CARBOAUTOMATYKA SA

Przedsiębiorstwo Kompletacji i MontaŜu Systemów Automatyki

43-100 Tychy, ul. Budowlanych 168
tel. centr.: (32)323 43 00 fax: (32)323 43 23 Sekretariat: (32) 323 42 42
e-mail: [email protected] Internet: www.carbo.com.pl

INTRINSICALLY SAFE POWER UNIT

type DZI-*/*/**/**

Styczeń 2012

INSTRUKCJA OBSŁUGI

IDT 107.152/A2 - 2
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Conformity

This device meets the essential safety and health protection requirements concerning
designing and construction of the devices and protective systems intended for use in explosive
atmospheres listed in the Enclosure no. 2 to the Directive 94/9/EC (the Regulation of the
Minister of Economy of 22.12.2005, Journal of Laws No. 263, item 2203) as well as the
harmonised standards:
PN-EN 600079-0:2009 (EN 600079-0:2009)
PN-EN 600079-7:2010 (EN 600079-7:2007)
PN-EN 600079-11:2010 (EN 600079-11:2007)
PN-EN 600079-18:2011 (EN 600079-18:2009)

The conformity was confirmed by the CE Type Examination Certificate:

OBAC 09ATEX104
issued by the “OBAC” Institute for Research and Certification Sp. z o.o. [Ltd.]
the Notified Body no. 1461

This products meets the essential requirements concerning electromagnetic compatibility

th
(EMC) specified in the Directive 2004/108/EC (“Law of 13 April 2007 on
electromagnetic compatibility” Journal of Laws No. 82, Item 556) as well as the
harmonised standards:
PN-EN 61204-3:2006 (EN 61204-3:2000)

Manufacturer of this product - Przedsiębiorstwo Kompletacji i MontaŜu Systemów

Automatyki „Carboautomatyka” S.A. – had issued the Declaration of Conformity CE and
had marked this product with mark “CE”.

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Table of contents:
1. LIST OF FIGURES................................................................................................................................................3

2. SAFETY INSTRUCTIONS ...................................................................................................................................4

3. IDENTIFICATION OF THE DEVICE................................................................................................................5

4. DEVICE FEATURES ............................................................................................................................................6

5. DESCRIPTION OF LEADS, TECHNICAL DATA AND PARAMETERS CONCERNING INTRINSIC

SAFETY ..........................................................................................................................................................................6

6. CONSTRUCTION .................................................................................................................................................8
6.1. VERSION DZI-W ...............................................................................................................................................8
6.2. VERSION DZI-Z (DZI-M, DZI-H) .....................................................................................................................8
7. PRINCIPLE OF OPERATION ............................................................................................................................8
7.1. VERSION DZI-*/90-230.....................................................................................................................................8
7.2. VERSION DZI-*/230, DZI-*/127, DZI-*/42 ......................................................................................................8
8. INSTALLATION ...................................................................................................................................................9
9.1. VERSION DZI-W ...............................................................................................................................................9
9.2. VERSION DZI-Z (-M, -H) ..................................................................................................................................9
9. STARTING .............................................................................................................................................................9

10. ABNORMAL OPERATION ...........................................................................................................................10

11. MAINTENANCE INSTRUCTIONS ..............................................................................................................10

12. INSTRUCTIONS FOR SAFE LIQUIDATION OF THE DEVICE.............................................................11

13. SERVICE CONDITIONS DURING WARRANTY PERIOD......................................................................11

1. List of figures

Figure no. Name of the figure

Fig. 1. general view - version DZI-W
Fig. 2. general view - version DZI-Z (-M, -H)
Fig. 3. block diagram
Fig. 4. method of connection of external circuits
method of connection of external circuits in version with an additional
Fig. 5.
encapsulated fuse

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2. Safety instructions
a) This device can be installed only by suitably trained personnel in accordance with proper
regulations (inter alia concerning electric installations in explosive atmospheres). These
instructions are intended for trained personnel.
b) All installation works should be performed in accordance with the proper local (factory) standards
and national standards.
c) In case of occurrence of the explosive atmosphere:
• in place of installation of the power unit
• in place of installation of receivers connected to the power unit’s outputs
• along cables connecting the power unit with receivers,
device should disconnected from supply (device of M2 category)
d) This device should be installed and operated strictly according to this manual.
e) Operation of the device with damaged or incomplete enclosure - with non-tightened screws
fastening covers, without gasket under connecting chamber’s cover (DZI-Z, DZI-M, DZI-H), with
damaged insulation of cables etc. is inadmissible.
f) Before starting operation it should check whether external conductors are correctly connected to
the device, cables are glanded in inlets or plugs, cover of connecting chamber is screwed with
screws to the enclosure (DZI-Z, DZI-M, DZI-H) or plugs seated in sockets and bolted (DZI-W)
g) Power unit in version DZI-W is equipped with conductors, connected for good, of cross-section 1
2
mm intended for connection to input circuit; this conductor should be connected with supply
network using proper terminal box; and in case of operation of the device directly in explosive zone
this terminal box should be of explosion-proof construction (e.g. terminal box, reinforced
construction “e” or flame-proof “d”)
h) Power unit in DZI-W version is equipped with sockets in enclosure intended for connection of
output circuits using plugs; after plug disassembly user should install cable and conductors inside
it using gland and screw terminals (external diameters of cable max.... mm; conductors cross-
section ....mm)
i) Power unit in version DZI-Z (DZI-M, DZI-H) is equipped with connecting chamber with cable inlets
and terminals intended for connection of input circuit and output circuits. During connection of the
external conductors the required clearances should be maintained between terminals (see fig. 3)
of:
• Intrinsically safe and non-intrinsically safe circuits (min. 50 mm)
• Various intrinsically safe circuits (min. 6 mm)
• Intrinsically safe circuit and conducting elements of the enclosure (min. 3 mm)
j) Device can be supplied only from the source of maximum effective value of voltage not exceeding
250 V. Short-circuit current of the source cannot exceed 1500 A.
k) Power unit’s output can be connected only with intrinsically safe circuits with parameters
conforming these given in the table 3.
l) Intrinsically safe circuits should be lead in mine cable (of teletechnical line) meeting the requirements
of the standard PN-EN 50394-1:
1) in groups in one cable type A or B
or
2) separately in cables not meeting the requirements of acc. to point 1)
or
3) in groups in cable not meeting the requirements of acc. to point 1) what requires evaluation of the
system
m) In case of system endangered by atmospheric discharges it is recommended to use external
protective elements
n) This power unit is equipped with built-in return protective equipment. Supply voltage (AC IN)
should be switched off for approx. 1 min. in case of actuation of this device. If power unit is not
signalling presence of voltage on input (diode AC IN) after again feeding the voltage then the
device should be repaired.

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3. Identification of the device
Name of supplier/manufacturer, address date:
Przedsiębiorstwo Kompletacji i MontaŜu Systemów Automatyki „Carboautomatyka” S.A.
ul. Budowlanych 168, 43-100 Tychy, Poland
tel. (0-32) 323-43-00; fax. (0-32) 323-43-23;
e-mail: [email protected]; www.carbo.com.pl

Explanations of symbols used in type designation:

DZI- * / * / * * / * *
W (input with fixed connection with cable,
outputs connected with plugs to sockets),

Z (input and outputs connected to

terminals in connecting chamber)

M (version with connecting chamber and

with elevated parameters Un, Uo
- level of medium)

H (version with connecting chamber and

with elevated parameters Un, Uo
- high level)

AC IN; UIN : 90-230 (90-230VAC/DC),

230 (230VAC), 127 (127VAC), 42 (42VAC)

DC OUT1; UOUT : 12 (12VDC), 15 (15VDC)

DC OUT2; UOUT: 12 (12VDC), 15 (15VDC)

DC OUT1; IOUT: 05 (0,5A), 10 (1A), 15 (1,5A)

DC OUT2; IOUT: 05 (0,5A), 10 (1A), 15 (1,5A)

Exemplary designations of version:

DZI-W/90-230/1215/1505 (input with fixed connection using cable, outputs connected with plugs,
UIN : 90-230VAC/DC; DC OUT1: 12V/1,5A; DC OUT2: 15V/0,5A)

DZI-Z/42/1212/1015 (input and outputs connected to the terminals in connecting chamber,

UIN : 42VAC, DC OUT1: 12V/1A; DC OUT2: 12V/1,5A)

DZI-M/90-230/1215/1505 (version with connecting chamber, UIN : 90-230VAC/DC; DC OUT1:

12V/1,5A;
DC OUT2: 15V/0,5A; voltages on unloaded outputs: 12,3V; 15,2V)

DZI-H/127/1215/1015 (version with connecting chamber, UIN : 127VAC, DC OUT1: 12V/1A;

DC OUT2: 12V/1,5A; voltages on unloaded outputs: 12,6V; 15,7V)

DZI-H/42/1500/1500 (version with connecting chamber and one output, UIN : 42VAC,
DC OUT: 15V/1,5A; voltages on unloaded output: 15,7V)

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4. Device features
Intrinsically safe power unit, type DZI, is intended for supplying of intrinsically safe circuits of the devices and
systems operated in hard coal mines, in explosive atmospheres.
Device features
• Versions for various input voltages UIN : 90÷230VAC/DC, 230VAC, 42VAC
• One or two intrinsically safe outputs with ib protection degree, various versions with any combination
of voltages UOUT 12VDC, 15VDC
• Version with elevated parameters UOUT , UO (DZI-M, DZI-H)
• Versions with various level of output currents IOUT : 0,5A; 1A; 1,5A
• Version DZI-W with single-chamber enclosure - input cables with fixed connection (of various length),
outputs connected with plugs to sockets which are lead out from enclosure
• Version DZI-Z (-M, -H) with two-chamber enclosure - input and outputs connected to terminals in
connecting chamber
• Diodes signalling presence of input voltage and output voltages
• Additional encapsulated fuse in connecting chamber - optional equipment
• Small dimensions and weight thanks to use of reinforced enclosure “e” and encapsulation “mb”
This power unit is intended for use in underground section of mines and surface installations of these
mines, where methane explosion and/or coal dust explosion hazard is probable.

5. Description of leads, technical data and parameters concerning intrinsic safety

Table 1: power unit DZI, description of leads
circuit leads parameters and functions of the circuit
90÷230VAC/DC, 50Hz (DZI-*/90-230)
230VAC +10/-15%, 50Hz (DZI-*/230)
Input voltage UIN
127VAC +10/-15%, 50Hz (DZI-*/127)
Conductors of 42VAC +10/-15%, 50Hz (DZI-*/42)
cable with fixed connection (DZI-
W) Maximum voltage Um 253 VRMS
AC IN
Terminals X1: 5-6 0,6-0,25A (DZI-*/90-230)
(DZI-Z, DZI-M, DZI-H) 0,25A (DZI-*/230)
Current consumption IIN
0,43A (DZI-*/127)
1,3A (DZI-*/42)
Power consumption Pmax 80W
12VDC, ±5% (DZI-W, -Z / * / 12 * / * * )
12,3VDC, ±5% (DZI-M/ * / 12 * / * * )
12,6VDC, ±5% (DZI-H/ * / 12 * / * * )
Output voltage UOUT
Terminals in plug 15VDC, ±5% (DZI-W, -Z / * / 15 * / * * )
OUT1: 1(+)-2(-) (DZI-W)
DC OUT1 15,2VDC, ±5% (DZI-M/ * / 15 * / * * )
Terminals X1: 1(+), 2(-)
(DZI-Z, DZI-M, DZI-H) 15,7DC, ±5% (DZI-H/ * / 15 * / * * )
0,5A, ±5% (DZI- * / * / * * / 05 * )
Output current IOUT 1,0A, ±5% (DZI- * / * / * * / 10 * )
1,5A, ±5% (DZI- * / * / * * / 15 * )
12VDC, ±5% (DZI-W, -Z / * / * 12 / * * )
12,3VDC, ±5% (DZI-M/ * / * 12 / * * )
12,6VDC, ±5% (DZI-H/ * / * 12 / * * )
Output voltage UOUT
Terminals in plug 15VDC, ±5% (DZI-W, -Z / * / * 15 / * * )
OUT2: 3(+)-4(-) (DZI-W)
DC OUT2 15,2VDC, ±5% (DZI-M/ * / * 15 / * * )
Terminals X1: 3(+), 4(-)
(DZI-Z, DZI-M, DZI-H) 15,7DC, ±5% (DZI-H/ * / * 15 / * * )
0,5A, ±5% (DZI- * / * / * * / * 05 )
Output current IOUT 1,0A, ±5% (DZI- * / * / * * / * 10 )
1,5A, ±5% (DZI- * / * / * * / * 15 )

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Table 2: power unit DZI, remaining technical data
Cross-section of conductors which can be connected to 0,5 ÷ 4 mm2 (version DZI-Z –M -H; terminals in connecting
the power unit chamber)

Cross-section of fixed conductors 1 mm2 (version DZI-W/*, port AC IN)

BEx-T/1,25/1500/250 (1,25A) DZI-*/90-230/**/**
Type of fuse installed in connecting chamber BEx-T/800/1500/250 (800mA) DZI-*/230/**/**
(optional equipment in version DZI-Z, DZI-M, DZI-H) BEx-T/1/1500/250 (1A) DZI-*/127/**/**
BEx-T/3.15/1500/250 (3.15A) DZI-*/42/**/**
Ingress protection IP54

storage, operation temperature -20°C ≤ Ta ≤ +40°C

Relative humidity max. 90% at temp. +40°C

470 x 175 x 90 mm (DZI-Z –M -H) - without fastening elements
Dimensions (width x height x depth)
300 x 175 x 90 mm (DZI-W) - without fastening elements
Assembly Vertical, on lifting slings of the enclosure

Weight approx. 10 kg

Marking according to the ATEX directive I M2 Ex eb mb [ib] I (DZI-Z, DZI-M, DZI-H)

I M2 Ex mb [ib] I (DZI-W)
ATEX certificate number OBAC 09ATEX104

Table 3: power unit DZI, parameters concerning intrinsic safety

circuit leads maximum parameters

Conductors of
cable with fixed
connection (DZI-W)
AC IN Um = 253 VRMS
Terminals X1: 5-6
(DZI-Z, DZI-M, DZI-H)

Terminals in plug
DC OUT1: 1(+)-2(-) UOUT IOUT Uo Uo Uo Io Lo Co
DC OUT1 (DZI-W) (DZI-W, -Z) (DZI-M) (DZI-H)

Terminals X1: 1(+), 2(-) 12V 0,5A 12,7V 12,86V 13,26V 0,52A 590uH 10uF
(DZI-Z, DZI-M, DZI-H) 12V 1,0A 12,7V 12,86V 13,26V 1,04A 490uH 10uF
12V 1,5A 12,7V 12,86V 13,26V 1,56A 250uH 10uF
Terminals in plug
DC OUT2: 3(+)-4(-) 15V 0,5A 15,7V 15,92V 16,73V 0,52A 400uH 8,5uF
DC OUT2 (DZI-W) 15V 1,0A 15,7V 15,92V 16,73V 1,04A 350uH 8,5uF
Terminals X1: 3(+), 4(-) 15V 1,5A 15,7V 15,92V 16,73V 1,56A 200uH 8,5uF
(DZI-Z, DZI-M, DZI-H)

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6. Construction
6.1. Version DZI-W
General view of power unit in version DZI-W is presented on fig. 1. Device has single-chamber enclosure
made of stainless steel. In the enclosure there are located the device’s components, air-tight sealed with
filling compound, from with conductors of light of the signalling diodes are lead out, visible through fittings
located on cover screwed to the cover (input voltage - green diode AC IN; output voltage - green diodes DC
OUT1, DC OUT2). Cable, supplying input voltage, with fixed connection is lead out from the bottom part of the
enclosure as well as earthing terminal and sockets with plugs intended for connection of output circuits.
Sockets and plugs are marked (DC OUT1, DC OUT2), internal terminals for connection of conductors and
cable glands.
6.2. Version DZI-Z (DZI-M, DZI-H)
Power unit in version DZI-Z is presented on fig. 2. Device has two-chamber enclosure made of stainless
steel. In the main chamber there are located the device’s components, air-tight sealed with filling compound,
from with conductors of light of the signalling diodes are lead out, visible through fittings located on cover
screwed to the cover (input voltage - green diode AC IN; output voltage - green diodes DC OUT1, DC OUT2).
The second chamber is a connecting chamber. Terminals are located inside it. These terminals are located
on busbar DIN35 intended for connection of input circuit (AC IN - grey colour) and output circuits (DC OUT1,
DC OUT2 - blue colour), which are lead into the chamber through cable inlets located from below of the
enclosure. Connecting chamber is equipped also with internal and external terminal PE.
Encapsulated fuse (B), acting as additional protection of power unit’s input, is installed in the connecting
chamber, between terminals of non-intrinsically safe circuits (AC IN) and intrinsically safe (DC OUT). Rated
current of fuse’s insert depends on voltage version of the power unit (see chapter 5, Table 2). Power unit’s
equipment with encapsulated fuse is optional and its lack does not influence negatively on operational safety.
The primary protection of circuits is a fuse located in the main chamber, in converter’s block.

7. Principle of operation
Block diagram of this device is presented on fig. 3. After connection of the supply on input “AC IN” (terminals
X1: 5,6 in version DZI-Z or conductors of a cable with fixed connection in version DZI-W) and after feeding a
voltage suitable for a given version of the power unit, the green diode “AC IN” will signal presence of input
voltage, while the blue diodes: “DC OUT1”, “DC OUT2” signal presence of voltages on outputs. Voltage
values and rated current on outputs are proper for version of power unit’s execution Power unit is equipped
with internal fuse on input.
7.1. Version DZI-*/90-230
Power unit is constructed of inverter’s block and two stabilization blocks, one for each output circuit.
Inverter block consists of:
• Elements protecting against overloading (fuses) and against electromagnetic
disturbances (filters) on supply input (AC IN)
• Rectifier circuit
• Impulse converter circuit with transformer
• DC circuits of secondary side of the transformer
Stabilization block consists of:
• double current and voltage stabilizers
acting also as serial current limiter
• double serial protecting sets intended for limitation of voltage on output (DC OUT)
7.2. Version DZI-*/230, DZI-*/127, DZI-*/42
This power unit is constructed of converter’s block and two controller’s blocks as well as two stabilization
blocks, one for each output circuit.
Inverter block consists of:
• Elements protecting against overloading (fuses) and against electromagnetic
disturbances (filters) on supply input (AC IN)
• Two independent circuits with line transformer. Each transformer is equipped with two secondary
windings - primary and auxiliary. Auxiliary winding ensures maintenance of output parameters
(current, voltage at maximum loading) with decreased input voltage
Controller block consists of:
• Comparator comparing voltage on input with the reference voltage, which at decreased voltage on
input will add voltage of auxiliary circuit to the primary circuit’s voltage.
Stabilization block consists of:
• double current and voltage stabilizers acting also as serial current limiter
• double serial protecting sets intended for limitation of voltage on output (DC OUT)

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8. Installation
9.1. Version DZI-W
a) This power unit should be assembled in vertical position, on lifting slings of the enclosure
b) In order to connect a cable to power unit’s output user should first take out plug from the socket
c) Untighten screw fastening insert with pins located in the side wall of the plug
d) Pull out insert with pins (terminals intended for connection of conductors are located on its internal side
e) Unscrew gland from the plug and remove hole plug
f) cable, which will be used as plug’s end, should be threaded through a gland and plug’s body
g) Remove external insulation on 40-50 mm length from the cable
h) Cable conductors’ ends should be isolated on max. length 10 mm
i) Conductors should be connected with terminals according to the numeration of terminals of output
circuits of the power unit:
DC OUT1: 1(+) - 2(-) DC OUT2: 3(+) - 4(-) – see fig. 4
j) Insert with screwed conductors should be slipped in plug’s enclosure by pulling the cable
k) Screw down screw fastening insert with pins
l) Screw down a gland protecting cable against pulling out
m) Plug with cable should be connected to the socket and protected with latch located in socket against
accidently disconnection.
n) Activities described in points b) - m) should be repeated during installation of cable in the second plug
o) Cable with fixed connection to the device should be connected with supply source using terminal box
ensuring the required ingress protection; if this connection will be executed in explosive zone, then
terminal box should be of explosion-proof construction e.g.: “e” or “d”; connections should be executed
according to the manual attached to the given type of terminal box

9.2. Version DZI-Z (-M, -H)

a) This power unit should be assembled in vertical position, on lifting slings of the enclosure
b) Untighten the screws fastening cover of power unit’s connection chamber using a key supplied with this
device and remove cover
c) In order to connect a cable to power unit’s output user should unscrew gland of the inlet marked as “DC
OUT...” and then remove a hole plug
d) External cable should be threaded through a gland and be introduced to the connecting chamber
e) Remove external sheath of cable in such way, that after connection of cable conductors with proper blue
terminals (1-2 or 3-4) and its glanding, the conductors in connecting chamber have proper length (not too
long)
f) Cable conductors ends should be isolated on length approx. 0.5 cm in order that conductors have good
contact with the terminals and its isolated parts maintain the required separating clearances
g) It is recommended to use clamped cable ends
h) Insert conductor in proper clamp and tighten clamp’s screw, check reliability of connection - see fig. 4
i) Connect the second conductor analogously
j) Tighten a gland protecting cable against pulling out
k) To connect cable to the second output repeat operations described in points c) - i)
l) Supply cable should be connected in the same way as external circuits cables - through cable inlet
marked as “AC IN” to the grey terminals (5-6)
m) Reliability of electric connections and separating clearances between circuits and glanding of cables (fig.
3) should be checked after connection of all external circuits
n) Close cover of connecting chamber screwing it with screw to the body

9. Start
• After correct installation of the device and connection with cooperating devices (supply source,
receivers) the device is ready for operation
• Feed supply voltage suitable for given version of the device
• Observe diodes - description of signalling - see point 7
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10. Abnormal operation

• In case when supply is not signalled by diode “AC IN” after feeding of supply voltage, user should
switch off supply source and check correctness of electric connections - in version DZI-Z (DZI-M, DZI-
H) a cover of connecting chamber should be earlier removed, while for version DZI-W user should
disassemble plugs.
If none abnormalities in connections were found - wait for approx. 1 min. After mentioned time, in
case of activation of return protecting device, it will be reset.
If power unit is equipped additional encapsulated fuse located in connecting chamber (see fig. 5a) it
should be checked whether it’s not blown. To perform this user should remove and isolate (e.g. using
electrical tape) fuse (B) conductors and then remove conductor of a cable entry from terminal AC IN
X1:7 and put it into terminal X1:5 (acc. to fig. 5b).
This device can be operated without additional fuse because it has proper primary protection in main
chamber. It should be remembered that in case of activation of primary protections (safety fuse) its
replacement can be carried out only in manufacturer’s service.
After carrying out of the above mentioned operation user should close a cover or assembly plugs
and then feed a supply voltage. If voltage “AC IN” still is not signalled then the power unit should be
sent to repair by the manufacturer’s service.
• If diode “AC IN” signals presence of voltage on input and there is not signalling by “DC OUT...” diodes
- supply source should be disconnected and output circuits should be disconnected. In case of version
DZI-W it is sufficient to remove plugs from sockets, for version DZI-Z (-M, -H) it is necessary to
unscrew cover of connecting chamber and to remove conductors from blue terminals (1-2, 3-4). To
avoid incidental short-circuit of removed conductors with adjacent terminals it is possible to connect
both conductors of the same cable to one terminals e.g. conductors connected into terminals 1-2 can
be connected together to terminal no. 1 or no. 2. Then the cover (only for DZI-Z) should be closed and
feed a supply voltage with disconnected output circuits. If diodes “DC OUT...” are signalling voltage
presence on the outputs it means that, there is a short-circuit in output circuit (in cable or receiver) or
overloading of power unit’s output. Otherwise the power unit is damaged and should be sent to repair.

11. Maintenance instructions

a) Maintenance is based on periodic control of external connections (correct glanding of cables,
protection of plugs in sockets using clamps), technical condition of enclosure, cover fastening
(these elements decides about maintaining of ingress protection and type of explosion proof
enclosure); if the need arise cable glands or screws fastening cover of connecting chamber should
be tighten
b) Any spare parts except additional encapsulated fuse, installed optionally in connecting chamber
(does not apply to version DZI-W), are not predicted for this device.

To replace additional encapsulated fuse user should:

• Switch off device supply;
• Open connecting chamber using Allen wrench;
• Disconnect fuse (B) conductors from terminals X1: 5, 7;
• Remove fuse from busbar DIN35 pulling off a latch, using screwdriver, in grip for installation in the
busbar;
• Install new fuse (of the same type - see chapter 5, Table 2) snapping its grip in busbar and
connect its conductors to proper terminals X1: 5, 7 (acc. to fig. 4);
• Close the enclosure;

c) All repairs of this device should be performed only by manufacturer’s service

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INSTRUKCJA OBSŁUGI
107.152/A2 - 2 11/11
12. Instructions for safe liquidation of the device
Crossed bin symbol indicated that this product cannot be put to normal waste bins. Used up product should
be transferred to electronic equipment collection point.

13. Service conditions during warranty period

The condition to maintain the manufacturer’s warranty is fulfilment of the following requirements:
• observation of recommendations contained in the manuals
• preservation of designations (serial number used to identify a product)
• using the device according to its intended use.

Przedsiębiorstwo Kompletacji i MontaŜu Systemów Automatyki

01.2012
CARBOAUTOMATYKA SA
 Intrinsically save power supply type DZI-Z (-M, -H) Intrinsically save power supply type DZI-W

Connector socket, not

Cable feather intrinsically save
Plug with cable
Cable gland clamps Connector lock
screwed into Cable feather
Cable holder Cable wires
Screw mounting plug
Permanent supply cable and its enclosure
feather
Connector plug,
intrinsically save circuit
Intrinsically save Supply cable, not Cable feather
circuit cables intrinsically save circuit screwed into the
plug enclosure
Intrinsically save circuit to be lead with mining cables that comply PN-EN 50394-1
Cable gland
1) all groups in one cable type A, B or Intrinsically save
circuit cables
2) each circiut in different cables that doesn’t comply with 1) or

3) all groups in one cable that doesn’t comply with 1), system diagnosis needed Intrinsically save power supply type DZI-*/*/**/**

Fig.4 External circuitry connection

 Electrical penetration Converter block

Front view

Optional
sealed
fuse (B)
PCB containing
LED’s, light pipes
and lampshades

Feeder box Lampshades Stabilization block

Main box

Light pipes

Stabilization block Stabilization block

Side view (mounted perpendicular (mounted perpendicular
to casing bottom with to casing bottom with
adapter plate) adapter plate)

NOTE 1: power supply components are sealed with compound Adapter plate
NOTE 2: given distances are creepage for main box and clearances for feeder box Insulation brackets
NOTE 3: stabilization block can be mounted perpendicular to casing bottom as described in previous version of documentation (see fig. 107.152-E-17)

Intrinsically save power supply type DZI-*/*/**/**

Fig.5 External circuitry connection – optional sealed

fuse version