PROJECT: EXTENSION OF GAS COMPRESSOR CAPACITY AT BLOCK 09-1
PACKAGE: PROVISION OF FUEL GAS SYSTEM (No VT-XNK-WTCP)
PROJECT DESCRIPTIONS
1. FUEL GAS DESCRIPTION
Fuel gas system is designed for high-pressure gaseous fuel for gas turbine of HP gas
compression system and gas engine of existing reciprocating compressor. The system also
supplies low-pressure fuel gas as primary purge gas for the flare header. The fuel gas source
for normal operation is taped off downstream of Discharge Scrubber V-203A, upstream of
Gas Custody Metering. For start-up case, fuel gas is taken from Gaslift Export Header. The
Fuel Gas System consists of Filter Separators F-501A/B, Supper Heater E-501. Compressed
gas from Discharge Scrubber V-203A is tapped off for fuel gas, pressure reduced to 55 barg,
and then routed to Filter-Separator to separate the liquid phase. Gas leaves the Filter-
Separator then is heated by Super Heater before reducing to 30-33 barg (min.-max.) and fed
to Gas Turbine Compressor. Gas temperature is kept minimum 28oC higher than HC
dewpoint to meet the gas turbine fuel requirement
2. SCOPE OF SUPPLY AND SCOPE OF WORK
2.1. SCOPE OF SUPPLY
The bidder shall be responsible for the design, supply, manufacture, inspection, testing, painting,
export protection and delivery of Fuel Gas Package in accordance with this specification,
attachment, sketches, drawings and applicable codes and standards.
Scope of supply as specified per battery limit in doc. MKS-112-TS-TX1-PID-10 including but
not limited to:
+ Fuel Gas Filter – Separators complete with all fixed and removable internal and external
components as defined in this specification and data sheet;
+ Fuel Gas Super - heater complete with remote heater control panel (located in MCC I
switchgear room) and all fixed and removable internal and external components as
defined in this specification and data sheet;
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PROJECT: EXTENSION OF GAS COMPRESSOR CAPACITY AT BLOCK 09-1
PACKAGE: PROVISION OF FUEL GAS SYSTEM (No VT-XNK-WTCP)
+ Associated equipment like control valve, shutdown valve, check valves, isolation
valves, auto drainers, etc., as per the package PFD and P&IDs. VENDOR shall
verify the associated equipment in the package PFD and P&IDs are sufficient to meet the
technical requirements of the specification and data sheet;
+ On-skid instrumentation including pressure gauges and transmitters, level
gauges, level transmitters, flow indicating transmitters, pressure differential transmitters
as required in the P&ID and additionally required to achieve the performance
requirements of the package including safe of operation and maintenance. VENDOR
shall ensure that sufficient spaces are provided for installation and maintenance of the
instrumentation and controls;
+ All instruments shall comply with general instrument specification, doc. MKS-112-TS-
IA2-SP-03 and relevant datasheets. All safety level / pressure transmitters shall be SIL-2
as minimum.
+ All electrical instrumentation shall be connected to junction boxes inside of Skid.
+ Shutdown / Control valves shall be per doc. MKS-112-TS-IA2-SP-04/05, Specification
for Shutdown, Blowdown Valve / Control Valve Specification. All control valves shall be
provided with Fisher DCV-6200 positioners. Shutdown/ Control valves and instrument
hook-up shall be according to doc. MKS-112-TS-IA2-DW-11, Instrument Typical Hook-
up Drawings.
+ All interconnecting piping, fittings (with supports) linking the equipment within the
skid. Manifold and valve vents and drains for single interface to COMPANY I
CONTRACTOR's piping;
+ On-skid junction boxes, cable trays, cabling and cable glands for the skid
instrumentation. Junction boxes provided shall be as required in respective datasheets of
doc. MKS-112-TS-IA2- DS-10.
+ Pressure safety valves and restriction orifices determined as per P&ID shall be supply
by Vendor as loose items;
+ Any other equipment not listed above but essential for smooth and safe operation of the
system, if deemed necessary as per VEN DOR's process design;
+ Heavy-duty structural skid complete with drip pan, drain connections and welded
attachments like earthing bosses, lifting lugs and mounting bolts;
+ Access ladder and platform required for operation and maintenance;
+ Spreader bar and sling assembly and shackles suitable for a single point lifting;
+ Necessary earthing I bonding to ensure electrical connectivity with the platform earthing
system;
+ Insulation within package;
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PROJECT: EXTENSION OF GAS COMPRESSOR CAPACITY AT BLOCK 09-1
PACKAGE: PROVISION OF FUEL GAS SYSTEM (No VT-XNK-WTCP)
+ Name plates I tags;
+ Pre-commissioning, commissioning and start-up spares;
+ Spares for 2 years normal operation (Optional);
+ Special tools for operation, removal, installation and maintenance purpose.
2.2. SCOPE OF WORK
The BIDDER’s scope of work for package shall include following as a minimum:
+ Process design, sizing of equipment and internals in accordance to datasheet;
+ Performance and mechanical guarantee for the entire units and utility consumption
guarantees;
+ Inspection and testing, as per ITP and various API/ISO standards including factory
acceptance test at vendor shop;
+ Engineering & coordination services including participation and provision of design
input data for design review, HAZOP meetings as required;
+ Vendor documentation including necessary submission to Vietnamese local
authorities, including O&M manuals, certification dossiers and vendor data books in
native, PDF format and hard copies as specified in the requisition I specification;
+ Necessary supervision of erection and commissioning at fabrication yard I offshore.
(per diem rates and expected duration of fabrication yard I offshore work (to be informed
in offer));
+ Surface preparation and painting;
+ Export sea-worthy packing and long term storage, with fumigation and fumigation
certificates;
+ Training for operator personnel (Optional);
+ Transportation / loading as per requisition;
+ Provide necessary certification from TPI for design verification, material fabrication
and testing as per requisition for the complete package.
3. YEAR OF MANUFACTURING: Not before 2017
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PROJECT: EXTENSION OF GAS COMPRESSOR CAPACITY AT BLOCK 09-1
PACKAGE: PROVISION OF FUEL GAS SYSTEM (No VT-XNK-WTCP)
4. CERTIFICATES: We confirm and provide certificates of Fuel Gas system and main
components prior to shipment including but not limit to the following:
No. Components Certificate
- Certificates of Origin issued or authenticated by Chamber of
Commerce of Manufacture’s country or Exporter’s country: 01
original. (not applicable for Vietnam’s manufacturer);
- Manufacturer’s Certificate of Quality/Quantity: 01 original;
- Manufacturer’s Testing/ Inspection report certified by Third
1 Fuel Gas System
party (ABS, Lloyd, DNV-GL, BV Register): 01 original;
- Certificate of Conformity issued by Third party (ABS, Lloyd,
DNV-GL, BV): 01 original;
- Certificate of Warranty issued by BIDDER: 01original;
- Other certificate (if any): 01 original/ copy.
- Certificates of Origin issued or authenticated by Chamber of
Commerce of Manufacture’s country or Exporter’s country: 01
original;
2 Filter – Separator
- Manufacturer’s Certificate of Quality/ Quantity: 01 original;
- Test certificate (Material test/ Mill test/ Inspection test) issued
by manufacturer: 01 copy.
- Certificates of Origin issued or authenticated by Chamber of
Commerce of Manufacture’s country or Exporter’s country: 01
original;
Fuel Gas Super
3 - Manufacturer’s Certificate of Quality/ Quantity: 01 original;
heater
- Test certificate (Inspection test report) issued by manufacturer:
01 copy
- Ex/IP Certificate: 01original.
- Certificates of Origin issued or authenticated by Chamber of
Commerce of Manufacture’s country or Exporter’s country: 01
Local Control original;
4
Panel - Manufacturer’s Certificate of Quality/ Quantity: 01 original;
- FAT report for Control Panel: 01 original/ copy;
- Ex/IP Certificate: 01original.
- Certificates of Origin issued or authenticated by Chamber of
Commerce of Manufacture’s country or Exporter’s country: 01
original;
- Test certificate (Material test/Mill test/Inspection test report)
issued by manufacturer: 01 copy;
5 Actuated Valves
- Pressure test certificate (API 598) issued by Manufacturer of
valves: 01 copy;
- Fire safe test certificate in compliance with API 607/6FA for
Shutdown Valves and Blowndown Valves: 01 Copy
- Function test issued by Manufacturer: 01 Original.
6 Manual Valve - Certificates of Origin issued or authenticated by Chamber of
Commerce of Manufacture’s country or Exporter’s country: 01
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PROJECT: EXTENSION OF GAS COMPRESSOR CAPACITY AT BLOCK 09-1
PACKAGE: PROVISION OF FUEL GAS SYSTEM (No VT-XNK-WTCP)
No. Components Certificate
original;
- Test certificate (Material test/Mill test/Inspection test report)
issued by manufacturer: 01 copy;
- Pressure test certificate (API 598) issued by Manufacturer of
valves: 01 copy;
- Fire safe test certification in compliance with API 607/6FA for
ball valves: 01 copy.
5. Detailed technical : The Fuel gas system shall comply with the minimum
requirements as specified at the Specification for Fuel Gas Package (doc. No. MKS-
112-TS-TX1-SP-01) and Datasheet for Fuel Gas package (doc. MKS-112-TS-TX1-
DS-04) as follow:
Technical requirement for design and manufacture is specified in section 3.2. Design
and Manufacturing requirements of Specification for Fuel Gas Package (doc. No.
MKS-112-TS-TX1-SP-01) and Datasheet for Fuel Gas package (doc. MKS-112-TS-
TX1-DS-04);
Technical requirement for Mechanical refer to section 3.3. Mechanical Requirements
of Specification for Fuel Gas Package (doc. No. MKS-112-TS-TX1-SP-01) and
Datasheet for Fuel Gas package (doc. MKS-112-TS-TX1-DS-04);
Technical requirement for Layout refer to section 3.4. Layout Requirements of
Specification for Fuel Gas Package (doc. No. MKS-112-TS-TX1-SP-01);
Technical requirement for electrical refer to section 3.5 Electrical Requirements and
3.12 Utility Electrical Requirements of Specification for Fuel Gas Package (doc. No.
MKS-112-TS-TX1-SP-01);
Technical requirement for Instrumentation refer to section 3.6. Instrumentation of
Specification for Fuel Gas Package (doc. No. MKS-112-TS-TX1-SP-01) and
Datasheet for Fuel Gas package (doc. MKS-112-TS-TX1-DS-04);
Technical requirement for piping refer to section 3.7. Piping Requirements of
Specification for Fuel Gas Package (doc. No. MKS-112-TS-TX1-SP-01);
Technical requirement for Structure refer to section 3.8. Structural Requirements of
Specification for Fuel Gas Package (doc. No. MKS-112-TS-TX1-SP-01);
Technical requirement for lifting refer to section 3.9. Lifting Requirement of
Specification for Fuel Gas Package (doc. No. MKS-112-TS-TX1-SP-01). In addition,
BIDDER shall be responsible for supplying the spreader bars /lifting bar and
accessories such as sling & shackle, etc., in accordance with technical requirements.
Technical requirement for Transportation refer to section 3.10. Transportation
Requirement of Specification for Fuel Gas Package (doc. No. MKS-112-TS-TX1-SP-
01);
Technical requirement for Noise and Vibration refer to section 3.11. Noise and
Vibration of Specification for Fuel Gas package (doc. No. MKS-112-TS-TX1-SP-01)
and section Equipment noise datasheet of Datasheet for Fuel gas package (doc.
MKS-112-TS-TX1-DS-04);
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PROJECT: EXTENSION OF GAS COMPRESSOR CAPACITY AT BLOCK 09-1
PACKAGE: PROVISION OF FUEL GAS SYSTEM (No VT-XNK-WTCP)
Technical requirement for Utilities (Instrument air, Nitrogen, electrical utilities, v.v.)
refer to section 3.12. Utilities of Specification for Fuel Gas package (doc. No. MKS-
112-TS-TX1-SP-01).
6. GUARANTEE: 12 months from the completion site Acceptance test (SAT) at
Company’s offshore side or 18 months from the date of delivery (whichever comes
earlier).
We commit to comply with Specification for Fuel Gas package (doc. No. MKS-112-
TS-TX1-SP-01).
7. DOCUMENT:
BIDDER shall submit and send all drawings/technical documents to VSP for
review/approval before fabrication and assembly. List of document for
review/approval shall be finalized during project execution stage.
Engineering/ Design documentation of BIDDER/ PACKAGER shall be reviewed and
approved by PACKAGER’s TPI (ABS, Lloyd, DNV-GL, BV) before approved by
VIETSOVPETRO.
Within five (05) working days after receipt of BIDDER/ PACKAGER’s technical
documentations, VSP shall send comments to BIDDER/ PACKAGER. Within five
(05) working days after receiving comments from VSP, the BIDDER/ PACKAGER
CONTRACTOR shall actively discuss and/ or arrange meetings with VSP to solve
VSP’s comments; get agreement with VSP for closing those comments, revise
documents and issuing final documents for approval (Final issue).
BIDDER shall be responsible for providing all documentation in accordance with the
BIDDER Data Requirements List (BDRL) approved by the VSP: Designed
documentations, AS BUILT Drawings and Documentation as per Contractor's
standard, including O&M Manuals, Certification Dossiers and Vendor Data Book.
8. SUPPORT:
BIDDER shall provide qualified personnel in order to assist VSP during pre-
commissioning, commissioning and start-up at onshore and offshore site. The cost
for this service shall be fixed, lump-sum and paid by BIDDER.
