CheckOpti 2003-09c 192145g1
CheckOpti 2003-09c 192145g1
Software package
CheckOpti
Checkbox
Optimizer
Version 2.1
Manual
192 145
en 0309c
[676 442]
Contents and general instructions
Author . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P. Mauch
Editor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M. Holder
Original . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . de
Edition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . en 0309c
Designation . . . . . . . . . . . . . . . . . . . . . . . P.SW−CB−OPTI−EN
Contents
5. Wizards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5−1
B. Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B−1
Designated use
Target group
Service
Please consult your local Festo service centre if you have any
technical problems.
General Several sub−projects for parts or sorting programs can now be created
(tool bar and navigation).
Support for operating system version 3.1 (e.g. new tools).
Support for Checkbox Compact Classic and PLC as well as for the Sortbox.
New file format, in some cases with the possibility of downward com
patibility to CheckOpti version 1.0.
Communication interface as with CheckKon 3.0, baud rates up to 115K
are therefore possible in communication with the Checkbox.
Part list" window Parts can be sorted in accordance with various criteria (the sequence is
thereby adapted in other windows).
Part contour" window Selected features are represented on the parts contour (except Feat_11
and Feat_12).
Feature properties" Replaces all dialogue windows of the configuration tools and the dia
window logue window Teach − Feature settings".
Feature graph" The deviations and the distribution can also be shown.
window
Danger categories
This manual contains instructions on the possible dangers
which may occur if the product is not used correctly. These
instructions are marked (Warning, Caution, etc.), printed on a
shaded background and marked additionally with a picto
gram. A distinction is made between the following danger
warnings:
Warning
This means that failure to observe this instruction may
result in serious personal injury or damage to property.
Caution
This means that failure to observe this instruction may
result in personal injury or damage to property.
Please note
This means that failure to observe this instruction may
result in damage to property.
Pictograms
Information:
Recommendations, tips and references to other sources of
information.
Accessories:
Information on necessary or sensible accessories for the
Festo product.
Environment:
Information on environment−friendly use of Festo products.
Text markings
System prerequisites
Conventions
[File] [New] Menu commands are framed in square brackets, e.g. the
command [New ...] opens a new project in the menu [File].
Manual Contents
Manuals for the Checkbox, Description of the functioning, commissioning, operation and main
type P.BE−Checkbox−... or type tenance of the relevant Checkbox type.
P.BE−CB−Comp−...
Description of the Checkbox Operation of the Checkbox Opti software package (Checkbox
Optimizer software package, Optimizer).
type P.SW−CB−OPTI−...
Term/abbreviation Meaning
Bad part A test part on which at least one feature lies outside the tolerances.
C−value The C−value indicates the extent of the scatter of the features of the
sample parts.
Configuration tools Tools with which additional user−defined features can be created.
Deviation The Checkbox assesses that feature of a test part which differs most
from the Teach data. The smaller the value of the test part deviation,
the more accurately the test part corresponds to the sample parts.
Feature Characteristic features are ascertained from the contour data of the
sample and test parts. These are, e.g. length, height etc., as well as
a feature for each configuration tool.
Good part A test part on which all features lie within the tolerances.
Orientation The parts to be checked by the Checkbox may lie in different align
ments on the conveyor belt. During the teach procedure you define
the orientations by showing the different alignments. Orientation 1
is usually the preferred orientation
Parts type Conveyed part defined by the Teach−Data of the sample parts.
Scatter of the features The value range of a feature ascertained from several parts.
Sorting program Only with Sortbox: A sorting program contains all parts types which
are to be separated from each other (see Checkbox manual)
Sub−project In each sub−project you can process a parts type (with the Sortbox
you can process all the parts types of the sorting program).
Term/abbreviation Meaning
Teach−Data All features ascertained during teaching, in each case with min./
max. limits and average value.
Teach procedure During the teach procedure, sample parts on the conveyor belt are
shown to the Checkbox. The contour data thus registered are ac
cepted in CheckOpti as sample parts. The Teach−Data are updated
immediately. This is also referred to as Teaching parts".
Test data The test data are the data used for the test. These correspond to the
Teach−Data plus the specified tolerances.
Test procedure During the test procedure, test parts on the conveyor belt are shown
to the Checkbox and classified according to their features with re
gard to orientation and observance of tolerances. This is also re
ferred to as Testing parts".
Tolerance Factor in percent related to the average values and which has an
effect on the min./max. limits of all the features.
Tolerance factor Factor with which the effect of tolerance on the min./max. limits of
an individual feature can be modified.
Wizard Wizards in CheckOpti lead you interactively through all the steps
required for a specific task.
Chapter 1
Contents
The Festo Checkbox can be used for the visual (without con
tact) positioning and quality check of conveyed parts.
1 Controller
2 Delivery position
for good parts
1
3 Blow−down posi
tion for incor
rectly orientated
parts
4 Blow−down posi
tion for faulty 2
parts (bad parts)
5 Conveyor belt 3
6 Camera housing 4
6
Please note
In order to match the functions of the Checkbox and
CheckOpti:
· Always carry out the identification of the connected
Checkbox (target system") in the dialogue window
Project properties".
The identification is absolutely necessary if CheckOpti is to
function correctly.
Chapter 2
Contents
1 Diagnostic inter
face (X1) 1
Please note
Connect the PC and the Checkbox with the diagnostic
cable:
without twisting
without loops
at a sufficient distance from current−carrying cables or
devices
You will then avoid transmission faults between the PC and
the Checkbox.
Please note
CheckOpti supports as standard the monitoring and opti
mizing of the parts test of a Checkbox. The connection to
the Checkbox is then no longer required.
· Disconnect the diagnostic cable as soon as you have
finished working with CheckOpti. In this way you can
avoid operating faults in the Checkbox.
· Make sure that the Checkbox operates in diagnostic
mode only at a reduced rate of parts.
Only if an Identbox, Countbox or Sortbox is used:
If, in exceptional cases, the connection between the PC and
the Checkbox is necessary during continuous operation:
· Use an electrical isolation (optocoupler) between the PC
and the Checkbox.
Consult your Festo Service if you have any technical
problems.
Caution
Incorrect functioning may occur as a result of a different
time reaction of the Checkbox.
Note that the Checkbox is in diagnostic mode when it is
connected to CheckOpti. Parts may therefore pass the
Checkbox without being checked. The subsequent system
may therefore be damaged.
The Checkbox transmits more information in the diagnostic
mode than in the operating mode. The time required for
transmission will then be longer. No parts will be checked
during the transmission period.
· Do not therefore operate the Checkbox at the full parts
rate in the diagnostic mode. You can thereby prevent
unchecked parts from being delivered incorrectly.
· Recommendation:
With Start" you can load the information of the Checkbox
connected to the PC (automatic identification).
project documentation
Teach−Data
configured tools
Manage your project files with the Windows Explorer. You can
copy, shift, delete or open these files in CheckOpti as desired.
2.4 Printing
Please note
Use only paper sizes A4" or Letter" in portrait format.
Otherwise a correct printout is not ensured.
System file Contents of the project docu Only text Exporting in text processing
(text only) mentation (*.txt)
Sample parts Contour data of the sample Only text Importing contour log. files
parts (*.txt) from CheckKon
Test parts Contour data of the test parts Only text Importing contour log. files
(*.txt) from CheckKon
Features of test Test parts Excel file For evaluating the data in
parts to Excel1) (*.xls) Excel
Teach−Data Teach−Data with tools (tool Binary file Data exchange with CheckKon
definitions) (*.typ / *.cbt)
1) Only export
2) For exchange between the Checkbox software tools CheckKon and CheckOpti.
Chapter 3
Contents
1 Title bar of 1 2 3 4 5
CheckOpti win
dow with name of
current project
2 Menu bar
3 Tool bar of Check
Opti window
5 Window in work
range
6 Status bar
7 Minimized win
dow
7 6
Fig.3/1: CheckOpti program window
1 2 3 4 5 6 7 8 9 aJ aA aB aC aD aE aF aG
1 2 3 4 5 6
1 General settings
(see table) 1
2 Search for the file
CheckKon.exe 2
3 Connection settings
(see table)
Path to CheckKon Before you can start CheckKon via the tool bar of CheckOpti, you
must enter the program path to CheckKon.
Do not show values of deacti With activated check boxes, the values of deactivated features are
vated features not displayed for reasons of clarity.
Set connection automatically Only possible with connection via cable. In the case of an activated
check box, the interface and the baud rate are determined auto
matically. In the case of a deactivated check box, a connection to
the dialogue Connection parameter" will be displayed.
Use signal tone on part During learning or testing: Outputting signal tones for parts re
reception ceived or for the next orientation
Delete parts with defect con Features and contour data are transferred separately by the
tour data automatically Checkbox to CheckOpti. If the contour data are faulty when trans
ferred, they will be ignored by CheckOpti. In this case, CheckOpti
can use the features transferred from the Checkbox instead of
ascertaining the features itself. If tools are used, no contour data
is available for ascertaining. In most cases, it is therefore advis
able to delete defective contour data completely.
Use features that differ from With certain parameter settings of the Checkbox, features ascer
the part contour tained by the Checkbox may differ from the contour data. Check
Opti then uses the transferred features instead of ascertaining
them itself from the contour data (e.g. if Mask out medium range"
is active, the feature Length" is greater than can be recognized in
the contour).
1 Connect with:
Select the serial inter
face used for con
necting to the Check
box 1
2 Speed: 2
Baud rate at which
the connection is to
3
be created
3 Timeout (s): 4
Period in seconds
during which the
CheckOpti waits for a
reaction from the
Checkbox before a
communication fault
can be sent
4 Next:
Start the selected
function with the set
connection para
meters
1 Starts automatic
identification of the
Checkbox 1
2 Type of Checkbox 2
3 Software version
(Operating system"
of Checkbox)
3
4 Detailed specifica 4
tions on Checkbox
7 Save project
compatible with
CheckOpti1.0
Please note
It is absolutely necessary to determine the Checkbox
(target system) to be simulated in order that the scope of
functions of CheckOpti and the Checkbox can be adapted
to suit each other. If the Checkbox type and the operating
system version are not defined correctly, malfunctioning
may occur during the check.
3.2.2 Display and management of the sample and test parts as well as of
the features
Part list" ([
In the window Part list" ([Window] ] [[Part list])
] ) yyou can man
age the
h current sample l and d test parts with
i h the
h assigned
i d
orientation.
1
9 2
8 3
1 Previous part 1 2 3 4 5 6 7 8 9 aJ
2 Jump to part no.
3 Next part
4 Copy part
5 Insert part
6 Delete part
7 Properties of part(s)
8 Switch sample parts / test parts
9 Teach via connection
aJ Test via connection
In the lists of sample and test parts all parts are displayed in
each case with type, orientation and, if applicable, a descrip
tion of the part.
In the fields above the sample and test parts lists you can
sort the lists according to the selected criteria. The new se
quence also applies to display and navigation in all other
windows.
With the buttons under Copy" and Move" you can e.g. ac
cept suitable test parts as sample parts and take their fea
tures into account in the learning procedure. All functions can
also be performed with the mouse by means of Drag&Drop or
with Cut, Copy and Paste (also between different sub−projects
or CheckOpti instances).
Symbol Meaning
Part contour" ([
The window Part contour" ([Window] ] [[Part contour])
])
shows
h the
h contour as wellll as the
h features
f off the
h current
sample or test part.
Here you can visually check the parts for any teach errors
(e.g. incorrect orientations, unfavourable direction).
1 2 3 4 5 67 8 9 aJ aA aB aC ...
The tool bar shows the coordinates of the mouse cursor, the
number of the part, orientation and type as well as a descrip
tion of the part (information).
7 1
5
2
4
1 2 3 4 5 6 7 8 9 aJ aA aB aC
Under Set counter" you can enter a preselect value for the
counter. This value is only effective when a Sortbox or Count
box is connected.
In the lower part of the window you will see a list of the value
ranges of the features for the current type and current
orientation, in each case with the minimum, average and
maximum values as well as the the tolerance factor and the
tolerances if these differ from the common tolerance.
Column Meaning
Separates Shows the best feature of the current parts type for
separating the current parts type and the orienta
tion.
e.g. −>1/2" = separates the shown type and
orientation to type 1, orientation 2.
Symbol Meaning
Symbol Meaning
small red X" Processing step has been carried out, but
the result is not optimum and should be
improved by further processing (see in
formation).
large red X" Processing step has been carried out, but
the result is incorrect and must be im
proved by further processing (see in
formation).
Set counter properties" In the dialogue window Set counter properties" you can
enter a preselect value for the counter in the field Set value
counter". This value is only effective when a Sortbox or
Countbox is connected.
Ignore Effect
orientation
1 Tab Settings"
1
2 Further tabs for con
figuration of the se 2
lected tool (only with
features of tools)
3 Description of tool or
feature 3
4 Status bar, shows the
name of the current
feature
1 Window always in 1 2 3 4 5 6
foreground
2 Previous feature
3 Next feature
4 Copy tool (in clip
board)
6 Deactivate feature or
delete tool
Calculate feature The current feature is taken into consideration during the teach and
test procedure with the tolerance ranges ascertained from the
sample parts (or manually modified).
Disable feature The current feature is not taken into consideration during the teach
and test procedures.
With the check box Manual editing activated" you can en
able manual entry of the values for the Teach−Data. With an
activated check box additional entry possibilities for manual
entry will be shown (see following diagram).
In order that you can compare the feature range with those of
the other orientations, the values for all the other orientations
are shown below.
Option Meaning
No change of manual editing The manually entered feature values are valid for the current feature
(protected / locked) in the orientation shown.
The manually entered values are not protected in the Checkbox and
will be overwritten in a new learning procedure on the Checkbox.
Overwrite of manual editing The manually entered feature values are valid for the current feature
(not protected/not locked) *) in the orientation shown.
The manually entered values are protected in the Checkbox against
overwriting in a new learning procedure on the Checkbox.
The modifications are saved in the Checkbox after transfer of the
Teach−Data even after a new teach procedure. They can only be
deleted by a new transfer of the Teach−Data. This applies also to the
configuration tools used.
1 3
2 4
aJ
9
5
7 6
1 2 3 4 5 6 7 8 9 aJ
In the test parts view, bad parts are shown crossed through
(red lines/crosses).
The status bar shows the orientation and the number as well
as a description of the part (information).
The tab Customer" offers you space for entering specific firm
data for two customers or firms.
Part properties" You can modify the parts type (only with the Sortbox) or the
orientation for the selected sample parts, as well as assign a
remark or a description to the selected sample or test parts
parts.
For the part selected in the window Part list" you can open
the dialogue window Part properties" with the command
[Edit] [Part properties].
1 Parts type 1
2 Modify orientation
(only sample parts)
2
3
3 Remark or descrip
tion
Properties of the selected You can assign a remark or a description to the current parts
part type" type. For the parts type shown in the window Teach−Data"
you can open the dialogue window Properties of the se se
lected part type" with the icon Part type properties" in the
tool bar.
1 Remark or descrip
tion of the part
1
Checkbox panel" With the window Checkbox panel" ([Action] [Teach via con
nection] or [Test via connection]
connection]),
) you can control the
Checkbox via the serial connection during the teaching pro
cedure as well as when checking.
1 Current orientation
(during learning)
or 1
current tolerance
(during checking) 2
2 Increases orientation
or tolerance
3
3 Reduces orientation
or tolerance 7
6 Without function
7 Current parts type
(only with Sortbox)
Please note
With the window Checkbox panel" you can carry out the
learn or test procedure only in CheckOpti.
The transfer of the contour data will result in a different
time reaction of the Checkbox.
The procedure defined is not directly effective in the
Checkbox.
Please note
If transfer of the contour pictures is deactivated (icon
Receive part contour on/off" in the tool bar), the tools in
CheckOpti cannot be processed or only to a limited extent.
Please note
Make sure that the set target system corresponds to the
Checkbox (see Project properties", section 2.2.4).
Fig.3/26: Dialogue window Teach−Data Manager" for the Sortbox (as from operating
system 3.0)
Print preview" In order to check the appearance of printouts, you can look at
these in a window before they are printed ([File] [Print pre
view]).
1 Start printing 1 2 3 4 5 6 7
2 Turn to next page
3 Turn to previous page
4 Show two pages
5 Zoom in (enlarge dis
play)
9 Page representation
aJ Status bar
aJ 9 8
[Add new parts] Create new parts from overlay of the se
[Create new part lected parts (see section 4.5.1).
using OR" oper
ation on selected
parts]
[Create new part
using XOR" oper
ation on selected
parts]
[Create new part
using AND" oper
ation on selected
parts]
[Edit part contour] Processes the test and sample parts ac
[Adjust viewing area cording to the parameters with which you
on/off ] can influence the registered parts con
[Ignore part areas tours in CheckKon (see CheckKon manual).
with a height less The result of these settings can therefore
than ...] be judged in CheckOpti, without the need
[Ignore hole areas for parts with the new settings to be learnt
with a height less or tested again (see section 4.5.1).
than ...] In order to activate these settings on the
[undo last filter] Checkbox, the settings must be under
taken accordingly with CheckKon.
[Add Config tool] [...] Creates a new tool of the selected type in
the active window Parts contour".
[Wizard for manual Shows a check list for manual project cre
project creation] ation (see section 5.2).
You can use the following keys for simple navigation in the
various windows of CheckOpti, depending on the active win
dow.
Key Function
Orientation Colour
1 light green
2 magenta
3 light blue
4 dark blue
5 yellow
6 blue
7 orange
8 pink
Chapter 4
Contents
Alternatively, you can start the Project Wizard which will lead
you interactively through the most important steps (see sec
tion 5.1, Working with the Project Wizard").
As a further possibility, you can open the guide for the man
ual project creation. This will display the most important work
steps interactively in the form of a check list (see section 5.2).
When you have prepared the Checkbox, start the teach pro
cedure.
Please note
The teach procedure is not carried out by the Checkbox,
but by CheckOpti on the PC.
The teach procedure is not, therefore, effective until the
Teach−Data have been transferred to the Checkbox (see
section 4.7, Transferring the Teach−Data to the Check
box").
Note that good parts can therefore be blown down and
bad parts can reach the good parts position.
Please note
If transfer of the contour pictures is deactivated (icon
Receive parts contour on/off" in the tool bar), the tools in
CheckOpti cannot be processed or only to a limited extent.
4. Place the sample parts on the conveyor belt one after the
other according to the set orientation or the set parts
type.
Recommendation:
Show at least 10 parts of the current parts type per orienta
tion and parts type. If possible, use different parts.
Please note
Transmission of the contour pictures can lead to a modi
fied time reaction of the Checkbox. Parts may then not be
blown down correctly and bad parts may reach the good
parts position without being checked.
The learnt sample parts are shown in the window Part list".
After the teach procedure, you can perform one of the follow
ing steps:
· Start the parts test (see section 4.3, Test parts with
CheckOpti").
When you have prepared the Checkbox, you can start the test
procedure.
Please note
The teach procedure carried out in the previous step does
not yet have any effect in the Checkbox, but has been car
ried out by CheckOpti on the PC.
The teach procedure is not, therefore, effective until the
Teach−Data have been transferred to the Checkbox (see
section 4.7). Note that good parts can therefore be blown
down and bad parts can reach the good parts position.
Please note
If transfer of the contour pictures is deactivated (icon
Receive parts contour on/off" in the tool bar), the tools in
CheckOpti cannot be processed or only to a limited extent.
4. Place the test parts on the conveyor belt one after the
other.
Recommendation:
Check a sufficient number of parts, in order to obtain a repro
ducible result. Show, e.g. 6 parts recognized as good as well
as 6 bad parts per orientation.
Please note
Transmission of the contour pictures can lead to a modi
fied time reaction of the Checkbox. Parts may then not be
blown down correctly and bad parts may reach the good
parts position without being checked.
The test parts are shown in the window Part list". Check here
the grading of the parts according to good parts, bad parts or
according to their orientation.
After the test procedure, you can perform one of the following
steps:
orientation
Influence of tolerance
Sample parts
Check the individual sample parts in the window Part con
tour".
Test parts
Check the test parts in the window Part contour", e.g. ac
cording to the following:
If these points are not fulfilled, you can ascertain the causes
with the methods or criteria described in the following
sections.
4 Parts with
orientation3
5 Parts with 3
orientation2
6 Parts with
orientation1
6 5 4
2
3
4
5
6
aC aB aA aJ 9 8 7
Edit features.
You can process the sample and test parts in the window
Part list" (notes on the window Part list" can be found in
section 3.2.2):
Overlay Function
Example:
Create a new part by means of the OR" link from all parts
with orientation 1 and all parts with orientation 2. Then
create a further part from both new parts with the XOR"
link.
This part now shows the characteristic differences be
tween orientations 1 and 2.
The configuration tools react like all other features when they
have been installed. They are learnt like the other features
with the aid of the sample parts during the learn procedure.
Please note
Configuration tools which have been set up are not lost
when a teach procedure is carried out on the Checkbox,
they are simply learnt again like the other features.
In order to remove configuration tools from the Checkbox,
you must transfer new Teach−Data to the Checkbox with
CheckOpti or CheckKon (without configuration tools or with
new configuration tools).
Please note
If only the quality is to be tested and not the orientation:
· In the case e.g. of two horizontally symmetric orienta
tions, you must set up two tools horizontally symmetric
(corresponding to the symmetry of the orientations).
Click on the tool. The tool will then be activated. The prop
erties of the tool will be shown in different colours:
Colour Meaning
With a double click on the tool, you can open the relevant
window Feature properties" for editing the tool settings.
By dragging with the mouse, you can shift the tool. When the
tool is active, you can adapt the size with the aid of the grip
ping devices on the border lines.
Feature Meaning
Please note
The contours of the sample parts, from which the Teach−
Data are ascertained, must be created with the same
Checkbox and the same Checkbox parameter settings,
onto which the created Teach−Data are then loaded.
In particular, modifications with CheckKon to the following
parameters make a complete new teach procedure
necessary:
exposure time, grey value threshold
encoder to line frequency ratio
upper and lower limit of viewing area
conveyor belt speed (without encoder)
parameters in Extended influence of picture creation"
(see CheckKon).
Please note
Tools and special settings in the Teach−Data, which are
transferred to the Checkbox, remain saved on the Check
box even after a new teach procedure.
As from operating system 3.0, the Checkbox shows tool"
in the display when a tool exists on a type memory and the
teach mode has been activated for this.
The installed tools and settings are not modified until a
new transfer of Teach−Data takes place. With the
Teach−Data Manager you can also delete the defined tools
and settings directly.
Please note
Transfer Teach−Data to the Checkbox only if the set target
system corresponds to the connected Checkbox. If necess
ary, carry out the identification in the window Project
properties".
Chapter 5
Contents
5. Wizards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5−1
Within the Project Wizard you can navigate between the indi
vidual steps with the buttons Next" and Back".
1 2
1 The icon indicates the status of the processing step (see table)
2 Description of the processing step or additional information
Fig.5/2: Wizard for manual project creation
With a double click on an entry in the check list, you can open
the appropriate window or dialogue window in which you can
carry out the relevant processing step.
Icon Meaning
Small red X" Processing step has been carried out, the
result however is not optimum and
should be improved by further processing
(see information).
Large red X" Processing step has been carried out, the
result however is incorrect and must be
improved by further processing (see in
formation).
1 Specification of the
maximum time for the
optimization
Proceed as follows:
1 Information on the
teach procedure and
the automatic op
timization
Possibilities of improvement:
Proceed as follows:
1 Description of the
Wizard 1
2 Continue with
next step
4. You can move to the next step with Next". The resolution
and the accuracy of the parts received are ascertained
here.
1 Feature to be
evaluated
2 Arithmetical me
dium value of the
actually 1
measured values
of the feature. 2
3 Values 3
ascertained by
CheckOpti
6. You can move to the next step with Next". Here you can
determine the share of parts with uncertain assignment or
the tolerance range.
The statistic distribution is made on the basis of a normal
distribution of the feature value to be tested. It is also
assumed that 2 x sigma of the normally distributed pro
cess corresponds to the tolerance limits.
The appropriate ranges are shown in colour in the in
formation graph:
Range Meaning
green Certainly good If the value of the feature to be tested lies in this range, the
measurement is good in spite of measuring uncertainty within the
tolerance range.
(the range is determined by the tolerance range minus 0.5 * measur
ing uncertainty at the tolerance limits)
yellow Uncertain range, Two ranges at the tolerance limits with the width of the measuring
can be good or uncertainty. If the value of the feature to be tested lies in this range,
bad. there will be no clear result due to the measuring uncertainty. The
part can be subjected to a new test, in order that a clear result can
be obtained.
red Certainly bad The ranges outside the measuring uncertainty plus the measuring
uncertainty. If the value of the feature to be tested lies in one of
these ranges, the part will be classified as bad.
1 Description
2 Selection of cal 1
culation type
Tolerance of
range"
3 Nominal value
(see Measured
value" in the
previous step)
and permitted 2
tolerance
3
4 Resulting percen
tage of parts with
uncertain assign
ment 4
1 Description
2 Selection of cal 1
culation specifi
cation Amount
of uncertain
parts"
3 Nominal value
(see Measured
value" in the
previous step) 2
4 Percentage of 3
parts with uncer
tain assignment
4
5 Resulting toler
ance 5
1 Description
1
2 Summary of the
specifications
and results of the 2
statistic judge
ment
4 Creates 2 addi
tional orienta
tions with uncer
tain" feature va 3
lues
Chapter 6
Contents
Distance measurement Vertical distance between two con Quality check of a contour sec
(vertical)2) tour points tion (e.g. depth of a groove)
Multi angle measure Several angles between contour Measurement of an angle irre
ment 2) points spective of the part orientation
Counting 2) Number of transitions between con e.g. in order to check the number
tour and background of pins of a plug
1) Available for Checkboxes with operating system type Config, as from software version 1.2.
2) Available for certain Checkboxes with operating system type Config, as from software version 3.1.
Please note
Type and number of the available tools depend on the op
erating system of the Checkbox.
You can assign any name to the tool and thereby to the fea
ture assigned. However, this name is not used in the Check
box and serves only for documentation within CheckOpti.
Activate the tool with a mouse click. Open the dialogue win
dow Feature properties" in order to set the parameters of
the tool, in each case with the active window Part contour".
Please note
The tools remain in the Checkbox after transfer of the
Teach−Data even after a new teach procedure. The per
mitted feature ranges of the tools are adapted accordingly
to the teach procedure.
The tools can be deleted with CheckOpti by means of a
new transfer of the Teach−Data (without tool).
For the tools you will find appropriate projects in the sub−di
rectory Demo" of the program directory of CheckOpti.
The VStrip tool calculates the area of the parts contour within
a horizontally limited range. This results in a vertical strip
(Vertical Strip).
Carry out the settings for the appropriate tool in the window
Feature properties".
2 Start coordinate of 1
the vertical strip and
reference of the start
coordinate
2
3 End coordinate of the
vertical strip and ref
erence of the end
coordinate 3
4 Graphic representa
tion of the references
4
The distances between the references and the limits are en
tered in pixels.
The limits of the area, i.e. the left−hand and right−hand limits,
can be specified by different definitions (references) (see
following table).
absolute, from left The position of the tool refers to the The absolute position is 1.2
(part beginning = 0) absolute part beginning (always used, e.g. when the feature
corresponds to x = 0). to be defined always lies at
the same horizontal posi
posi
absolute, from right The position of the tool refers to the tion in the parts contour. 1.2
(part end) part end (corresponds to the largest
x−coordinate of the current contour).
relative from left to The position of the tool can adapt The relative position is 3.1
horizontal suspension itself in the horizontal direction of used, e.g. when the feature
the current parts contour. The hori to be defined moves in the
zontal suspension" can therefore be horizontal direction as a
relative from right to from the left" or from the right" factor of the parts contour 3.1
horizontal suspension (in respect of part beginning or part (see example, Fig.6/9).
end).2)
relative to part centre The position of the tool refers to the If the registered part 3.2
part centre (corresponds to the length fluctuates to a large
coordinate of half the part length, extent, e.g. if the Checkbox
Length_x/2). is used in a vibrating or
centrifugal conveyor,
conveyor fea
fea
relative to centre of The position of the tool refers to the tures which lie in the 3.2
gravity centre of gravity of the part centre of the parts can be
(CG_co_x). recognized better.
1) Available for Checkboxes as from the specified operating system type Config (software version).
2) See tab Horizontal suspension". The tab is only shown if at least one relative reference has been
selected.
... from left ... from left The contour section to be 1.2
examined lies to the left of
the centre
... from left ... from right In special cases (the width of 1.2
the tool changes with the
length of the part)
... from right ... from left In special cases (the width of 3.1
the tool changes with the
length of the part)
... from right ... from right The contour section to be 1.2
examined lies to the right of
the centre
1) Available for Checkboxes as from the specified operating system
type Config (software version).
Possible exception:
If e.g. a contour section to the left of the centre is to be
tested, but the manufacturing tolerances on the test part are
measured from the right and are therefore usually less. In this
case select ... from right" both for the start and the end, al
though the VStrip tool lies to the left of the centre.
2. With the command [Edit] [Paste] you can open the dia
logue window Options for paste config tool".
If this is not the case, a part e.g. with orientation 1 could in
correctly be checked with the Teach−Data for orientation 2.
Please note
Even if only the quality is to be checked, it will not suffice
to learn only one orientation in which both alignments of
the tool are shown.
In this case the ranges of the feature values, normally sep
arated by the orientation, would be grouped together. In
this way the reliability of the quality check would be con
siderably impaired.
If possible, the individual orientations must always be
learnt separately.
Start in row:
End in row:
Within this range a search is now made for the first occur
rence of the parts contour according to the specification
from left" or from right". This position serves as the hori
zontal reference for the horizontal position of the feature.
In this way the VStrip tool always refers to the front of the
part, irrespective of any burr.
6.3 CTool
Height difference Determines the maximum height differ e.g. testing a recess 1.2
ence within the horizontally limited
range along the contour.
Maximum value Determines the maximum height within e.g. testing the height in a 3.1
the horizontally limited range along the certain range
contour.
Average value Determines the average height within e.g. local height test 1.2
the horizontally limited range along the
contour.
Minimum value Determines the minimum height within e.g. testing the height in a 3.1
the horizontally limited range along the certain range
contour.
Angle of the fitted Determines the angle of the fitted line e.g. testing an angle in a 3.1
line within the horizontally limited range certain range
along the contour.
Scaling length Determines the length along the contour e.g. testing the existence 1.2
(curve length) within the horizontally limited range. of a thread
1) Available for Checkboxes as from the specified operating system type Config (software version).
Carry out the settings for the appropriate tool in the window
Feature properties".
3 Schematic represen
tation of the feature 2
4 Reference transition
for the calculation
In the list field Calculate out of" you can select the contour
from which the CTool is calculated.
Top transition Uses the upper transition of the contour section for calculation 1.2
Lower transition Uses the lower transition of the contour section for calculation 3.1
... transition from below For parts with Gaps": uses the relevant transition of the con 3.1
tour section from below for calculation
1) Available for Checkboxes as from the specified operating system type Config (software version).
In the tab Position" you can set the start and end coordi
nates as well as the relevant references.
1 Information on the
settings of the tab
2 Start coordinate of 1
the contour in respect
of the start coordi
nate
4 Graphic representa
tion of the references 3
absolute, from left The position of the tool refers to the The absolute position is 1.2
(part beginning = 0) absolute part beginning (always used, e.g. when the feature
corresponds to x = 0). to be defined always lies at
the same horizontal posi
posi
absolute, from right The position of the tool refers to the tion in the parts contour. 1.2
(part end) part end (corresponds to the largest
x−coordinate of the current contour).
relative from left to The position of the tool can adapt The relative position is 3.1
horizontal suspension itself in the horizontal direction of used, e.g. when the feature
the current parts contour. The hori to be defined moves in the
zontal suspension" can therefore be horizontal direction as a
relative from right to from the left" or from the right" factor of the parts contour 3.1
horizontal suspension (in respect of part beginning or part (see example VStrip tool,
end).2) Fig.6/9).
relative to part centre The position of the tool refers to the If the registered part 3.2
part centre (corresponds to the length fluctuates to a large
coordinate of half the part length, extent, e.g. if the Checkbox
Length_x/2). is used in a vibrating or
centrifugal conveyor,
conveyor fea
fea
relative to centre of The position of the tool refers to the tures which lie in the 3.2
gravity centre of gravity of the part centre of the parts can be
(CG_co_x). recognized better.
1) Available for Checkboxes as from the specified operating system type Config (software version).
2) See tab Horizontal suspension". The tab is only shown if at least one relative reference has been
selected.
... from left ... from left The contour section to be 1.2
examined lies in the centre
... from left ... from right In special cases (the width of 1.2
the tool changes with the
length of the part)
... from right ... from left In special cases (the width of 3.1
the tool changes with the
length of the part).
... from right ... from right The contour section to be 1.2
examined lies to the right of
the centre
1) Available for Checkboxes as from the specified operating system
type Config (software version).
Possible exception:
If e.g. a contour section to the left of the centre is to be
tested, but the manufacturing tolerances on the test part are
measured from the right and are therefore usually less.
In this case select ... from right" both for the start and the
end, although the CTool lies to the left of the centre.
Difference in height
Mean value
The ROI tool calculates the area of the parts contour within a
parallelogram, an ellipse or between a parallelogram and an
ellipse.
The size of the ROI tool is defined by its width, height and by
the angle to the horizontal. The position of the ROI tool is
determined by horizontal and vertical references.
In the tab Position" you can determine the size, position and
reference as well as the alignment (angle) of the tool.
1 Information on the
position
4 Horizontal position 4
and reference
6 Alignment (angle) to
the horizontal
6
absolute, from left The position of the tool refers to the The contour section to be 1.2
(part beginning = 0) absolute part beginning (always examined lies to the left of
corresponds to x = 0)2) the centre
absolute, from right The position of the tool refers to the The contour section to be 1.2
(part end) part end (corresponds to the largest examined lies to the right
x−coordinate of the current con of the centre
tour)2)
relative from left to The position of the tool can adapt The relative position is 3.1
horizontal suspension itself in the horizontal direction of used, e.g. when the feature
the current parts contour. The hori to be defined moves in the
zontal suspension" can therefore be horizontal direction as a
relative from right to from the left" or from the right" (in factor of the parts contour 3.1
horizontal suspension respect of part beginning or part (see example VStrip tool,
end).3) Fig.6/9).
relative to part centre The position of the tool refers to the If the registered part 3.2
part centre (corresponds to the length fluctuates to a large
coordinate of half the part length, extent, e.g. if the Checkbox
Length_x/2). is used in a vibrating or
centrifugal conveyor, fea
relative to centre of The position of the tool refers to the tures which lie in the 3.2
gravity centre of gravity of the part centre of the parts can be
(CG_co_x). recognized better with
these references.
1) Available for Checkboxes as from the specified operating system type Config (software version).
2)The absolute position is used, e.g. when the feature to be defined always lies at the same horizon
tal position in the parts contour.
3) See tab Horizontal suspension". The tab is only shown if at least one relative reference has been
selected.
Relative references have the advantage that the ROI tool can
be placed relative to the contour of the part. The ROI tool is
therefore less susceptible to fluctuations.
relative to maxima Upper limit of the tool refers to the e.g. if the suspension is to 1.2
from suspension maximum of a value calculated from refer to a point of the part.
the contour2)
relative to average Upper limit of the tool refers to the e.g. if the suspension is to 1.2
from suspension average of a value calculated from refer to a level contour
the contour2) section.
relative to minima Upper limit of the tool refers to the e.g. if the suspension is to 3.1
from suspension minimum of a value calculated from refer to a recess.
the contour2)
relative, alignment Upper limit of the tool refers to the e.g. if parts can lie in differ 3.1
parallel to suspension fitted line specified by the reference; ent angles at reception, but
the tool is placed diagonally with the the ROI is to remain unaf
angle of the fitted line (upper and fected.
lower transition)
absolute from below Upper limit of the tool refers to the e.g. if the tool is to be inde 3.1
x−axis (y = 0) pendent of the part posi
tion.
relative to part centre The position of the tool refers to the If the registered part 3.2
part centre (corresponds to the height fluctuates to a large
coordinate of half the part length, extent, features which lie
Height_y/2). in the centre of the parts
can be recognized better
relative to centre of The position of the tool refers to the with these references. 3.2
gravity centre of gravity of the part
(CG_co_y).
1) Available for Checkboxes as from the specified operating system type Config (software version).
2) See tab Vertical suspension". The tab is only shown if at least one relative reference has been
selected.
1 Information on the
suspension
3 Start coordinate of
the contour and refer 2
ence of the start
coordinate 3
4 End coordinate of the
contour and refer
ence of the end 4
coordinate
5 Graphic representa 5
tion of the references
In the list field Calculate from" you can select the contour
from which the reference of the tool is calculated.
... transition from For parts with Gaps": uses the rel 3.1
below evant transition of the contour sec
tion from below for calculation
1) Available for Checkboxes as from the specified operating system
type Config (software version).
Possible exception:
If e.g. a contour section to the left of the centre is to be
tested, but the manufacturing tolerances of the test part are
measured on the right and are therefore usually less. In this
case select ... from right" both for the start and the end, al
though the ROI tool lies to the left of the centre.
1 Information on the
suspension
2 Graphic representa
tion of the references 1
3 Start coordinate of
the contour
2
4 End coordinate of the
contour 3
5 Reference of start 4
and end coordinates
absolute from below Beginning and end of the vertical e.g. if the tool is to be inde 3.1
strip refer to the x−axis (y = 0) pendent of the part posi
tion.
relative to vertical sus Beginning and end of the vertical A reference to the vertical 3.1
pension strip refer to the vertical suspen suspension has the advan
sion. The range moves up or down tage that the position of
with the vertical suspension.2) the range (which is used
Please note: Beginning and end can for determining the hori
also be negative values. zontal suspension) adapts
itself to the contour, e.g. if
Providing no vertical suspension of the suspension is to refer
the tool is defined, the beginning to a recess.
and the end of the vertical strip refer
as with the setting absolute from
below" to the x−axis (y = 0).
1) Available for Checkboxes as from the specified operating system type Config (software version).
2) See tab Vertical suspension". The tab is only shown if at least one relative reference has been
selected.
If an ROI has been selected, the area within the ROI will be
shown in red.
Fig.6/21: ROI, horizontal reference absolute from left", vertical reference relative to
maximum of vert. suspension"
Fig.6/22: ROI, horizontal reference from left", vertical reference relative to mean of
vert. suspension"
Example:
A miniature plug connector is to be moved with the correct
orientation to a components fitting installation. However, only
orientation 1 may be used here, all further orientations are to
be returned to the conveyor system.
Orientation 1 Orientation 3
1 Orientation 1
2 Orientation 3
Example:
1 Orientation 1
2 Orientation 2
3 Orientation 3
4
4 Orientation 4
2
1 1 line 1 2 3 4 5
2 1. Transition point:
background
1 2 3 4
} part contour
3 2. Transition point:
part contour
} background 6
4 3. Transition point:
background
} part contour
5 4. Transition point:
part contour
} background
6 Part contour
The position and direction of the line are defined by the sus
pension and the vertical reference.
1 2. line 1
E3
(3 transition points)
E2
E1 2
2 1. line S2
S3
S4
(4 transition points) S1
3 Part contour
3
The position and direction of the two lines are defined by the
suspension and the vertical reference.
1 Point−to−point 1
distance
E3
2 Parallel distance E1
E2
S4
S3
3 Parts contour S1
S2
1 2 lines 1
2
2 Point−to−point
distance
3 Parallel distance
(vertical measure 4
ment)
2
4 Parts contour
1 3
3
4
Please note
Due to the actual belt speed and exposure time, the con
tour pictures are usually registered out of shape in the x
and y−directions.
In order to achieve equal angle proportions, the ellipse
must be out of shape to the same extent.
In order to achieve equal length proportions along the
ellipse, the actual belt speed must be at the correct ratio
to the exposure time.
Undertake the necessary settings with CheckKon.
With all measuring tools the position and size of the feature
shape are defined in the tabs Position" and Vertical sus
pension".
1 Information on the
position
1
2 Setting whether va
lues are specified in 2
pixels (absolute) or in
per thousand (rela 3
tive to part length)
5 Horizontal position
and reference 7
6 Vertical position and
reference
7 Alignment (angle) to
the horizontal, is
added in some cases
to the angle of the
suspension
absolute from left Left−hand limit of the tool The contour section to be 1.2
refers to the start of the examined lies to the left of
parts the centre
absolute from right Right−hand limit of the tool The contour section to be 1.2
refers to the end of the examined lies to the right of
parts the centre
relative to part centre The position of the tool If the registered part length 3.2
refers to the part centre fluctuates to a large extent,
(corresponds to the coordi e.g. if the Checkbox is used in
nate of half the part length, a vibrating or centrifugal con
Length_x/2). veyor, features which lie in
the centre of the parts can be
relative to centre of The position of the tool recognized better with these 3.2
gravity refers to the centre of grav references.
ity of the part (CG_co_x).
1) Available for Checkboxes as from the specified operating system type Config (software version).
Feature shape 1 line" or With the feature shape 1 line" or 2 lines" the position of
2 lines" the upper line in the vertical is defined by the distance to a
reference.
Feature shape Ellipse With the feature shape Ellipse" the upper limit of the el
lipse is defined by the distance to a reference.
relative to maxima The vertical position refers to e.g. if the suspension is to 3.1
from suspension the maximum of a value calcu refer to a point of the part.
lated from the contour 2)
relative to average The vertical position refers to e.g. if the suspension is to 3.1
from suspension the maximum of a value calcu refer to a level contour sec
lated from the contour 2) tion.
relative to minima The vertical position refers to e.g. if the suspension is to 3.1
from suspension the minimum of a value calcu refer to a recess.
lated from the contour 2)
relative, alignment The vertical position refers to e.g. if parts can lie in differ 3.1
parallel to suspension the fitted line specified by the ent angles at reception, but
reference; the feature shape is the measuring tool is to re
placed diagonally with the main unaffected.
angle of the fitted line
absolute from below The vertical position refers to e.g. if the tool is to be inde 3.1
the x−axis (y = 0) pendent of the part posi
tion.
relative to part centre The vertical position of the If the registered part 3.2
tool refers to the part centre height fluctuates to a large
(corresponds to the coordi extent, features which lie
nate of half the part height, in the centre of the parts
Height_y/2). can be recognized better
with these references.
references
relative to centre of The vertical position of the 3.2
gravity tool refers to the centre of
gravity of the part (CG_co_y).
1) Available for Checkboxes as from the specified operating system type Config (software version).
2) See tab Vertical suspension".
1 Information on the
suspension
3 Start coordinate of
the contour and refer 2
ence of the start
coordinate 3
4 End coordinate of the
contour and refer
ence of the end 4
coordinate
5 Graphic representa
tion of the references 5
In the list field Calculate from" you can select the contour
from which the reference of the tool is calculated.
Possible exception:
If e.g. a contour section to the left of the centre is to be
tested, but the manufacturing tolerances on the test part are
measured from the right and are therefore usually less. In this
case select absolute from right" for both references, al
though the measuring tool lies left of the centre.
1 Transition points 1 2
1 to 4
2 Line
1 2 3 4
3 Ascertained distance 3
between the 1st. and
the 2nd. transition
point
Fig.6/36: Example: Measuring the distance between the 1st. and the 2nd. transition
points
2 Ellipse
(2 transition points)
3
2
3 Distance measure
ment
4 Part contour
Fig.6/37: Example: Measurement of the distance on an ellipse between the 1st. and the
2nd. transition point
1 Transition points 1 2
1 to 4
2 Line
1 2 3 4
3 Ascertained minimum 3
distance,
start transition:
background
according to
part contour,
end transition:
part contour
according to
background
3 Distance measure
ment e.g. minimum
point−to−point dis
3
tance
4 Part contour 4
3 Ascertained distance 2
of the feature
(depending on setting 3
2)
4 Schematic graph of 4
the distance to be
measured
4
5 Defining the direction
of measurement
(direction in which 5
the contour transi
tions are numbered)
7
6 Select the number of
the transition for the
start point and the
end point of the
measurement
1 Transition points 1
1 and 2 2
2 Ascertained distance 2
3 Line 1
1
3
Fig.6/42: Example: Measuring a vertical distance
7 Scaling of the
measurement result
1 2. Transition point of 1 2
the 2nd. line
3
2 2. Transition point of 1
2
1 3
3 Measurement of the
angle to the align
ment:
Starting point: 4
2. Transition point of
the 1st. line
End point:
2. Transition point of
the 2nd. line
4 Parts contour
3 Angle measurement a
4 Part contour
4
7 Scaling of the
measurement result
4 Schematic graph of 4
the distance to be
measured
5
5 Defining the direction
of measurement
(direction in which
6
the contour transi
tions are numbered)
7
6 Select the number of
the transition for the
start point and the
end point of the
measurement
7 Scaling of the
measurement result
Combination Description
Addition (F1 + F2) The feature of the tool is derived from the addition of feature 1 and
feature 2.
Subtraction (F1 − F2) The feature of the tool is derived from the subtraction of feature 2
from feature 1.
Multiplication (F1 * F2) The feature of the tool is derived from the multiplication of feature 1
by feature 2.
Division (F1 / F2) The feature of the tool is derived from the division of feature 1 by
feature 2 (if F2 = 0, the result is also = 0).
Less−equal (F1 < = F2) Logical operation: The feature has the value 1 if F1 is smaller or
equal to F2. The feature has the value 0 if F1 is greater than F2.
Greater (F1 > F2) Logical operation: The feature has the value 1 if F1 is greater
thanF2. The feature has the value 0 if F1 is smaller or equal to F2.
Examples:
Example 1 A certain angle on a part is to be checked. The part can be
presented during the parts test in various alignments. By
linking two suitable angles, you can compensate the various
alignments when measuring the relevant angle.
Example 2 Any desired conveyor can be used with the Compact Check
box. If the parts are tested at different speeds, a direct com
parison of the actual part lengths is not possible.
You can compensate for this with a feature linking of type
Division" of CG_co_x (centre of gravity coordinate in X−direc
tion) related to the Length _x (length of part).
7 Values n) ... q)
(integer values, 7
16bits)
Appendix A
Contents
Wrong Data Format. Non−permitted values have been entered for the
Please make sure that: value range of a feature.
Minimum Ţ Mean Ţ Maximum · Correct the values entered.
Display of tool is not possible. The tool cannot be used with the current part
(e.g. the reference points cannot be determined).
Orientations cannot be separated [E 20] The orientations of the parts learnt cannot be
The fault must be eliminated. distinguished clearly in any feature.
Please check the parts. · Check and correct the sample parts. Further
information can be found in section 4.1.
Types cannot be separated [E 21] The parts types of the parts learnt cannot be dis
The fault must be eliminated. tinguished clearly in any feature.
Please check the sample parts. · Check and correct the sample parts. Further
(fault occurs only with Sortbox) information can be found in section 4.1.
A.2 Example
2. By switching off the feature, you can specify that the fea
ture is not to be tested at all.
Deactivate Activate option With this setting, the feature Features are switched off if
feature disable feature" will be completely deactivated they have a negative influ
and therefore not taken into ac ence on the test (e.g. if cor
count during teaching and test rect good parts are some
ing. times classified as bad
parts as a result of this fea
ture).
Enter toler The tolerance fac The standard setting of the tol The tolerance factor is
ance factor tor is entered in erance factor is 1.0, i.e. the tol usually modified when indi
the appropriate erance set on the Checkbox vidual features are of vary
field. flows unmodified into the test ing importance for the test,
of this feature. i.e. if the specification of
If e.g. 0.1 is entered with fea tolerances is critical for the
ture Length_x" and if 1.0 is en assessment of quality with
tered with feature Height_y" individual features, or if
with a tolerance of 5%, 0.5% other features are allowed
will be specified for length and to be extremely widely scat
5% for height. tered.
Enter toler Activate the check With this setting you can enter It is sensible to enter the
ance range box Manual edit manually the desired permitted value range of a feature
manually ing activated" value ranges in the fields in manually if, e.g. the ap
tended for this purpose. proximate scatter of the
The options Influence of teach production is known, but
process on the Checkbox ..." not all the representative
defines the reaction of the sample parts are available.
Checkbox: The manually entered va
no change of manual edit lues will be subject to the
ing (protected/locked)": usual tolerance (set on the
the manually entered values Checkbox) during the test.
will not be overwritten during
a new teach procedure.
overwrite of manual editing
(not protected/not locked)":
the manually entered values
will be adapted to the new
part during a new teach pro
cedure.
As this is the decisive feature for the test, the deviation must
be less than that permitted for the other features. The toler
ance range of the feature should therefore be reduced.
With the setting 0.5 of the tolerance factor for the feature
Height_y" and with a tolerance of 5% set on the Checkbox,
the height of the springs will be tolerated as follows:
5 % x 0.5 = 2.5 %
All other features have the standard setting 1.0 for the toler
ance factor and are therefore tolerated with 5 %.
1 Tolerance factor
Variation of positions As not all positions can be demonstrated, it may happen that
good parts are sometimes incorrectly recognized as bad
parts due to the features Feat_11" and Feat_12".
1 Feature is not
taken into ac
count during test
Appendix C
B. Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B−1
B
Bad part . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XV
C
C−value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XV
Checkbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XV
Checkbox family
Method of operation . . . . . . . . . . . . . . . . . . . . . . . . . . . 1−4
Scope of functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1−6
Checkbox panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−37
Colour conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−51
Configuration tools . . . . . . . . . . . . . . . . . . . . . . . . . . XV , 6−3
Angle measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . 6−63
Counting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6−66
CTool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6−18
Distance measurement . . . . . . . . . . . . . . . . . . . . . . . . 6−57
Distance measurement (vertical) . . . . . . . . . . . . . . . . 6−61
Externally calculated feature . . . . . . . . . . . . . . . . . . . . 6−69
Feature combination . . . . . . . . . . . . . . . . . . . . . . . . . . 6−67
Measuring tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6−43
Multi−angle measurement . . . . . . . . . . . . . . . . . . . . . . 6−65
Multi−distance measurement . . . . . . . . . . . . . . . . . . . . 6−59
Position and suspension . . . . . . . . . . . . . . . . . . . . . . . 6−49
ROI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6−25
VStrip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6−6
Configuring CheckOpti . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2−9
Connection parameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−8
Counting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6−66
CTool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6−18
D
Designated use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VII
Deviation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XV
Distance measurement . . . . . . . . . . . . . . . . . . . . . . . . . . 6−57
Distance measurement (vertical) . . . . . . . . . . . . . . . . . . 6−61
Documenting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4−29
E
Error messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A−3
Exporting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2−15
Externally calculated feature . . . . . . . . . . . . . . . . . . . . . . 6−69
F
Feature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XV
Statistic judgement . . . . . . . . . . . . . . . . . . . . . . . . . . . 5−10
Feature combination . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6−67
Feature graph . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−30
Feature properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−24
Festo Checkbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1−3
G
Good part . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XV
Guide for manual project creation . . . . . . . . . . . . . . . . . . 5−5
I
Important user instructions . . . . . . . . . . . . . . . . . . . . . . . . . . X
Importing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2−15
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2−3
K
Key assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−50
L
Learning parts, Preparation . . . . . . . . . . . . . . . . . . . . . . . . 4−5
M
Measuring tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6−43
Menu commands
Menu [Action] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−45
Menu [Edit] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−44
Menu [Extra] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−48
Menu [File] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−42
Menu [Help] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−49
Menu [Navigate] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−47
Menu [Window] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−49
Menu [Wizards] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−47
Multi−angle measurement . . . . . . . . . . . . . . . . . . . . . . . . 6−65
Multi−distance measurement . . . . . . . . . . . . . . . . . . . . . 6−59
O
Online connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2−5
Operating system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1−6
Optimizing
automatic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5−7
Configuration tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4−24
Editing the features . . . . . . . . . . . . . . . . . . . . . . . . . . . 4−27
Processing the sample and test parts . . . . . . . . . . . . . 4−22
Optimizing the types or orientation recognition . . . . . . . 5−7
Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−6
Orientation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XV
P
Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XV
Part contour . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−14
Part list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−11
Part properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−35
Parts testing, Test procedure . . . . . . . . . . . . . . . . . . . . . 4−10
Parts type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XV
Pictograms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XI
Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6−49
Print preview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−41
Printing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2−14
Program window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−3
Project . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XV , 2−12
Project documentation . . . . . . . . . . . . . . . . . . . . . . . . . . 3−33
Project properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−9
Project wizard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5−3
Properties / evaluation of teach data . . . . . . . . . . . . . . . 3−21
Properties of the selected part type . . . . . . . . . . . . . . . . 3−36
R
ROI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6−25
S
Sample parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XV
Scatter of the features . . . . . . . . . . . . . . . . . . . . . . . . . . . . XV
Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VII
Set counter properties . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−23
Sorting program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XV
Statistic judgement of a feature . . . . . . . . . . . . . . . . . . . 5−10
Sub−project . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XV
suspension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6−49
T
Target group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VII
Target system, − determining . . . . . . . . . . . . . . . . . . . . . . 2−10
Teach procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XVI
Teach−Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XVI , 3−17
Characteristic scatter . . . . . . . . . . . . . . . . . . . . . . . . . . 4−19
Checking the bad parts . . . . . . . . . . . . . . . . . . . . . . . . 4−20
Differentiating the orientations and parts types . . . . 4−16
Evaluation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4−13
Optimizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4−21
Tolerance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4−20
Transferring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4−30
Visual check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4−15
Teach−Data Manager . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−39
Teaching parts, Teach procedure . . . . . . . . . . . . . . . . . . . 4−6
Test data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XVI
Test parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XVI
Test procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XVI
Testing parts, Basic information . . . . . . . . . . . . . . . . . . . . 4−9
Text markings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XI
Tolerance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XVI
Tolerance factor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XVI
Tool bar
Program window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−4
Sub−projects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−5
Window Feature properties" . . . . . . . . . . . . . . . . . . . 3−25
Window Part contour" . . . . . . . . . . . . . . . . . . . . . . . . 3−15
Window Part list" . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−12
Window Teach−Data" . . . . . . . . . . . . . . . . . . . . . . . . . 3−18
Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XV , 6−3
Angle measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . 6−63
Counting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6−66
CTool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6−18
Distance measurement . . . . . . . . . . . . . . . . . . . . . . . . 6−57
Distance measurement (vertical) . . . . . . . . . . . . . . . . 6−61
Externally calculated feature . . . . . . . . . . . . . . . . . . . . 6−69
Feature combination . . . . . . . . . . . . . . . . . . . . . . . . . . 6−67
Measuring tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6−43
Multi−angle measurement . . . . . . . . . . . . . . . . . . . . . . 6−65
Multi−distance measurement . . . . . . . . . . . . . . . . . . . . 6−59
Position and suspension . . . . . . . . . . . . . . . . . . . . . . . 6−49
ROI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6−25
VStrip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6−6
V
VStrip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6−6
W
Wizard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XVI