Report for Design of Alternator

kondeti ravi teja

5 July 2019
Design details Studies on Permanent magnet Alternator

Design specifications: Here design is carried for two conditions,

that is keeping current density at 4.5 A/mm2 and 6A/mm2 .

0.1 Design for 4.5 A/mm2

0.1.1 case 1
Dimensions:
stator Outer diameter (mm) : 140
stator inner diameter (mm) : 70
length (mm) : 60
no.of slots : 36
airgap length (mm) : 0.3
rotor inner diameter (mm) : 34
no.of poles : 2

Magnet
Type : ims ring 03D
Magnet thickness (mm) : 4
Magnet outer arc (Elec. angle) (deg) : 162.746
Magnet inner arc (Elec. angle) (deg) : 174.268
Neck angular opening (deg) : 120
material name : REF.NdFeB-1230-1400

Winding:
no.of turns per coil : 18
wire diameter (mm) : 1.46
parallel paths :2
no.of conductors per phase : 216

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Design details Studies on Permanent magnet Alternator

Characterization:
speed(rpm) : 24000
line to line voltage rms (v) : 587.665
line to line 1st harmonic voltage rms (v) : 472.667
Line current, rms (A) : 15.071
Machine electrical power (KW) : 6.98
Machine efficiency (percentage) : 94.161
power factor : 0.455
Electrical loading (A/mm2 ) : 22203

0.1.2 case 2
Dimensions:
stator Outer diameter (mm) : 140
stator inner diameter (mm) : 70
length (mm) : 65
no.of slots : 36
airgap length (mm) : 0.3
rotor inner diameter (mm) : 34
no.of poles : 2

Magnet
Type : ims ring 03D
Magnet thickness (mm) : 4
Magnet outer arc (Elec. angle) (deg) : 162.746
Magnet inner arc (Elec. angle) (deg) : 174.268
Neck angular opening (deg) : 120
material name : REF.NdFeB-1230-1400

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Design details Studies on Permanent magnet Alternator

Winding:
no.of turns per coil : 20
wire diameter (mm) : 1.47
parallel paths :2
no.of conductors per phase : 240

Characterization:
speed(rpm) : 24000
line to line voltage rms (v) : 685.74
line to line 1st harmonic voltage rms (v) : 546.502
Line current, rms (A) : 15.274
Machine electrical power (KW) : 7.66
Machine efficiency (percentage) : 93.776
power factor : 0.4223
Electrical loading (A/mm2 ) : 25003.889

0.1.3 case 3
Dimensions:
stator Outer diameter (mm) : 140
stator inner diameter (mm) : 70
length (mm) : 70
no.of slots : 36
airgap length (mm) : 0.3
rotor inner diameter (mm) : 34
no.of poles : 2

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Design details Studies on Permanent magnet Alternator

Magnet
Type : ims ring 03D
Magnet thickness (mm) : 4
Magnet outer arc (Elec. angle) (deg) : 150
Magnet inner arc (Elec. angle) (deg) : 155
Neck angular opening (deg) : 120
material name : REF.NdFeB-1230-1400

Winding:
no.of turns per coil : 20
wire diameter (mm) : 1.47
parallel paths :2
no.of conductors per phase : 240

Characterization:
speed(rpm) : 24000
line to line voltage rms (v) : 743.893
line to line 1st harmonic voltage rms (v) : 616.17
Line current, rms (A) : 15.274
Machine electrical power (KW) : 8.65
Machine efficiency (percentage) : 93.158
power factor : 0.4395
Electrical loading (A/mm2 ) : 25003.889

0.1.4 case 4
Dimensions:
stator Outer diameter (mm) : 140
stator inner diameter (mm) : 70

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Design details Studies on Permanent magnet Alternator

length (mm) : 70
no.of slots : 36
airgap length (mm) : 0.3
rotor inner diameter (mm) : 34
no.of poles : 2

Magnet
Type : ims ring 03D
Magnet thickness (mm) : 4
Magnet outer arc (Elec. angle) (deg) : 150
Magnet inner arc (Elec. angle) (deg) : 155
Neck angular opening (deg) : 120
material name : REF.NdFeB-1230-1400

Winding:
no.of turns per coil :18
wire diameter (mm) : 1.549
parallel paths :2
no.of conductors per phase : 216

Characterization:
speed(rpm) : 24000
line to line voltage rms (v) : 669.5
line to line 1st harmonic voltage rms (v) : 554.553
Line current, rms (A) : 16.971
Machine electrical power (KW) : 8.65
Machine efficiency (percentage) : 93.156
power factor : 0.4395
Electrical loading (A/mm2 ) : 25003.889

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Design details Studies on Permanent magnet Alternator

0.1.5 case 5
Dimensions:
stator Outer diameter (mm) : 140
stator inner diameter (mm) : 70
length (mm) : 70
no.of slots : 36
airgap length (mm) : 0.3
rotor inner diameter (mm) : 34
no.of poles : 2

Magnet
Type : ims ring 03D
Magnet thickness (mm) : 4
Magnet outer arc (Elec. angle) (deg) : 162
Magnet inner arc (Elec. angle) (deg) : 165
Neck angular opening (deg) : 120
material name : REF.NdFeB-1230-1400

Winding:
no.of turns per coil :18
wire diameter (mm) : 1.549
parallel paths :2
no.of conductors per phase : 216

Characterization:
speed(rpm) : 24000
line to line voltage rms (v) : 666.186
line to line 1st harmonic voltage rms (v) : 540.126

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Design details Studies on Permanent magnet Alternator

Line current, rms (A) : 16.971

Machine electrical power (KW) : 8.423
Machine efficiency (percentage) : 93.695
power factor : 0.4301
Electrical loading (A/mm2 ) : 25003.889

0.1.6 case 6
Dimensions:
stator Outer diameter (mm) : 140
stator inner diameter (mm) : 75
length (mm) : 70
no.of slots : 36
airgap length (mm) : 0.3
rotor inner diameter (mm) : 34
no.of poles : 2

Magnet
Type : ims ring 03D
Magnet thickness (mm) : 4
Magnet outer arc (Elec. angle) (deg) : 162
Magnet inner arc (Elec. angle) (deg) : 165
Neck angular opening (deg) : 120
material name : REF.NdFeB-1230-1400

Winding:
no.of turns per coil :18
wire diameter (mm) : 1.549
parallel paths :2

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Design details Studies on Permanent magnet Alternator

no.of conductors per phase : 216

Characterization:
speed(rpm) : 24000
line to line voltage rms (v) : 639.322
line to line 1st harmonic voltage rms (v) : 539.725
Line current, rms (A) : 16.971
Machine electrical power (KW) : 8.106
Machine efficiency (percentage) : 90.838
power factor : 0.4313
Electrical loading (A/mm2 ) : 23336.963

0.1.7 case 7
Dimensions:
stator Outer diameter (mm) : 150
stator inner diameter (mm) : 70
length (mm) : 60
no.of slots : 36
airgap length (mm) : 0.3
rotor inner diameter (mm) : 35
no.of poles : 2

Magnet
Type : ims ring 03D
Magnet thickness (mm) : 4
Magnet outer arc (Elec. angle) (deg) : 162
Magnet inner arc (Elec. angle) (deg) : 168
Neck angular opening (deg) : 120

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Design details Studies on Permanent magnet Alternator

material name : REF.NdFeB-1230-1400

Winding:
no.of turns per coil :20
wire diameter (mm) : 1.608
parallel paths :2
no.of conductors per phase : 240

Characterization:
speed(rpm) : 24000
line to line voltage rms (v) : 688.134
line to line 1st harmonic voltage rms (v) : 518.509
Line current, rms (A) : 18.284
Machine electrical power (KW) : 8.624
Machine efficiency (percentage) : 94.201
power factor : 0.3958
Electrical loading (A/mm2 ) : 29931.345

0.1.8 case 8
Dimensions:
stator Outer diameter (mm) : 150
stator inner diameter (mm) : 70
length (mm) : 70
no.of slots : 36
airgap length (mm) : 0.3
rotor inner diameter (mm) : 35
no.of poles : 2

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Design details Studies on Permanent magnet Alternator

Magnet
Type : ims ring 03D
Magnet thickness (mm) : 4
Magnet outer arc (Elec. angle) (deg) : 162
Magnet inner arc (Elec. angle) (deg) : 168
Neck angular opening (deg) : 100
material name : REF.NdFeB-1230-1400

Winding:
no.of turns per coil :20
wire diameter (mm) : 1.608
parallel paths :2
no.of conductors per phase : 240

Characterization:
speed(rpm) : 24000
line to line voltage rms (v) : 796.711
line to line 1st harmonic voltage rms (v) : 604.927
Line current, rms (A) : 18.284
Machine electrical power (KW) : 10.076
Machine efficiency (percentage) : 94.339
power factor : 0.3994
Electrical loading (A/mm2 ) : 29931.345

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Design details Studies on Permanent magnet Alternator

0.2 Design for 6 A/mm2

0.2.1 case 1
Dimensions:
stator Outer diameter (mm) : 140
stator inner diameter (mm) : 70
length (mm) : 65
no.of slots : 36
airgap length (mm) : 0.3
rotor inner diameter (mm) : 34
no.of poles : 2

Magnet
Type : ims ring 03D
Magnet thickness (mm) : 4
Magnet outer arc (Elec. angle) (deg) : 162.746
Magnet inner arc (Elec. angle) (deg) : 174.268
Neck angular opening (deg) : 120
material name : REF.NdFeB-1230-1400

Winding:
no.of turns per coil : 20
wire diameter (mm) : 1.47
parallel paths :2
no.of conductors per phase : 240

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Design details Studies on Permanent magnet Alternator

Characterization:
speed(rpm) : 24000
line to line voltage rms (v) : 721.358
line to line 1st harmonic voltage rms (v) : 546.502
Line current, rms (A) : 20.365
Machine electrical power (KW) : 9.33
Machine efficiency (percentage) : 93.814
power factor : 0.366
Electrical loading (A/mm2 ) : 33338.519

0.2.2 case 2
Dimensions:
stator Outer diameter (mm) : 140
stator inner diameter (mm) : 70
length (mm) : 70
no.of slots : 36
airgap length (mm) : 0.3
rotor inner diameter (mm) : 34
no.of poles : 2

Magnet
Type : ims ring 03D
Magnet thickness (mm) : 4
Magnet outer arc (Elec. angle) (deg) : 150
Magnet inner arc (Elec. angle) (deg) : 155
Neck angular opening (deg) : 120
material name : REF.NdFeB-1230-1400

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Design details Studies on Permanent magnet Alternator

Winding:
no.of turns per coil : 20
wire diameter (mm) : 1.47
parallel paths :2
no.of conductors per phase : 240

Characterization:
speed(rpm) : 24000
line to line voltage rms (v) : 778.501
line to line 1st harmonic voltage rms (v) : 616.17
Line current, rms (A) : 20.365
Machine electrical power (KW) : 10.6
Machine efficiency (percentage) : 93.546
power factor : 0.386
Electrical loading (A/mm2 ) : 33338.519

0.2.3 case 3
Dimensions:
stator Outer diameter (mm) : 140
stator inner diameter (mm) : 70
length (mm) : 70
no.of slots : 36
airgap length (mm) : 0.3
rotor inner diameter (mm) : 34
no.of poles : 2

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Design details Studies on Permanent magnet Alternator

Magnet
Type : ims ring 03D
Magnet thickness (mm) : 4
Magnet outer arc (Elec. angle) (deg) : 150
Magnet inner arc (Elec. angle) (deg) : 155
Neck angular opening (deg) : 120
material name : REF.NdFeB-1230-1400

Winding:
no.of turns per coil : 18
wire diameter (mm) : 1.549
parallel paths :2
no.of conductors per phase : 216

Characterization:
speed(rpm) : 24000
line to line voltage rms (v) : 700.646
line to line 1st harmonic voltage rms (v) : 554.553
Line current, rms (A) : 22.628
Machine electrical power (KW) : 10.6
Machine efficiency (percentage) : 93.542
power factor : 0.386
Electrical loading (A/mm2 ) : 33338.519

0.2.4 case 4
Dimensions:
stator Outer diameter (mm) : 140
stator inner diameter (mm) : 70

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Design details Studies on Permanent magnet Alternator

length (mm) : 70
no.of slots : 36
airgap length (mm) : 0.3
rotor inner diameter (mm) : 34
no.of poles : 2

Magnet
Type : ims ring 03D
Magnet thickness (mm) : 4
Magnet outer arc (Elec. angle) (deg) : 162
Magnet inner arc (Elec. angle) (deg) : 165
Neck angular opening (deg) : 120
material name : REF.NdFeB-1230-1400

Winding:
no.of turns per coil : 18
wire diameter (mm) : 1.549
parallel paths :2
no.of conductors per phase : 216

Characterization:
speed(rpm) : 24000
line to line voltage rms (v) : 699.127
line to line 1st harmonic voltage rms (v) : 540.126
Line current, rms (A) : 22.628
Machine electrical power (KW) : 10.298
Machine efficiency (percentage) : 93.876
power factor : 0.3758
Electrical loading (A/mm2 ) : 33338.519

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Design details Studies on Permanent magnet Alternator

0.2.5 case 5
Dimensions:
stator Outer diameter (mm) : 140
stator inner diameter (mm) : 75
length (mm) : 70
no.of slots : 36
airgap length (mm) : 0.3
rotor inner diameter (mm) : 34
no.of poles : 2

Magnet
Type : ims ring 03D
Magnet thickness (mm) : 4
Magnet outer arc (Elec. angle) (deg) : 162
Magnet inner arc (Elec. angle) (deg) : 165
Neck angular opening (deg) : 120
material name : REF.NdFeB-1230-1400

Winding:
no.of turns per coil : 18
wire diameter (mm) : 1.549
parallel paths :2
no.of conductors per phase : 216

Characterization:
speed(rpm) : 24000
line to line voltage rms (v) : 668.117
line to line 1st harmonic voltage rms (v) : 539.725

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Design details Studies on Permanent magnet Alternator

Line current, rms (A) : 22.628

Machine electrical power (KW) : 9.93
Machine efficiency (percentage) : 91.51
power factor : 0.3792
Electrical loading (A/mm2 ) : 31115.951

0.2.6 case 6
Dimensions:
stator Outer diameter (mm) : 150
stator inner diameter (mm) : 70
length (mm) : 60
no.of slots : 36
airgap length (mm) : 0.3
rotor inner diameter (mm) : 35
no.of poles : 2

Magnet
Type : ims ring 03D
Magnet thickness (mm) : 4
Magnet outer arc (Elec. angle) (deg) : 162
Magnet inner arc (Elec. angle) (deg) : 168
Neck angular opening (deg) : 120
material name : REF.NdFeB-1230-1400

Winding:
no.of turns per coil : 20
wire diameter (mm) : 1.608
parallel paths :2

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Design details Studies on Permanent magnet Alternator

no.of conductors per phase : 240

Characterization:
speed(rpm) : 24000
line to line voltage rms (v) : 730.421
line to line 1st harmonic voltage rms (v) : 518.509
Line current, rms (A) : 24.379
Machine electrical power (KW) : 10.399
Machine efficiency (percentage) : 93.962
power factor : 0.3372
Electrical loading (A/mm2 ) : 39908.46

0.2.7 case 7
Dimensions:
stator Outer diameter (mm) : 150
stator inner diameter (mm) : 70
length (mm) : 70
no.of slots : 36
airgap length (mm) : 0.3
rotor inner diameter (mm) : 35
no.of poles : 2

Magnet
Type : ims ring 03D
Magnet thickness (mm) : 4
Magnet outer arc (Elec. angle) (deg) : 162
Magnet inner arc (Elec. angle) (deg) : 168
Neck angular opening (deg) : 100

Page 18
Design details Studies on Permanent magnet Alternator

material name : REF.NdFeB-1230-1400

Winding:
no.of turns per coil : 20
wire diameter (mm) : 1.608
parallel paths :2
no.of conductors per phase : 240

Characterization:
speed(rpm) : 24000
line to line voltage rms (v) : 843.76
line to line 1st harmonic voltage rms (v) : 604.927
Line current, rms (A) : 24.379
Machine electrical power (KW) : 12.159
Machine efficiency (percentage) : 94.166
power factor : 0.3413
Electrical loading (A/mm2 ) : 39908.46

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