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“The Right to Information, The Right to Live” “Step Out From the Old to the New”

IS 6040 (1993): Test chart for precision lathes - Lathes

with swing over bed up to 500 mm and distance between
centres up to 1500 mm [PGD 3: Machine Tools]

“!ान $ एक न' भारत का +नम-ण”

Satyanarayan Gangaram Pitroda
“Invent a New India Using Knowledge”

“!ान एक ऐसा खजाना > जो कभी च0राया नहB जा सकता ह”

है”
ह
Bhartṛhari—Nītiśatakam
“Knowledge is such a treasure which cannot be stolen”
 ( Reaffirmed 2003 )

TEST CHART FOR PRECISION LATHES -

LATHES WITH SWING OVER BED UP TO
500 mm AND DISTANCE BETWEEN
CENTRES UP TO 1500 mm
( First Revision )

UDC 621~941.26 : 620.1 ( 084.3 )

@ BIS 1993

BUREAU OF INDIAN STANDARDS

MANAK BHAVAN, 9 BAHADUR SHAH ZAFAR MARG
NEW DELHI 110002

June 1993 Price Group 5

Machine Tools Basics and Modular Units SectionalCommittee, PE 03

FOREWORD
This Indian Standard was adopted by the Bureau of Indian Standards, after the draft finalized by
the Machine Tools Basics and Modular Units Sectional Committee, had been approved by
Production Engineering Division Council.
This standard was first published in 1972. Consequent upon revision of IS0 1708 : 1989 ‘Accept-
ance conditions for general purpose parallel lathes - Testing of the accuracy’, the committee
responsible for formulation of this standard decided to revise the same to bring it in line with
IS0 1708 : 1989.
 IS 6040 : 1993

Indian Standard
TEST CHART FOR PRECISION LATHES -
LATHES WITH SWING OVER BED UP TO
500 mm AND DISTANCE BETWEEN
CENT~RES UP TO 1 500 mm
( First Revision )
1 SCOPE mm, feed =O*l mm per revolution ) and not
with roughing cuts which are liable to generate
This standard describes both geometrical and appreciable cutting forces.
practical tests on precision lathes with swing
over bed up to 500 mm and distance between 3.5 When establishing the tolerance for a meas-
centres up to 1500 mm, and the corresponding uring range different from that indicated in this
permissible deviations, with reference to standard ( see 2.311 of IS 206?-1988 ), it shall
IS 2063 : 1988 ‘Acceptance code for testing be taken into consideration that the minimum
machine tools: %eometric accuracy of machines tolerance is 0.005 mm. For any proportional
operating under no load of finishing conditions’. value: the calculated value shall be rounded off
to the nearest 0.002 mm. However the least
It deals only with the verification of accuracy count of all measuring instruments need not be
and applies neither to the testing of the running finer than 0.002 mm.
of the machine ( vibrations, abnormal noises,
stick-slip motion of components, etc ) nor to 3;6 Whenever alternate methods of testing are
the machine characteristics ( speeds, feeds, etc ) suggested. the choice of actual method of testing
which shall generally be checked before resting is left to the manufacturer.
the accuracy. 3.7 For the purpose of this standard, various
2 REFERENCES methods of expressing permissible deviation are
employed, each having a particular type of
2.1 IS 2063 : 1998 ‘Acceptance code for testing application. The methods employed are as
machine tools : Geometric accuracy of machines follows:
operating under no load or finishi~lg conditions’ OOO/OOOfor deviations of perpendicularity which
is necessary adjunct to this standard. are ratios
3 PRELIMINARY R-EMARKS 000 for any length of 000 for deviations of
straightness and parallelism; this expression
3.1 To apply these tests, reference shall be made
is used in fact for local permissible devia-
to IS 2063 1988 espsecially for installation of the
tions. the measuring length being obligatory
machine before testing: wa_rming up of spindles
and other moving parts, description of measur- 000 for 000 for deviations of straightness and
ing methods and recommended accuracy of parallelism; this expression is used to
testing equipment. recommend a measuring length but in this
case the proportionalit! rule comes into
3.2 The sequence in which the geometrical tests operation if the measuring length differs
are given is related to the sub-assemblies of the from those indicated.
machine and does not define the practical order
of testing. In order to make checking or 4 TESTING INSTRUMENTS
mounting of instruments easier, tests may be The testing instruments shall be of the approved
carried out in any convenient sequence. type and shall be calibrated at a recognized
3.3 When inspacting a machine, it is necessary temperature conforming to the relevant Indian
to carry out all the tests described in this Standards.
standard, excepting those tests which may be 5 ACCURACY REQUIREMENTS
omitted in mutual agreement between the buyer
and the manufacturer. The test to be carried out. the instruments
required, the maximum permissible deviations
3.4 Practical tests shall be made only with and the manner of carrying out the tests shall
finishing cuts ( for instance, depth of cut ~0.1 be as detailed in the test chart.

1
 TEST CHART FOR PRECISION LATHES - LATHES WITH SWING OVER BED VP TO 500 mti
t;:
AND DISTANCE BETWEEN CENTRES UP TO 1500 mm
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..I........... Customer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i........... 0”
Type 2
blachine No. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Order No. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Date . . . . . . . . . . . . . . . . . . . . . . . . . . . Inspector . . . . . . . . . . . . . . . . ........ **
g
I Geometrical Tests E
( All dimensions in millimetres )

SI Figure Object Measuring Reference to IS 2063 : 1988 and/or Permissible Deviations A;:;;:
NO. Instrumeuts Instructions for Testing

-- (1) (2) (31 (4) (5) (6) (7)

A-BED

1 Verification of level- Precision a) 3.11, 3.21, 5.212.21 and DC<500

ling of slideways levels, 5.212.22 0.01 ( convex )
straight edge, . . .. ... . . . . .. ... ... .. ... . .. . .
optical or 5OOC DC< 1000
other methods 0.015 ( convex )
a) Longitudinal Make the measurement at a Local tolerance :
direction: number of positions equally OOO5 for any length
spaced along the length of the of 250 ( see Annex A )
N Straightness of bed
slideways in the . . .. . .. .. . . .. .. . .. .. . .. . .. . .
vertical plane The levels may be placed on 1220 c DC Q 1 500
4 the transverse slide

When the slideways are not 0.02 ( convex )

horizontal use a straight-edge
as mentioned in clause 5.212.21,
Fig. 12
Local tolerance:
0.005 for any length
of 250

b) Transverse direc- Precision b) 5.412.7 Variation of level:

tion: Slideways levels Place a level transversely on 0.03/l 000
shall be in the the slideways and take
same plane measurements at a number of
positions equally spaced
alot;g the length of the
slideways
The variation of level mcasur-
ed at any position shall not
exceed the permissible
deviation
1 = Distance between centres.
 B- CARRIAGE

a) For DC a) 5.232.3 (a) or 5.232.1 DC<500

< 1500 0.01
Touch the front generatrix o
Dial gaugi the mandrct ( instead of the
and manirel mandrel, a straightedge wit!
bctwcen parallel faces may be used) 500 c DC < 1000
centrrs 01 0.015
straightedge Length of mandrel betweer . . .. . .. . .. . .. . .. . . . . . . .. . . . .
centres shall be as nearly a6
possible equal to the value o
DC

Checking of straight- b) Whatever 1OOOcDC >1500

ness of carriage the value oj b) 5.212.3 and 5.232.3 (b)
movcmcnt in a DC, taut wir: 0.02
horizontal plarye or, and micro- The deviation of straightness oi
possibly, in a plane scope or opt i- carriage movement shall, othel
defined by the axis cal methods than in exceptional cases, be
of the centres.and concave relative to the axis 01
the tool point the centrcs
w DEVIATION ; j NOTE - Whenever test (b) is
-_ carried out, test (a) is not
b) necessary

Checking of para- Dial gauge 5.422.5

3 b) llelism of Tailstock (a) 0.02
movcmcnt to With the tailstock as close as Local tolerance:
carriage movcmchts: possible to the carriage take: 0.01
a) a) in the hori- the readings when both are for any length
zontal plane; moved together; keep the of 500
tailstock slccvc locked so that
b) in the vertical the dial gauge fixed on the (b) 0.03
pl3nc carriage always touched the Local tolerance:
same point 0.02
zfr5a$y length
 t:
Figure Object 1 Measuring ’1 Reference to IS 2063 : 1988 and/or Permissible Deviations Actual
Instruments Instruction’s for Testing Error 2
0
jf)_ _ (2) (3) I (4) (5) (6) (7) ‘;
v)
C- HEAD STOCK SPINDLE
-
a) Measurement of Dial gauge a) 0.005
4 periodic axial and possibly
slip special
ievice

5.62, 5.622.2, 5.622.2 and 5.632

b) Measurement of b) 0.01 including
camming of face If necessary the value of axial periodic axial
plate rcqting force F*, to be applied for the slip
surface tests (a) and (b), shall be
specified by the manufacturer

P Measurement of Dial gauge 5.612.2 and 5.621.2 0.007

5 run-out of spindle If necessary, the value of force
nose ceritring sleeve F* td be applied shall be speci-

&
- _’ F* fied by the manufacturer.

F
In the case of a tapered spindle
nose fix the dial gauge perpen-
dicular to the generating line
of the taper

6 Measurement of run- Diai gauge 5.612.3 a) 0.005

out of axis of centre: and test
mandrel b) 0.015 for a measur-
a) near the spindle ing length of 300
nose of the
housing 0.01 for a measur-
ring length of 200
b) at a distance from
the spindle nose OGO5 for ,a measur-
equal to D,/2 or ing length of 100
not more than
300
*F = Constant pressure on spindle to eliminate ax131 Pearmg end play.
D,, - Maximum permissible diameter above the bed ( i.e. swing over bed).
 Checking of paralle Dial gauge 5.412.1 and 5.422.3
ism of spindle axic and test
to carriage longitu mandrel
b) dinal move ment 01
a length equal tc
042 or a maximun
a) equal to 300
a) 0.01/300 free end
a) in the horizonta of mandrel front
plane tiards

b) in the vertical b) 0*02/300 free end

plane of mandrel
upwards

_-
Measurement of Dial gauge 5.612.2 and 5.621.2 0.01
8 run-out of head-
stock centre The dial gauge being Placed
perpendicularly to the taper
surface of the head centre, and
tolerance being given in a plane
perpendicular to the spindle axis,
divide the readings observed by
cos X(,CCbeing the semi-cone ankle
of the taper. If necessary, the
value of force F* to be applied
shall be specified by the
manufacturer

- _
D - TAILSTOCK
-- - _--
I
zZkA;g o~h;arallel- Dial gauge 5.422.3 a) O.Ol/lOO free end
Y axis of the sleeve
of the outside of After the tailstock sleeve has frontwards
tailstock sleeve to been sufficiently extended, it
carriage movement: shall be locked as under normal
working conditions
a) in the horizontal b) O~OlS/lOOfree end
plane of the sleeve
upwards
b) in the vertital
plane

-
+F = Constant pressure on spindle to eliminate axial bearing end play.
D, = Maximum permissible diameter above the bed ( i. e. swing over bed ).
 -
ii;
SI Figure Object Measuring Reference to IS 2063 : 1988 and/or Permissible D&i&ions grgl
No. Instruments Ihstructions for Testing z
8
> (2)
.-___ (3) ___(5,~___ ._ (61 -. (7) ;:

Checking of parallel- Dial gauge and 5.422.3 a) 0.02/300 8

10 ism of taper bore test mandrel free end of the
of sleeve to carriage Lock the tailstock sl.ceve as mandrel front-
movement on a under normal working conditions wards
length equal to Da/4 b) 0,02/300 free end
or a maximum equal ’ of ihe mandrel
to 300 mm upwards
a) in the horizontal
plane

b) inn& vertical

-
E- CENTRES
---- --~~~~~~~~~~- .--. -.- .- ---. ___ -___ . --.-__.- ____________~.~____ --
Checking of differ. Dial gauge 5.422.3 0.02 Tailstock
ercc in height bet- and test centre higher than
ween headstack and mandrel Touch the top generatrix of the headstock centre
tailstock centrcs mandrel. Take readings at the
extremities of the test mandrel
with ?he tailstock and tailstock
sleeve locked as under normal
working conditions

L-- -.
F - UPPER SLIDE
-
Checking of Dial gauge 5.422.3 / 0~015/150 I
parallelism of the and test
longitudinal mandrel Make the measurement in the
movement of the vertical plane ( after setting
upper slide to up the upper slide parallel
the spindle axis with the sp,indle axis in the
horizontal plane), only in the
working position of the upper
slide

-e--_--___I
i I - IcI-l---_-..__
I I
& == Maximum permissible diameter over the bed ( i. e. swing over bcti) .
 G - CROSS SLIDE
-
Measurement of Dial gauge 5.522.3 and 3.22 0~01/300
13 squareness of the and flat disk Direction of
transverse movement or straight deviation
of the cross slide edge u. 2 90”
to the spindle axis

- - _
H- LEAD SCREW
-
Measurement of Dial gauge 5622.1 and 5.622.2 0.01
14 periodic axial slip This operation may be deleted if
due to camming practical test No. 3 is carried out
of each thrust
bearing

15
Checking of the Dial gauge 6.1 and 6.2 a) 0.03
cumulative pitch length bars, A record of the pitch accuracy For any measured
error generated by etc will be made by means of an length of 300
the lead screw electric pick-up, for instance,
feeling the flanks of the threads
of a master lead screw of 300 mm
length held between centres.
NOTES
1 By agreement between the b) 0.01 for any
manufacturer and the user on measured
the measuring method and the length of 60
values of permissible deviation,
total error may be checked over
300 mm
2 This test is to be carried out
only if a certified lead screw is
required by the customer
 3 Threading of a The start of Cumulative pitch Special 3.1, 3.22, 4.1 a) 0.03 for
cylindrical the screw error over 300 instruments 4.2, 6.1 and 6.2 any measurCd
piece* thread is taken of tested length of 300
L = 300 mm from any point precision The screw
on the lead thread shall be
screw. Diamete r cleati without
and pitch flats or
should be as waviness
close as possi-
ble to those of NOTE - This
the lead screw test is to be
carried out
only if specifi-
cally required
by the custo-
mer
b) 0.01 for
any measured
length of 60

* ( Thread conforming to IS 4218 )

HS 6040:1993

ANNEX A

[ Geometrical Test No. 1 (a) ]

COMMENTS RELATING TO THE SLIDEWAY

A-l DEFINITION OF THE TERM ;CONVEX A-3 CASE OF SLIDEWAYS WITH A

SLIDEWAY’ REGULAR CONVEX CURVE
A slideway is considered to be convex when all Th e specifications concerning local tolerance
its points are located above a straight line are given only to eliminate in case of linear
joining its extremities. slideways. the possibility of large deviations in
A-2 DEFINITION OF THE TERM ‘LOC.AL straightness concentrated on a small length
DEVIATION FROM STRAIGHTNESS’ [ 2.322.4 (d) of IS 2063 : 1988 1.
The local deviation from straipohtness between However. in the case of slideways with a regular
two points of a slideway, whtch are separated convex curve which is approximately symmetri-
by a specified length, which is small in cal with respect to the middle of their length,
comparison with the length of the slideway, is the specifications for local tolerance are too
the difference between the vertical ordinates of restrictive at the extremities of the slideways.
these points. In such cases the values specified for local
Example : tolerance may be doubled for-the outer quarters
of the slideways.
Local deviation between points a and b
over a specified length I=h, - 12,

10
Standard Mark
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Standards Act, 1986 and the Rules and Regulations made thereunder. The Standard Mark
on products covered by an Indian Standard conveys the assurance that they have been
produced to comply with the requirements of that standard under a well defined system
of inspection, testing and quality control which is devised and supervised by BIS and
operated by the -producer. Standard marked products are also continuously cheked by
BIS for conformity to that standard as a further safeguard. Details of conditions under
which a licence for the use of the Standard Mark may be granted to manufacturers or
producers may be obtained from the Bureau of Indian Standards.
Bureau of Indian Standards
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promote harmonious development of the activities of standardization, marking and quality
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Revision of Indian Standards

Amendments are issued to standards as the need arises on the basis of comments. Standards
are also reviewed periodically; a standard along with amendments is reaffirmed w-hen such review
indicates that no changes are needed; if the review indicates that changes are needed, it is taken
up for revision. Users of Indian Standards should ascertain that they are in possession of the
latest amendments or edition by referring to the latest issue of ‘BIS Handbook’ and ‘Standards
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reference:

Dot : No. PE 03 ( 5039 )

Aendments Issued Since Publication

Amend~No. Date of Issue Text Affected

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