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Boom Lift Genie Maintenance Manual

This document provides a parts listing and images for decals used on Genie Z-34/22N and Z-34/22DC aerial lifts. It includes 53 decal part numbers and descriptions. The decal kit part number is listed that includes several of the individual decals. Images are provided to identify the location and graphics for many of the decals.

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100% found this document useful (1 vote)

4K views122 pages

Boom Lift Genie Maintenance Manual

Uploaded by

azman4776

We take content rights seriously. If you suspect this is your content, claim it here.

Available Formats

Download as PDF, TXT or read online on Scribd

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Serial Number Range

Z-34/22N Z-34N from SN 0001 to 2226

Z-34 DC from SN 0001 to 1734
Z-34/22DC

Part No. 62298

Rev D36
October 2017
October 2017

2 Z-34/22N, Z-34/22DC Part No. 62298

October 2017

How to Read Your Serial Number

Part No. 62298 Z-34/22N, Z-34/22DC 3

October 2017

Table of Contents

400 Boom Components

This manual is updated frequently. If you have a 401.1 Secondary Boom - View 1.........................................58
printed manual, you can keep it up to date by 402.1 Secondary Boom - View 2.........................................60
downloading new figures from the Genie website at
www.genielift.com. For the most up-to-date parts 403.1 Upper Pivot................................................................62
information, visit the Parts Lookup System on the 404.1 Primary and Extension Booms..................................64
Genie website at www.genielift.com. 405.1 Cable Track................................................................66
406.1 Jib Boom and Platform Rotator.................................68
How to Read Your Serial Number..........................................3 407.1 Hydraulic Hoses and Fittings.....................................72
Parts Stocking List.................................................................7 408.1 Hydraulic Hoses and Fittings.....................................74
How to Order Parts................................................................8 409.1 Hydraulic Hoses and Fittings.....................................76
Service Parts Fax Order Form...............................................9
500 Platform Components
501.1 Platform Configurations.............................................78
502.1 Platform.....................................................................82
Electronic Version 503.1 Platform Controls - View 1.........................................84
Click on any page number to view the figure. 504.1 Platform Controls - View 2.........................................86
505.1 Joystick Controller - Drive/Steer Functions ( to SN
303).....................................................................................88
100 Decals 505.1 Joystick Controller - Drive/Steer Functions (to SN
101.1 Decals........................................................................10 303).....................................................................................90
506.1 Joystick Controller - Drive/Steer Functions (from SN
200 Drive Chassis
304).....................................................................................92
201.1 Steer End...................................................................12
507.1 Rotational Controller - Boom Function Speed...........94
202.1 Steer/Brake Manifold (Z-34N to SN 1029) (Z-34DC to
SN 780)...............................................................................16
600 Accessories
203.1 Steer/Brake Manifold (Z-34N from SN 1030) (Z-34DC 601.1 Flashing Beacon and Descent Alarm........................96
from SN 781).......................................................................18
602.1 Air Line to Platform....................................................98
204.1 Battery Charger.........................................................20
603.1 Worklights, Pipe Cradle, LVI/BCI, Battery Charge
205.1 Battery Packs.............................................................22 Indicator and Platform Step...............................................100
206.1 Non-steer End...........................................................24 604.1 Mesh Platform.........................................................102
207.1 Electronic Control Module.........................................28
208.1 Hydraulic Hoses and Fittings.....................................30 Indices
Part Number Index.............................................................104
208.1 Hydraulic Hoses and Fittings.....................................32
Part Description Index.......................................................108
209.1 Hydraulic Hoses and Fittings.....................................34
210.1 Power Cable Diagram................................................36 Cross References
Fittings Cross Reference...................................................114
300 Turntable Components
301.1 Turntable Rotator.......................................................38
302.1 Turntable Components - Ground Controls Side.........40
303.1 Function Manifold......................................................42
304.1 Ground Controls........................................................44
305.1 Hydraulic Power Unit Side.........................................46
306.1 Hydraulic Power Unit (Z-34N to SN 1115, Z-34DC to SN
808).....................................................................................48
306.2 Hydraulic Power Unit (Z-34N from SN 1116, Z-34DC
from SN 809).......................................................................50
307.1 Turntable Covers........................................................52
308.1 Hydraulic Hoses and Fittings.....................................54
309.1 Hydraulic Hoses and Fittings.....................................56

4 Z-34/22N, Z-34/22DC Part No. 62298

October 2017

Table of Contents (continued)

101.1 Decals

Item Part No. Description Qty. Item Part No. Description Qty.

-- 72978GT DECAL KIT,INSTRUCT,Z-34 & Z34N 32 38112GT DECAL,CAUTION,BRAKE

includes items 1-11, 13-16, 18-22, 25-35, RELEASE***...........................................1
38, 49, and 53 33 40299GT DECAL,NOTICE,BATT CONNECTION....2
1 27564GT DECAL,DANGER,ELEC.HAZ.STAY 34 40300GT DECAL,DANGER,TIP-OVER
CLR.........................................................2 BATTERY................................................2
2 28157GT DECAL,USE DEXRON***.......................1 35 40434GT DECAL,LANYARD ANCHORAGE
3 28161GT DECAL,WARN,CRUSH HAZARD POINT.....................................................2
HAND......................................................3 36 43036GT DECAL, PLATFORM CONTROL
4 28164GT DECAL,NOTICE,HAZARDOUS PANEL*...................................................1
MAT'LS*..................................................1 37 43652GT DECAL,GROUND CONTROL
5 28165GT DECAL,INSTRUCT,FOOTSWITCH PANEL**..................................................1
OPER......................................................1 38 43653GT DECAL,NOTICE, GRD OPER
6 28171GT DECAL,DANGER,NO SMOKING ***......2 INSTRUC................................................1
7 28174GT DECAL, POWER TO PLATFORM 39 43658GT DECAL,LABEL,PWR TO CHARGR
230V**.....................................................2 230V........................................................1
8 28175GT Warning - Compartment Access.............1 40 43663GT DECAL,NOTICE, FUNCTION
ENABLE*................................................1
9 28176GT DECAL,LABEL,MANUAL NOT HERE.....1
41 44980GT DECAL,LABEL,PWR TO CHARGR 115
10 28177GT DECAL,WARN,CRUSH HAZARD
UK...........................................................1
PLAT.......................................................2
42 44981GT DECAL,LABEL,AIR LINE 110 PSI..........2
11 28181GT DECAL,WARN,FALL HAZARD...............1
43 44986GT DECAL,INSTR,SIDE FRC/WIND,AUS.....1
12 28235GT DECAL, POWER TO PLATFORM
115V**.....................................................2 44 52968GT DECAL,COSMETIC,GENIE
BOOM,VERT..........................................1
13 28236GT DECAL,WARN,IMPROPER
OPERATION...........................................1 47 62932GT DECAL,COSMETIC,GENIE Z-34/22N.....1
14 28372GT DECAL,NOTICE,BATTERY CABLES.....2 48 62933GT DECAL,COSM,GENIE Z-34/22N(BOX)...2
15 31060GT DECAL,DANGER DO NOT ALTER 49 65171GT DECAL,LABEL,CB & STATUS LIGHT.....1
SWTC.....................................................4 50 43652GT DECAL,GROUND CONTROL
16 31508GT DECAL,DANGER,ELECT PANEL**..................................................1
HAZARD,PLUG.......................................1 51 43036GT DECAL, PLATFORM CONTROL
18 31785GT DECAL,NOTICE,CHARGER INSTRUC...2 PANEL*...................................................1
19 31788GT DECAL,DANGER,BATTERY 52 72833GT DECAL,LABEL,OPEN,LATCH................2
SAFETY***..............................................2 53 82366GT DECAL, LABEL - CHEVRON RANDO.....1
20 32700GT DECAL,DANGER,GEN SAFETY
RULES....................................................2
21 33952GT DECAL,DANGER,TILT ALARM..............1
22 35540GT DECAL,NOTICE,OPER INST
PLAT,DC..................................................1
23 35542GT DECAL,NOTICE,LUG NUT
TORQUE***.............................................4
24 37051GT DECAL,NOTICE,SIDE FRC 150,ANSI....1
25 37052GT DECAL,NOTICE,MAX LOAD 500 LBS....1
26 37053GT DECAL,ARROW,BLUE...........................1
27 37054GT DECAL,ARROW,YELLOW SM 5-3/8".....1
28 37055GT DECAL,TRIANGLE,BLUE.......................2
29 37056GT DECAL,TRIANGLE,YELLOW.................2
30 38110GT DECAL,LABEL,TRAVEL ALARM***.......1
31 38111GT DECAL,WARNING,BRAKE
RELEASE***...........................................1

Part No. 62298 Z-34/22N, Z-34/22DC 11

200 Drive Chassis October 2017

201.1 Steer End

12 Z-34/22N, Z-34/22DC Part No. 62298

October 2017 200 Drive Chassis

201.1 Steer End

Item Part No. Description Qty. Item Part No. Description Qty.

A 1258005GT KIT,RETROFIT,STEER,Z-34 2WD..........1 -- 42764GT MANIFOLD,STEER/BRAKE***...............1

from SN 1031
-- 1258006GT TIE ROD, Z-34, 2WD..............................1
9A 42764GT MANIFOLD,STEER/BRAKE***...............1
-- 824126GT PIN,CLEVIS,3/4X3,ZAG..........................2
to SN 780
-- 824128GT RUE RING,3/4,ZAG................................2
9B 42764GT MANIFOLD,STEER/BRAKE***...............1
-- 94020GT YOKE ASSY, Z34 2WD RIGHT...............1 from SN 781
-- 94021GT YOKE ASSY, Z34 2WD LEFT.................1 10 36676GT TIE ROD,WELDMENT,Z34.....................1
1 74389GT RUE RING 1.00 shown

2 19440GT PIN,CLEVIS,1 X 2.5 LG..........................1 10 42432-SGT WELDMENT, TIE ROD,Z-34/68

to SN 1386 11 36211GT PIN,1.50DIAX3.25LG,1HOLE.................4
2A 19440GT PIN,CLEVIS,1 X 2.5 LG..........................1 12 25284GT ROD END,.375 X 2.25***........................4
to SN 1750 Wide Models
2B 32399GT PIN,CLEVIS,1 X 3 LG.............................1 12B 45226GT ROD END,.375 X 3.69............................4
shown; from SN 1751 Narrow Models
2C 32399GT PIN,CLEVIS,1 X 3 LG.............................1 13 77692GT SCREW,HHC,3/8-16 X 1 GRD 8
shown; to SN 1387
14 6021GT WASHER, LOCK, .375
3 19440GT PIN,CLEVIS,1 X 2.5 LG..........................3
15 45110GT SEAL-GREASE,MODEL 60-8.................2
4A 88337GT CYLINDER,STEER.................................1
16 45107GT INNER CONE - MODEL 60-8.................2
to SN 580
large bearing race not included
-- 32673GT SEAL KIT (CYL PN 30585)
16A 40145GT BEARING RACE (LARGE) (45873)........2
for 36083 cylinder
inner cone not included
-- 88338GT SEAL KIT, 88337
17 45043GT HUB ASSEMBLY MODEL#60-8***.........2
for 88337 cylinder
includes items 15, 16, 20 and 24
4B 88337GT CYLINDER,STEER.................................1
-- 21166GT LUG BOLT,5/8-18,WHEEL HUB***
from SN 581 to SN 1386
-- 45873GT SEAL/BEARING KIT (45043,54840)
-- 48401GT SEAL KIT,42406,STEER.CYL,TEXAS
includes items 15, 16 and 20-24
for 42406 cylinder
18 54627GT NUT,LUG,5/8-18 X 90 DEGREE,Z45.....16
-- 88338GT SEAL KIT, 88337
for 88337 cylinder 19A 94908GT TIRE & WHEEL ASSY,FRONT N-M........2
Z-34N; Solid, Non-marking, 8 hole x 8 inch
4C 88337GT CYLINDER,STEER.................................1
BC
from SN 1387
19B 45093GT WHEEL ASSY, INDUSTRIAL, AF...........2
-- 48401GT SEAL KIT,42406,STEER.CYL,TEXAS
Z-34DC; Industrial, Air-filled, 8 hole x 8 inch
for 74957 cylinder
BC
-- 59076GT SEAL KIT,2.0" BORE CYLINDERS**
-- 45040GT RIM,Z45,14.5 X 7(8 HOLE ON 8BC
for 59203 cylinder
for 45093
-- 59169GT SEAL KIT,2" BORE,1" ROD***
-- 54140GT TUBELESS PNEUMATIC TIRE,9-14LT
for 59388 and 59155 cylinder
for 45093 (replaced 147319)
-- 88338GT SEAL KIT, 88337
19C 40137GT WHEEL ASSY, INDUSTRIAL, AF NM
for 88337 cylinder
Z-34DC; Industrial, Air-filled, Non-marking,
5 45074GT WASHER,THRUST,1.5 X 3.5 X .187.......2 8 hole x 8 inch BC
6 18396GT BEARING,1.5IDX1.75ODX1.0L..............4 -- 45040GT RIM,Z45,14.5 X 7(8 HOLE ON 8BC
6 45071GT BEARING,1.5IDX1.75ODX1.5L..............4 for 40137

7 25817GT BEARING,1.00IDX1.25ODX1.00L..........4 -- 54234GT TUBELESS TIRE,9-14.5,NON-M 47#

for 40137 (replaced 147320)
-- 74625GT BEARING,FL,0.75IDX1.00ODX1.39L.....2
19D 45460GT WHEEL ASSY, INDUSTRIAL, FF
8A 37109GT YOKE ASSY.,Z30N,Z34N,LH SIDE.........1 Z-34DC; Industrial, Foam-filled, 8 hole x 8
Z-34N, right front; includes items 6 and 7 inch BC
8B 41213GT YOKE ASSY, Z34 2WD RIGHT...............1 19E 40837GT WHEEL ASSY, INDUSTRIAL, FF NM
Z-34DC, right front; includes items 6 and Z-34DC; Industrial, Foam-filled,
7 Non-marking, 8 hole x 8 inch BC
9 42764GT MANIFOLD,STEER/BRAKE***...............1
to SN 1029

Part No. 62298 Z-34/22N, Z-34/22DC 13

200 Drive Chassis October 2017

201.1 Steer End

(continued)

Item Part No. Description Qty.

20 45111GT CAP,DUST,45873 HUB KIT.....................2

21 45113GT NUT,SPINDLE,1-14................................2
22 45114GT PIN,COTTER,.219 X 1.75
23 45112GT WASHER,SPINDLE
24 45108GT OUTER CONE - MODEL 60-8................2
small bearing race not included
24A 40146GT BEARING RACE (SMALL) (45873)........2
outer cone not included
25A 37110GT YOKE ASSY.,Z30N,Z34N,RH SIDE........1
Z-34N, left front; includes items 6 and 7
25B 41212GT YOKE ASSY, Z34 2WD LEFT
Z-34DC, left front; includes item 6
26 96317GT GROUND STRAP,12"LG***
27 6888GT SCREW,HHC,1/4-20 X 1
28 6638GT WASHER,FLAT,USS,1/4"Y
29 5397GT WASHER,FLAT,USS,5/16",Y
30 6091GT NUT,NYLOCK,1/4-20
31 40438GT COVR W/DECALS DR CHAS STR
END*.......................................................1
32 6356GT WASHER,LOCK,.25
33 56912GT SPRING CLIP,1/4-20,.025-.15X.54,ZAG

14 Z-34/22N, Z-34/22DC Part No. 62298

October 2017 200 Drive Chassis

201.1 Steer End

(continued)

This Page Intentionally Left Blank

Part No. 62298 Z-34/22N, Z-34/22DC 15

200 Drive Chassis October 2017

202.1 Steer/Brake Manifold (Z-34N to SN 1029) (Z-34DC to SN 780)

16 Z-34/22N, Z-34/22DC Part No. 62298

October 2017 200 Drive Chassis

202.1 Steer/Brake Manifold (Z-34N to SN 1029) (Z-34DC to SN 780)

Item Part No. Description Qty.

-- 28750GT O-RING KIT,FIELD SVC,ALL PROD*

to SN 78
-- 33994GT PLUG AND CAP KIT-SERVICE,37 **
to SN 78
-- 42764GT MANIFOLD,STEER/BRAKE***
includes items 1-7 and 10-16; Complete
-- 49612GT O-RING KIT (ORFS FITTINGS)
to SN 78
-- 49613GT PLUG AND CAP KIT-SERVICE,ORFS*
to SN 78
-- 58989GT PLUG KIT MANIFOLD
to SN 78
1 45543GT VALVE,CHECK, 50 PSI...........................1
G, Check Valve.
-- 74902GT SEAL KIT, VALVE
2 45912GT NUT,SOLENOID VALVE 2P3W...............1
3 52339GT COIL,SOLND,W/D,20V DUAL SPADE.....2
4 40423GT VALVE,SOLENOID,20V..........................1
includes items 2 and 3; H, Normally open
poppet valve.
-- 74902GT SEAL KIT, VALVE
5 52943GT NUT,SOLENOID VALVE COIL................2
6 40422GT COIL,SOLENOID,20V W/ DIODE,#10.....2
7 40421GT VALVE,SOLENOID,20V W/ DIODE.........1
includes items 5 and 6; I, 3-position 4-way
spool valve.
-- 89722GT SEAL KIT, SOLENOID VALVE
8 2166GT ELBOW,140239-4-4................................1
K, Pressure Switch.
9 56823GT SWITCH,PRESS,#4MPT,600PSI F***.....1
to SN 78
10 37075GT PLUG,ORIFICE,0.040.............................1
J, Orfice washer 0.040 inch (1.02mm).
11 45544GT VALVE SOLENOID.................................1
includes items 3 and 5; L, Normally closed
poppet valve.
-- 52339GT COIL,SOLND,W/D,20V DUAL SPADE
-- 74902GT SEAL KIT, VALVE
for 45544
12 40424GT PLUG,ORIFICE, .052 INCH....................1
M, Orfice washer 0.052 inch (1.32mm)
13 18920GT SPRING-DRIVE MANIFOLD/520131.....1
14 25034GT VALVE,PROPORT RELIEF***.................1
includes items 15 and 16; to SN 780. N,
Proportional solenoid valve.
-- 74902GT SEAL KIT, VALVE
15 29032GT COIL,24V SOLENOID VALVE.................1
16 62276GT NUT, SOLENOID VALVE COIL...............1

Part No. 62298 Z-34/22N, Z-34/22DC 17

200 Drive Chassis October 2017

203.1 Steer/Brake Manifold (Z-34N from SN 1030) (Z-34DC from SN 781)

18 Z-34/22N, Z-34/22DC Part No. 62298

October 2017 200 Drive Chassis

203.1 Steer/Brake Manifold (Z-34N from SN 1030) (Z-34DC from SN 781)

Item Part No. Description Qty.

-- 28750GT O-RING KIT,FIELD SVC,ALL PROD*

-- 33994GT PLUG AND CAP KIT-SERVICE,37 **
-- 42764GT MANIFOLD,STEER/BRAKE***
includes items 1-5 and 7-15; Complete
-- 49612GT O-RING KIT (ORFS FITTINGS)
-- 49613GT PLUG AND CAP KIT-SERVICE,ORFS*
-- 58989GT PLUG KIT MANIFOLD
1 45912GT NUT,SOLENOID VALVE 2P3W...............1
2 40413GT COIL,SOLND,W/D,20V SGL SPADE......3
3 44956GT VALVE,SOLENOID 20V W/DIODE.........1
includes items 1 and 2; H, Normally open
poppet valve.
-- 74902GT SEAL KIT, VALVE
4 52943GT NUT,SOLENOID VALVE COIL................2
5 52885GT VALVE,SOLENOID,3POS 4WAY............1
includes items 2 and 4; I, 3-position 4-way
spool valve.
-- 40413GT COIL,SOLND,W/D,20V SGL SPADE
-- 72047GT SEAL KIT, SOLENOID VALVE
6 56820GT SWITCH,PRESS,#6SAE,600 PSI F**.....1
K, Pressure Switch.
7 37075GT PLUG,ORIFICE,0.040.............................1
J, Orfice 0.040 inch (1.02mm).
8 45544GT VALVE SOLENOID.................................1
includes items 4 and 15; L, Normally closed
poppet valve.
-- 52339GT COIL,SOLND,W/D,20V DUAL SPADE
-- 74902GT SEAL KIT, VALVE
for 45544
9 40424GT PLUG,ORIFICE, .052 INCH....................1
M, Orfice washer 0.052 inch (1.32mm)
10 18920GT SPRING-DRIVE MANIFOLD/520131.....1
11 45543GT VALVE,CHECK, 50 PSI...........................1
G, Check Valve.
-- 74902GT SEAL KIT, VALVE
12 58965GT VALVE, PROPORTIONAL (42764).........1
includes items 13 and 14; N, Proportional
solenoid valve.
12 T112540GT SEAL KIT,VALVE
-- T112540GT SEAL KIT,VALVE
13 29032GT COIL,24V SOLENOID VALVE.................1
14 62276GT NUT, SOLENOID VALVE COIL...............1

Part No. 62298 Z-34/22N, Z-34/22DC 19

200 Drive Chassis October 2017

204.1 Battery Charger

20 Z-34/22N, Z-34/22DC Part No. 62298

October 2017 200 Drive Chassis

204.1 Battery Charger

Item Part No. Description Qty.

-- 101703GT CHARGER,48V,100-125VAC,50H,25A
-- 54794GT CHARGER,48V,110VAC,60H,25A
-- 54795GT CHARGER,48V,200-250VAC,50H,25A
-- 54796GT CHARGER,48V,200-250VAC,60H,25A
-- 54797GT CHARGER,48V,100-125VAC,60H,25A
1A 27263GT TIMER (23442)(41896)(36314)...............1
-- 18078GT RELAY,CHARGER TIMER**
1B 27830GT TIMER(24059,41897,41898,41899).......1
-- 19533GT RELAY,CHARGER .TIMER(19531/32)
2 13008-6GT FUSE ASSY-BOOM CHARGER.............1
3 13008-3GT CAPACITOR,6
MFD,660VAC-CHARGR*........................1
4 40532GT CASE COVER ONLY 18710/18720........1
5 40537GT SCREW,CHARGER COVER,#10 X .5
6 6178GT NUT,NYLOCK,10-32
7 6146GT WASHER,FLAT,MS,#10,Y
8 40538GT SCREW,HEATSINK/DIODE ASSY
9 27262GT HEATSINK ASSY W/DIODES (23442)....1
10 40398GT TRNSFRMR(36316 &17)(41898 &99).....1
-- 40523GT TRANSFORMER,CHARGER36314/41896.1
-- 40524GT TRANSFORMER,CHARGER36315/41897.1
11 6090GT SCREW,HHC,1/4-20 X .75
12 6638GT WASHER,FLAT,USS,1/4"Y
13 6091GT NUT,NYLOCK,1/4-20
14 6888GT SCREW,HHC,1/4-20 X 1
15 6356GT WASHER,LOCK,.25
16 56912GT SPRING CLIP,1/4-20,.025-.15X.54,ZAG
17 36673GT PLATE,CHARGER MOUNT....................2
18 14033GT SCREW,HHC,3/8-16 X 2.75
19 6097GT WASHER,FLAT,USS,3/8",Y
20 4828GT NUT,NYLOCK,3/8-16
21 13008-5GT AMMETER-BOOM CHARGER...............1
22 7056GT CONN, SQZ, 1/2NPT .38-.50, SM**.......1
23 6935GT LOCKNUT,ELEC,1/2"..............................1
24 36313GT BRACKET,CHARGER GAUGE
MOUNTING............................................1
25 40533GT SCREW,FUSE ASSY,#7 PHMS X .625
26 40534GT WASHER,LOCK,#10, CHARGER FUSE
27 40536GT SCREW,TIMER,#8 PHMS X.375

Part No. 62298 Z-34/22N, Z-34/22DC 21

200 Drive Chassis October 2017

205.1 Battery Packs

22 Z-34/22N, Z-34/22DC Part No. 62298

October 2017 200 Drive Chassis

205.1 Battery Packs

Item Part No. Description Qty. Item Part No. Description Qty.

1A 40442GT COVER, BATTERY BOX W/DECALS.....2 22B 62483GT BAT.BOX ASY

14.38 inches x 30.88 inches W/DEC,GCSIDEZ34DC*........................1
includes items 1, 3-6, 13, 19, and 23; from
1B 74704PGT COVER,BATTERY BOX**.......................2
SN 1321
13.36 inches x 29.50 inches
22B 94023GT BATTERY BOX ASSY. W/DECALS LH....1
2 19520GT BATTERY CABLE ASSY,9.5"JUMPER....6
includes items 1, 3-6, 13, 19, 23 and 24;
includes item 9
from SN 1647
3 36424GT THUMB SCREW W/SHOULDER 3/8-16
-- 45382GT SHIM,PRIMARY BOOM,.052 THK.
4 29868GT SPRING CLIP,3/8-16,.05-.20X.73,ZAG
-- 45465GT SHIM,PRIMARY BOOM,.022 THICK
5 6090GT SCREW,HHC,1/4-20 X .75
23 27126GT LATCH,DRAW,ADJUSTABLE.................2
6 6356GT WASHER,LOCK,.25
24 7339GT SCREW, HHC, 1/4-20 X .5
7 13002GT SCREW,HHC,5/16-18 X 1 GR5
8 18503GT NUT,LOCKING-LG.FLANGE,5/16-18
9 8910GT BOOT,CABLE TERM,MED.RED,4/0.....16
10 44820GT BATTERY,DRY,315AH GROUP 4H.........8
11A 40441GT BATTERY BOX ASSY W/DECALS RS....1
includes items 1, 3-6, 13, 19, 23 and 24;
to SN 1320
-- 45382GT SHIM,PRIMARY BOOM,.052 THK.
-- 45465GT SHIM,PRIMARY BOOM,.022 THICK
11B 62484GT BAT.BOX ASY
W/DEC,HTSIDEZ34DC*.........................1
includes items 1, 3-6, 13, 19, 23 and 24;
from SN 1321
11B 94022GT BATTERY BOX ASSY. W/DECALS RH....1
includes items 1, 3-6, 13, 19, 23 and 24;
from SN 1647
-- 45382GT SHIM,PRIMARY BOOM,.052 THK.
-- 45465GT SHIM,PRIMARY BOOM,.022 THICK
12 56685GT BATTERY BOX SPACER........................4
13 45209GT WEAR PAD,4X2X.5 W/INSERT***..........2
-- 128138GT CONN HOUSING SBX175, BATT
14A 41207GT PWR CABLE ASSY,G.C.SIDE,Z34.........1
14B 41208GT PWR CABLE ASSY,TANK SIDE,Z34......1
-- 128138GT CONN HOUSING SBX175, BATT
15A 37107GT BAT.CABLE ASSY,G.C. SIDE,Z34..........1
15B 37108GT BAT.CABLE ASSY,TANK SIDE,Z34
16 6888GT SCREW,HHC,1/4-20 X 1
17 36875GT PIN,CLEVIS,.75 X 2.25 LG.....................4
18 6563GT WASHER,SHIM,.75 X 1.125 X.030
19 36369GT BEARING,0.75IDX1.00ODX0.75L..........8
20 36212GT WASHER,THRUST,.75 X 1.38X.13.........4
21 21253GT CLIP,HAIR PIN .125 X 2
22A 40440GT BATTERY BOX ASSY W/DECALS LS.....1
includes items 1, 3-6, 13, 19, 23 and 24;
to SN 1320
-- 45382GT SHIM,PRIMARY BOOM,.052 THK.
-- 45465GT SHIM,PRIMARY BOOM,.022 THICK

Part No. 62298 Z-34/22N, Z-34/22DC 23

200 Drive Chassis October 2017

206.1 Non-steer End

24 Z-34/22N, Z-34/22DC Part No. 62298

October 2017 200 Drive Chassis

206.1 Non-steer End

Item Part No. Description Qty. Item Part No. Description Qty.

1 74137GT SCREW,SHC,1/2-13 X 3.25 -- 58438GT KIT,COVER,TORQUE HUB,45553***

2 36443GT MOTOR,TRACTION,D.C.**.....................2 -- 58448GT KIT,TORQUE HUB COVER (45553)**
2 36839GT MOTOR,TRACTION,24V.D.C.**..............2 -- 74370GT BOLT,ENDCOVER.313-18X2.25,GR8...12
Z-34DC -- 74371GT BOLT,ENDCOVER.313-18X1.81,GR8.....4
-- 32071GT SPRING, BRUSH RETAINER 12C 56338GT TORQUE HUB,47:1 W1 "B" MOUNT**....2
-- 36658GT BRUSH HOLDER from SN 1582
-- 37188GT BRUSH, MOTOR -- 21142GT SEAL KIT (W1B) TORQUE HUBS
-- 44778GT BEARING,MOTOR,36843,BRUSH END* -- 21143GT BEARING KIT (45553) TORQUE HUB
3 6021GT WASHER, LOCK, .375 -- 21144GT CAP,DISENGAGE-45553 TORQUE HUB
-- 6097GT WASHER,FLAT,USS,3/8",Y -- 21146GT COVER CAP,TORQUE HUB***
4 13918GT SCREW,HHC,3/8-16 X 1.75,GRD.8........8 -- 21148GT WASHER,THRUST,TORQUE HUB
5 40439GT COVER W/DCLS DR CHAS NS END.....1 -- 21149GT LUG,WHEEL STUD,5/8-18,W1/4HB**
5 41217GT COVER W/DCLS,DR CHAS NS END -- 37097GT O-RING, TORQUE HUB
included in seal kit 21142
6 6888GT SCREW,HHC,1/4-20 X 1
-- 58438GT KIT,COVER,TORQUE HUB,45553***
7 6356GT WASHER,LOCK,.25
-- 58448GT KIT,TORQUE HUB COVER (45553)**
8 6638GT WASHER,FLAT,USS,1/4"Y
-- 74099GT DISCONNECT ROD (56338)
9 56912GT SPRING CLIP,1/4-20,.025-.15X.54,ZAG
-- 74370GT BOLT,ENDCOVER.313-18X2.25,GR8...12
10 56900GT SCREW,SHC,5/8-11 X 2.5 BLK............12
-- 74371GT BOLT,ENDCOVER.313-18X1.81,GR8.....4
11 56911GT WASHER,FLAT,.688X1.160X.09...........12
13A 94909GT TIRE & WHEEL ASSY,REAR N-M..........2
12A 20193GT TORQUE HUB,35:1***............................2
Z-34N; Solid, Non-marking, 9 hole x 9.5
to SN 1581
inch BC
-- 21142GT SEAL KIT (W1B) TORQUE HUBS
13B 45094GT WHEEL ASSY, INDUSTRIAL, AF...........2
-- 21143GT BEARING KIT (45553) TORQUE HUB Z-34DC; Industrial, Air-filled, 9 hole x 9.5
-- 21144GT CAP,DISENGAGE-45553 TORQUE HUB inch BC

-- 21145GT DISCONNECT ROD-45553 TQ.HUB -- 54139GT WHEEL,14.5 X 7

for 45094
-- 21146GT COVER CAP,TORQUE HUB***
-- 54140GT TUBELESS PNEUMATIC TIRE,9-14LT
-- 21148GT WASHER,THRUST,TORQUE HUB for 45094 (replaced 147319)
-- 37097GT O-RING, TORQUE HUB 13C 40136GT WHEEL ASSY, INDUSTRIAL, AF NM
included in seal kit 21142 Z-34DC; Industrial, Air-filled, Non-marking,
-- 53994GT STUD, HUB, 5/8-18 X 2 1/2 9 hole x 9.5 inch BC
-- 58438GT KIT,COVER,TORQUE HUB,45553*** -- 54139GT WHEEL,14.5 X 7
for 40136
-- 58589GT THRUST CAP (20193)
-- 54234GT TUBELESS TIRE,9-14.5,NON-M 47#
-- 74370GT BOLT,ENDCOVER.313-18X2.25,GR8...12
for 40136 (replaced 147320)
-- 74371GT BOLT,ENDCOVER.313-18X1.81,GR8.....4
13D 45461GT WHEEL ASSY, INDUSTRIAL, FF
12B 36260GT TORQUE HUB 49:1**.............................2 Z-34DC; Industrial, Foam-filled, 9 hole x
to SN 1581 9.5 inch BC
-- 21142GT SEAL KIT (W1B) TORQUE HUBS 13E 1267845GT WHEEL ASSY, INDUSTRIAL, FF NM
-- 21143GT BEARING KIT (45553) TORQUE HUB Z-34DC; Industrial, Foam-filled,
Non-marking, 9 hole x 9.5 inch BC
-- 21144GT CAP,DISENGAGE-45553 TORQUE HUB
14 54627GT NUT,LUG,5/8-18 X 90 DEGREE,Z45
-- 21145GT DISCONNECT ROD-45553 TQ.HUB
15 38113GT COUPLER,INTERNAL SPLINE,T-HUB....2
-- 21146GT COVER CAP,TORQUE HUB***
16 52087GT O-RING,2-044 BUNA***..........................2
-- 21148GT WASHER,THRUST,TORQUE HUB
-- 119556GT BRAKE,MICO DRIVE,Z30N,Z34 **
-- 21149GT LUG,WHEEL STUD,5/8-18,W1/4HB** for use after installation of above listed kit
-- 37097GT O-RING, TORQUE HUB -- 35587GT SEAL KIT,MICO BRAKE
included in seal kit 21142 for 119556

Part No. 62298 Z-34/22N, Z-34/22DC 25

200 Drive Chassis October 2017

206.1 Non-steer End

(continued)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 38114GT LINING KIT, MICO BRAKE 18A 22811GT O-RING,MOTOR TO BRAKE*

for 119556 for 36259 brake
-- 38115GT BEARING KIT, MICO BRAKE 18B 52087GT O-RING,2-044 BUNA***
for 119556 for 119556 brake
-- 72319GT SPRING (RED) MICO
for 119556
17A 114320GT KIT,Z34N BRAKE SERVICE (1)..............2
to SN 367
17A 114321GT KIT,Z34N BRAKE SERVICE (2)
from SN 541 to 999
17A 114322GT KIT,Z34N BRAKE SERVICE (3)
from SN 1000 to 2100
-- 119556GT BRAKE,MICO DRIVE,Z30N,Z34 **
for use after installation of above listed kit
-- 35587GT SEAL KIT,MICO BRAKE
for 119556
-- 38114GT LINING KIT, MICO BRAKE**
for 119556
-- 38115GT BEARING KIT, MICO BRAKE
for 119556
-- 72319GT SPRING (RED) MICO
for 119556
17B 114321GT KIT,Z34N BRAKE SERVICE (2)
from SN 368 to 675
17B 139351GT BRAKE, NEMA, 1200 IN/LB
from SN 2101 to 2226
-- 139352GT BEARING KIT,AUSCO 1200 IN/LB**
for 139351
-- 139353GT STACK KIT, AUSCO 1200 IN/LB
for 139351
-- 139354GT O-RING KIT, AUSCO 1200 IN/LB
for 139351
-- 139355GT GASKET KIT, AUSCO 1200 IN/LB
for 139351
-- 65618GT SEAL KIT,BRAKE***
for 101966 brake
-- 94879GT LINING KIT***
for 101966 brake
-- 94880GT BEARING KIT
for 101966 brake
17C 114322GT KIT,Z34N BRAKE SERVICE (3)
from SN 676 to 1734
-- 35587GT SEAL KIT,MICO BRAKE
to SN 280
-- 38114GT LINING KIT, MICO BRAKE**
to SN 280
-- 38115GT BEARING KIT, MICO BRAKE
to SN 280
-- 41921GT SEAL KIT,BRAKE,MICO
from SN 281
-- 41922GT BEARING KIT,BRAKE,MICO
from SN 281 to 2226

26 Z-34/22N, Z-34/22DC Part No. 62298

October 2017 200 Drive Chassis

206.1 Non-steer End

(continued)

This Page Intentionally Left Blank

8 36459GT SCREW,SHC,5/8-11 X 5.5......................8 -- 58332GT BEARING,CONE LM501349 (74994).....2

for rotator 74994; sold seperately
9 13064GT WASHER,FLAT,.625 HARDENED........20
-- 58333GT BEARING,CUP LM501310 (74994)........2
10 43960GT WIRE CABLE,16/4 CON.TPE for rotator 74994; sold seperately
JKT..........................................102-inches
-- 58343GT GASKET,MTR,2A,MAG (74994).............1
11 CONNECTOR.........................................1 for rotator 74994
included with item 12
-- 58344GT SEAL,NAT'L. #471818 (74994)...............1
11 7056GT CONN, SQZ, 1/2NPT .38-.50, SM**.......1 for rotator 74994
12 88356-11103GT SWITCH,LIMIT,W/RLR ARM,NO/NC**....1 -- 58345GT SCREW,FHS,1/2-13 X 1.25,BLACK.......2
-- 19491GT CONTACTOR,LIMIT SWITCH for rotator 74994; sold seperately
-- 97128GT ROLLER ARM,LIMIT SWITCH*** -- 58346GT ZERK,ALEMITE #1688 (74494)..............2
for rotator 74994; sold seperately
12A 119917GT PLATE, TURNTABLE LS. MT..................1
22 25068GT SCREW,SHC,5/8-11 X 4.5,A574..........12
12A 6090GT SCREW,HHC,1/4-20 X .75......................2
for 119917
13 36326GT PLATE,LIMIT SWITCH MOUNT%%.......1
14 6178GT NUT,NYLOCK,10-32
15 6607GT WASHER,LOCK,#10 PLTD
16 51063GT SCREW,PHILLIPS,RHM,10-32 X 1.5
17 6091GT NUT,NYLOCK,1/4-20
18 6638GT WASHER,FLAT,USS,1/4"Y
19 27372GT MOTOR,TURNTABLE O-RING
PORTS....................................................1
-- 27275GT SEAL KIT (21172)
-- 32224GT KEY-WOODRUFF
20 56843GT SCREW,SHC,1/2-13 X 1.50,A574
21 119111GT ROTATOR TURNTABLE
ASSEMBLY***.........................................1
-- 1284189GT CASE COVER,ROTATOR,Z30/34 (119111)
for 119111
-- 128565GT SHIM KIT,TURNTABLE***
for 119111
-- 128618GT SEAL KIT***
for 119111
-- 128620GT ZERK,GREASE,1/8 NPT,45 DEG***
for 119111
-- 128621GT BEARING,CUP***
for 119111
-- 128622GT BEARING,CONE***
for 119111

Part No. 62298 Z-34/22N, Z-34/22DC 39

300 Turntable Components October 2017

302.1 Turntable Components - Ground Controls Side

40 Z-34/22N, Z-34/22DC Part No. 62298

October 2017 300 Turntable Components

302.1 Turntable Components - Ground Controls Side

Item Part No. Description Qty. Item Part No. Description Qty.

1 19018GT TRIMLOCK,BLACK,5/32"..........18-inches 32 8914GT SCREW, HHC, 1/4-20 X .625..................2

2 81579GT HORN,24VDC,SPADE TERMINALS***....1 33 36697GT COVER,TERMINAL STRIP.....................1
3 18506GT 5/16-18 X .75 LG.FLG.LCK.SCREW 34 56912GT SPRING
CLIP,1/4-20,.025-.15X.54,ZAG................4
4 18503GT NUT,LOCKING-LG.FLANGE,5/16-18
5 42336GT MANIFOLD,FUNCTION
7 6021GT WASHER, LOCK, .375
8 36711PGT BRKT.MANIFOLD MOUNT PAINTED.....1
9 14033GT SCREW,HHC,3/8-16 X 2.75
10 6097GT WASHER,FLAT,USS,3/8",Y
11 4828GT NUT,NYLOCK,3/8-16
12 7339GT SCREW, HHC, 1/4-20 X .5
13 6638GT WASHER,FLAT,USS,1/4"Y
14 6091GT NUT,NYLOCK,1/4-20..............................4
15 74268GT CONTACTOR,AUX PUMP 24V,80A***.....1
-- 22262GT CONTACT,MOVING,19549RELAY*
-- 22263GT CONTACT,STATIONARY,19549RELAY*
-- 23844GT SPRING,RETURN,19549 CONTACTOR
16 56095GT BRACKET,CONTACTOR MOUNT
SINGLE...................................................1
17 19816GT M4 X 0.7 X 8MM RHMS
18 6607GT WASHER,LOCK,#10 PLTD
19 36666GT CVR SUPPORT WELDMT LH
34N/34DC...............................................1
20 36388GT BUMPER,RUBBER,.75 X .50H,STUD.....3
21 6357GT NUT,HEX,1/4-20
22 25974GT PLASTIC END STOP..............................1
23 42616GT RELAY,POTTER BRUMFIELD 24V **.....2
24 33609GT RELAY,HOLD DOWN,OMRON...............4
25 33608GT RELAY,SOCKET,OMRON.......................2
26 94742GT TERMINAL RAIL ASSY***......................1
replaced 56993
-- 56994GT DIN RAIL,11.25".....................................1
-- 74911GT TERMINAL BLOCK, WIELAND***........43
-- 74913GT END STOP, DIN RAIL,SCREW
CLAMP....................................................2
-- 74917GT JUMPER COMB, 2-WAY,WIELAND........3
27 49816GT SCREW,PHILLIPS,PHM,10-32 X .75
28 6178GT NUT,NYLOCK,10-32
29 25837GT TERMINAL STRIP END PLATE..............2
30 36871GT DIN RAIL,14.75" **..................................1
31A 44586GT SENSOR,LEVEL 4.5***..........................1
Z34DC ANSI, CE and Australian models;
Z34N ANSI and CE models
31B 42439GT SENSOR,LEVEL 3 DEG**......................1
Z34N Australian models

Part No. 62298 Z-34/22N, Z-34/22DC 41

300 Turntable Components October 2017

303.1 Function Manifold

42 Z-34/22N, Z-34/22DC Part No. 62298

October 2017 300 Turntable Components

303.1 Function Manifold

Item Part No. Description Qty. Item Part No. Description Qty.

A Counterbalance Valve -- 72043GT SEAL KIT,SOLENOID VALVE

Platform Level Down 4 29737GT PLUG,ORIFICE,0.052 INCH...................1
B Counterbalance Valve 5 37079GT VALVE,COUNTERBALANCE 3000
Platform Level Up PSI..........................................................2
C Counterbalance Valve -- 58994GT SEAL KIT,VALVE (48647)
Turntable Rotate Left
6 74378GT VALVE,COUNTERBALANCE (36659).....2
D Counterbalance Valve
Turntable Rotate Right -- 58994GT SEAL KIT,VALVE (48647)
E Relief Valve 7 31528GT VALVE,RELIEF 1600 PSI........................1
Secondary Boom Down -- 74902GT SEAL KIT, VALVE
F Relief Valve 8 40412GT VALVE,RELIEF 1400PSI.........................1
Primary Boom Down
-- 74902GT SEAL KIT, VALVE
G Relief Valve
Boom Extend 9 31527GT VALVE,RELIEF 1800 PSI........................1

H Proportional Valve -- 74902GT SEAL KIT, VALVE

System Flow Regulating Circuit 10 40410GT VALVE,PROPORTIONAL**.....................1
I Diagnostice Nipple includes items 11 and 12
Testing -- 89310GT SEAL KIT, SOLENOID VALVE
J Flow Regulating Valve 11 29032GT COIL,24V SOLENOID VALVE.................1
Differential Sensing Circuit
12 52718GT NUT-VALVE,PROP.
K Relief Valve SOLENOID-50683..................................1
System Relief
13 48880GT CAP,DIAGNOSTIC NIPPLE....................1
L Solenoid Valve
14 48997GT NIPPLE,DIAGNOSTIC,#4.......................1
Primary Boom Retract
-- 20224GT DIAGNOSTIC FEMALE Q-DSCNT
M Solenoid Valve
Primary Boom Up 15 27532GT VALVE,DIFFERENTIAL SENSING.........1
N Solenoid Valve -- 110197GT SEAL KIT, VALVE, #10
Secondary Boom Up 16 52715GT VALVE,RELIEF 3200 PSI........................1
O Solenoid Valve -- 74902GT SEAL KIT, VALVE
Turntable Rotate Left
P Solenoid Valve
Platform Level Up
Q Solenoid Valve
Primary Boom Extend
R Solenoid Valve
Primary Boom Down
S Solenoid Valve
Secondary Boom Down
T Solenoid Valve
Turntable Rotate Right
U Solenoid Valve
Platform Level Down
V Plug Orifice
Turntable Rotate Circuit
-- 28750GT O-RING KIT,FIELD SVC,ALL PROD*
-- 33994GT PLUG AND CAP KIT-SERVICE,37 **
-- 36659GT MANIFOLD,FUNCTION***
1 52943GT NUT,SOLENOID VALVE COIL..............10
2 40413GT COIL,SOLND,W/D,20V SGL SPADE.....10
3 44954GT VALVE,SOLENOID,20V W/ DIODE **....10
includes items 1 and 2

Part No. 62298 Z-34/22N, Z-34/22DC 43

300 Turntable Components October 2017

304.1 Ground Controls

44 Z-34/22N, Z-34/22DC Part No. 62298

October 2017 300 Turntable Components

304.1 Ground Controls

Item Part No. Description Qty.

-- 45782GT DIODE,6 AMP,200 PIV,BULK

1 23404GT NUTSERT,1/4-20,STEEL CAD PLTD......4
2 19506GT HOUR METER,10-80 VOLTS***.............1
3 37129GT PANEL,GROUND CONTROL W/
DECAL....................................................1
includes item 1
4 122514GT KIT,ESTOP SVC BB&SM BOOM............1
-- 66818GT CONTACT,NC
-- 66821GT BASE,WITHOUT CONTACTS
5 6272GT RIVET,STL,STL,P,.125 X .25
6 13511GT RECEPTICAL,SNAP-IN (1450G1)***.....1
6 13930GT SWITCH ASSY,REMOTE BRAKE REL.
7 16397-SGT SWITCH,TOGGLE,DPDT,3POS
MOMEN..................................................8
includes mounting fasteners
8 27246GT BOOT,TOGGLE SWITCH,SHORT*........9
9 54692GT SPACER,NYLON,.718 X .526 X.219.......9
10 19268GT DIODE ASSEMBLY.................................8
includes ring terminals
11 147093GT ASSY, CIRCUIT BREAKER 10A.............1
includes mounting fastener
12 13480-SGT SWITCH,TOGGLE,DPDT,2POS
MOMEN..................................................1
includes mounting fasteners
13 13471GT COVER, AUXILIARY POWER
SWITCH..................................................1
14 122512GT KIT,KEYSWITCH SVC BB & SM
BOOM.....................................................1
includes 1 pair of keys
-- 21982GT KEY,SINGLE***
-- 37947GT KEYS,10 PACK***
-- 66816GT CONTACT,N.O.***
-- 66821GT BASE,WITHOUT CONTACTS

Part No. 62298 Z-34/22N, Z-34/22DC 45

300 Turntable Components October 2017

305.1 Hydraulic Power Unit Side

46 Z-34/22N, Z-34/22DC Part No. 62298

October 2017 300 Turntable Components

305.1 Hydraulic Power Unit Side

Item Part No. Description Qty. Item Part No. Description Qty.

1 48947GT ELBOW,90D,520220-8-12.......................1 33 48938GT FITTING,TEE,RUN,SWIVEL520432-8.....1

2 6090GT SCREW,HHC,1/4-20 X .75 34 48944GT CONN,520102-8-8..................................1
3 6356GT WASHER,LOCK,.25 35 42920GT VALVE,BALL,90DEG.-8NPTF/-8NPTM...1
4 6638GT WASHER,FLAT,USS,1/4"Y 36 36998GT STRAINER ASSY 1"NPT TANK MTD.....1
5 T109281GT FILTER ASSY,RETURN..........................1 37 56022GT PLUG,3/4 MAGNETIC PIPE SQ.DRV.....1
-- 58995GT FILTER ELEMENT,RETURN 38 TANK,30N/34 HYDRAULIC.....................1
consult factory
-- 74096GT O-RING, FILTER ASSY.
38A 128810GT KIT, HYDRAULIC TANK..........................1
6 6888GT SCREW,HHC,1/4-20 X 1.........................8
Kit to upgrade hydraulic tank. Z-34N from
7 6091GT NUT,NYLOCK,1/4-20 SN 1116 to SN 8788.
8 30348GT CLAMP,HOSE,1.00.................................1
9 42929GT HOSE,RET.FILTER DWN TUBE
RUBBE....................................................1
10 49819GT SCREW,PHILLIPS,PHM,10-32 X .5........6
11 53534GT FILTER SCREEN,TANK BREATHER......1
-- 53527GT CAP,FILLER BREATHER,3 MICRON**
12 42922-SGT PLATE,TANK LID (SERVICE).................1
13 42785GT GASKET,HYDRAULIC TANK..................1
14 8914GT SCREW, HHC, 1/4-20 X .625
15 12906GT WASHER,FENDER,.25 X 1.25 X.062
16 94427GT WELDMENT,CVR SUPPORT RH***.......1
(replaced PN 42992GT)
17 6019GT SCREW,HHC,3/8-16 X 1.25 GRD 5
18 6021GT WASHER, LOCK, .375
19 15086GT WASHER,FLAT,.375 X 1.5 X .125
20 4828GT NUT,NYLOCK,3/8-16
21 6097GT WASHER,FLAT,USS,3/8",Y
22 14033GT SCREW,HHC,3/8-16 X 2.75
23 36388GT BUMPER,RUBBER,.75 X .50H,STUD
24 18504GT NUT,LOCKING-LG.FLANGE,1/4-20
25 Ref. Hydraulic Power Unit (refer to 306.1)
26 18506GT 5/16-18 X .75 LG.FLG.LCK.SCREW
27 36456GT SPRING CLIP,5/16-18,.025-.15X.
28 19018GT TRIMLOCK,BLACK,5/32"..........18-inches
29 36179GT POWER UNIT,AUX PUMP 24VDC.........1
-- 37184GT MOTOR, 24V (36179)
-- 37185GT PUMP ASSEMBLY (36179)
-- 37186GT VALVE,CHECK (36179)
-- 37187GT SEAL KIT, 37185 PUMP
-- 37191GT GASKET, PUMP / MOTOR (36179)
-- 37192GT COUPLER, PUMP / MOTOR (36179)
30 45415GT ELBOW,070221-4-4................................1
31 48885GT CONNECTOR,BULKHEAD,FEMALE-4...1
includes locknut
32 22794GT ZERK,GREASE,1/8 NPT,45DEG............1

Part No. 62298 Z-34/22N, Z-34/22DC 47

300 Turntable Components October 2017

306.1 Hydraulic Power Unit (Z-34N to SN 1115, Z-34DC to SN 808)

48 Z-34/22N, Z-34/22DC Part No. 62298

October 2017 300 Turntable Components

306.1 Hydraulic Power Unit (Z-34N to SN 1115, Z-34DC to SN 808)

Item Part No. Description Qty.

-- 56001GT RETRO KIT, Z34 LIFT PUMP***

Complete Unit; Replaces 36447 and 42403
1 35957GT BRUSH-23440 OHIO
MOTOR(SET=4PC..................................1
2A 44793GT MOTOR,48V DC,MONARCH***..............1
Monarch model
-- 40400GT BEARING,MOTOR
-- 46241GT BRUSH KIT,MONARCH, (4 PIECES)
2B 27080GT MOTOR,48V (23440)..............................1
Ohio/Fenner Stone model
3 22959GT COUPLER,19119 POWER UNIT............1
Fenner models only
4 72321GT RELIEF VALVE KIT**..............................1
5 27078GT PUMP ASSY,2.5GPM FENNER.............1
-- 29218GT O-RING KIT,27078 PUMP,P2.5D
6 38160GT FILTER,PICK-UP SCREEN***................2
7 40318GT SEAL,O-RING,PUMP***.........................1
8 RESERVOIR, WITH DECAL,FENNER....1
(component no longer available)
9 28157GT DECAL,USE DEXRON***.......................1
10 BREATHER CAP W/ DIPSTICK,FENR
(40428)....................................................1
(component no longer available)
11 33756GT VALVE,CHECK (32342) FENNER..........1

Part No. 62298 Z-34/22N, Z-34/22DC 49

300 Turntable Components October 2017

306.2 Hydraulic Power Unit (Z-34N from SN 1116, Z-34DC from SN 809)

50 Z-34/22N, Z-34/22DC Part No. 62298

October 2017 300 Turntable Components

306.2 Hydraulic Power Unit (Z-34N from SN 1116, Z-34DC from SN 809)

Item Part No. Description Qty.

1 52913GT SCREW,HH TAPETITE

THRD8-32X.50.......................................4
2 58932GT BRUSH SET 4 EA...................................4
3 58936GT BRUSH COVER -PLATE-(48504)*..........4
4 44950GT VALVE,RELIEF,1500 PSI***....................4
-- 58933GT BRUSH SPRING SET
5 48504GT MOTOR,FUNCTION,48V DC..................1
includes items 1-4 and 9
-- 44777GT BEARING,MOTOR
-- 44778GT BEARING,MOTOR,36843,BRUSH END*
-- 52915GT BRUSH LEAD ASSEMBLY KIT(48504)
-- 58934GT BRUSH BOX ASSEMBLY
-- 58935GT BEARING SET (48504)
includes part no's. 37190 and 44777
-- 58937GT ENDHEAD (48504)
6 77981GT PUMP,LIFT,3CC,CCW***........................1
-- 43685GT SEAL KIT,LIFT PUMP,BARNES**
7 32317GT SCREW,HHC,3/8-24 X 1 GR 8 YEL........2
8 6021GT WASHER, LOCK, .375
9 52914GT SCREW,HHTAPTITE THREAD8-32X.38

Part No. 62298 Z-34/22N, Z-34/22DC 51

300 Turntable Components October 2017

307.1 Turntable Covers

52 Z-34/22N, Z-34/22DC Part No. 62298

October 2017 300 Turntable Components

307.1 Turntable Covers

Item Part No. Description Qty. Item Part No. Description Qty.

1 77692GT SCREW,HHC,3/8-16 X 1 GRD 8 27 36575GT LATCH,ADJUSTABLE DRAW.................2

2 6021GT WASHER, LOCK, .375 28 36574GT SPRING,EXTENSION,.36 X 1.25...........2
3 6097GT WASHER,FLAT,USS,3/8",Y 29 6090GT SCREW,HHC,1/4-20 X .75
4 139290GT COVER,COUNTERWEIGHT,Z34............1 30 45385GT PLUG,NYLON 1.12 BLACK DOMED
5 36457GT WASHER,THRUST,.313 X .50 X .10 31 18963GT ALARM,INTERMITTENT TONE 6-30V*...1
Does not include 72326 nut
6 36414GT HINGE,WELD.,COVER,PUMP
GRY/BLU................................................2 -- 72326GT NUT - PLASTIC,RING FOR ALARMS
7 36923PGT WELD,COVER BRACE,RH 32 36924PGT WELD,COVER BRACE,LH
HINGE,PNTD..........................................1 HINGE,PNTD..........................................1
8 6888GT SCREW,HHC,1/4-20 X 1 33 36449GT COUNTERWEIGHT,CAST,3700 LBS......1
9 12906GT WASHER,FENDER,.25 X 1.25 X.062 33 36680PGT COUNTERWEIGHT,2460 LBS.PAINTED
10 6638GT WASHER,FLAT,USS,1/4"Y
11 6091GT NUT,NYLOCK,1/4-20
12 40444GT COVER ASSY W/DECALS,PWR UNIT...1
includes items 6-10, 18 and 25-28
13 8914GT SCREW, HHC, 1/4-20 X .625
14 36257GT COVER,CONTROL PANEL....................1
15 6356GT WASHER,LOCK,.25................................8
16 23404GT NUTSERT,1/4-20,STEEL CAD PLTD......8
17 Ref. Ground Controls Panel Assembly
(refer to 304.1)
18 36570GT BRACKET,COVER LATCH......................2
19 36415GT HINGE,WELD,COVER,CTRLS
GRY/BLU................................................2
20 119403GT CONN,PLUG 120 AC/15A DOMESTIC...1
-- FUSE,13 AMP,220V PLUG.....................1
(component no longer available) refer to
BS1362 BUSS TDC180-13A
-- 144161GT PLUG,PWR,UK,16AMP,3PIN,BLK..........1
-- 25388GT PLUG,FUSED,250V,13AMP,U.K.**.........1
21 43956GT WIRE CABLE,14/3 CON.TPE
JKT*.........................................592-inches
22 7056GT CONN, SQZ, 1/2NPT .38-.50, SM**.......1
23 6935GT LOCKNUT,ELEC,1/2"..............................1
24 40443GT COVER ASSY W/DECALS,GRND
CTRL.......................................................1
includes items 8-11, 18, 19, 25-28 and 32
-- 74806GT COVER ASSY. W/D G.C. SIDE CE**......1
includes items 8-11, 18, 19, 25-28 and 32
24A 40443GT COVER ASSY W/DECALS,GRND
CTRL.......................................................1
includes items 8-11, 18, 19, 25-28 and 32
24B 106217GT COVER ASSY,W/SYM
DEC,HPU,34DC*....................................1
includes items 8-11, 18, 19, 25-28 and 32;
replaced 74806
25 49816GT SCREW,PHILLIPS,PHM,10-32 X .75
26 6178GT NUT,NYLOCK,10-32

Part No. 62298 Z-34/22N, Z-34/22DC 53

300 Turntable Components October 2017

308.1 Hydraulic Hoses and Fittings

54 Z-34/22N, Z-34/22DC Part No. 62298

October 2017 300 Turntable Components

308.1 Hydraulic Hoses and Fittings

Item Part No. Description Qty.

1 45361GT REDUCER,070123-8-6...........................2
to SN 780
2 23321GT ELBOW,070202-8-12..............................2
to SN 780
3 45366GT TEE,RUN,070432-6-6.............................3
to SN 780
4 36479GT HOSE ASSEMBLY, 79"...........................1
to SN 780
5 36830GT HOSE ASSEMBLY,14.5".........................1
to SN 780
6 36829GT HOSE ASSEMBLY,46"............................1
to SN 780
7 45412GT CONNECTOR,070120-6-6......................5
to SN 780
8 36826GT HOSE ASSEMBLY,50.5".........................1
to SN 780
9 36478GT HOSE ASSEMBLY, 86"...........................1
to SN 780
10 36827GT HOSE ASSEMBLY,25.5".........................1
to SN 780
11 36828GT HOSE ASSEMBLY,28"............................1
to SN 780
12 13756GT CONNECTOR,070120-4-6....................12
to SN 780
13 13120GT ELBOW,070220-6-6................................2
to SN 780
14 36852GT HOSE ASSY 27.5...................................1
to SN 780
15 36853GT HOSE ASSEMBLY,32.5".........................1
to SN 780

Part No. 62298 Z-34/22N, Z-34/22DC 55

300 Turntable Components October 2017

309.1 Hydraulic Hoses and Fittings

56 Z-34/22N, Z-34/22DC Part No. 62298

October 2017 300 Turntable Components

309.1 Hydraulic Hoses and Fittings

Item Part No. Description Qty.

1 42850GT HOSE ASSY,TANK TO RET FIL INLE.....1

from SN 781
2 48947GT ELBOW,90D,520220-8-12.......................1
from SN 781
3 48938GT FITTING,TEE,RUN,SWIVEL520432-8.....4
from SN 781
4 42853GT HOSE ASSY-J-54"..................................1
from SN 781
5 42920GT VALVE,BALL,90DEG.-8NPTF/-8NPTM...1
from SN 781
6 48994GT VALVE,BALL,16 MPT-16 FPT***.............1
from SN 781
7 42849GT HOSE ASSY,PUMP TO PWR UNIT 'P'....1
from SN 781
8 48999GT VALVE,CHK,#8PORT-#8MALEORFS.....1
from SN 781
9 48946GT CONN,520120-8-10................................1
from SN 781
10 42935GT HOSE ASSY,25".....................................1
from SN 781
11 42866GT HOSE ASSY,39.5"..................................1
from SN 781
12 42865GT HOSE ASSY,9".......................................1
from SN 781
13 48915GT ELBOW,90D,520220-6............................1
from SN 781
14 56003GT ELBOW,90D,LONG,521520-6.................1
from SN 781
15 42854GT HOSE ASSY P1 TO HYD PORT "P".......1
from SN 781
16 48930GT CONN,520120-6-8..................................1
from SN 781
17 48916GT FITTING,CONN,520120-6......................1
from SN 781
18 20224GT DIAGNOSTIC FEMALE Q-DSCNT
from SN 781
18 48997GT NIPPLE,DIAGNOSTIC,#4.......................1
from SN 781
19 48912GT CONN,520120-4-6***............................13
from SN 781
20 42855GT HOSE ASSY,1/4",31.50..........................1
from SN 781
21 42805GT HOSE ASSY,1/4", 23.25.........................1
from SN 781
22 48931GT CONN,520120-6-10................................2
from SN 781
23 31194GT ELBOW,070302-4-2................................1
from SN 781
24 42856GT HOSE ASSY,1/4",27.50..........................1
from SN 781
25 48900GT CONN,520120-4-6,.035,ORI...................1
from SN 781

Part No. 62298 Z-34/22N, Z-34/22DC 57

400 Boom Components October 2017

401.1 Secondary Boom - View 1

58 Z-34/22N, Z-34/22DC Part No. 62298

October 2017 400 Boom Components

401.1 Secondary Boom - View 1

Item Part No. Description Qty. Item Part No. Description Qty.

1 6884GT SCREW,HHC,1/4-20 X 2.5 26A 40448GT UPPER SECONDARY BOOM ASSY......1

to SN 779
2 6638GT WASHER,FLAT,USS,1/4"Y
26B 58008GT UPPER SECONDARY BOOM ASSEMBLY
3 6889GT NUT,LP NYLOCK,1/4-20
from SN 780 to SN 1581
4 36496-SGT COMPRESSION ARM WELDMENT
26C 74379GT UPPER SECONDARY ARM ASSY,Z34
56.50.......................................................3
from SN 1582
4 74946GT COMPRESSION ARM WELDMENT
27 42612-SGT HOSE TRACK,UPPER ARM-SERV........2
56.50.......................................................3
replaced 36496-S 28A 36649PGT HOSE COVER,UPPER
ARM,PAINTED........................................2
5 40446GT LOWER MIDPIVOT ASSY,Z34
to SN 781
&Z34N*...................................................1
28B 42613-SGT HOSETRACK COVER,UPPER ARM-SERV
6 36664GT CONNECTING LINK,MACHINED***.......1
from SN 782
7 42939-5400GT WIRE LOOM,1.88 DIA............................2
29 40447GT UPPER MIDPIVOT ASSY,Z34 & Z34N....1
54 inches
30 44133GT WIRE CABLE,16/4 CON.TPE
7 42939GT WIRE LOOM,1.88 DIA............................2
JKT*.........................................264-inches
2 pieces @ 55 inches long each
8 128633GT KIT, SERVICE, Z34 LWR COMP ARM....1
9 27497GT CLAMP,RUBBER CUSHIONED-2 5/32....2
10 6888GT SCREW,HHC,1/4-20 X 1
11 42413GT ANGLE,SWITCH MOUNT***..................1
12 8914GT SCREW, HHC, 1/4-20 X .625
13 6356GT WASHER,LOCK,.25
14 88356-116R3GT SWITCH,LIMIT,W/ROLLER ARM***.......2
-- 19491GT CONTACTOR,LIMIT SWITCH
-- 27643GT ROLLER ARM-LIMIT SWITCH
15 7056GT CONN, SQZ, 1/2NPT .38-.50, SM**.......2
16 43958GT WIRE CABLE,16/2
WHT/BRN................................264-inches
17 49821GT SCREW,PHILLIPS,PHM,8-32 X 1.25
18 6607GT WASHER,LOCK,#10 PLTD
19 45425GT SCREW,FHS,3/8-16 X .75
20 5397GT WASHER,FLAT,USS,5/16",Y
21 36366GT PAD,UPPER PIVOT REST......................2
22 36366GT PAD,UPPER PIVOT REST
23 6091GT NUT,NYLOCK,1/4-20
24 40449GT LOWER SECONDARY ARM
ASSY,Z34................................................1
-- 36650PGT HOSE COVER,LOWER ARM,PAINTED
to SN 779; not used after serial break
-- 36846PGT HOSE COVER,LOWER ARM,PAINTED
to SN 779; not used after serial break
24A 40449GT LOWER SECONDARY ARM
ASSY,Z34................................................1
24B 36650PGT HOSE COVER,LOWER ARM,PAINTED
not shown; to SN 1045
24C 36846PGT HOSE COVER,LOWER ARM,PAINTED
not shown; to SN 1045
25 Ref., CYLINDER.....................................1
refer to 402.1

Part No. 62298 Z-34/22N, Z-34/22DC 59

400 Boom Components October 2017

402.1 Secondary Boom - View 2

60 Z-34/22N, Z-34/22DC Part No. 62298

October 2017 400 Boom Components

402.1 Secondary Boom - View 2

Item Part No. Description Qty.

1 77692GT SCREW,HHC,3/8-16 X 1 GRD 8

2 6021GT WASHER, LOCK, .375
3 45226GT ROD END,.375 X 3.69............................4
4 36194GT PIN,1.50DIAX15.13LG,1HOLE...............4
5 34245GT BEARING,1.25IDX1.50X1.25L...............8
6 40447GT UPPER MIDPIVOT ASSY,Z34 & Z34N....1
7 45071GT BEARING,1.5IDX1.75ODX1.5L..............4
8 36245GT BEARING,FL,1.00IDX1.25ODX0.84L.....4
9 36202GT PIN,1.00DIAX7.25LG,1HOLE.................2
10 30255GT WASHER,SHIM,1.27 X 2.13 X .062
11 36390GT PIN,1.25DIAX3.63LG,THREADED.........8
12 25284GT ROD END,.375 X 2.25***........................9
13 36874GT SCREW,BHHS,3/8-16 X 2.5
14 4828GT NUT,NYLOCK,3/8-16
15 36205GT PIN,1.25DIAX3.00LG,THREADED.........2
16 36246GT BEARING,FL,1.25IDX1.50ODX1.09L.....2
17 18396GT BEARING,1.5IDX1.75ODX1.0L..............8
18 14033GT SCREW,HHC,3/8-16 X 2.75
19 94210GT CYLINDER,ELEVATE, Z34.....................1
includes item 20
-- 31106GT VALVE,CNTERBAL,CBBB-LHN@3000**
-- 33487GT SEAL KIT,HYDRAULIC CYLINDER***
for 36446 cylinder
-- 48404GT SEAL KIT,42409 ELEV. CYL.TEXAS
for 42409 cylinder
-- 56756GT SEAL KIT 42409 ELEVATE**
for 74590 cylinder
-- 94253GT SEAL KIT, 94210
for 94210 cylinder
20 25683GT BEARING,POLYGON,20DU12
for cylinders 36446, 42409 and 74590
20 47377GT BEARING,1.25 ID X 1.5 OD X .75..........2
for cylinder 94210
21 36200GT PIN,1.25DIAX9.38LG,1HOLE.................1

Part No. 62298 Z-34/22N, Z-34/22DC 61

400 Boom Components October 2017

403.1 Upper Pivot

62 Z-34/22N, Z-34/22DC Part No. 62298

October 2017 400 Boom Components

403.1 Upper Pivot

Item Part No. Description Qty.

1 6019GT SCREW,HHC,3/8-16 X 1.25 GRD 5

2 6021GT WASHER, LOCK, .375
3 45226GT ROD END,.375 X 3.69............................4
4 36194GT PIN,1.50DIAX15.13LG,1HOLE...............2
5 40447GT UPPER MIDPIVOT ASSY,Z34 & Z34N....1
-- 34245GT BEARING,1.25IDX1.50X1.25L
6 7713GT NUT, LP NYLOCK, 3/8-16
7 5397GT WASHER,FLAT,USS,5/16",Y
8 77692GT SCREW,HHC,3/8-16 X 1 GRD 8
9 27497GT CLAMP,RUBBER CUSHIONED-2 5/32....1
10 42939-12000GT WIRE LOOM,1.88 DIA............................1
120 inches
-- 28443GT CABLE TIE,11.5" BLACK
11 45071GT BEARING,1.5IDX1.75ODX1.5L..............2
12 44133GT WIRE CABLE,16/4 CON.TPE
JKT*.........................................264-inches
13 7056GT CONN, SQZ, 1/2NPT .38-.50, SM**.......1
14 88356-127J5GT SWITCH,LIMIT,W/6.25"SPRING ARM.....1
-- 19491GT CONTACTOR,LIMIT SWITCH
-- 22359GT SPRING ARM,LIMIT SWITCH,6.25"
15 16486GT SCREW,RHM,10-32 X 1.75
16 6607GT WASHER,LOCK,#10 PLTD
17 Ref. Primary Boom (refer to 404.1)
18 74091GT PIN,1.25DIAX9.13LG,1HOLE.................2
19 47377GT BEARING,1.25 ID X 1.5 OD X .75..........6
measure cylinder before ordering
19 52626GT BEARING,1.25 X 1.41 X .75***
measure cylinder before ordering
20 94215GT CYLINDER,PRIMARY LIFT....................1
-- 33428GT VALVE,COUNTERBALANCE
-- 94258GT SEAL KIT, 94215, 94430
21 52625GT BEARING,1.50 X 1.66 X 1.5
measure cylinder before ordering
21 88280GT BEARING,1.5IDX1.75ODX0.75L............2
measure cylinder before ordering
22 94216GT CYLINDER,MASTER..............................1
-- 94259GT SEAL KIT, 94216
23 36198GT PIN,1.25DIAX8.12LG,1HOLE.................1

Part No. 62298 Z-34/22N, Z-34/22DC 63

400 Boom Components October 2017

404.1 Primary and Extension Booms

64 Z-34/22N, Z-34/22DC Part No. 62298

October 2017 400 Boom Components

404.1 Primary and Extension Booms

Item Part No. Description Qty. Item Part No. Description Qty.

-- 42356GT FLATBAR,PINCH GUARD 27 54530GT CLAMP,HOSE,ALUMINUM.....................4

CE models
-- 56934GT PAD,REST,1"THICK,FLANGED
CE models
-- 74263GT ANGLE,PINCH GUARD
CE models
1 40450GT PRIMARY BOOM TUBE ASSEMBLY
2 7713GT NUT, LP NYLOCK, 3/8-16
3 5397GT WASHER,FLAT,USS,5/16",Y
4 77692GT SCREW,HHC,3/8-16 X 1 GRD 8
5 6021GT WASHER, LOCK, .375
6A 42502GT SHIM,SIDE PAD 22GA...........................2
6B 29080GT SHIM,WEAR PAD,5X 1.5 16GA
7 34125GT WEAR PAD,5 X 1.5 X .75 W/NUTS.........2
8 6019GT SCREW,HHC,3/8-16 X 1.25 GRD 5
9 27497GT CLAMP,RUBBER CUSHIONED-2 5/32....1
10 42621GT WEAR PAD,4 X 4 X .75 W/NUTS............1
11 6090GT SCREW,HHC,1/4-20 X .75
12 6356GT WASHER,LOCK,.25
13 6888GT SCREW,HHC,1/4-20 X 1
14 6638GT WASHER,FLAT,USS,1/4"Y
15 6091GT NUT,NYLOCK,1/4-20
16 74066GT WEAR PAD,EXT CYL***.........................2
17 10262GT SNAP RING,EXTERNAL,.75 DIA...........4
18 6563GT WASHER,SHIM,.75 X 1.125 X.030.........6
19 36192GT PIN,0.75DIAX5.51LG,2RING..................2
20 36492-SGT WELDMENT,EXTENSION BOOM
21 30138GT WEAR PAD,5 X 1.5 X .625 W/NUTS.......6
22 45745GT WEAR PAD,4 X 2 X.50 THK.BLACK.......2
23 94212GT CYLINDER,EXTENSION........................1
-- 147143GT SEAL KIT,147138 & 147139
for 147138 (no longer available)
-- 36648GT VALVE,COUNTERBALANCE 2500
PSI*.........................................................1
(top)
-- 48406GT SEAL KIT,42411 & 42408
for 42408 (on longer available)
-- 74508GT VALVE,CHECK,COBA-X*N 200PSI
PO...........................................................1
(bottom)
-- 74509GT VALVE,CHECK,CXAD-XCN,30PSI.........1
(side)
-- 94255GT SEAL KIT,94212
for 94212
24 36413GT REST PAD,PRIMARY BOOM
25 101557GT PIN,1.00DIAX9.01LG,THREADED.........1
26 45226GT ROD END,.375 X 3.69............................1

Part No. 62298 Z-34/22N, Z-34/22DC 65

400 Boom Components October 2017

405.1 Cable Track

66 Z-34/22N, Z-34/22DC Part No. 62298

October 2017 400 Boom Components

405.1 Cable Track

Item Part No. Description Qty.

1 Ref. Primary and Extension Booms (refer

to 404.1)
2 6888GT SCREW,HHC,1/4-20 X 1
3 6638GT WASHER,FLAT,USS,1/4"Y
4 6091GT NUT,NYLOCK,1/4-20
5 6090GT SCREW,HHC,1/4-20 X .75
6 27497GT CLAMP,RUBBER CUSHIONED-2 5/32....3
7 6833GT CLAMP,0.50,#8 X 1/4,RUB CUSH..........4
8A 42763GT TRACK,PLASTIC CABLE,25 LINK 4".....1
from SN 781
-- 58919GT REPAIR LINK,7 LINKS***
-- 58920GT REPAIR LINK END SET (42763)*
-- 58927GT LINK,NYLATRAC KS6-5.4***
8B 36125GT TRACK,PLASTIC CABLE,25 LINK.........1
to SN 780
-- 27647GT TRACK REPAIR,7 LINKS
-- 27699GT END SET,PLASTIC TRACK
9 42694PGT CHANNEL,LWR, TRACK PAINTED**.....1
-- 27258GT TRIM,RUBBER EDGE,5/8 (BY INCH)
order as needed
10 42693P-SGT CHANNEL,UPR, TRACK PAINTED

Part No. 62298 Z-34/22N, Z-34/22DC 67

400 Boom Components October 2017

406.1 Jib Boom and Platform Rotator

68 Z-34/22N, Z-34/22DC Part No. 62298

October 2017 400 Boom Components

406.1 Jib Boom and Platform Rotator

Item Part No. Description Qty. Item Part No. Description Qty.

-- 28750GT O-RING KIT,FIELD SVC,ALL PROD* 16 6021GT WASHER, LOCK, .375

-- 33994GT PLUG AND CAP KIT-SERVICE,37 ** 17 5397GT WASHER,FLAT,USS,5/16",Y
-- 49612GT O-RING KIT (ORFS FITTINGS) 18 36249-SGT PLATFORM SUPPORT
WELD.Z30N,Z34.....................................1
-- 49613GT PLUG AND CAP KIT-SERVICE,ORFS*
19 6145GT SCREW,HHC,1/4-20 X 1.5
1 74019GT SNAP RING,EXTERNAL........................3
-- 62506GT VALVE - COUNTERBALANCE**
2 30255GT WASHER,SHIM,1.27 X 2.13 X .062........2
-- 62507GT O-RING, ROTATOR MANIFOLD
3 T107884GT PIN,1.25DIAX7.00LG,1HOLE.................1
20A 35611GT MANIFOLD,DUAL
4 37128GT BELLCRANK ASSEMBLY, Z30N,Z34**...1
COUNTERBALANCE.............................1
-- 74865GT BEARING,FL,1.25IDX1.50ODX1.25L.....2 to SN 780
-- 74866GT BEARING,1.25IDX1.50ODX1.25L..........2 -- 37090GT VALVE,COUNTERBALANCE 2000PSI
5 8516GT SCREW, HCC, 3/8-16 X 1.50 20B 43166GT MANIFOLD,ASSY DUAL CNTRBAL.......1
6 4828GT NUT,NYLOCK,3/8-16 from SN 782

7 45226GT ROD END,.375 X 3.69............................7 -- 39345GT VALVE,COUNTERBAL.CBCA-LHN@3000

8 36054-SGT COMPRESSION MEMBER -- 62506GT VALVE - COUNTERBALANCE**

(BORED)***.............................................2 21 36062GT ROTATOR,HELICAL,PLATFORM***.......1
9A 94218GT CYLINDER,JIB limited inventory (component no longer
(Identify part number on cylinder before available)
ordering. For cylinder 147142, order -- 13852GT VALVE ASSY,BLEED***
147147)
-- 31498GT BEARING KIT,ROTATOR,9K***
-- 25683GT BEARING,POLYGON,20DU12
-- 65842GT SEAL KIT,UNIVERSAL,9K ROTATOR*
for cylinder 42410, 42507, 56152, 56362
and 74593; check stamp on cylinder prior 22 42939-4700GT WIRE LOOM,1.88 DIA..............47-inches
to ordering 22 42939GT WIRE LOOM,1.88 DIA..............54-inches
-- 31106GT VALVE,CNTERBAL,CBBB-LHN@3000** 23 27497GT CLAMP,RUBBER CUSHIONED-2 5/32....2
for 94218
24 6019GT SCREW,HHC,3/8-16 X 1.25 GRD 5
-- 47377GT BEARING,1.25 ID X 1.5 OD X .75..........4
for cylinder 94218; check stamp on cylinder 25 36199GT PIN,1.25DIA.X10.38LG,1HOLE..............2
prior to ordering 26 36279-SGT JIB BOOM MACHINED...........................1
-- 94261GT SEAL KIT,94218 27 36561-SGT HOSE COVER,JIB BOOM**...................1
(Identify part number on cylinder before
ordering. For cylinder 147142, order 28 6091GT NUT,NYLOCK,1/4-20
147147) 29 6638GT WASHER,FLAT,USS,1/4"Y
9B 147147GT SEAL KIT,147142 30 42797GT PIN,1.25DIAX12.50LG,2HOLE...............2
for cylinder 147142, (Identify part number
31A 42422GT MANIFOLD,JIB/ROTATE,24V..................1
on cylinder before ordering. For cylinder
to SN 1253
94218, order 94261)
-- 28750GT O-RING KIT,FIELD SVC,ALL PROD*
9C 83087GT SEAL KIT (74593)...................................1
for cylinder 74593; check stamp on cylinder -- 40413GT COIL,SOLND,W/D,20V SGL SPADE
prior to ordering -- 40414GT VALVE,SOLENOID,20V W/ DIODE
9D 48405GT SEAL KIT,CYLINDER***.........................1 -- 45912GT NUT,SOLENOID VALVE 2P3W
for cylinder 42410, 42507, 56152 and
56362; check stamp on cylinder prior to -- 52724GT PLUG,ORIFICE,0.030 (50684)
ordering 31B 56177GT JIB MAN W/#4&#6 PORTS 20V.............1
10 6090GT SCREW,HHC,1/4-20 X .75 from SN 1255

11 6356GT WASHER,LOCK,.25 -- 32669GT ORIFICE PLUG,.025 (30551)

12 56925GT SCREW,HHC,3/4-10 X 9.5 GR 8 YE -- 40413GT COIL,SOLND,W/D,20V SGL SPADE

13 33278GT WASHER,FLAT,.75 HARDENED -- 44954GT VALVE,SOLENOID,20V W/ DIODE **

14 77051GT NUT,NYLOCK,3/4-10,GRD.8 -- 52943GT NUT,SOLENOID VALVE COIL

15 77692GT SCREW,HHC,3/8-16 X 1 GRD 8 -- 65523GT ORIFICE, 0.028" (56179)

32 36189GT PIN,SLAVE CYL,1.25 X 4.38..................1

Part No. 62298 Z-34/22N, Z-34/22DC 69

400 Boom Components October 2017

406.1 Jib Boom and Platform Rotator

(continued)

Item Part No. Description Qty.

33 94217GT CYLINDER,SLAVE,DONGYANG............1
-- 25683GT BEARING,POLYGON,20DU12
for cylinders 74968, 74589, 74454 and
42404; check stamp on part prior to
ordering
-- 35088GT BEARING,FL,1.25IDX1.41ODX.89L
for cylinder 94217; check stamp on part
prior to ordering
-- 40665GT VALVE,COUNTERBALANCE (36078)**
for cylinders 74454, 42404 and 36078;
check stamp on part prior to ordering
-- 47377GT BEARING,1.25 ID X 1.5 OD X .75
for cylinder 94217; check stamp on part
prior to ordering
-- 52620GT SEAL KIT-EXT CYL & SLAVE CYL.*
for cylinders 74968, 74589, 74454 and
42404; check stamp on part prior to
ordering
-- 74614GT BUSHING, FLANGED
for cylinders 74968, 74589, 74454 and
42404; check stamp on part prior to
ordering
-- 74735GT VALVE,COUNTERBALANCE
for cylinders 94217, 74968 and 74589;
check stamp on part prior to ordering
-- 94260GT SEAL KIT, 94217
for cylinder 94217; check stamp on part
prior to ordering
34 42939-3200GT WIRE LOOM,1.88 DIA..............32-inches
34 42939GT WIRE LOOM,1.88 DIA..............34-inches
35 10665GT PIN,ROLL,.25 X 1.5***............................1
36 36190GT PIN,SLAVE CYL,1.25 X 6.06***..............1
37 Ref. Extension Boom (refer to 404.1)

70 Z-34/22N, Z-34/22DC Part No. 62298

October 2017 400 Boom Components

406.1 Jib Boom and Platform Rotator

(continued)

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407.1 Hydraulic Hoses and Fittings

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407.1 Hydraulic Hoses and Fittings

Item Part No. Description Qty.

1 45415GT ELBOW,070221-4-4................................2
to SN 780
2 13755GT CONNECTOR,070120-4-4......................6
to SN 780
3 36473GT HOSE ASSEMBLY,65"............................1
to SN 780
4 36472GT HOSE ASSEMBLY,56.5".........................1
to SN 780
5 13921GT ELBOW,070220-4-4................................2
to SN 780
6 36470GT HOSE ASSEMBLY, 32.5"........................1
to SN 780
7 36471GT HOSE ASSEMBLY, 33"...........................1
to SN 780
8 36847GT HOSE ASSEMBLY,220.5".......................2
to SN 780
9 12340GT ELBOW,070220-4-6................................2
to SN 780
10 19679GT UNION,070101-4-4.................................2
to SN 780
11 25628GT TEE,BRANCH,070429-4-4.....................2
to SN 780
12 36848GT HOSE ASSEMBLY,245"..........................2
to SN 780
13 36598GT HOSE ASSEMBLY,23"............................1
to SN 780
14 13756GT CONNECTOR,070120-4-6....................18
to SN 780
15 36854GT HOSE ASSEMBLY,246"..........................2
to SN 780
16 36567GT HOSE ASSEMBLY,21"............................1
to SN 780
17 36855GT HOSE ASSEMBLY,230"..........................2
to SN 780
18 31193GT ELBOW,070320-4-6................................2
to SN 780
19 36850GT HOSE ASSEMBLY,210"..........................2
to SN 780
20 36849GT HOSE ASSEMBLY,230"..........................2
to SN 780
21 36851GT HOSE ASSEMBLY,104.5".......................2
to SN 780
22 45412GT CONNECTOR,070120-6-6......................2
to SN 780

Part No. 62298 Z-34/22N, Z-34/22DC 73

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408.1 Hydraulic Hoses and Fittings

74 Z-34/22N, Z-34/22DC Part No. 62298

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408.1 Hydraulic Hoses and Fittings

Item Part No. Description Qty. Item Part No. Description Qty.

1 48916GT FITTING,CONN,520120-6......................5 23 42859GT HOSE ASSY,1/4",236.00........................2

from SN 781 to SN 1253 from SN 781 to SN 1253
2 48905GT CONN,520120-4***.................................4 24 42860-SGT HOSE ASSY,'PC1''PC2'TO LIFT CY.......2
from SN 781 to SN 1253 from SN 781 to SN 1253
3 42820-SGT HOSE ASSY-'PR1'TO PLAT ROT'V1'......1 25 42861GT HOSE ASSY,1/4",83.00..........................2
from SN 781 to SN 1253 from SN 781 to SN 1253
4 48904GT ELBOW,90D,520220-4-4.........................1
from SN 781 to SN 1253
5 48926GT FITTING,ELBOW,90D,520220-6-4..........1
from SN 781 to SN 1253
6 13852GT VALVE ASSY,BLEED***..........................2
from SN 781 to SN 1253
7 56181-SGT HOSE ASSY,JIB PR1 TO ROT V1..........1
from SN 781 to SN 1253
8 42818-SGT HOSE ASSY-'JI'TO JIB CYL CAP...........1
from SN 781 to SN 1253
9 56180-SGT HOSE ASSY,JIB J1 TO CYL EXT...........1
from SN 781 to SN 1253
10 56209GT HOSE ASSY,JUNC TO JIB MAN 'T'........1
from SN 781 to SN 1253
11 42862-SGT HOSE ASSY-JUNCTION-JIB
MANIFOL................................................1
from SN 781 to SN 1253
12A 42863-SGT HOSE ASSY-MASTER CYL-SLAVE
CYL.........................................................1
from SN 781 to SN 1874
12B 56946-SGT HOSE ASSY-MASTER CYL-SLAVE C....1
from SN 1875 to SN 1253
13A 42817GT HOSE ASSY, 1/4", 31.50........................1
from SN 781 to SN 1874
13B 56945GT HOSE ASSY, 1/4", 31.00........................1
from SN 1875 to SN 1253
14 48890GT FITTING,TEE,BRANCH,520429-4***.....2
from SN 781 to SN 1253
15 48912GT CONN,520120-4-6***............................19
from SN 781 to SN 1253
16 56244-SGT HOSE ASSY,T2 TO JIB JUNCTION.......1
from SN 781 to SN 1253
17 42875-SGT Hose Assembly (Parker part no.
451TCJCJC040404-238)........................1
from SN 781 to SN 1253
18 42863-SGT HOSE ASSY-MASTER CYL-SLAVE
CYL.........................................................1
from SN 781 to SN 1253
19 42817GT HOSE ASSY, 1/4", 31.50........................1
from SN 781 to SN 1253
20 42894-SGT HOSE ASSY-C2/C1 TO MAST CYL........2
from SN 781 to SN 1253
21 49418GT FITTING,ELBOW,45D,520320-4-6**.......4
from SN 781 to SN 1253
22 48933GT CONN,520120-8***.................................1
from SN 781 to SN 1253

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409.1 Hydraulic Hoses and Fittings

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409.1 Hydraulic Hoses and Fittings

Item Part No. Description Qty.

1 48905GT CONN,520120-4***.................................6
from SN 1254
2 42820-SGT HOSE ASSY-'PR1'TO PLAT ROT'V1'......1
from SN 1254
3 48904GT ELBOW,90D,520220-4-4.........................2
from SN 1254
4 13852GT VALVE ASSY,BLEED***..........................2
from SN 1254
5 56036-SGT HOSE ASSY-'PR2'TO PLAT ROT'V2'......1
from SN 1254
6 42818-SGT HOSE ASSY-'JI'TO JIB CYL CAP...........2
from SN 1254
7 42862-SGT HOSE ASSY-JUNCTION-JIB
MANIFOL................................................2
from SN 1254
8 48912GT CONN,520120-4-6***............................19
from SN 1254
9 42863-SGT HOSE ASSY-MASTER CYL-SLAVE
CYL.........................................................2
from SN 1254
10 42817GT HOSE ASSY, 1/4", 31.50........................2
from SN 1254
11 48890GT FITTING,TEE,BRANCH,520429-4***.....2
from SN 1254
12 42857-SGT HOSE ASSY,'P2'/'T2'TO JIB BOOM.......2
from SN 1254
13 42894-SGT HOSE ASSY-C2/C1 TO MAST CYL........2
from SN 1254
14 49418GT FITTING,ELBOW,45D,520320-4-6**.......2
from SN 1254
15 42859GT HOSE ASSY,1/4",236.00........................2
from SN 1254
16 42860-SGT HOSE ASSY,'PC1''PC2'TO LIFT CY.......2
from SN 1254
17 48900GT CONN,520120-4-6,.035,ORI...................1
from SN 1254
18 48930GT CONN,520120-6-8..................................1
from SN 1254
19 48916GT FITTING,CONN,520120-6......................1
from SN 1254
20 42861GT HOSE ASSY,1/4",83.00..........................2
from SN 1254

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501.1 Platform Configurations

78 Z-34/22N, Z-34/22DC Part No. 62298

October 2017 500 Platform Components

501.1 Platform Configurations

Item Part No. Description Qty. Item Part No. Description Qty.

1 Ref. Control Box with Lid and Decal - 9 12906GT WASHER,FENDER,.25 X 1.25 X.062
Platform (refer to 503.1) 10 6091GT NUT,NYLOCK,1/4-20
2 36600GT FOOT SWITCH WIRE ASSY 11A 74782GT PLAT/SUP.UPGRADE KIT 4FT ANSI*.....1
W/CONN.................................................1 ANSI and CSA models; includes Platform
-- 1505GT WIRE CABLE,16/2 SJO,BULK...95-inches Support, decals and all required hardware
-- 22432GT ANDERSON HOUSING,15-45 AMP BLK -- 74783GT PLAT/SUPP.UPGRADE KIT 4FT CE**
CE models; includes Platform Support,
-- 22433GT ANDERSON HOUSING,15-45,AMP,WHT
decals and all required hardware
-- 29350GT TERMINAL,ANDERSON,15A 16-20GA
-- 94745PGT TOEBOARD,ENTRY EUROPEAN PNTD**
-- 45200GT SPACER,SHORT ANDERSON CE models
-- 45201GT SPACER,LONG ANDERSON 11B 74783GT PLAT/SUPP.UPGRADE KIT 4FT CE**
-- 45202GT PIN,ROLL,.094 X .875 CE models; includes Platform Support,
decals and all required hardware
-- 45313GT PLUG,W/LATCH,4 POLE,ANDERSON
11B 74792GT PLAT/SUP.UPGRADE KIT 5FT ANSI*.....1
3 29431GT CONNECTOR ANSI and CSA models; includes Platform
ASSEMBLY,FOOTSWITCH.....................1 Support, decals and all required hardware;
-- 1505GT WIRE CABLE,16/2 SJO,BULK.....6-inches to SN 2547
-- 22432GT ANDERSON HOUSING,15-45 AMP BLK -- 74383GT PLAT.ASSY.W/DECAL5'Z34N&DC,CE*
CE models; includes Platform Support,
-- 22433GT ANDERSON HOUSING,15-45,AMP,WHT
decals and all required hardware
-- 29350GT TERMINAL,ANDERSON,15A 16-20GA
-- 94745PGT TOEBOARD,ENTRY EUROPEAN PNTD**
-- 41020GT TERMINAL,#10 RING,BLUE AMP CE models
-- 45200GT SPACER,SHORT ANDERSON 11C 94745PGT TOEBOARD,ENTRY EUROPEAN PNTD**
-- 45201GT SPACER,LONG ANDERSON CE models

-- 45202GT PIN,ROLL,.094 X .875 11D 74792GT PLAT/SUP.UPGRADE KIT 5FT ANSI*.....1

ANSI and CSA models; includes Platform
-- 45313GT PLUG,W/LATCH,4 POLE,ANDERSON Support, decals and all required hardware
4A 32710GT GUARD,FOOTSWITCH,W/DECAL 11E 74383GT PLAT.ASSY.W/DECAL5'Z34N&DC,CE*
STEEL.....................................................1 CE models; includes Platform Support,
ANSI and CSA models decals and all required hardware
4B 30807P-SGT FOOTSWITCH HOUSING,PAINTED 11F 94745PGT TOEBOARD,ENTRY EUROPEAN PNTD**
CE models CE models
5A 74298GT FOOTSWITCH ASSEMBLY 30N............1 12 6550GT U-BOLT,3/8 X 1 YZ
-- 13482GT FOOT SWITCH*** 13 6097GT WASHER,FLAT,USS,3/8",Y
for 74298 (includes fasteners)
14 4828GT NUT,NYLOCK,3/8-16
-- 20262GT MICROSWITCH,13482 FOOTSWITCH
for 74298 15 12443GT MIDRAIL GUIDE ( HOOK ).....................2

-- 56051GT WIRE 16A 42470GT SLIDING MIDRAIL ASSY. 22.5"*............1

CABLE,16/2,WHT/BLK,SJEOW.82-inches includes item 15; to SN 545
for 74298 -- 20973GT WIRE LOOM,3/8 POLY SLIT.......6-inches
5B 228469GT KIT, FOOTSWITCH, Z30/Z34 WORD -- 21121GT CABLE TIE,4" BLK,HEAT RESISTNT
(upgrade kit) ANSI models
16B 102992GT SLIDING MIDRAIL KIT,PTD....................1
-- 227620GT ASSEMBLY,FOOT SWITCH includes item 15; from SN 546
for PN 228469
-- 20973GT WIRE LOOM,3/8 POLY SLIT.......6-inches
5C 228470GT KIT, FOOTSWITCH, Z30/Z34 SYM
-- 21121GT CABLE TIE,4" BLK,HEAT RESISTNT
(upgrade kit) CE models
17 6638GT WASHER,FLAT,USS,1/4"Y
-- 227620GT ASSEMBLY,FOOT SWITCH
for PN 228470 18 44743GT MANUAL BOX W/DECALS***.................1
Manual Storage with Decals
6 6178GT NUT,NYLOCK,10-32
19 12037GT RIVET,STL,STL,P,.25 X .5......................4
7 17626GT SCREW,FHM,10-32 X .75
20 56660GT WASHER,RIVETING..............................4
8 6888GT SCREW,HHC,1/4-20 X 1

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500 Platform Components October 2017

501.1 Platform Configurations

(continued)

Item Part No. Description Qty.

21 36249-SGT PLATFORM SUPPORT

WELD.Z30N,Z34.....................................1

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501.1 Platform Configurations

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Part No. 62298 Z-34/22N, Z-34/22DC 81

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502.1 Platform

82 Z-34/22N, Z-34/22DC Part No. 62298

October 2017 500 Platform Components

502.1 Platform

Item Part No. Description Qty. Item Part No. Description Qty.

-- 74380GT PLAT.ASSY.W/DECAL4'Z30/34ANSI 16 13585GT OUTLET,110V GFCI***...........................1

ANSI and CSA models; includes items 1-3, includes mounting fasteners; North America
8-11, 19 and 21-23 -- T112563GT SVC KIT,UK RECEPT.REPLACEMENT
-- 74381GT PLAT.ASSY.W/DECAL4'Z30/34,CE 17 49820GT SCREW,PHILLIPS,PHM,6-32 X .5
CE models; includes items 1-3, 8-11, 19
and 21-23 18 74052GT GASKET,COVER,GFCI,WEATHERPROOF.1
-- 74382GT PLAT.ASY.W/DECL5'Z34N&DC,ANSI 19A 62508GT DECAL PLATE W/D,PLAT,Z30/34**........1
ANSI and CSA models; includes items 1-3, ANSI and CSA models; includes items
8-11, 19 and 21-23 21-23
-- 74383GT PLAT.ASSY.W/DECAL5'Z34N&DC,CE* 19B 62516GT DECAL PLATE W/D,PLAT,Z30/34**
CE models; includes items 1-3, 8-11, 19 CE models; includes items 21-23
and 21-23 20A 45437GT COVER,GFCI,WEATHERPROOF..........1
-- 74448GT INSTRUCTIONS,CONTROL BX MOUNT includes mounting fasteners; North America
1 6091GT NUT,NYLOCK,1/4-20 20B 10777GT COVER,BLANK
2 6638GT WASHER,FLAT,USS,1/4"Y 21 12037GT RIVET,STL,STL,P,.25 X .5
3 6888GT SCREW,HHC,1/4-20 X 1 22 56660GT WASHER,RIVETING
4 17626GT SCREW,FHM,10-32 X .75 23 44743GT MANUAL BOX W/DECALS***.................1
5 6178GT NUT,NYLOCK,10-32 24 102992GT SLIDING MIDRAIL KIT,PTD....................1
6A 32710GT GUARD,FOOTSWITCH,W/DECAL -- 12443GT MIDRAIL GUIDE ( HOOK )
STEEL.....................................................1 -- 20973GT WIRE LOOM,3/8 POLY SLIT.......6-inches
ANSI and CSA models
-- 21121GT CABLE TIE,4" BLK,HEAT RESISTNT
6B 30807P-SGT FOOTSWITCH HOUSING,PAINTED......1
CE models 25A 62514GT PLAT.W/DECAL4'Z30N/34ALL,ANSI*.....1
ANSI and CSA models; includes item 11;
7A 74298GT FOOTSWITCH ASSEMBLY 30N............1 shown
-- 13482GT FOOT SWITCH*** 25B 62515GT PLAT.W/DECAL4',Z30/34-ALL,CE
(includes fasteners) for PN 74298 CE models; includes item 11
-- 20262GT MICROSWITCH,13482 FOOTSWITCH 25C 94745PGT TOEBOARD,ENTRY EUROPEAN PNTD**
for PN 74298
25D 62518GT PLAT.ASSY.W/DECAL 5'Z34,ANSI*........1
-- 56051GT WIRE ANSI and CSA models; includes item 11
CABLE,16/2,WHT/BLK,SJEOW.82-inches
for PN 74298 25E 74747GT PLAT.ASSY.W/DECAL,5'Z34IC,CE**
CE models; includes item 11
7B 228469GT KIT, FOOTSWITCH, Z30/Z34 WORD
(upgrade kit) ANSI and CSA models 25F 94745PGT TOEBOARD,ENTRY EUROPEAN PNTD**

-- 227620GT ASSEMBLY,FOOT SWITCH 25G 74792GT PLAT/SUP.UPGRADE KIT 5FT ANSI*.....1

for PN 228469 ANSI and CSA models; includes Platform
Support, decals and all required hardware;
7C 228470GT KIT, FOOTSWITCH, Z30/Z34 SYM to SN 2547
(upgrade kit) CE models
26 4828GT NUT,NYLOCK,3/8-16
-- 227620GT ASSEMBLY,FOOT SWITCH
for PN 228470 27 5397GT WASHER,FLAT,USS,5/16",Y

8A 56465PGT FLOORING,PLATFORM 46X30,PAINT...1 28 13000GT SCREW,HHC,5/16-18 X 1.25

8B 56576PGT FLOORING,PLATFORM,56X30,PNTD 29 56500-SGT WELDMENT,PLATFORM

SUPPORT***..........................................1
9 56656PGT PLATFORM STEP * PAINTED................1
30 Ref. Control Box with Lid and Decal
10 6356GT WASHER,LOCK,.25 -Platform (refer to Figure 503.1)
11 56912GT SPRING CLIP,1/4-20,.025-.15X.54,ZAG
12 43956GT WIRE CABLE,14/3 CON.TPE
JKT*.........................................600-inches
13 7056GT CONN, SQZ, 1/2NPT .38-.50, SM**.......1
14 10775GT T-BOX, 2.75 X 4.5 X 2.0**.......................1
15 6935GT LOCKNUT,ELEC,1/2"..............................1

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503.1 Platform Controls - View 1

84 Z-34/22N, Z-34/22DC Part No. 62298

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503.1 Platform Controls - View 1

Item Part No. Description Qty.

1A 13585GT OUTLET,110V GFCI***...........................1

1B 35003GT RECEPTACLE, BRITISH, 110V
2 10775GT T-BOX, 2.75 X 4.5 X 2.0**.......................1
3 7056GT CONN, SQZ, 1/2NPT .38-.50, SM**.......3
4 43956GT WIRE CABLE,14/3 CON.TPE
JKT*.........................................606-inches
5 30997GT CORROSION INHIBITOR,FOAM...........1
6 12960GT CABLE SQUEEZE CONN.,XTRA LRG...2
7 14041GT LOCKNUT,ELECTRIC,3/4".....................2
8 35934GT WIRE CABLE,18/19
CON.TPRJKT..........................600-inches
9 43955GT WIRE CABLE,12/3 CON.TPE
JKT..........................................600-inches
10 35934GT WIRE CABLE,18/19
CON.TPRJKT..........................600-inches
11 7057GT CONN. SQZ,1/2NPT .39-.56 MED..........2
12 6935GT LOCKNUT,ELEC,1/2"..............................4
13 43961GT WIRE CABLE,16/6 CON.TPE
J...............................................136-inches
14 36600GT FOOT SWITCH WIRE ASSY
W/CONN.................................................1
15 45383GT ALARM,WARBLE TONE 5-30 VDC***.....1
Does not include 72326 nut
-- 72326GT NUT - PLASTIC,RING FOR ALARMS
16 63375GT SCREW,FHM,6-32 X .75
17 74006GT COVER,GFCI,HORIZONTAL,WEATHER.1
includes mounting fasteners; North America
18A 37130GT CONTROL BOX W/ DECAL, PLAT.........1
includes items 19 and 20; to SN 201
18B 46993GT CONT.BOX ASSY.PLAT Z30N,Z34DC.....1
includes items 19 and 20; from SN 202
19 36235GT GASKET,PLAT.CONTROL BOX..............1
20 23404GT NUTSERT,1/4-20,STEEL CAD PLTD
21 42617GT CLIP,SPRING,POTTER BRUMFIELD.....1
22 42616GT RELAY,POTTER BRUMFIELD 24V **.....1
23 33608GT RELAY,SOCKET,OMRON.......................1
24 49820GT SCREW,PHILLIPS,PHM,6-32 X .5
25 12344GT NUT,NYLOCK,6-32

Part No. 62298 Z-34/22N, Z-34/22DC 85

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504.1 Platform Controls - View 2

86 Z-34/22N, Z-34/22DC Part No. 62298

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October 2017 500 Platform Components

506.1 Joystick Controller - Drive/Steer Functions (from SN 304)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 42032GT JOYSTICK,CNTRLLR SINGLE BRD* 22B 65178GT ROCKER ASSY W/ROLLPIN*

OEM joystick, contains all shown service from SN 304
parts; from SN 153
-- 42032HGT JOYSTICK,CNTRLLR SINGLE BRD
aftermarket joystick replacement; from SN
153
1 43038GT BOOT-THUMB ROCKER** BLACK.........1
from SN 153
2 52887GT HANDLE HALF (56274)..........................2
from SN 153
3 52895GT SCREW,PHM,M3 X .5 X 12MM
from SN 153
4 52928GT NUT-HEX,3M X 0.5MM
from SN 153
5 43040GT NUT,JS,36867/42032/44988/40612........1
from SN 153
6 21427GT BOOT,CONTROLLER**..........................1
from SN 153
7 49816GT SCREW,PHILLIPS,PHM,10-32 X .75
from SN 153
8 74362GT WASHER,NYLON, JOYSTICK
from SN 153
9 43042GT GASKET,JOYSTK.SHAFT36867/42032..1
from SN 153
10 58987GT CASTING 42032.....................................1
from SN 153
11 46227GT SHAFT ASSY, JOYSTICK***...................1
includes gear; from SN 153
12 43045GT PCB,ASSY,42032 CONTROLLER..........1
from SN 153
13 65529GT COUPLING-POT,JOYSTICK (56579).....1
from SN 153
14 21434GT SPRING & BUSHING KIT,RETURN***....1
from SN 153
15 19731GT GEAR, SLAVE, MS4,45048....................1
from SN 153
16 74363GT TERMINAL BUSS,JOYSTICK(42032).....1
from SN 153
17 74364GT CAM ASSEMBLY, JOYSTICK(42032).....1
from SN 153
18 19712GT MICROSWITCH,V3L-139-D8.................3
from SN 153
19 74365GT C-CLIP, SHAFT, JOYSTICK....................1
from SN 153
20 74366GT WASHER, FLAT, SHAFT, JOYSTICK
from SN 153
21 19722GT MICROSWITCH-V319M***.....................2
from SN 153
22 58986GT ROCKER ASSY (42032)***....................1
from SN 153
22A 58986GT ROCKER ASSY (42032)***....................1
from SN 304

Part No. 62298 Z-34/22N, Z-34/22DC 93

500 Platform Components October 2017

507.1 Rotational Controller - Boom Function Speed

The Part Number Index is a numeric index of all part numbers included in this manual. The index shows what page(s) the part is used on.
Part Number Page Part Number Page Part Number Page Part Number Page

101557GT .................65 14041GT ...................85 23404GT ...................29, 45, 53, 85 31785GT ...................11
101703GT .................21 144161GT .................53 23405GT ...................29 31788GT ...................11
10262GT ...................65 147093GT .................45 23417GT ...................29 32071GT ...................25–26
102992GT .................79–80, 83 147094GT .................29 237145GT .................101 32224GT ...................39
106217GT .................53 147143GT .................65 23844GT ...................41 32317GT ...................51
10665GT ...................70 147147GT .................69–70 23845GT ...................29 32358GT ...................101
10775GT ...................83, 85 1487GT .....................103 25034GT ...................17 32399GT ...................13–14
10777GT ...................83 1488GT .....................103 25068GT ...................39 32669GT ...................69–70
107858GT .................101 1505GT .....................79–80 25284GT ...................13–14, 61 32673GT ...................13–14
110197GT .................43 15086GT ...................47, 97 25388GT ...................53 32700GT ...................11
110651GT .................101 16397-SGT ................45, 87 25628GT ...................73 32710GT ...................79–80, 83
114320GT .................26 16486GT ...................63 25683GT ...................61, 69–70 33278GT ...................69–70
114321GT .................26 17626GT ...................29, 79–80, 83 25817GT ...................13–14 33428GT ...................63
114322GT .................26 18078GT ...................21 25837GT ...................41 33487GT ...................61
119111GT .................39 18396GT ...................13–14, 61 25974GT ...................41 33608GT ...................41, 85
119147GT .................101 18503GT ...................23, 29, 41 27078GT ...................49 33609GT ...................41
119403GT .................53 18504GT ...................47 27080GT ...................49 33756GT ...................49
119556GT .................25–26 18506GT ...................29, 41, 47, 101 27126GT ...................23 33952GT ...................11
119917GT .................39 18920GT ...................17, 19 27246GT ...................45, 87 33994GT ...................17, 19, 31, 33,
12037GT ...................79–80, 83 18963GT ...................53 27258GT ...................67 35, 43, 69–70
12161GT ...................103 19018GT ...................41, 47, 101 27262GT ...................21 34125GT ...................65
122019GT .................97 19268GT ...................45 27263GT ...................21 34245GT ...................61, 63
122512GT .................45 19440GT ...................13–14 27275GT ...................39 35003GT ...................85
122513GT .................87 19491GT ...................39, 59, 63 27372GT ...................39 35088GT ...................70
122514GT .................45, 87 19506GT ...................45 27419GT ...................29 35540GT ...................11
12340GT ...................31, 33, 73 19520GT ...................23 27497GT ...................59, 63, 65, 67, 35542GT ...................11
12344GT ...................85 19533GT ...................21 69–70 35587GT ...................25–26
12443GT ...................79–80, 83 19679GT ...................31, 33, 73 27532GT ...................43 35611GT ...................69–70
1251600GT ...............101 19710GT ...................89, 91 27564GT ...................11 35678GT ...................95
1258005GT ...............13–14 19712GT ...................89, 91, 93 27643GT ...................59 35679GT ...................95
1258006GT ...............13–14 19715GT ...................89, 91 27647GT ...................67 35680GT ...................87, 95
1267845GT ...............25–26 19719GT ...................89, 91 27699GT ...................67 35934GT ...................85
1274322GT ...............101 19720GT ...................89, 91 27830GT ...................21 35956GT ...................101
1277924GT ...............101 19722GT ...................89, 91, 93 27894GT ...................99 35957GT ...................49
128138GT .................23 19723GT ...................89, 91 27895GT ...................99 35959GT ...................101
128374GT .................103 19731GT ...................89, 91, 93 27900GT ...................99 36054-SGT ................69–70
1284189GT ...............39 19815GT ...................29 27901GT ...................99 36062GT ...................69–70
128565GT .................39 19816GT ...................41 27902GT ...................99 36125GT ...................67
128618GT .................39 20193GT ...................25–26 27903GT ...................99 36179GT ...................47
128620GT .................39 20224GT ...................43, 57 28157GT ...................11, 49 36189GT ...................69–70
128621GT .................39 20262GT ...................79–80, 83 28161GT ...................11 36190GT ...................70
128622GT .................39 20973GT ...................79–80, 83 28164GT ...................11 36192GT ...................65
128633GT .................59 21121GT ...................79–80, 83 28165GT ...................11 36194GT ...................61, 63
128810GT .................47 21142GT ...................25–26 28171GT ...................11 36198GT ...................63
128899GT .................39 21143GT ...................25–26 28174GT ...................11 36199GT ...................69–70
12906GT ...................47, 53, 79–80 21144GT ...................25–26 28175GT ...................11 36200GT ...................61
12960GT ...................85 21145GT ...................25–26 28176GT ...................11 36202GT ...................61
13000GT ...................83 21146GT ...................25–26 28177GT ...................11 36205GT ...................61
13002GT ...................23, 29 21148GT ...................25–26 28181GT ...................11 36211GT ...................13–14
13008-3GT ................21 21149GT ...................25–26 28235GT ...................11 36212GT ...................23
13008-5GT ................21 21166GT ...................13–14 28236GT ...................11 36235GT ...................85
13008-6GT ................21 21253GT ...................23 28372GT ...................11 36245GT ...................61
13037-SGT ................87 21427GT ...................93 28443GT ...................63 36246GT ...................61
13064GT ...................39 21434GT ...................89, 91, 93 28750GT ...................17, 19, 31, 33, 36249-SGT ................69–70, 80
13097GT ...................101 2166GT .....................17 35, 43, 69–70 36257GT ...................53
13120GT ...................55 21982GT ...................45 29032GT ...................17, 19, 43 36260GT ...................25–26
13471GT ...................45, 87 22262GT ...................29, 41 29080GT ...................65 36268PGT .................29
13480-SGT ................45, 87 22263GT ...................29, 41 29218GT ...................49 36279-SGT ................69–70
13482GT ...................79–80, 83 22264GT ...................29 29350GT ...................79–80 36313GT ...................21
13511GT ...................45 22265GT ...................29 29431GT ...................79–80 36326GT ...................39
13585GT ...................83, 85 22359GT ...................63 29737GT ...................43 36355GT ...................29
13755GT ...................73 22409GT ...................103 29868GT ...................23 36356GT ...................29
13756GT ...................31, 33, 55, 73 22432GT ...................79–80 30138GT ...................65 36366GT ...................59
13775GT ...................99 22433GT ...................79–80 30255GT ...................61, 69–70 36369GT ...................23
13852GT ...................69–70, 75, 77 22542GT ...................29 30348GT ...................47 36373GT ...................87
13918GT ...................25–26 226393GT .................97 30807P-SGT .............79–80, 83 36388GT ...................41, 47
13921GT ...................31, 33, 73 227620GT .................79–80, 83 30997GT ...................85 36390GT ...................61
139290GT .................53 22794GT ...................39, 47 31060GT ...................11 36413GT ...................65
13930GT ...................45 22811GT ...................26 31106GT ...................61, 69–70 36414GT ...................53
139351GT .................26 228469GT .................79–80, 83 31193GT ...................73 36415GT ...................53
139352GT .................26 228470GT .................79–80, 83 31194GT ...................39, 57 36424GT ...................23
139353GT .................26 22959GT ...................49 31498GT ...................69–70 36443GT ...................25–26
139354GT .................26 23083-SGT ................101 31508GT ...................11 36449GT ...................53
139355GT .................26 23314GT ...................29 31527GT ...................43 36456GT ...................29, 47
14033GT ...................21, 41, 47, 61 23321GT ...................55 31528GT ...................43 36457GT ...................53

104 Z-34/22N, Z-34/22DC Part No. 62298

October 2017

Part Number Index (continued)

Part Number Page Part Number Page Part Number Page Part Number Page

25–26
WHEEL,14.5 X 7.....25–26
WIRE CABLE,12/3 CON.TPE JKT.....85
WIRE CABLE,14/3 CON.TPE JKT*......53, 83,
85
WIRE CABLE,16/2 SJO,BULK.....79–80
WIRE CABLE,16/2 WHT/BRN.....59
WIRE CABLE,16/2,WHT/BLK,SJEOW.......79–
80, 83
WIRE CABLE,16/4 CON.TPE JKT.....39
WIRE CABLE,16/4 CON.TPE JKT*.....59, 63
WIRE CABLE,16/6 CON.TPE J.....85
WIRE CABLE,18/19 CON.TPRJKT.....85
WIRE LOOM,1.88 DIA......59, 63, 69–70
WIRE LOOM,3/8 POLY SLIT.....79–80, 83
WORKLIGHT,48 VOLT.....101

Parts Manual

Rev D36
Part No.
62298
Z-34N from SN 0001 to 2226
Z-34/22N Z-34 DC from SN 0001 to 1734
Z-34/22DC

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Boom Lift Genie Maintenance Manual

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Boom Lift Genie Maintenance Manual

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Serial Number Range

Z-34/22N Z-34N from SN 0001 to 2226

Part No. 62298

2 Z-34/22N, Z-34/22DC Part No. 62298

How to Read Your Serial Number

Part No. 62298 Z-34/22N, Z-34/22DC 3

400 Boom Components

4 Z-34/22N, Z-34/22DC Part No. 62298

Table of Contents (continued)

This Page Intentionally Left Blank

Part No. 62298 Z-34/22N, Z-34/22DC 5

6 Z-34/22N, Z-34/22DC Part No. 62298

Parts Stocking List

Part No. 62298 Z-34/22N, Z-34/22DC 7

How To Order Parts

8 Z-34/22N, Z-34/22DC Part No. 62298

Fax Order Form

Part No. 62298 Z-34/22N, Z-34/22DC 9

10 Z-34/22N, Z-34/22DC Part No. 62298

-- 72978GT DECAL KIT,INSTRUCT,Z-34 & Z34N 32 38112GT DECAL,CAUTION,BRAKE

Part No. 62298 Z-34/22N, Z-34/22DC 11

201.1 Steer End

12 Z-34/22N, Z-34/22DC Part No. 62298

201.1 Steer End

A 1258005GT KIT,RETROFIT,STEER,Z-34 2WD..........1 -- 42764GT MANIFOLD,STEER/BRAKE***...............1

2 19440GT PIN,CLEVIS,1 X 2.5 LG..........................1 10 42432-SGT WELDMENT, TIE ROD,Z-34/68

7 25817GT BEARING,1.00IDX1.25ODX1.00L..........4 -- 54234GT TUBELESS TIRE,9-14.5,NON-M 47#

Part No. 62298 Z-34/22N, Z-34/22DC 13

201.1 Steer End

Item Part No. Description Qty.

20 45111GT CAP,DUST,45873 HUB KIT.....................2

14 Z-34/22N, Z-34/22DC Part No. 62298

201.1 Steer End

This Page Intentionally Left Blank

Part No. 62298 Z-34/22N, Z-34/22DC 15

202.1 Steer/Brake Manifold (Z-34N to SN 1029) (Z-34DC to SN 780)

16 Z-34/22N, Z-34/22DC Part No. 62298

202.1 Steer/Brake Manifold (Z-34N to SN 1029) (Z-34DC to SN 780)

Item Part No. Description Qty.

-- 28750GT O-RING KIT,FIELD SVC,ALL PROD*

Part No. 62298 Z-34/22N, Z-34/22DC 17

203.1 Steer/Brake Manifold (Z-34N from SN 1030) (Z-34DC from SN 781)

18 Z-34/22N, Z-34/22DC Part No. 62298

203.1 Steer/Brake Manifold (Z-34N from SN 1030) (Z-34DC from SN 781)

Item Part No. Description Qty.

-- 28750GT O-RING KIT,FIELD SVC,ALL PROD*

Part No. 62298 Z-34/22N, Z-34/22DC 19

204.1 Battery Charger

20 Z-34/22N, Z-34/22DC Part No. 62298

204.1 Battery Charger

Item Part No. Description Qty.

Part No. 62298 Z-34/22N, Z-34/22DC 21

205.1 Battery Packs

22 Z-34/22N, Z-34/22DC Part No. 62298

205.1 Battery Packs

1A 40442GT COVER, BATTERY BOX W/DECALS.....2 22B 62483GT BAT.BOX ASY

Part No. 62298 Z-34/22N, Z-34/22DC 23

206.1 Non-steer End

24 Z-34/22N, Z-34/22DC Part No. 62298

206.1 Non-steer End

1 74137GT SCREW,SHC,1/2-13 X 3.25 -- 58438GT KIT,COVER,TORQUE HUB,45553***

-- 21145GT DISCONNECT ROD-45553 TQ.HUB -- 54139GT WHEEL,14.5 X 7

Part No. 62298 Z-34/22N, Z-34/22DC 25

206.1 Non-steer End

-- 38114GT LINING KIT, MICO BRAKE** 18A 22811GT O-RING,MOTOR TO BRAKE***

26 Z-34/22N, Z-34/22DC Part No. 62298

206.1 Non-steer End

This Page Intentionally Left Blank

Part No. 62298 Z-34/22N, Z-34/22DC 27

207.1 Electronic Control Module

28 Z-34/22N, Z-34/22DC Part No. 62298

207.1 Electronic Control Module

-- 62519GT DIODE ASSEMBLY W/FEMALE CONS 29 22542GT M4 X 5 PHILLIPS (CHEESEHEAD)

Part No. 62298 Z-34/22N, Z-34/22DC 29

208.1 Hydraulic Hoses and Fittings

30 Z-34/22N, Z-34/22DC Part No. 62298

-- 38114GT LINING KIT, MICO BRAKE 18A 22811GT O-RING,MOTOR TO BRAKE*