxxxxxx

2. Parameter whose value is selected from a list Selection ->

2.4 Menu structure

The parameters are arranged in different menus. The menus and the parameter
listing is as shown below.

Power ON
¾ Password
• Enter Password
¾ Configuration Parameters

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• Measuring Range
• Units, Capacity
• Decimal Point, Capacity
• Nominal Capacity
• Limit max. load
• Limit min. load
• Limit Output 1
• Limit Output 2
• Limit delay time
• Zero Limit
• Display step
• AO mode select
• SIO Interface select
• SIO Baud Rate
• SIO Setup
• SIO Address
• SIO Monitor Time
• Password
¾ Calibration
• Recalibrate?→
• Dead Load set ------Tare Value
• Calib. Load set-------Span value
¾ Analog Output
• Recalibrate?→
• Min Value adjust
• Max. Value adjust
¾ System Data
• CPU crystal frequency
• Software version
¾ Main Program
• Display Bin Weight in units sel.
• Display Bin weight in %
• Display Bin weight in mV

See "Commissioning Instructions" for descriptions of each parameter.

2.5 Keys inside the Menu

Entry into a Menu/Sub-menu or

Selection of various options available in the menu.

Move further in the menu list

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Numerical data input from the keypad

+ Exit from menu

2.6 Calling and operating the menus

1. Power On

TRANSWEIGH
Version_1.0

a.1] The system enters Main_Program menu after 5 Secs.

X = 123,4 t
BL = 100,0 %

a.2] Press 'Esc' + ‘CL’ to exit Main_Program and enter Offline menus.

Password

a.3] Use ‘↓’ key to scroll through the Offline menus.

Password
configuration

.…..

System Data
Main Program

a.4] Press ‘→' key to enter the menu.

X = 123,4 t
BL = 100,0 %

2.7 Menu operation Example

Example: Change the Units, X from "kg" to "t" in the Configuration menu.

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STEP 1 Power On display

Transweigh
Version 1.0

STEP 2 After 5 secs; entry into Main_Program menu

X = 123,4 t
BL = 100,0 %

STEP 3 Press 'Esc' + 'CL' to exit Main_Program and enter Offline menus.

Password

STEP 4
Password
Enter Password:

STEP 5
Password
…… Enter password:

4-Digit password, using numerical keys

STEP 6
Password
Enter password: Y

Only on right password entry.

STEP 7
Password
Configuration

STEP 8

M. RANGE 1,00mV

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STEP 9
M. RANGE 1,00mV
Units,X kg

STEP 10
M. RANGE 1,00mV
Units,X t

STEP 11
Units,X t
D. PT,X 00000,0

Step 11 saves the change made in the digit step in Step 10.

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PARAMETER LISTING
Bin Level Measuring system with TUC-6 Electronics
TUC6-050-EE23.5-R0 Page 1 of 1

Sr. No. Parameter Value 1 Value 2

1.0 Configuration param.
1.1 M. Range
1.2 Units, X
1.3 D. Pt, X
1.4 Nom. Cap.
1.5 Max. Load
1.6 Min. Load
1.7 Limit Output 1
1.8 Limit Output 2
1.9 L_delay
1.10 Zero Limit
1.11 Disp_step
1.12 AO mode
1.13 SIO_Int
1.14 SIO_Baud
1.15 SIO_Setup
1.16 SIO_Addr
1.17 SIO_Monitor
1.18 Password
2.0 Calibration
2.1 Tare Value
2.9 Span Value
3.0 System Data
3.1 CPU crystal 11MHz
3.2 S/W Version Ver_01

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APPLIANCE DESCRIPTION
Bin Level Measuring System with TUC-6 Electronics
TUC6-010-EE23.10-R0 Page 1 of 6

TABLE OF CONTENTS
1.0 General...................................................……………………………………… 2

2.0 System Representation....................................……………………………... 2

3.0 Configuration of Jumpers..................................…………………………….3

3.1 Main Board...........................................………………………………... 3
3.2 Measuring Card.......................................……………………………… 3

5.0 Rear View of TUC6.......................................……………………………….. 4

6.0 Main Board External Connectors............................……………………….. 5

7.0 Layout of Main Board......................................……………………………… 6

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TUC6-010-EE23.10-R0 Page 2 of 6

1.0 General

Each member of the TUC-6 family comprises a Basic unit & several I/O modules
connected to the Basic unit on the RS-485 serial Interface. The I/O modules are suited
for external mounting on an assembly plate.

2.0 System Representation

TUC-6
X1 F1 0.5A Mains Connections
24Vdc

+Main Board

Measuring card
X6 X1 X3 Loadcell connection 12V/0.11A for
max. 3 loadcells 350 Ohm

X1 4 Digital outputs
4-20mA Isolated Output
Pulse Input

X2 Serial interface RS485

X4 Profibus Interface

TUC-6 Display & Keypad

X5 X1 Interface Card

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3.0 Configuration of Jumpers & Dip Switches

3.1 Main Board

Jumper J1 : 1-2 → Terminating resistor for X2 Interface

(Connects 120E resistor)

3.2 Measuring Card

Jumper J1 : Select jumpers 1 & 4

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